Supply Chains and Electronic Commerce: Partners in the Digital Age © Arthur Geoffrion The Anderson School, UCLA October 16, 1999 With special thanks to Clark Chang, Alex Duffy, Chae Hong, Cornelia Marsh, Max Moroz, and Noëlle Triaureau 1 To those who were not there: These slides are on-line mainly for reference by those who were at my talk. Since some non-attending invitees may access them also, however, I’m adding a small amount of commentary in extra slides such as this one to explain some of the biggest logical gaps to those who are trying to follow the slide show without the benefit of having heard it live. Please remember to use the Slide Show (full screen) view, and to have the two sound clips in the same folder. Then you’ll get full sound, animation, and no distraction by hidden slides. Next come a few slides that explain why I had to give the talk sitting down on 10/16/99. While I was at it, I took a swipe at my HMO. To those who were not there: Before giving the traditional outline of the talk, I establish some basic vocabulary and concepts for my two topics: supply chains and e-commerce. The next slide reproduces a painting by Pieter Brueghel to suggest how complex supply chains have become. Then comes a simple diagrammatic view of supply chains and some discussion about some of the undiagrammed complexity that it hides. 1a Typical Supply Chain (Consumer Packaged Goods) Manufacturer Suppliers 2 Manufacturer Warehouses Retailers Consumers Supplier Detail Chrysler General Motors Ford Johnson Controls Hardware Suppliers Soft Trim Suppliers Excel/Atwood 2a Lear Favesa Douglas & Lomason R. R. Spring Collins & Aikman Milliken & Company Specialty Screw Textileather Technotrim Canadian Fab Source: John Kay, Chrysler Rockford Spring Dudek & Bock Spring Typical Supply Chain Material Funds Information Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 2.1 Retailers Consumers Definitions of Supply Chain Management • D. Simchi-Levi, P. Kaminsky, and E. Simchi-Levi, Designing and Managing the Supply Chain, McGraw Hill 1999: … a set of approaches utilized to efficiently integrate suppliers, manufacturers, warehouses and stores, so that merchandise is produced and distributed in the right quantities, to the right locations, and at the right time, in order to minimize system-wide costs while satisfying service level requirements. • Council of Logistics Management: …the process of planning, implementing and controlling the efficient, cost-effective flow and storage of raw materials, inprocess inventories, finished goods, and related information from point-of-origin to point-of-consumption for the purpose of conforming to customer requirements. 2aa Slide 2bhttp://www.geog.ucl.ac.uk/casa/martin/atlas/hackers.jpg Source: Electronic Commerce Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 3 Retailers Consumers Business to Consumer E-Commerce B2C Suppliers Manufacturer Warehouses Retailers Channel & Trading Partners Internet plays significant role 3.1 • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters Consumers Business to Business E-Commerce B2B Suppliers Manufacturer B2C Warehouses Retailers Channel & Trading Partners Internet plays significant role 3.2 • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters Consumers Extranet Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters Internet Technology 3.3 Retailers Consumers Extranet Intranet Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters Internet Technology 3.4 Retailers Consumers Extranet Internet Intranet Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 3.5 Retailers Consumers TCP/IP over packetswitched networks Supply Chain Costs Fed. + State + Local Gov. Retail Trade Health Radio & TV 0 1 Trillion 1997 GDP Share (U.S.) • Top Management Visibility • Crucial for E-Commerce 4 • Business Week, NY Times, Red Herring, WSJ,... • The Markets BILLIONS 1400 1200 1000 Business to Consumer Business to Business Goods 800 600 400 200 0 1998 1999 2000 2001 2002 2003 Source: Forrester Research 5 Internet/E-Commerce Reshaping Supply Chains • Growing Internet markets • Dematerialization • Unprecedented customer expectations Supply Chains Crucial for E-Commerce • Fulfillment • Customers demand sophisticated SC’s • Slim margins demand SC efficiency 6 Outline 7 II. Strategic SC Design • 30-year perspective III. Internet & EC • 30-year perspective IV. Fusion • 5 major EC trends challenging supply chains • Meeting EC challenges to strategic SC design V. Coda • The future • Management challenges • These slides & more Collegial Briefing • Broadly accessible • Demonstrative • Rich in context (historical, institutional) • Major trends & emerging developments • Personal • Entertaining • Take-aways 8 II. Strategic Supply Chain Design: 30 Year Odyssey Personal Journey Math programming theory Similar projects Hunt-Wesson project DOD Study Insight, Inc. + Research fallout Evolution of Strategic SC Design: 1970 1. 