Oklahoma State University Institute of Technology Face to Face Common Syllabus Spring 2016 ACR 1206 ELECTRICAL CONTROLS APPLICATIONS Course Description: Electrical components and circuits and how they relate to air conditioning and refrigeration systems form the basis of instruction. Emphasis is on actual wiring and troubleshooting of basic circuits, with techniques for troubleshooting ‘live’ circuits with volt meters and amp meters practiced. Students also gain experience designing and wiring circuits using common electrical components studied in ACR 1203. Theory/Lab. Prerequisite/Co-requisite: ACR 1203. Offered in the fall and spring semesters Type of course: Theory/Lab Credit Hours: Total hours of lab for the semester: 150 Class length Full Semester Class days and times: MTWRF, 1:30 to 3:25pm Prerequisites: None Instructor Name: Paul Margwarth Instructor Phone: (918) 293-5306 Office: Bldg.315, Office #1 Instructor email: paul.margwarth@okstate.edu Contact: My preferred method of contact is by phone. Please allow 24-48 hours to return your correspondence during the normal work week. Instructor's Office Hours: 7:30 – 8:25 am MWF (1st Half), 7:30 to 8:25 am M-F (2nd Half), 2:30 pm to 3:25 pm Division Name: Construction Division’s Main Phone: 918-293-5304 REQUIRED TEXT, REFERENCES, AND MATERIALS Texts: 1. Ugly’s Electrical Reference, ISBN # 0-9623229-5-4 2. Electrical Template 3. Electrical Controls Lab Manual I., ISBN# 9-9700001-1-X 4. Electrical Controls Lab Manual II. ISBN# 9-9700001-2-8 Materials: 1. Calculator 2. Paper 3. Pencils 4. Big Eraser Uniform/Tools: 1. Wire Kit, (there is no ISBN#, Ask for wiring kit for ACR Program) 2. Digital Multi-meter, ISBN# 872641000325 Estimated Cost for Text and Materials: $80.00 1. Ugly’s Electrical Reference = $11.50 (Same one is used for ACR1203, no need to buy another) 2. Electrical Template = $20.65 (Same one is used for ACR1206, no need to buy another) Updated: May 2014 Page 1 of 9 3. 4. 5. 6. 7. 8. Electrical Controls Lab Manual I. = $12.35 Electrical Controls Lab Manual II. = $8.45 Calculator = $10.00 to $15.00 (Same one is used for ACR1203, no need to buy another) Paper, (Common notebook paper) Pencils, (Mechanical pencils work best with template) Big Eraser, (A large standard eraser, because the individual on a mechanical pencil will not last as long as the pencil lead) Estimated Cost for Uniform/Tools: $393.30 1. Wire Kit - $28.30 2. Digital Multi-meter - Fluke meter is $365.00 Upon completion of the course, students should: Course Objectives Assessment of Objectives 2.1 Working safely with electricity *70% on Lab Manuals I & II 2.2 Read , Draw and Analyze wiring diagrams *70% on Lab Manuals I & II 2.3 Record and Analyze Volt, Ohm, and Amp meter readings *70% on Lab Manuals I & II 2.4 Identify Components in Electrical Circuits *70% on Lab Manuals I & II 2.5 Use Ohm law on Lab Boards *70% on Lab Manuals I & II 2.6 Design and Analyze series, parallel, and combination circuits *70% on Lab Manuals I & II 2.7 Perform and Utilize transformer calculations *70% on Lab Manuals I & II 2.8 Select overload heaters, motors, and starting components *70% on Lab Manuals I & II 2.9 Demonstrate the ability to properly diagnose Electrical control systems *70% on Lab Manuals I & II 2.10 Interpret and Analyze electrical systems found in HVAC *70% on Lab Manuals I & II Aspects of the course objective assessments may be used in the university’s assessment of student learning. If applicable, an asterisk (*) above indicates this course is used in the university assessment program. Updated: May 2014 Page 2 of 9 COURSE ACTIVITIES In this course students will: Participate in group and individual presentations. Compile a portfolio of work produced… Take examinations May be required to do quizzes EVALUATION - GRADES WILL BE BASED ON THE QUALITY AND COMPLETION OF THESE TASKS: (NOTE-Please indicate the course specific evaluations) Safety Test ………………………….. 2.8% Home Work ………………………… 2.8% Lab Manuals I & II………………… 68.0% Service Call Day ………………. 2.0-5.0% Participation* (Possible 750 points) 21.7% OSUIT Grading Scale A = 90-100 B = 80-89 C = 70-79 D = 60-69 F = 59 & below Total Lab Points Possible: 3450 Lab Total break-down: 2800 and above .............. = A 2500 to 2799 .................. = B 2250 to 2499 ....................= C 2150 to 2249 ................... = D 2149 and below ................ = F *The student’s grade for the Lab Manuals I and II will be used in the university’s assessment of student learning. A 70% competency or higher receives a Pass rating. This Pass/Fail rating is independent of the student’s course grade. (Please asterisk the assignment above if utilized for the assessment assignment) Daily and/or weekly quizzes, small weekly assignments and similar type projects: Normal return time to student by next class meeting or no later than one (1) week. Extensive assignments, large lab projects, extensive quizzes, exams and similar type projects: Normal return time to students in one (1) to two (2) weeks. AUTHORIZED TOOLS Students may use any/all course materials, including books and notes, while participating in classroom activities. All quizzes and written assignments are to be completed independently; no collaboration with classmates is permitted and any instance of such will be considered academic dishonesty. TESTING No course materials may be used during the Safety Examination. Updated: May 2014 Page 3 of 9 UNIVERSITY & COURSE EXPECTATIONS As a student of OSUIT, I understand that it is my responsibility to read, abide by and maintain a copy of the syllabi for this course. Syllabi are also available on the OSUIT website. As a student of OSUIT, I understand that excerpts of portions of my work may be utilized for institutional assessment purposes. The purpose of institutional assessment is for verification of student learning and program improvement. I recognize that every effort will be made to keep this information confidential. AMERICANS WITH DISABILITIES ACT (ADA) According to the Americans with Disabilities Act, each student with a disability is responsible for notifying the University of his/her disability and requesting accommodations. If you think you have a qualified disability and need special accommodations, you should notify the instructor and request verification of eligibility for accommodations from the Office of Academic Accommodations/LASSO Center. Please advise the instructor of your disability as soon as possible, and contact The LASSO Center, located in the Noble Center for Advancing Technology – NCAT, top floor, and 918-293-4855 to ensure timely implementation of appropriate accommodations. Faculty have an obligation to respond when they receive official notice of a disability but are under no obligation to provide retroactive accommodations. To receive services, you must submit appropriate documentation and complete an intake process during which the existence of a qualified disability is verified and reasonable accommodations are identified. (Fall 2013) ACADEMIC DISHONESTY Academic dishonesty or misconduct is neither condoned nor tolerated at OSUIT. Any student found guilty of academic dishonesty or misconduct shall be subject to disciplinary action. Academic dishonesty and/or misconduct includes, but is not limited to, the following actions: (1) Plagiarism: the representation of previously written, published, or creative work as one’s own; (2) Unauthorized collaboration on projects; (3) Cheating on examinations; (4) Unauthorized advance access to exams; (5) Fraudulent alteration of academic materials; (6) Knowing cooperation with another person in an academically dishonest undertaking. Students are required to actively protect their work against misuse by others. For details, refer to The OSUIT Student Handbook (Student Rights and Responsibilities Governing Student Behavior) available online at http://www.osuit.edu/academics/forms/student_rights_responsibility.pdf. Updated: May 2014 Page 4 of 9 ATTENDANCE POLICY FOR FACE TO FACE COURSES A primary component of OSUIT's Mission is “to prepare and sustain a diverse student body as competitive members of a world-class workforce.” Regular and consistent attendance not only aids in academic success, dependable attendance is a requirement in today's real-world employment; therefore, regular and consistent attendance is a requirement in all OSUIT courses. Definitions: Absent: Failing to attend all or a significant portion of a class or lab session. A. Students may not be marked as absent if missing class for situations such as, but not limited to 1. participating in a required university activity such as a field trip; 2. fulfilling a military obligation; 3. a mandatory court appearance; 4. death in the immediate family; 5. extreme illness or accident to oneself or immediate family. Instructors, at their discretion, may require proof of such events. B. It is the responsibility of the student to contact and inform the instructor and/or department in advance of such excused absences whenever possible. Tardy: Arriving late to class as defined by the individual class instructor. Faculty, at their discretion, may equate three tardies to equal one absence. Procedures: Early Intervention A. Any student who misses 10% of an individual course (or earlier at