Aviation Supply and Demand Chain Overview Richmond Chapter of APICS Monthly Meeting April 17, 2008 Col Ron Barto, USMCR Director, BRAC Implementation & Transition Defense Supply Center Richmond Leading DLA's Aviation Supply & Demand Chain The DLA Enterprise as of 30 September 2007 Leading DLA's Aviation Supply & Demand Chain FY02 Sales/Services: FY03 Sales/Services: FY04 Sales/Services: FY05 Sales/Services: FY06 Sales/Services: FY07 Sales/Services: • • • • • • • • $21.5B $25B $28B $31.8B $35.5B $34.8B Land/Maritime: $3.1B Aviation: $3.4B Troop Support: $12.4B Energy: $13.4B Distribution: $1.3B Other: $1.2B ~95% of Services’ repair parts 100% of Services’ subsistence, fuels, medical, clothing & textile, construction & barrier materiel Foreign Military Sales • Sales: $1.18B • Shipments: 535K • Supporting 124 Nations Scope of Business • • • • • • • • • • 54,000 Requisitions/Day 8,200 Contracts/Day #64 Fortune 500 – Above Walt Disney #3 in Top 50 Distribution Warehouses 26 Distribution Depots 5.2 Million Items – eight supply chains 25M Annual Receipts and Issues 1411 Weapon Systems Supported 132.8M Barrels Fuel Sold $14.6B Annual Reutilizations/Disposals People • • • • 20,805 Civilians 519 Active Duty Military 754 Reserve Military Located in 48 States/28 Countries 3 Supply Chain Enterprise… Land & Maritime Supply Chain Lead Center for Distribution 26 Leading Distribution Depots Worldwide DLA's Aviation Supply & Demand Chain Worldwide Reuse, Recycle & Disposal Solutions Defense Supply Center Columbus Defense Reutilization & Marketing Service Defense Logistics Information Service Creation, Management & Dissemination of Logistics Information DOD Manager for Printing & Duplicating, Automated Information Products & Service Defense Distribution Center Defense Supply Center Philadelphia Defense Supply Center Richmond Headquarters Defense Logistics Agency Defense Energy Support Center Fort Belvoir 7 OCONUS Depots Troop Support Supply Chain Aviation Supply Chain Headquarters J-Codes Defense National Stockpile Center DLA Europe DLA Central DLA Pacific …Part of the DOD Logistics Enterprise Contingency Support Teams Direct Support to the Warfighter Leading DLA's Aviation Supply & Demand Chain The Aviation Enterprise as of 30 Sep 07 Leading DLA's Aviation Supply & Demand Chain Aviation Supply Chain: FY07 Sales: FY08 Projection: • • • • • • Land/Maritime: Aviation: Troop Support:$12.4B Energy: Distribution: Other: Scope of Business $3.4B $3.4B $3.1B $3.4B $13.4B $1.3B $1.2B Foreign Military Sales • Sales: $337M • 13,096 Requisitions/Day • 1534 PR Awards/Day • 1300 Weapon Systems Supported People • 2138 Civilians • 55 Active Duty Military • 27 Reserve Military Aviation Supply Chain Customer Profile FY07 Leading DLA's Aviation Supply & Demand Chain By Sales By Requisitions Army (35.5%) 1,697,496 Marine Corps (2.1%) 98,434 FMS (3.4%) 162,847 Marines FMS (2.1%) (10.0%) $70.2M $337.2M Army (19.6%) $659.2M Navy (24.0%) $807.7M Other (1.5%) 74,177 Air Force (35%) 1,672,657 Requisitions Rich – 1,801,870 Col – 531,490 Phil – 2,446,703 Navy (22.5%) 1,074,452 Other (7.7%) $260.4M Air Force (36.6%) $1,230.0M Sales : $3,364.7M Requisitions: 4,780,063 Sales @ standard Sales Rich –$2,315.4M Col – $ 515.7M Phil – $ 533.6M Aviation Expertise In DLA Leading DLA's Aviation Supply & Demand Chain Brig Gen Andrew E. Busch USAF Commander Kim Huntley SES Deputy Commander Yvette Burke SES Acquisition