8 Process-Costing Systems McGraw-Hill/Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. 8-2 Learning Objective 1 8-3 Process Costing Production environment Homogenous units Mass produced Automated Continuous flow 8-4 Process Costing Production environment Homogenous units Mass produced Automated Continuous flow Costing procedure Costs are recorded for a department. Department costs are assigned equally to units produced. 8-5 Learning Objective 2 8-6 Why Process Costing Is Useful To help set prices To evaluate products How are unit costs used? To evaluate production efficiency To determine balance sheet inventory Process Costing – The Cost Inputs Direct Materials Dollar Amount 8-7 Direct labor costs are usually small Manufacturing in comparison to Overhead other product costs in process Direct cost systems. Labor (high level of automation) Type of Product Cost Process Costing – Conversion Costs Direct Materials Dollar Amount 8-8 Conversion Direct labor costs are usually small in comparison to other product costs in process cost systems. (high level of automation) Type of Product Cost So, direct labor and manufacturing overhead are often combined into one product cost called conversion. 8-9 Comparing Job Costing and Process Costing Job costing Process costing Costs accumulated by the job. Costs accumulated by department or process. Work in process has a job cost record for each job. Many unique, high cost jobs. Work in process has a production report for each batch of products. Jobs built to customer order. A few identical, low cost products. Units continuously produced for inventory in automated process. 8-10 Comparing Job Costing and Process Costing Work in process contains individual jobs in a job cost system. Direct Materials Direct Labor Manufacturing Overhead Jobs Finished Goods Cost of Goods Sold 8-11 Comparing Job Costing and Process Costing Direct Materials Direct Labor & Overhead (Conversion) Work in process contains homogenous products in a process cost system. Products Finished Goods Cost of Goods Sold 8-12 Comparing Job Costing and Process Costing Same objective: objective: determine determine Same thecost cost of of products products the Same Same Inventory Inventory accounts: accounts: raw raw materials, materials, work work in in process, process, and and finished finished goods goods Same Same overhead overhead assignment assignment method: method: predetermined predetermined rate rate times times actual actual activity activity 8-13 Learning Objective 3 8-14 Department With No Beginning or Ending WIP Inventory Same objective:ordetermine No beginning ending the of products Work incost Process Inventory a company is Same Common Inventorywhen accounts: raw materials, successful at just-in-time production work in process, and finished goods assignment method: Manufacturing costs for a period CostSame per overhead = predetermined rate times actual activity unit Units produced for the period 8-15 Department With No Beginning or Ending WIP Inventory Spirit Beverages produces a sport drink. During October, the Blending Department had the following manufacturing costs: Direct materials Conversion costs Total costs to be assigned $16,000 5,600 $21,600 Spirit started and completed 8,000 four-bottle packages during October. Spirit had no beginning work in process inventory. Compute the manufacturing unit costs for October. Direct materials Conversion costs Mfg. cost per completed unit $16,000 ÷ 8,000 units = $ 2.00 5,600 ÷ 8,000 units = $ 0.70 $21,600 ÷ 8,000 units = $ 2.70 8-16 Department With Ending WIP Inventory Same objective: determine No beginning in products Process Inventory theWork cost of Ending Work in Process Inventory consists Same Inventory accounts: raw materials, of incomplete units atand the finished end of the period. work in process, goods Same overhead assignment method: We must now deal with the concept predetermined rate times actual activity of equivalent units. 8-17 Department With Ending WIP Inventory Samenow objective: determine We must deal with the concept theequivalent cost of products of units. Equivalent unitsaccounts: is a concept expressing Same Inventory raw materials, partially complete units as a smaller number work in process, and finished goods of fully complete units. CostSame per overhead assignment method: Manufacturing costs for a period = equivalent predetermined rate times actual activity Equivalent units for the period unit 8-18 Equivalent Units Example Two one-half filled cups are equivalent to one full cup. + = So, 10,000 units 70 percent complete are equivalent to 7,000 complete units. 