faculty discretion) during a regular fifteen-week semester, or the equivalent portion of time in a shorter session, will have their name submitted by that course instructor to the OSUIT Early Alert System for retention intervention. B. At the point the Early Alert is issued, the student must meet with their assigned faculty advisor or designated faculty/staff member within seven (7) academic calendar days for counseling on how to improve their attendance and academic success. Excessive Absences A. The University reserves the right to administratively withdraw any student from an individual course who misses 20% of that course, whether excused or unexcused, and, in the opinion of the instructor, the student does not have a reasonable opportunity to be successful in the course. B. Students should be aware any of the following may impact their financial aid: 1. being administratively withdrawn from a course 2. dropping a course 3. their last date of attendance in a course Please see OSUIT Policy 2-021 for full details and procedures. Updated: May 2014 Page 5 of 9 ACR1206 Electrical Controls Applications Summer 2015 Class Schedule Date Unit Description Est. Time Approximately 150hrs Total 4 to 5hrs Topics and Competencies Lab Jobs and Assessments Jan 5th – Jan 8th Orientation and Safety Training Syllabus, Lab Rules/Procedures, schedule, and completing jumper wires Simple Series and Parallel Circuits, Series/Parallel Circuits No Classes Multiple controls wire in series, parallel or series/parallel. Basic Troubleshooting Shunt Circuits, SPDT and DPDT switches, and multiple locations. Continue Troubleshooting Boards Relays Approximately 6hrs Drawing and wiring up simple series, parallel and series/parallel Circuits Safety Test, start of week 2 Homework Chapter 1 Lab Book 1 Requirements 0-12 Week 2 Week 6 to week 7 Relays, Contactors and Starter Boxes Approximately 20hrs Week 7 to week 8 Capacitance Approximately 9hrs Calculating, measuring and troubleshooting of Capacitors Week 9 to week 15 AC motors Approximately 28hrs Drawing, wiring up, troubleshooting AC 1ph and 3ph motors Mar 14th – 18th No Classes Jan 18th Week 2 to week 3 Week 3 to week 4 Week 4 to week 5 Updated: May 2014 Approximately 18hrs Martin Luther King Holiday Drawing and wiring up of controls wired in series, parallel or series/parallel along with starting of basic trouble shooting boards. Approximately 14hrs Drawing and wiring up of shunt circuits, SPDT, DPDT and multiple locations. Continued Troubleshooting boards. Approximately 16hrs Drawing and wiring up of specific relay jobs. Examples: multiple load, multiple relay, lock-out, lock-in, vibrator, 24 and 120volt coils, etc… Plus Ohms Law Drawing, wiring up, and troubleshooting of lab requirements that have relays, contactors and starter boxes. Lab Book 1 Requirements 13 – 21 Lab Book 2 Requirements (at least 2 of jobs 9-12) Lab Book 1 Requirements 22-32 Remaining 2 boards from 9-12 with additional boards 13 and 15 Lab Book 1 requirement 33-61 Continued troubleshooting Lab Book 1 Requirements 66-70, 72-74 and 77. Lab Book 2 Lab requirements 5 & 32 Lab Book 2 requirements 17-19 and 46 Lab Book 2 requirements 14,16,20,21-31,3335 SPRING BREAK! Page 6 of 9 Week 10 to week 15 AC 1ph motor starting components Approximately 26hrs Week 13 to week 15 Defrost Clocks Approximately 24hrs Week 11 to Week 15 Paralleling Transformers, Time Delay Relays, Wiring up equipment on the ACR building. Approximately 4-6hrs Drawing, wiring up and troubleshooting AC 1ph motors, capacitors and starting components that remove start capacitors Some lab requirements that have defrost clocks also incorporate starting components so the lab requirements overlap Extra Lab Requirements Per Instructors recommendations and request. Lab Book 2 requirements 36 -50 Lab Book 1 Requirement Job71 Lab Book 2 requirements 6-8, 42, 43 ,48 &50 Lab Book 1 Jobs 75 and 76 Lab Book 2 Jobs 28, 44, 45, 47, 49, 51 and above. Note: Dates and hours are approximate estimates only. Many factors can determine students’ completion including individual comprehension, this would occur by evaluation and discretion of the instructor. The Lab is designed to have more lab requirements than most average students can complete. There are a total of 3450 lab points possible; students should have a minimum book total of 1650 to insure passing the lab requirements. Should your instructor calculate that you are following behind he/she will allow you additional time before or after lab hours. STUDENT CONDUCT Students are expected to cooperate in maintaining a classroom environment conducive to learning. Courteous and respectful behavior