2. 3. 4. 5. 6. II.20 2000 Logistics as a corporate function Information technology Solution techniques Data development & management Model features & software capabilities How companies actually use SC design software II. Strategic Supply Chain Design: 30 Year Odyssey Personal Journey Math programming theory Similar projects Hunt-Wesson project DOD Study Insight, Inc. + Research fallout Evolution of Strategic SC Design: 1970 20A 2000 Hunt-Wesson Problem Inbound SOURCES Transportation Links CANDIDATE DISTRIBUTION CENTERS (DCs) Outbound Transportation Links CUSTOMER GROUPS Direct Transportation Links SUPPLY DATA (1) List of Products (really product groups) (2) List of Sources *(3) Annual Supply Limits, CWT/yr (source × prod) *(4) Unit Supply Costs, $/ CWT (source × prod) CUSTOMER DATA (9) List of Customer Groups (10) Cust Demands, CWT/yr (group × prod) (11) Single-source Product Bundles (a customer group must receive all prod in a given bundle from one DC) *(12) Net Selling Prices, $/CWT (cust group × prod) DC DATA (5) List of Candidate DCs and their missions *(6) Min and Max Allowable Annual Throughput Volume for Each DC, CWT/yr -- throughput volume can be weighted by prod (7) Fixed Cost for each DC, $/yr (8) Variable Costs, $/CWT (DC × prod) TRANSPORTATION DATA (13) List of Permissible Inbound Links and Freight Rates, $/CWT (prod × source × DC) (14) List of Permissible Outbound Links and Freight Rates, $/CWT (prod × DC × cust group) (15) List of Permissible Direct Links and Freight Rates, $/CWT (prod × link) *Asterisk data optional 21 Benders Decomposition Upper Bound MASTER PROBLEM (configuration generator) Lower Bound Configuration TOTAL SYSTEM COST Evaluation & Byproduct Info TRANSPORTATION SUBPROBLEMS (configuration evaluator) Find best flows for first product 22 Find best flows for second product Find best flows for last product II. Strategic Supply Chain Design: 30 Year Odyssey Personal Journey Math programming theory Similar projects Hunt-Wesson project DOD Study Insight, Inc. + Research fallout Lagrangean relaxation, approximation theory, aggregation theory, Structured Modeling, ... Evolution of Strategic SC Design: 1970 20A1 2000 To those who were not there: The previous few slides illustrated parts of my personal experiences with strategic supply chain design. Most of the account was verbal. The rest of Part II explains how this area has evolved during the past 30 years, but I only had time to discuss the third evolutionary dimension. 20a1a II. Strategic Supply Chain Design: 30 Year Odyssey Personal Journey Evolution of Strategic SC Design: 1970 2000 1. Logistics as a corporate function 2. Information technology 3. Solution techniques 4. Data development & management 5. Model features & software capabilities 6. How companies actually use SC design software 20B 1. Evolution of Logistics as a Corporate Function • Dramatic elevation within corp. hierarchy CEO VP Finance VP Mfg. VP Logistics • Expanding responsibilities: Logistics Supply Chain Management 1 3 Suppliers 4 2 2 Manufacturer 1 1 Warehouses 4 3 Retailers 1 1 23 1 3 Consumers 4 2. Evolution of IT ftp rtfm.mit.edu cd pub/usenet/news.answers/fax-faq get part1 quit You can’t fight a sea change in user expectations. 23.5 3. Evolution of Solution Techniques Cost calculators, heuristics, LP, Mixed Integer LP (pre-1970) Benders decomposition specialized (1971) Primal network simplex (early 1970s) LP factorization (1970s) Incremental improvements amazing (1970s 1999) Strategic supply chain design problems are well-solved by the best of today’s specialized software. 8-15% cost reduction + service improvement 24 AC : 30+ x $50M “Optimization” all the rage, but…obsolete non-optimizing methods still widely used! • Managers can’t or don’t discriminate -- Misleading claims by vendors -- Computer graphics seduce 25 25a Source: Insight, Inc. 25b Source: CAPS Logistics 25c Source: Insight, Inc. “We bought a system because it had the best graphics--now we don’t even use the graphics except for demonstrations to visiting firemen. We sacrificed solution quality to have nice graphics” Systems Manager Oil Company 25d “We have been down the graphics path. We are now much more concerned with good solutions. There has been far too much emphasis on pretty displays of bad answers. Get us the substance -- we’ll worry about how to make it look nice.” Senior VP Consumer products company 25e “Optimization” all the rage, but…obsolete non-optimizing methods still widely used! • Managers can’t or don’t discriminate -- Misleading claims by vendors -- Maps seduce Challenge to B-Schools 26 Slide 26a 4. Evolution of Data Development & Management Tools Data TOTAL PROJECT EFFORT and software code 28 Data development just one phase in life cycle of a strategic SC design study 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 