8-19 Assigning Costs to Products Let’s look at the five-step process for assigning costs to units produced, followed by an example using the five steps. 8-20 Assigning Costs to Products – The Five-step Process Summarize the flow of physical units (number of units completed and number of units remaining in process). Compute the number of equivalent units produced. Summarize the total costs to be accounted for (costs in beginning work in process inventory and the costs incurred in the current period). Compute costs per equivalent unit. Assign unit costs from to units completed and to units in ending work-in-process inventory. 8-21 Department With Ending WIP Inventory Spirit incurred the following manufacturing costs in October (same data as before): Direct materials Conversion costs Total costs to be assigned $16,000 5,600 $21,600 Spirit started 8,000 units and completed 6,000 units in October. Spirit had no beginning work in process inventory. All direct materials had been added to each unit still in process, but only 20 percent of conversion costs had been incurred for the 2,000 units still in process. Complete the five-step process to assign costs to units produced in October. 8-22 Department With Ending WIP Inventory – Equivalent Units Flow of Units in October Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 0 8,000 8,000 6,000 2,000 8,000 ? ? ? ? ? ? 8-23 Department With Ending WIP Inventory – Equivalent Units Flow of Units in October Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 0 8,000 8,000 6,000 2,000 8,000 6,000 ? ? Units completed and transferred are 100% complete for both material and conversion. 6,000 ? ? 8-24 Department With Ending WIP Inventory – Equivalent Units Flow of Units in October Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 0 8,000 8,000 6,000 2,000 8,000 All material had been added to units remaining in process. 6,000 2,000 8,000 6,000 ? ? 8-25 Department With Ending WIP Inventory – Equivalent Units Flow of Units in October Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 0 8,000 8,000 6,000 2,000 8,000 20% of 2,000 units 6,000 2,000 8,000 6,000 400 6,400 8-26 Department With Ending WIP Inventory – Assigning Costs Flow of Costs in October Costs to account for (Step 3) Costs in beginning work in process inventory Current period costs Total costs to account for Material Conversion $ 0 16,000 $ 16,000 $ $ Total 0 $ 0 5,600 21,600 5,600 $ 21,600 Equivalent Units Costs per equivalent unit (Step 4) 8,000 ? 6,400 ? ? Costs accounted for (Step 5) Costs transferred Cost of ending work in process inventory Total costs accounted for ? ? ? ? ? ? ? ? ? 8-27 Department With Ending WIP Inventory – Assigning Costs Flow of Costs in October Costs to account for (Step 3) Costs in beginning work in process inventory Current period costs Total costs to account for Equivalent Units Costs per equivalent unit (Step 4) Costs accounted for (Step 5) Costs transferred Cost of ending work in process inventory Total costs accounted for Material Conversion $ 0 16,000 $ 16,000 $ 8,000 2.00 $ Total $ 0 $ 0 5,600 21,600 5,600 $ 21,600 $ 6,400 0.875 ? ? ? $16,000 ÷ 8,000 equivalent units $5,600 ÷ 6,400 equivalent units ? ? ? $ 2.875 ? ? ? 8-28 Department With Ending WIP Inventory – Assigning Costs Flow of Costs in October Costs to account for (Step 3) Costs in beginning work in process inventory Current period costs Total costs to account for Material Conversion $ 0 16,000 $ 16,000 Equivalent Units Costs per equivalent unit (Step 4) $ Costs accounted for (Step 5) Costs transferred Cost of ending work in process inventory Total costs accounted for $ 12,000 ? ? 8,000 2.00 $ Total $ 0 $ 0 5,600 21,600 5,600 $ 21,600 $ 6,400 0.875 $ 2.875 5,250 ? ? $ 17,250 ? ? $ 6,000 equivalent units @ $2.00 6,000 equivalent units @ $0.875 8-29 Department With Ending WIP Inventory – Assigning Costs Flow of Costs in October Costs to account for (Step 3) Costs in beginning work in process inventory Current period costs Total costs to account for Material Conversion $ 0 16,000 $ 16,000 Equivalent Units Costs per equivalent unit (Step 4) $ Costs accounted for (Step 5) Costs transferred Cost of ending work in process inventory Total costs accounted for $ 12,000 4,000 $ 16,000 8,000 2.00 $ Total $ 0 $ 0 5,600 21,600 5,600 $ 21,600 $ 6,400 0.875 $ $ 2,000 equivalent units @ $2.00 400 equivalent units @ $0.875 $ 2.875 5,250 $ 17,250 350 4,350 5,600 $ 21,600 8-30 Learning Objective 4 8-31 Department with Beginning & Ending WIP Inventory When there is Beginning WIP, the determination of equivalent units becomes somewhat more complicated. Primary question to be answered: Which units were completed first during the period? (How you answer this question will affect the Total EU for the period.) 