will be expected from all students each day. All pagers, cellular phones, and CD and MP3 players should be turned off. The use of tobacco in any form in University buildings is prohibited. (Optional and Supplemental Material to be used at Instructor’s Discretion) INSTRUCTOR'S POLICY ON ABSENCES A student must be present to receive their assignment, and all assignments are due within the first five (5) minutes of class on the next day of class. Late homework is not accepted for grading unless specific arrangements are made with and agreed upon by the instructor. INSTRUCTOR'S LATE WORK POLICY Arrangements can be made under certain circumstances with the instructor that will allow students to turn in work late but only if students provide official paperwork (i.e. doctors note, official school field trip excuse note, etc…) Updated: May 2014 Page 7 of 9 CLASSROOM POLICIES FOOD AND DRINKS Food and drinks are not allowed in the classroom or lab. STUDENT DRESS CODE The primary purpose of the Air Conditioning and Refrigeration Department is to prepare students for employment. In this endeavor, one of the areas of training involves suitable attire for future technicians. In reference to the dress code for Air Conditioning and Refrigeration students the following rules and regulations will apply: NOTE: FACULTY WILL DETERMINE WHEN GUIDELINES ARE EXCEEDED. 1.Shorts, cuts-offs, sweat pants, sleeveless shirts or tank tops may not be worn in the Air Conditioning and Refrigeration Department. For safety purposes, shirt tails (except jacket type) will be worn inside trousers. 2. Clothing, head gear or accessories with suggestive lettering, obscene pictures or unpatriotic displays may not be worn, anytime, in the Air Conditioning & Refrigeration Department. 3. Regular shoes or boots are to be worn with socks in the classroom and lab. Sandals and shower shoes may not be worn in the classroom and lab. SAFETY RULES AND REGULATIONS 1. Safety Glasses need to be worn when using motorized equipment or when soldering of brazing 2. Absolutely no horseplay in the lab or classroom 3. No running or jumping over things in lab or classroom. 4. Do not operate any equipment unless an instructor is present in lab. 5. Know the location of the fire extinguisher. 6. Keep tools and tool box out of the free walking area in the lab. 7. Do not stand on chairs or tool boxes when working on equipment. 8. Under no circumstances work around a wet floor. Clean up any water immediately if not sooner. Many of the high efficiency units in the lab produce a lot of condensation (water) and they are not hooked directly to drains. 9. Notify the instructor of any hazard found in the lab or on the equipment. 10. Know the location of the main gas shut-off valve and how to operate it. In case of any emergency shut off main gas shut-off valve. 11. Know location of all disconnect breakers for all electrical equipment. 12. Never stand in front of a gas furnace or appliance when operating or running test on it. 13. At the end of each lab period turn off the gas to the unit you are working on and disconnect the electrical power source. 14.If it becomes necessary to lift any heavy objects, remember, lift with your legs, not your back. Keep your back straight. Get help if the object is too heavy or bulky for you alone. Students who fail to meet satisfactory standards relating to any of these rules will be sent home, and or counseled by the Department Head; and if no improvement is made, enrollment may be terminated. Updated: May 2014 Page 8 of 9 Oklahoma State University Institute of Technology ACR 1206 Electrical Controls Spring Semester 2016 I have read and understand this syllabus, and agree to abide by the policies, procedures and guidelines specified therein. ___________________________________ Printed Name ______________________________________ Student ID Number (this is not your SSN) Oklahoma State University Institute of Technology ACR 1206 Electrical Controls Spring Semester 2016 Student Assessment Release I agree that Oklahoma State University Institute of Technology may excerpt some of my work to be utilized for institutional assessment purposes. The purpose of institutional assessment is for verification of student learning and program improvement. I recognize that every effort will be made to keep this information confidential and that my name will not be associated with my work. ___________________________________ Printed Name ______________________________________ Student ID Number (this is not your SSN) ___________________________________ Signature ______________________________________ Date Updated: May 2014 Page 9 of 9