28.2 Recognize opportunity for improvement Analyze study requirements, negotiate charter Finalize model structure, organize study team, make detailed study plan Develop and verify data Prepare solver, customize as necessary Verify and validate the instantiated model & solver Do optimization runs Analyze results Report and explain findings & conclusions Document data development, model, solver, analysis Maintain, update, improve Re-evaluate everything periodically, terminate or transition when appropriate MASSES OF SUPPLY CHAIN DATA Demand forecast Past sales Materials BOM Packaging Inventories Production capacities Transportation Warehousing Duty Rates COMPUTER MODEL 28.3 Labor TYPES OF DATA NEEDED A. Product/Part Data 1. Product Name/Description 2. List of Parts 3. Bill of Material (BOM) Relationship 4. Candidate Supply Points by Part 5. Customer Demand by Product by Zone 6. Part Weight 7. Optional - Duty Class (Harmonized Codes) 8. Optional - Markup by Part by Location 9. Optional - Process Types and Usage by Part 28.4 B. Part/Facility Data 1. Part Fixed Cost 2. Part Variable Cost 3. Lead Time or Cycle Time 4. Inventory C. Facility Data 1. Facility Fixed Cost 2. Candidate Geographic Locations TYPES OF DATA NEEDED, cont’d D. Capacity Constraint Data (All Optional) 1. Part/Location Unit Capacity Constraint 2. Part Locations Constraint 3. Distribution Facility Capacity Constraint 4. Manufacturing Resource Capacity Constraint 5. Resource Locations Constraint 6. Min & Max Number of Sites by Type E. Transportation Data (air, surface, ocean) 1. Freight Rates & Transit Times 2. Transport Capacities 3. Geo Data F. International Trade Data (All Optional) 1. Duty Rates 2. Local Content and Offset Trade Targets 3. International Tax Rates 28.6 Commercial or Reusable Databases (50-150 MB) MANAGEMENT SUPPORT SYSTEM Related System Related System Related System Related System DATA MANAGER Data Extracts Problem PREVIEWER Strategy RUN CONTROL 28.8 Approved Solution SOLVER REVIEWER Solution Repeat as required SIMULATOR Source: Insight, Inc. 4. Evolution of Data Development & Management Tools Data TOTAL PROJECT EFFORT • Need to invest in demographic, trade, and transportation databases Make data a core competence 28.9 5. Evolution of Model Structure and Software Capabilities Steadily broadening model scope and increasing software capabilities SC execs will never be satisfied! Drivers: • Quest for competitive advantage • IT revolution • Quest for ease of use • Support for more parts of the SC 29 Broadened Scope of Information and Coordination Plan Deliver Suppliers’ Supplier Source Make Deliver Supplier Source Make Deliver Your Company (internal or external) Customer Source Customer’s Customer (internal or external) John Birchak, Intel Corp., National Science Foundation, University of 29.2 Source Make Deliver 55 6. How Companies Actually Use Supply Chain Design Software Over time: increasingly broad and ambitious uses • • • • 29.5 Mergers, acquisitions, divestitures Strategic alliances Product proliferation Global issues III. The Internet and E-Commerce Personal Journey Personal Experiences (early 80’s) Internet Course (1993-96) E-Commerce Course (1998-) 30-Year History Internet Timeline (UCLA Origins) Rapid Growth E-Commerce Landscape Who are the Leaders? 30 Internet Timeline Early 60’s Kleinrock (UCLA), Paul Baran (RAND) 1969 ARPANET: 1st node at UCLA 1970 1971 1972 1974 1975 1979 1981 1983 1984 1985 1986 31 1st cross-country link UCLA BBN Telnet (remote terminal access) FTP (file transfer protocol) E-mail Telenet (BBN): lst public packet data service Mailing list Usenet (bulletin board) 1st inter-industry EDI standard ANSI X12 standard for EDI DOD declares TCP/IP to be its standard ARPANET hosts pass 1,000 Neuromancer, by William Gibson 1st registered domain EDIFACT international EDI standards NSFNET created NNTP (adapts USENET to Internet) Internet Timeline, cont’d 1987 1988 1989 1990 1991 1993 1994 1995 32 No. hosts passes 10,000 Internet Relay Chat Internet Worm No. hosts passes 100,000 ARPANET decommissioned (20th anniv. UCLA symposium) MCI Mail, CompuServe, ATTMail, Sprintmail connect to Internet NSF lifts restrictions on commercial use Gopher Web (Tim Berners-Lee, CERN) PGP (Pretty Good Privacy) Mosaic mania J. Patrick has Internet epiphany at IBM Commercial users outnumber research/acad users 2:1 Netscape launches Yahoo! launches RealAudio Java AOL, CompuServe, Prodigy provide Internet access Internet IPOs begin Amazon.com launches Internet Timeline, cont’d 1995 cont’d 1996 1997 1998 1999 33 WWW surpasses FTP on NSFNET More .com than .edu Web servers Gates has Internet epiphany at Microsoft NSFNET backbone retired Internet Explorer ships: browser war begins Political interference around the world Telecommunications Act of 1996 CompuServe surrenders to Web E-Commerce passes $1 billion More M & A, investments, partnerships