8-32 Department with Beginning & Ending WIP Inventory Weighted Average vs. FIFO WeightedAverage All units and costs are considered together to determine average cost per EU, regardless of whether the costs were incurred last period or currently. FIFO Costs are accounted for by layer. Cost per EU for this period is computed separately from the Cost per EU for last period. 8-33 Department with Beginning & Ending WIP Inventory Weighted Average vs. FIFO WeightedAverage All units and costs are considered together to determine average cost per EU, regardless of whether the costs were incurred last period or currently. WeightedAverage is the most commonly used method. 8-34 Assigning Costs Using Weighted-Average Costing The weighted average method . . . Makes no distinction between work done in the prior period and work done in the current period. Blends together units and costs in beginning inventory with units and costs in the current period. The FIFO method is covered in Appendix A. Let’s revisit Spirit in December where we have a beginning inventory from the previous month. 8-35 Beginning and Ending Inventory Weighted-Average Costing Spirit had the following cost and unit data for December: Percentage Complete Total Costs Units Materials Conversion Materials Conversion Beginning WIP inventory 2,000 40% 80% $ 2,000 $ 1,000 Costs incurred in Dec. 20,000 7,000 Units Started in Dec. 12,000 Units completed 10,000 100% 100% Ending WIP inventory 4,000 25% 60% Complete the five-step process to assign costs to units completed and to units left in process for December. 8-36 Beginning and Ending Inventory Weighted-Average Costing First let’s look at a flow chart showing the blending of units in beginning work in process inventory with units started during the month. 8-37 Beginning and Ending Inventory Weighted-Average Costing Beginning Inventory 2,000 units 14,000 units 10,000 units completed 12,000 units started Ending Inventory 4,000 units Now let’s examine the five-step process. 8-38 Beginning and Ending Inventory Weighted-Average Costing Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 4,000 14,000 ? ? ? ? ? ? 8-39 Beginning and Ending Inventory Weighted-Average Costing Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 4,000 14,000 10,000 ? ? Units completed and transferred are 100% complete for both material and conversion. 10,000 ? ? 8-40 Beginning and Ending Inventory Weighted-Average Costing Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Ending work in process inventory Total units accounted for 25% of 4,000 units Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 4,000 14,000 10,000 1,000 11,000 60% of 4,000 units 10,000 2,400 12,400 8-41 Beginning and Ending Inventory Weighted-Average Costing Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending work in process inventory Total costs accounted for 11,000 ? ? ? ? 12,400 ? ? ? ? ? ? ? ? 8-42 Beginning and Ending Inventory Weighted-Average Costing Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending work in process inventory Total costs accounted for 11,000 $ 2.00 $ ? ? ? 12,400 0.6452 $ 2.6452 ? ? ? $22,000 ÷ 11,000 equivalent units $8,000 ÷ 12,400 equivalent units ? ? ? 8-43 Beginning and Ending Inventory Weighted-Average Costing Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 11,000 $ 2.00 $ 12,400 0.6452 $ 2.6452 Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending work in process inventory Total costs accounted for $ 20,000 $ ? ? 6,452 $ 26,452 ? ? ? ? 