Finance and SCM John H. Vande Vate Spring, 2007 1 1 Today’s Challenges • Low Cost Competitors – Reducing Margins – Harder to grow sales • Shorter Product Life Cycles – Less time to recoup investment • Greater Product Segmentation – Harder to achieve economies of scale – Higher capital demands • Competing for Capital in Global Markets – Investors can go anywhere 2 2 The Bottom Line • Financial Performance is – Harder to achieve – More essential than ever 3 3 Return On Equity: Non-Financial Services Companies* 18.0% 15.8% 16.0% 14.0% 12.0% 11.7% 12.0% 9.5% 10.0% 8.1% 8.0% 7.3% 8.3% 6.0% 4.0% 1.3% 2.0% 0.0% 1999 2000 2001 2002 2003 Median 1st 4th Quartile Quartile Average 1999-2003 *Based on a sample of approximately 2,000 publicly traded companies throughout the world in non-financial services industries like industrial, wholesale distribution and retail. Financial Performance Financial Performance Profitability Cost of Goods Sold Growth Selling Price Capital Utilization Fixed Capital Utilization Working Capital Utilization 5 5 Revenue Growth Financial Performance Profitability Growth Capital Utilization Lead Time Forecast Accuracy Speed to Market 6 6 Why Capital Utilization? Question: Effect on Net Personal Wealth? • Salary $10,000/month • Expenses – Food, Clothing, Utilities $ 5,000/month • Net Operating Income $ 5,000/month • Taxes (30%) $ 3,000/month • Net Income After Tax $ 2,000/month 7 7 Capital Utilization Question: Effect on Net Personal Wealth? • Salary $10,000/month • Expenses – Food, Clothing, Utilities $ 5,000/month • Net Operating Income $ 5,000/month • Taxes (30%) $ 3,000/month • Net Income After Tax $ 2,000/month • Interest Expenses $ 3,000/month • Change in Net Worth ($ 1,000/month) 8 8 Capital Utilization Question: Effect on Net Shareholder Value? • Revenue $10,000/month • Operating Expenses – COGS, SG&A $ 5,000/month • Net Operating Income $ 5,000/month • Taxes $ 3,000/month • NOPAT $ 2,000/month • Capital Charge $ 3,000/month • Economic Profit ($ 1,000/month) AKA: Economic Value Added Shareholder Value Added 9 9 Corporate “Interest Expense” • Opportunity Cost of Money • Average Cost of Capital • Sources of Capital – Shareholders – Equity – Bond holders and Lessors – Debt • Question: – Which gets a higher return? – Why? 10 10 Average Cost of Capital • % of Equity * Cost of Equity, • +% of Debt * Cost of Debt (1-Tax Rate) • Example: Adtran – From the Balance sheet ($000’s) • Total Assets $559,942 • NIBCLs $ 36,015 • Capital $523,927 • Debt $57,290 or ~11% Cost of Debt 5% • Equity is ~89% Cost of Equity? 11 11 Historical Cost of Equity • Adtran Stock closed at – – • • • 12.78 in Jan 96* 29.17 in Jan 06 That’s a CAGR of 8.6% So investors expect these returns to continue Or use the CAPM *accounting for splits and dividends. Yahoo Finance will do these calculations for you 12 12 http://finance.yahoo.com Average Cost of Capital • % of Equity * Cost of Equity • +% of Debt * Cost of Debt (1-Tax Rate) • Example: Adtran – From the Balance sheet • Total Assets $559,942 • NIBCLs $ 36,015 • Capital $523,927 • Debt $57,290 or ~11% Cost of Debt 5% * (1-31.7%) = 3.4% • Equity is ~89% Cost of Equity 8.6% • Cost of Capital 11%*3.4% + 89%*8.6% =7.7% 13 13 Adtran Economic Profit Average Economic Profit across broad range of publicly traded stocks is ~0% Revenue Operating Expenses Operating