More venture capital More suits Supreme Court strikes CDA Internet & E-Commerce go into hyperdrive Hyperdrive continues Internet turns 30 (30th anniv. UCLA symposium) Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/historical.html 33.5.a Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/historical.html 33.5.b September 1971 Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/historical.html 33.5.c ARPANET, October 1980 Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/historical.html 33.5cc Circa 1989 Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/ansmap.jpg 33.5d http://www.cs.bell-labs.com/~ches/map/wired.gif 33.5.f . Internet Growth: Linear Scale 60,000,000 56,218,000 50,000,000 40,000,000 30,000,000 20,000,000 10,000,000 0 1969 34a 1974 Source: Network Wizards 1979 1984 1989 1994 1999 . Internet Growth: Linear Scale 60,000,000 56,218,000 50,000,000 40,000,000 30,000,000 20,000,000 10,000,000 0 1969 34a 1974 Source: Network Wizards 1979 1984 1989 1994 1999 . Internet Growth: Logarithmic Scale 1 billion 1,000,000,000 100,000,000 56,218,000 10,000,000 1,000,000 100,000 10,000 1,000 100 10 1 1969 34b 1974 Source: Network Wizards 1979 1984 1989 1994 1999 34.5b 34.5c 8 Most Wired Countries (9/98) Rank 1 2 3 4 5 6 7 8 U.S. Germany Japan United Kingdom France Canada Italy Australia Internet Users in Millions 1998 2000 76.5 132.3 7.1 22.9 9.8 21.9 8.1 17.0 2.8 12.6 6.4 11.6 2.1 10.6 4.4 8.0 Europe Worldwide 36.0 147.8 Country Source: Computer Industry Almanac 34.5.d 102.0 327.0 Total Number of Web Servers as of 9/99 8,000,000 4,000,000 0 Aug 1996 1998 Apache Netscape Microsoft NCSA Source: Netcraft 35 1997 1999 Other Growth of E-Commerce in U.S. ($ in billions) Business to Consumer Tangible Goods Info Goods/Services Total 1995 0.04 0.19 0.23 1996 0.24 0.73 0.97 1997 1.21 2.92 4.13 1998 4.10 6.22 10.32 1996 0.95 0.31 1.26 1997 6.97 1.88 8.85 1998 23.86 5.71 29.57 Business to Business Tangible Goods Info Goods/Services Total 1995 0.07 0.03 0.10 EDI Source: Keenan Vision Inc., Margherio 36 130 to 600 E-Business Landscape Consumer-Oriented (all web) 37 Business-Oriented Generate revenue from consumer Information goods and services Tangible goods Internet commerce Services and information goods Tangible goods Generate revenue from others Advertisers Sponsors Extranet commerce Distribution-centric Procurement-centric Non-revenue-generating Web sites Community-oriented Discussion Free services Image-building Non-Internet commerce (EDI) Intranets Infrastructure EC-enabling hw/sw/services Internet, VANs B2C Century Club: Retail Revenues > $100M in ’98 M on t h ly Grow t h (% ) Company 1Travel.com Inc. Amazon.com, Inc. Ameritrade Corp. Auctions Sales, Inc. AutoWeb.com Campmor Inc. Cendant Corp. Creative Computers Inc. Cyberian Outpost Dell Computer E Trade Securities Inc. Source: ActivMedia 38 25 10 20 50 10 40 • Profits? • Computer hw/sw Company Egghead, Inc. Gateway, Inc. Micro Warehouse Inc. Pegasus Systems Inc. Preview Travel, Inc. Onsale (Software Partners) Tech Store The Learning Company The Sabre Group Ticketmaster Multimedia Walt Disney Co. • Info goods • Net-only companies M on t h ly Grow t h (% ) 1 30 35 42 30 25 The 25 Largest Internet Companies by Revenue (millions) • Public • Growing • Majority of revenue from Internet Company America Online Amazon.com, Inc. E*Trade Yahoo PSINet USWeb/CKS Ameritrade Onsale EarthLink Network CheckFree MindSpring Priceline.com 38.3 Revenue 7/98-6/99 $4,800 $1,000 $435 $390 $390 $292 $274 $266 $254 $250 $215 $189 Source: InternetWorldNews.com Company Security Dynamics Verio CheckPoint Excite@Home CMGI Network Solutions Prodigy eBay uBID BarnesandNoble.com Concentric Network Lycos Exodus Revenue 7/98-6/99 $188 $188 $170 $159 $151 $142 $142 $125 $119 $113 $110 $109 $108 Top 25 Web Properties by Reach (8/99, millions of unique visitors) 1 2 3 4 5 6 7 8 9 10 11 12 13 AOL Network Yahoo Sites Microsoft Sites Lycos Go Network Excite@Home Amazon Time Warner Online Go2Net Network AltaVista Sites LookSmart RealSite Portfolio Bluemountainarts.com Source: Media Metrix, Inc. 39 53.4 40.2 35.0 29.4 20.3 16.1 12.6 11.7 11.1 10.2 9.9 9.5 9.2 14 15 16 17 18 19 20 21 22 23 24 25 Xoom.com Sites About.com Sites EBay ZDNet Sites CNET Snap Sites Goto.com Juno / Juno.com AT&T Web Sites Infospace Impressions Viacom Online The Weather Channel 9.1 8.9 8.8 8.6 8.5 8.3 7.1 7.0 6.6 6.4 6.4 5.6 IV. Fusion Major E-Commerce Trends Challenging SCM 1. Growing Internet Markets 2. Dematerialization 3. Mass Customization 4. Great Expectations 5. More Efficient Business Processes & Organizational Coordination Meeting the Challenges: Strategic SC Design Large-Scale Optimization Back-of-the-Envelope Methods 40 1. Growing Internet Markets (dollars in billions) Business to Consumer 1999 2004 Convenience Items $ 7.0 $ 69.1 Low cost, discretionary Researched Purchases $ 11.4 $ 78.8 