10,000 equivalent units @ $2.00 10,000 equivalent units @ $0.6452 8-44 Beginning and Ending Inventory Weighted-Average Costing Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 11,000 $ 2.00 $ 12,400 0.6452 $ 2.6452 Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending work in process inventory Total costs accounted for $ 20,000 $ 2,000 $ 22,000 $ 6,452 $ 26,452 1,548 3,548 8,000 $ 30,000 1,000 equivalent units @ $2.00 2,400 equivalent units @ $0.6452 8-45 Learning Objective 5 8-46 Costs Transferred in from Prior Departments Multiple departments in a process result in units and costs that are transferred from a prior department to the current department. These transferred-in costs are treated exactly like a direct material that is added at the beginning of a production process. Let’s revisit Spirit. with the addition of transferred-in units and costs. We will use the December information and the weighted-average method. 8-47 Costs Transferred in from Prior Departments Complete the five-step process for Spirit to assign costs to units completed and to units left in process for December. Flow of units in December Beginning WIP inventory Transferred-in during Dec. Units completed Ending WIP inventory Percentage Complete Units Materials Conversion Trans-in 2,000 40% 80% 100% 12,000 10,000 100% 100% 100% 4,000 25% 60% 100% Flow of costs in December Costs incurred in Dec. Beginning WIP inventory Transferred-in during Dec. Units completed Ending WIP inventory Total Costs Units Materials Conversion Trans-in $ 20,000 $ 7,000 $ 52,000 2,000 2,000 1,000 5,000 12,000 10,000 4,000 8-48 Costs Transferred in from Prior Departments Flow of Units in December Units to account for Beginning WIP inventory Units transferred in during Dec. Total units to account for Units accounted for Completed and transferred out Ending WIP inventory Total units accounted for Step 1 Step 2 Physical Equivalent Units Units Material Conversion Trans-in 2,000 12,000 14,000 10,000 4,000 14,000 ? ? ? ? ? ? ? ? ? 8-49 Costs Transferred in from Prior Departments Flow of Units in December Units to account for Beginning WIP inventory Units transferred in during Dec. Total units to account for Units accounted for Completed and transferred out Ending WIP inventory Total units accounted for Step 1 Step 2 Physical Equivalent Units Units Material Conversion Trans-in 2,000 12,000 14,000 10,000 4,000 14,000 10,000 ? ? 10,000 ? ? 100% complete for material, conversion, and transferred-in units. 10,000 ? ? 8-50 Costs Transferred in from Prior Departments Flow of Units in December Units to account for Beginning WIP inventory Units transferred in during Dec. Total units to account for Units accounted for Completed and transferred out Ending WIP inventory Total units accounted for 25% of 4,000 units Step 1 Step 2 Physical Equivalent Units Units Material Conversion Trans-in 2,000 12,000 14,000 10,000 4,000 14,000 10,000 1,000 11,000 10,000 2,400 12,400 10,000 4,000 14,000 60% of 4,000 units Transferred-in units are 100% complete 8-51 Costs Transferred in from Prior Departments Flow of Costs in December Costs to account for (Step 3) Costs in beginning WIP inventory Current period costs Total costs to account for Equivalent units Costs per equivalent unit (Step 4) Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending WIP inventory Total costs accounted for Material Conversion Trans-in $ 2,000 $ 20,000 $ 22,000 $ 11,000 ? ? ? ? Total 1,000 $ 5,000 $ 8,000 7,000 52,000 79,000 8,000 $ 57,000 $ 87,000 12,400 ? ? ? ? 14,000 ? ? ? ? ? ? ? ? 8-52 Costs Transferred in from Prior Departments Flow of Costs in December Costs to account for (Step 3) Costs in beginning WIP inventory Current period costs Total costs to account for Material Conversion Trans-in $ 2,000 $ 20,000 $ 22,000 $ 1,000 $ 5,000 $ 8,000 7,000 52,000 79,000 8,000 $ 57,000 $ 87,000 Equivalent units Costs per equivalent unit (Step 4) 11,000 $ 2.00 $ 12,400 14,000 0.6452 $ 4.0714 $ 6.7166 Costs accounted for (Step 5) Costs assigned to units transferred Cost of ending WIP inventory Total costs accounted for $22,000 ÷ 11,000 equivalent units ? ? ? ? ? ? ? ? ? Total ? ? ? $57,000 ÷ 14,000 equivalent units $8,000 ÷ 12,400 equivalent units 8-53 Costs Transferred in from Prior Departments Flow of Costs in December Costs to account for (Step 3) Costs in beginning WIP inventory Current period costs Total costs to account for Material Conversion Trans-in $ 2,000 $ 20,000 $ 22,000 $ 1,000 $ 5,000 $ 8,000 7,000 52,000 79,000 8,000 $ 57,000 $ 87,000 Equivalent units Costs per equivalent unit (Step 4) 11,000 $ 2.00 $ 12,400 14,000 0.6452 $ 4.0714 $ 6.7166 Costs accounted for (Step 5) Costs assigned to units transferred $ 20,000 $ Cost of ending WIP inventory ? Total costs accounted for ? 