Income Non-Operating Income (Expense) Net Operating Profit Before Taxes Cash Taxes Net Operating Profit After Taxes % NOPAT / Revenue $ $ $ $ $ $ $ 454.52 352.76 101.76 10.80 112.56 34.88 77.68 17.09% Capital Cost of Capital Capital Charge % Capital Charge / Revenue $ 523.93 7.7% 40.34 8.9% Economic Profit % Economic Profit / Revenue $ $37.34 8.22% 14 14 6% Automotive -12% VW -7% Hyundai -4% BMW -5% TOYOTA MOTOR CORP ADS -1% NISSAN MOTOR CO LTD ADR -11% VISTEON CORPORATION -2% TENNECO AUTOMOTIVE INC 0% -14% GENERAL MOTORS CORP -12% FORD MOTOR CO -12% FEDERAL-MOGUL CORP -5% DELPHI CORP -5% DANA CORP -9% DAIMLERCHRYSLER AG -2% -2% -14% MAGNA INTERNAT INC CL A -12% -10% -8% -6% -4% -2% BORG WARNER INC ARVINMERITOR INC 0% 15 15 Computer -3% -2% -1% 0% 1% 2% 3% 4% 5% 16 16 Working Capital Financial Performance Profitability Supply Chain Can Affect These Growth Capital Utilization Fixed Capital Utilization Working Capital Utilization Days of Inventory Days Sales Outstanding Days Purchases Outstanding 17 17 Days of Inventory Value of Inventory • Days of Inventory = Cost per Day • Cost per Day is Cost of Goods Sold or Cost of Sales/365 • Slightly different idea than Revenue • Turns = Value of Inventory 18 18 Adtran Example Inventory $ 42,316 Half a million per day Cost of Good Sold $193,455 Cost per Day $ 530 Days of Inventory ~ 80 days = 42,316/530 Note: A reduction of 1 day in inventory frees up Adtran’s about how much working capital? gross • Turns ~ 11 = 454.517/42.316 margin is • Note: The company will talk about holding ~57% approximately 33 days of inventory. Explain the discrepancy between 80 and 33. • • • • • 19 19 Days Sales Outstanding • Days Sales Outstanding Accounts Receivable Revenue Per Day Measures the average time to collect on sales This is capital you are lending to customers • Adtran Example ($000’s) – Accounts Receivable $70,504 – Revenue per Day $1,250 = $454,517/365 – Days Sales Outstanding = 56+ days • Note: Collecting one day faster frees up approximately how much capital? 20 20 Days Purchases Outstanding • Days Sales Outstanding Typically use Accounts Payable cost per day Purchases per Day Measures the average time to pay bills This is capital your suppliers are lending you • Adtran Example ($000’s) – Accounts Payable $22,856 – Purchases per Day $530 – Days Purchases Outstanding = 43+ days 21 21 Carrefour • 2005 Cost of Sales €57,052 million • Cost per Day €156 million • Apparent political pressure to reduce days in terms of sale – 30 days • Carrefour’s Trade Payables € 14,721 mil. • That’s about 94 days • 48% of Net Sales generated in France • Assume € 7,000 mil. of Trade Payables in France • Assume same average 94 days. • Reduce to 30 days means what? 22 22 Impact • Carrefour would need to come up with – 64/94*€ 7,000 mil or about € 4,700 mil. • 2005 Earnings before Interest and Taxes – € 3,100 mil. 23 23 Working Capital • Longer Lead Times • Greater Volatility • More complex relationships Greater demand for Working Capital in Supply Chains 24 24 Cash-to-Cash Cycle • How many days of operations the company must finance with capital Days Of Inventory + Days Sales Outstanding - Days Purchases Outstanding • Adtran Example • • • • Days of Inventory Days Sales Outstanding Days Purchases Outstanding Cash-to-Cash Cycle 80 56 43 93 days 25 25 Some Examples 39 days -43 days 167 days Days in Inventory Days Sales Outstanding 45 19 (25) Northrop Days Payments Outstanding 32 (150) (100) (50) - -52 days 65 48 (165) Kodak 75 52 51 (51) Solectron 52 days 130 (38) Cray (200) 4 (79) Dell 50 100 150 200 250 26 26 Dr. Klaus’s Time-Money Map Prof. Peter Klaus, D.B.A./Boston Univ. Chair Business Logistics, Universitaet Erlangen-Nürnberg and Head Fraunhofer ATL, Nürnberg <klaus@logistik.uni-erlangen.de> 27 27 Dell’s Magic 4 32 Days Sales Outstanding + Days in Inventory -79 Days Payments Outstanding $ 4 Billion in Working Capital -43 -100 -80 -60 -40 -20 Cash-to-Cash Cycle 0 20 40 60 28 28 Automotive % Reduction in Days of Inventory since 1991 • Ford 40% 30% – 32 days in 1991 to 29 days today (9%) • GM – 38 days in 1991 to 28 days today (26%) 20% 10% • Nissan – 45 days in 1991 to 27 days today (40%) 29 0% 29 Electronics 100% % Reduction in Days of Inventory • HP since 1995 – 110 days in 1995 to 43 days today (61%) • Itautec 80% 60% – 112 days in 1999 to 68 days today (39%) • Lenovo – 56 days in 1999 to 22 days today (61%) 40% 20% • Nokia 143 days in 1999 to 26 days today (82%) 30 0% 30 Aircraft 80% 60% % Reduction in Days of Inventory • BAE since 1999 – 81 days in 1999 to 36 days today (56%) • Boeing – 41 days in 1999 to 30 days today (27%) 40% 20% • Lockheed Martin – 57 days in 1999 to 19 days today (67%) • Northrop Grumman 0% – 48 days in 1999 to 13 days today (73%) • Embraer – 138 days in 1999 to 143 days today 31 31 Retail/Consumer Goods 40% % Reduction in Days of Inventory since 1999 • Carrefour – 62 days in 1999 to 40 days today (35%) • Royal Ahold – 36 days in 1999 to 25 days today (31%) 20% • Unilever – 43 days in 1999 to 36 days today (16%) • Wal-Mart 0% – 56 days in 1999 to 49 days today (13%) • Carulla Vivero – 36 days in 1999 to 58 days today 32 32 Growing Inventories 50 Added Days of Inventory from 2003 to 2004 40 30 20 10 0 33 33 Cost of Holding Inventory • Non-Capital Charges as % of Inventory – – – – – – • • • • Warehousing Obsolescence Pilferage Damage Insurance & Taxes Other Does this depend on the SKU? Typical charge is ~10% These are PRE-TAX costs Capital charge was AFTER TAX 34 34 Total Cost of Carrying Inventory • Total (Pre-Tax) Cost of Carrying Inventory Non-Capital Charge (e.g., 10%) Capital Charge/(1-Tax Rate) • Adtran Example Non-Capital Charge (we will guess 10%) 10% Capital Charge 7.7%/(1-31.7%) ~11.3% Total Cost of Carrying Inventory 21.3% • What does this mean? – Adtran holds $42.3 Million in inventory – The annual cost of carrying that inventory is ~$9 Mill. 35 35 Why Reduce Inventory • • • • Reduces the capital and non-capital costs Reduces requirements for working capital Improves return on capital Then there’s lean… 36 36 Why Carry Inventory • Deterministic inventory (the grease that let’s the gears move) – “Cycle” Stock – Pipeline Inventory – Anticipatory Inventory • Stochastic Inventory (the buffer that protects the gears from jolts) 37 37 Next • Deterministic Inventory – Pipeline – Cycle Stock 38 38 Summary • Financial Performance – Profitability, Growth, Capital Utilization • Capital Utilization & Economic Profit • Pre-tax cost of capital • Working Capital – Cash-to-Cash Cycle • Days of Inventory • Days Sales Outstanding • Days Purchases Outstanding • Non-Capital Costs of Holding Inventory • Inventory Holding Costs 39 39