Planned, information-driven Replenished Goods $ 1.8 $ 36.6 Frequently repurchased $ 20.2 $ 184.5 Total Business to Business Goods Business to Business Services 1999 2003 Computing, Electronics $ 50.4 $ 395.3 Financial Motor Vehicles $ 9.3 $ 212.9 Professional Admin and support Petrochemicals $ 10.3 $ 178.3 Business travel Utilities $ 15.4 $ 169.5 Telecom Other $ 23.9 $ 374.8 Total Total $ 109.3 $ 1,330.8 Source: Forrester Research, Inc. 41 1999 $ 7.3 $ 4.4 $ 3.9 $ 5.0 $ 1.5 $ 22.1 2003 $ 80.0 $ 48.0 $ 39.0 $ 38.0 $ 15.0 $ 220.0 North American On-Line Retail Spending (Forrester Research, 11/98) 41a US Online Retail Projections By Category (Forrester Research, 9/99) Total US revenue 1999 20,252 2000 38,755 % of total 2004 2001 2002 2003 2004 retail 64,179 101,128 143,758 184,481 7% Total convenience 7,037 13,492 22,431 38,624 53,693 69,107 10% Media 3,617 5,461 7,444 10,091 11,867 12,598 22% Software 1,240 1,898 2,472 2,964 3,168 3,290 50% Books 1,202 1,715 2,200 2,724 3,152 3,279 16% Music 848 1,386 2,067 3,213 3,946 4,286 25% Videos 326 463 705 1,190 1,601 1,743 15% 300 669 1,208 1,926 2,917 3,929 14% 1,620 3,607 6,581 14,710 20,181 27,128 9% General apparel 1,061 2,566 5,106 12,333 16,694 22,516 11% Footwear 121 290 392 605 902 1,085 2% Accessories 438 751 1,083 1,772 2,585 3,527 9% * Not all figures add up due to rounding. (Millions) Event tickets Apparel 41b US Online Retail Projections By Category (Forrester Research, 9/99) * Not all figures add up due to rounding. (Millions) 1999 20,252 2000 38,755 656 998 1,788 2,853 3,923 4,659 12% Flowers 354 550 1,000 1,565 2,151 2,472 13% Greetings 134 177 333 587 729 798 8% Specialty gifts 167 271 454 701 1,043 1,389 13% Household goods 250 618 1,221 2,084 3,562 5,755 8% Recreation 595 2,139 4,189 6,961 11,243 15,039 6% 253 610 1,098 1,739 2,991 3,663 10% Sporting goods 165 586 1,162 1,949 3,068 4,220 8% Tools and garden 177 1,930 3,273 5,184 Total US revenue Gifts and flowers Toys and video games 41b1 % of total 2004 2001 2002 2003 2004 retail 64,179 101,128 143,758 184,481 7% 944 7,156 5% US Online Retail Projections By Category (Forrester Research, 9/99) 1999 20,252 2000 38,755 % of total 2004 2001 2002 2003 2004 retail 64,179 101,128 143,758 184,481 7% 11,414 21,135 33,816 48,443 65,912 78,782 8% 7,798 13,950 20,732 26,042 29,447 32,097 12% - 400 1,800 4,500 12,200 16,567 4% 3,170 5,785 9,710 15,317 20,152 24,211 16% Computer hardware 1,964 3,471 5,737 9,154 11,424 12,541 40% Consumer electronics 1,205 2,315 3,974 6,163 8,728 11,670 10% 446 1,000 1,574 2,584 4,113 5,908 6% Appliances 179 405 459 756 1,268 2,023 9% Furniture 268 595 1,114 1,828 2,845 3,884 5% * Not all figures add up due to rounding. (Millions) Total US revenue Total researched Leisure travel Automobiles Electronics Housewares 41b2 US Online Retail Projections By Category (Forrester Research, 9/99) * Not all figures add up due to rounding. (Millions) 41b3 % of total 2004 2001 2002 2003 2004 retail 64,179 101,128 143,758 184,481 7% Total US revenue 1999 20,252 2000 38,755 Total replenishment Food and beverage 1,800 513 4,128 7,932 1,132 Health and beauty 509 Miscellaneous 778 24,153 2,459 14,061 5,009 1,189 2,108 1,807 3,365 4% 10,836 36,592 16,863 3,833 6,294 10,335 5% 5,219 7,023 9,394 14% 3% U.S. Business-to-Business E-Commerce: Goods 1998 1999 2000 2001 2002 2003 41c U.S. Business-to-Business E-Commerce: Services 41d Projected Consumer Online Shopping Revenues for Year 2000 (worldwide) Yankee Group Forrester Research $12,090 Legg Mason Wood Walker eStats BancAmerica Robert Stephens $13,880 $14,800 $15,983 Cyber Dialogue (U.S. only) $16,800 Jupiter Communications $17,000 Gartner Group Cowles/Simba International Data Corp. Morgan Stanley Source: eStats, 1998 41e Dollars in Millions $10,000 $20,000 $22,200 $26,800 $32,000 SC Impact of Growing Internet Markets + Higher Lower Suppliers Manufacturer - Warehouses - Retailers + Consumers Service! + Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 41f 2. Dematerialization: Information Goods Shed Their Material Disguises Greeting Cards (Blue Mountain Arts, American Greetings, Hallmark) Music (MP3 sites, Diamond Multimedia Rio) Postal Mail (email, USPS) Printed Matter (e-books, WSJ, i-Print) Software (Cyberian Outpost, Egghead, Micro Warehouse) Videos (digital camcorders) Pirated MP3 file obtained by searching on http://mp3.lycos.com. The full MP3 file, sun.mp3, is supplied in the goodie bag you will receive later. 