6,452 $ 40,714 $ 67,166 ? ? ? ? ? ? 10,000 equivalent units @ $2.00 Total 10,000 equivalent units @ $4.0714 10,000 equivalent units @ $0.6452 8-54 Costs Transferred in from Prior Departments Flow of Costs in December Costs to account for (Step 3) Costs in beginning WIP inventory Current period costs Total costs to account for Material Conversion Trans-in $ 2,000 $ 20,000 $ 22,000 $ 1,000 $ 5,000 $ 8,000 7,000 52,000 79,000 8,000 $ 57,000 $ 87,000 Equivalent units Costs per equivalent unit (Step 4) 11,000 $ 2.00 $ 12,400 14,000 0.6452 $ 4.0714 $ 6.7166 Costs accounted for (Step 5) Costs assigned to units transferred $ 20,000 $ Cost of ending WIP inventory 2,000 Total costs accounted for $ 22,000 $ 6,452 $ 40,714 $ 67,166 1,548 16,286 19,834 8,000 $ 57,000 $ 87,000 1,000 equivalent units @ $2.00 Total 4,000 equivalent units @ $4.0714 2,400 equivalent units @ $0.6452 8-55 Learning Objective 6 8-56 Accounting for Spoilage Costs Spoilage represents the amount of resources that go into the process, but DO NOT result in finished product. Managers face key problems related to spoilage: 1. Identifying whether it exists. 2. Determining whether it can be eliminated. 3. Deciding whether eliminating it is worthwhile. 4. Determining the cost of spoilage. The 5-step approach discussed earlier can be modified by including spoilage 8-57 Accounting for Spoilage Costs Normal spoilage occurs as a part of the regular operations of an efficient process. Abnormal spoilage is the result of unusual operating problems. Abnormal spoilage is in addition to normal spoilage, and is recorded as a loss of the period. We will illustrate the spoilage using the December data for Spirit Beverages, but without the transferred-in costs. 8-58 Accounting for Spoilage Costs Percentage Complete Total Costs Units Materials Conversion Materials Conversion Beginning WIP inventory 2,000 40% 80% $ 2,000 $ 1,000 Costs incurred in Dec. 20,000 7,000 Units Started in Dec. 12,000 Units completed 10,000 100% 100% Spoiled units 500 20% 50% Ending WIP inventory 3,500 25% 60% Spoilage is found at an inspection when 20% of the material has been added and the conversion is 50% complete. 8-59 Accounting for Spoilage Costs Beginning Inventory 2,000 units 14,000 units 10,000 units completed 12,000 units started Spoilage 500 units Ending Inventory 3,500 units Complete the five-step process to assign costs to units completed and to units left in process for December. 8-60 Accounting for Spoilage Costs Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Spoiled units Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 500 3,500 14,000 ? ? ? ? ? ? ? ? 8-61 Accounting for Spoilage Costs Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Spoiled units Ending work in process inventory Total units accounted for Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 500 3,500 14,000 10,000 ? ? ? Units completed and transferred are 100% complete for both material and conversion. 10,000 ? ? ? 8-62 Accounting for Spoilage Costs Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Spoiled units Ending work in process inventory Total units accounted for 20% of 500 units Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 500 3,500 14,000 10,000 100 ? ? 50% of 500 units 10,000 250 ? ? 8-63 Accounting for Spoilage Costs Flow of Units in December Units to account for Beginning work in process inventory Units started this period Total units to account for Units accounted for Completed and transferred out Spoiled units Ending work in process inventory Total units accounted for 25% of 3,500 units Step 1 Physical Units Step 2 Equivalent Units Material Conversion 2,000 12,000 14,000 10,000 500 3,500 14,000 10,000 100 875 10,975 60% of 3,500 units 10,000 250 2,100 12,350 8-64 Accounting for Spoilage Costs Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) Costs accounted for (Step 5) Costs assigned to units transferred Spoiled units Cost of ending work in process inventory Total costs accounted for 10,975 ? ? ? ? ? 12,350 ? ? ? ? ? ? ? ? ? ? 8-65 Accounting for Spoilage Costs Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 10,975 $ 2.0046 $ Costs accounted for (Step 5) Costs assigned to units transferred Spoiled units Cost of ending work in process inventory Total costs accounted for $22,000 ÷ 10,975 equivalent units ? ? ? ? 12,350 0.6478 $ 2.6523 ? ? ? ? ? ? ? ? $8,000 ÷ 12,350 equivalent units 8-66 Accounting for Spoilage Costs Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 10,975 $ 2.0046 $ 12,350 0.6478 $ 2.6523 Costs accounted for (Step 5) Costs assigned to units transferred Spoiled units Cost of ending work in process inventory Total costs accounted for $ 20,046 $ ? ? ? 6,478 $ 26,524 ? ? ? ? ? ? 10,000 equivalent units @ $2.0046 10,000 equivalent units @ $0.6478 8-67 Accounting for Spoilage Costs Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 10,975 $ 2.0046 $ 12,350 0.6478 $ 2.6523 Costs accounted for (Step 5) Costs assigned to units transferred Spoiled units Cost of ending work in process inventory Total costs accounted for $ 20,046 $ 200 ? ? 6,478 $ 26,524 162 362 ? ? ? ? 100 equivalent units @ $2.0046 250 equivalent units @ $0.6478 8-68 Accounting for Spoilage Costs Flow of Costs in December Material Conversion Total Costs to account for (Step 3) Costs in beginning work in process inventory $ 2,000 $ 1,000 $ 3,000 Current period costs 20,000 7,000 27,000 Total costs to account for $ 22,000 $ 8,000 $ 30,000 Equivalent units Costs per equivalent unit (Step 4) 10,975 $ 2.0046 $ 12,350 0.6478 $ 2.6523 Costs accounted for (Step 5) Costs assigned to units transferred Spoiled units Cost of ending work in process inventory Total costs accounted for $ 20,046 $ 200 1,754 $ 22,000 $ 6,478 $ 26,524 162 362 1,360 3,114 8,000 $ 30,000 875 equivalent units @ $2.0046 2,100 equivalent units @ $0.6478 8-69 Process Cost Flows Let’s conclude our discussion of process costing by examining the cost flows in a twodepartment process, A and B. We will use T-accounts and start with materials. 8-70 Process Cost Flows Materials Inventory •Purchases •Direct Materials Factory Overhead •Other Overhead WIP Dept. A •Direct Materials WIP Dept. B •Direct Materials 8-71 Process Cost Flows Materials Inventory •Purchases •Direct Materials •Indirect Materials Factory Overhead •Other Overhead •Indirect Materials WIP Dept. A •Direct Materials WIP Dept. B •Direct Materials 8-72 Process Cost Flows Next let’s add labor and manufacturing overhead to the process cost flows. Are you with me? 8-73 Process Cost Flows Wages Payable •Indirect Labor Factory Overhead •Other Overhead •Indirect Materials •Indirect Labor WIP Dept. A •Direct Materials WIP Dept. B •Direct Materials 8-74 Process Cost Flows Wages Payable •Indirect Labor •Direct Labor Factory Overhead •Overhead •Other Overhead Applied to Work in •Indirect Materials Process •Indirect Labor WIP Dept. A •Direct Materials •Conversion WIP Dept. B •Direct Materials •Conversion 8-75 Process Cost Flows Next let’s transfer work from Department A to Department B. Are you ready? 8-76 Process Cost Flows WIP Dept. A •Direct Materials •Transferred to Dept. B •Conversion WIP Dept. B •Direct Materials •Conversion •Transferred from Dept. A 8-77 Process Cost Flows Now let’s complete the goods in Department B and sell them. Still with me? 8-78 Process Cost Flows WIP Dept. B Finished Goods •Direct •Cost of Materials Goods •Conversion Mfd. •Transferred from Dept. A •Cost of Goods Mfd. Cost of Goods Sold 8-79 Process Cost Flows WIP Dept. B Finished Goods •Direct •Cost of Materials Goods •Conversion Mfd. •Transferred from Dept. A •Cost of Goods Mfd. Cost of Goods Sold •Cost of Goods Sold •Cost of Goods Sold 8-80 Learning Objective 7 8-81 Cost Assignment to Products Using FIFO The weighted-average inventory method mixes previous period costs with those of the present period. FIFO assumes that units in the beginning inventory were completed. Count production in this period only when calculating equivalent units. This allows managers to identify and manage current period costs. 8-82 Learning Objective 8 8-83 Comparing Weighted-Average and FIFO Costing Methods Using FIFO to isolate current period costs is useful when the beginning inventory balance is very large. Otherwise, the smaller the beginning inventory balance, the closer the unit cost results under both methods. Though either method is acceptable for external reporting, separating the costs with FIFO is preferable. 8-84 Learning Objective 9 8-85 Operation Costing A hybrid of job-order and process costing. Applied to production activities: with repetitive operations (so conversion costs do not change). when different materials may be used (so materials costs could change). Examples: Fabrics used in shirt manufacturing Engines used in similar cycle bodies 8-86 End of Chapter 8