42 SC Impact of Dematerialization Higher Lower Suppliers Manufacturer Warehouses - Retailers Consumers - Channel & Trading Partners New Infomediaries • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 42.7 3. Mass Customization Buyer-side drivers: reduced search costs, globalization Seller-side drivers: battle commoditization, market segmentation Build-to-Order Apparel (Just Ducky Creations) * Computers (Dell, Gateway, Ingram Micro/Solectron) Internet Gear (Cisco) Personalized Products & Services Books (NetMark Group) Gifts (text/photo applications, e.g. Photoloft.com, Pix.com, Walt Disney) News Services (WSJ Interactive) 43 To those who were not there: At this point I told the story of my daughter’s attempt to buy a built-to-order Compaq computer over the Web. Due to malfunctioning Website software, her experience was a nightmare. Compaq couldn’t * Cancel the redundant orders * Stop shipment of the redundant computers * Lift the redundant credit card charges * Pay for the return of the extra computers. 43a 3. Mass Customization Buyer-side drivers: reduced search costs, globalization Seller-side drivers: battle commoditization, market segmentation Build-to-Order Apparel (Just Ducky Creations) Computers (Dell, Gateway, Ingram Micro/Solectron) Internet Gear (Cisco) Personalized Products & Services * Books (NetMark Group) * Gifts (text/photo applications, e.g. Photoloft.com, Pix.com, Walt Disney) News Services (WSJ Interactive) 43 dup Source: NetMark Group 43b To those who were not there: To illustrate the idea of a personalized gift item, I related how I had picture cookies made as a way of thanking the colleague who introduced me when I delivered the earlier Anderson Faculty Lecture version of this talk: take a snap with a digital camera (or scan a photo), add text with a graphics editor, and email the file to Pix.com as part of an on-line order. The point of this example and the last one: with a little imagination, you can personalize almost anything you can think of with text or a picture or both. SC Impact of Mass Customization Higher Lower Size, freq $, Assets Suppliers Manufacturer - $ Warehouses Retailers Size, freq Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 43c Consumers 4. Great Expectations • Point, click, and be gratified! • Power to the buyer! Quick Delivery (e.g., FedEx, UPS) Customer Services and More Order Confirmation/Status/Tracking Personalized Account E-mailable customer service desk Free samples (info products) Impartial product/service reviews E-mail notification service Recommendation system 44 Customers Expect Quick Delivery Merchant Attributes Avg. Importance Product In-Stock 3.20 Product Selection 3.15 On-Time Delivery 3.10 Price 3.08 Product Information 2.98 Merchant Attributes Avg. Importance Customer Support 2.83 Ease of Returns 2.74 Website Navigation 2.64 Customer Loyalty 2.44 Website Aesthetics 1.86 Importance of Product In-Stock IMPORTANCE: 0 = Not 1 = Somewhat 2 = Important 3 = Very 4 = Extremely Importance of On-Time Delivery 43.8% 48.8% 37.1% 38.8% 14.3% 8.9% 2.7% t No S 44a 2.9% .8% t ha w e om nt rta o p Im Ve ry ely em r t Ex t No S 2.0% at wh e om Source: Binary Compass Enterprises nt rta o Imp Ve ry E ely m e xtr SC Impact of Great Expectations Higher Lower + Cycle Times Suppliers Manufacturer Inven Warehouses Retailers + Channel & Trading Partners: Service! • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 44b Consumers Service! 5. More Efficient Business Processes & Organizational Coordination • Badly needed • Technology-driven Coordination-intensive SC-related strategies and tactics include: – – – – Intranets, Extranets Internet-based EDI Collaborative Forecasting & Replenishment Open Trading Partner Network • http://www.ecommerce.gov/emerging.htm • http://www.ise.ufl.edu/Supplychain/ 45 SC Impact of Business Process Redesign and More Organizational Coordination Higher Lower Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 45.2 Retailers Consumers • Reduced costs and assets • Reduced cycle times • Value additions to BPs • More alliances & partnerships • New strategies & tactics Other EC Trends with SC Implications 6. Greater Reliance on Parcel Delivery and More Bypass of Intermediaries 7. Accelerated Globalization 8. More Substitution of Information and Coordination for Inventories 9. More Vendor-Managed Inventory (VMI) and Remote Inventory Sensing 10. Structural Instability of Supply Chains 45.5 Electronic Commerce Detuning … even destruction! Suppliers Manufacturer Warehouses Channel & Trading Partners • 3rd Party Service Providers • Sales Agents/Brokers • Distributors/Wholesalers • Importers/Exporters 45.7 Retailers Consumers •Sales Agents/Brokers •Importers/Exporters 45.7a 45.7b 45.7c 45.7d 45.7e 45.7f 45.7g To those who were not there: We’ve seen how various powerful trends in e-commerce are greatly unbalancing existing supply chains. The way to rebalance them or to design them for new Internet companies dealing in tangible goods, I claim, is to use the large-scale optimization methods whose genesis goes back to the 1970s as explained in item 3 of Part II of this talk. Small analytic models can make fine companions to the large-scale models, as explained afterwards. Mini-sermon: venture capitalists are in a position to “encourage” the use of such methods by new companies whose supply chains will have to grow rapidly. Large-Scale Optimization for SC Design in the Age of E-Commerce 1. Rebalance SC Unbalanced by EC 2. Adaptive What-If Studies for EC Initiatives a. Drop-ship to Customers b. Vendor-Managed Inventory c. New Channel Partner d. Postponement Proposal 3. Parametric Studies for EC-Induced Changes a. Quantify Cost/Time Trade-off b. Scale Demand Patterns c. Inventory Reductions, ... 4. Design SC from Scratch for EC Startup (VC role?) #2, 3 require true optimization 46 Rubber Band Rulers No Good for A-B Comparisons & Parametric Studies 2. Adaptive What-If Studies for EC Initiatives a. Drop-ship to Customers c. New Channel Partner b. Vendor-Managed Inventory d. Postponement Proposal 3. Parametric Studies for EC-Induced Changes a. Quantify Cost/Time Trade-off b. Scale Demand Patterns c. Inventory Reductions, ... Fact: Heuristics, expert systems, interactive methods, genetic algorithms, neural nets, etc., usually yield unpredictably suboptimal solutions rubber band rulers 46a What-if option A $100.0 M What-if option B $101.2 M Back-of-the-Envelope Models Analytical (highly simplified, few parameters) Companion models, not substitutes Uses • Suggest explanations for full-model results • Estimate parametric sensitivities • Suggest when full-scale study needed Precedents • • • • 47 Hogan, Manne, …(energy modeling) Kleijnen, Zeigler (computer simulation) RAND (emergency service deployment) Rogers, Zahavi (power systems) An Embryonic Example DC DC Service Area demand density f ($) DC fixed cost t ($/cwt-mi) freight rate R (mi) service area radius (cwt/mi2) Unit Costs ($/sq mi) 0.9 Can parlay into a national model: • How many DCs • DC size • Relative cost magnitudes 48 delivery DC fixed total 3.05 0.8 R* = 0.7 0.6 0.5 p t 3 f 0.4 0.3 .377 p t R f /p R2 0.2 0.1 0 50 100 R* 150 200 250 Radius (mi) • Growing Internet demand • Dematerialization • Rising delivery expectations t , f • More Cost-Effective DC’s f As a companion to a full-scale model, analytical models can give good results Data Change Increase p by 5% Increase t by 7% Increase t by 13% Increase f by 5% Full-Scale Model Optimal n Optimal n before change after change 24 24 24 25 26 28 24 25 Analytic Predicted n* after change 24.8 25.1 28.2 24.9 Data for a consumer products manufacturer Run # Mean fixed cost f 1 $36,600 2 $25,000 3 $20,000 4 (base) $15,800 5 $13,500 6 $10,000 Data for a mining company Actual n* 19 23 27 30 33 38 Gross behaviors quite similar 49 Predicted n* 17.1 22.1 25.6 30.0 33.2 40.7 V. V. Coda • • • • 50 The Future Academic Challenges and Initiatives Summary Your Goodie Bag 50.4 Source: http://www.spe.sony.com/movies/johnnymnemonic/assets/09hero1f.jpg A. Penzias, “The Next Fifty Years” 1. For Silicon Technology, the Best is Ahead On average, there will be a million-fold increase in the power of microelectronics. 2. Very Affordable Bandwidth The per-bit cost of global data communications will drop by some three orders of magnitude. 3. Interconnected Products Interconnected products and services will become far more common--and will generally cost appreciably less--than their stand-alone equivalents. 4. Real Home Networks Future households will define themselves as much by their home networks as they now do by walls and fences. 5. "The Net" The Internet, telecommunications, and broadcast entertainment will blend into a single environment. 6. On-Line Shopping The number and variety of targeted commercial and consumer offers will spur the pervasive use of software surrogates. Source: http://www.lucent.com/ideas/perspectives/bltj/autumn_97/paper08/000000.html 51 7. Living in a Glass Village Except for those willing to go to much trouble and expense, large portions of what we now regard as privacy will diminish greatly, or even disappear altogether. 8. My Very Own PC Truly personal computers will become as much a part of twenty-first century clothing as today's wristwatches. 9. The End of Lines -- GPS Becomes Indispensable Networked alternatives to congestion rationing will extend the just-in-time concept to consumer services. 10. Corporations Focusing on What They Do Best Specialization, rather than vertical integration, will dominate the next century's communications and information services businesses. 11. Winning the Struggle Against Disease Humankind's ability to map, simulate, and modify biological molecules will shift the frontier of medical research from dealing with disease to coping with issues of longevity. 12. The Past Record of Futurists Predictions about the future--this paper included--will be shown to have underestimated the pace of technology and overestimated its impact on human society. Source: http://www.lucent.com/ideas/perspectives/bltj/autumn_97/paper08/000000.html Commentary: http://www.anderson.ucla.edu/faculty/art.geoffrion/home/ec1/penziasNotes.doc 52 Slide 52.2 The Digital Age Needs Everyone Accounting: Hawkins, “Keeping Score: Accounting Issues and EC”, 4/99 Asset Impairment Taxation E-Commerce Accounting Third Party Reliance Electronic Payments Valuation Econ: Choi-Stahl-Whinston, EEC, 1997 Auctions, Bidding, Electronic Markets Network Externalities Product Differentiation & Pricing Decision Sciences: Geoffrion, INFORMS Journal on Computing, Fall 1998 Consumer Applications Infrastructure Design and Management Professional Applications Finance: Merrill Lynch, “Commercial Banks & Securities Broker Dealers: E-trading Front-row Seats for the Electronic Revolution” Financial Intermediaries Valuation of Internet Stocks HR&OB Job Markets (incl. reconciling on-line markets with corp salary guidelines) Office Abuse of Web Access Two Cultures 53 The Digital Age Needs Everyone (cont’d) Information Systems: Commun. of the ACM, July 1998 E-Commerce Software/Hardware Internet Business Applications Internet Infrastructure & Services Software Agents Marketing: Hoffman, “Key Published Sources for Internet Marketing Scholars, 3/99 Internet Advertising Strategy Internet Channel Strategy Internet Marketing Strategy Online Consumer Behavior Operations & Technology Management: NSF Workshop on SCM in EC, 10/98 E-Commerce Technology Management Supply Chains for E-Commerce Technology Strategy Virtual Community Management Strategy & Organization: Shapiro & Varian, Information Rules, 1998 Competition in the Digital Age Internet/Extranet/Intranet/EC Strategy Virtualization 54 Academic Initiatives in E-Commerce CMU MS in Electronic Commerce (1999) MIT Program on E-Commerce and Marketing (1999) E-Commerce Research Forum Stanford Center for Study of E-Commerce (1999) UT Austin Center for Research in E-Commerce Experimental Digital Economy Vanderbilt Concentration in E-Commerce Project 2000 AGSM Board of Visitors’ Strat Plan 55 To those who were not there: In addition to the items on the last slide, initiatives include Georgia Tech ( new Center for E-Commerce with $5M industry funds), Harvard (taking a horizontal approach with case studies on Internet companies in almost every course), and Wharton (Dean Gerrity resigned this summer and is now heading the Forum on E-Commerce, said to involve more than 50 faculty and about 50 courses). Although there has been no official discussion of an EC initiative by AGSM’s administration until very recently, things are happening anyway as sketched (incompletely) on the next slide. E-Commerce at Anderson Courses Taught or Scheduled Lee Cooper George Geis Arthur Geoffrion Martin Greenberger Uday Karmarkar Marvin Lieberman ??? Academic Unit Initiatives Decision Sciences: reorient M.S.? Marketing: going horizontal ??? MBA Track? Center? 55.5 Summary SC and EC: Partners in the Digital Age • Lessons from 30 years in Strategic SC Design • Internet and E-Commerce Era • Strategic Supply Chain Design Approaches for EC • The Future 56 Summary, cont’d SC and EC: Partners in the Digital Age • Lessons from 30 years in Strategic SC Design * Strategic SC design: a well-solved class of problems * Optimization essential for adaptive what-if and parametric studies * Industry becoming less sophisticated about quantitative methods * Map-based user interfaces seduce * Never try to fight a sea change in user expectations * Data is king * Scope of SC mgmt and modeling: an ever-expanding universe • Internet and E-Commerce Era • Strategic Supply Chain Design Approaches for EC • The Future 57 SC and EC: Partners in the Digital Age • Lessons from 30 years in Strategic SC Design • Internet and E-Commerce Era * UCLA Origins, phenomenal growth * Some basic distinctions B2B vs. B2C E-commerce Tangible vs. information goods Internet vs. Intranet vs. Extranet * Some important E-commerce trends (detuning SCs!) Accelerating Internet market growth Dematerialization Mass Customization Customer expectations rule More efficient business processes & organizational coordination • Strategic Supply Chain Design Approaches for EC • The Future 58 Summary, cont’d SC and EC: Partners in the Digital Age • Lessons from 30 years in Strategic SC Design • Internet and E-Commerce Era • Strategic Supply Chain Design Approaches for EC * The Brawn: large-scale mixed integer linear programming models tell you what * The Brains: back-of-the-envelope models tell you why • The Future 59 Summary, cont’d SC and EC: Partners in the Digital Age • Lessons from 30 years in Strategic SC Design • Internet and E-Commerce Era • Strategic Supply Chain Design Approaches for EC • The Future * New IT driving both SC management and EC * Seismic challenges & opportunities for every field of management 60 Your Goodie Bag www.anderson.ucla.edu/faculty/art.geoffrion/home/goodiebag.htm • PowerPoint slides • Additional references and links • Public mirror of my fall ‘98 e-commerce course 61 Source: http://www.geog.ucl.ac.uk/casa/martin/atlas/hackers.jpg