Executive Engine Components Air Frames Landing Gear Flight Safety Equipment Propeller Systems Col Gary Wiest, USMC Deputy Commander Operations Aviation Supply Chain Product Lines Leading DLA's Aviation Supply & Demand Chain D S C R. . .D LA’s AV IAT IO N S UPPLY CHAI N Richmond Commodities • Packaged POL • Chemicals • Electrical Hardware • Instruments /Gages • Engine and Airframe Environmental Products • Re-refined Oil • Ozone Depleting Substance Reserve • Chemical Prime Vendor Program Maps Industrial Plant Equipment ASC Columbus Detachment • Topographic, hydrographic, aeronautical maps/charts, in both hard copy and digital format, for all DoD Activities • Lathes • More than 87,000 products • Relocation • Torque Converters • New Procurement • Communication Equipment • Milling Machines • Boring Machines • Grinding Machines • Overhaul • Power Trans Components • Guided Missile Components • Misc Engine & Components ASC Philadelphia Detachment • Threaded and Non-Threaded Fasteners • IPV Program DSCR/Aviation Supply and Demand Chain Profile Leading DLA's Aviation Supply & Demand Chain DSCR Site Facts Total Population Avg Age Avg Service Time Avg Education Level Avg Grade Avg Salary 2255 48.8 Yrs 19.4 Yrs Two Years of College GS-10.8 $64,751 ASC Detachments/SS&D Sites Philadelphia Personnel: 279 Columbus Personnel: 188 Mechanicsburg Personnel: 68 Warner Robins SS&D Personnel: 240 Tinker SS&D Personnel: 367 DSCR Diversity Facts Male – 47% Female – 53% White – 55% African-American – 40% Other – 5% Veterans – 34.10% Columbus, Ohio Mechanicsburg Industrial Machinery Repair Facility Philadelphia, Pennsylvania Richmond Aviation Supply Chain Oklahoma City SS&D Warner Robins SS&D General Physical Description of DSCR Leading DLA's Aviation Supply & Demand Chain • Over 600 Acres • Over 7 Million Square Feet of Covered and Uncovered Storage Area • Approximately 120 Warehousing, Utility and Administrative Buildings History Leading DLA's Aviation Supply & Demand Chain 3500 – 1500 BC - American Indian Trading Area 1619, One of the Earliest Settled Sites in U.S 1887, James Bellwood was the Last Private Owner of the Property. He Turned it into a Model of Agriculture for VA, and Introduced Elk to the Farm. 1941 - The Army Purchased the Property. History Leading DLA's Aviation Supply & Demand Chain •1942 -The installation was Activated as the Richmond General Depot •1962 – Absorbed by the Defense Supply Agency •1977 – Name Changed to Defense Logistics Agency •1980s - 1990s Reorganization and Restructuring Throughout DLA and Another Name Change Defense Supply Center Richmond Transformation & Growth… Leading DLA's Aviation Supply & Demand Chain Changing Warfighting & Strategic Environment Adaptable & Agile TODAY Linking Supply & Demand 2008 – Post BRAC & Beyond 2007 – Joint Regional Inventory Material Management 2007 – National Inventory Management Strategy 2005 – Base Realignment & Closure (BRAC) Managing 2003 – Distribution Process Owner Created Suppliers 2002 – Business Systems Modernization Deployed 1997 – Prime Vendor Implemented 1992 – Distribution Command Consolidation Completed 1990 – Supply Chain Consolidation Managing 1988 – GSA Transfers Strategic Stockpile Supplies 1977 – DSA renamed Defense Logistics Agency 1962 – Defense Supply Agency Begins Operations 1961 – LTG McNamara Appointed Head of New Common Supply Agency Strengthening Supply Chain Excellence We Are Transforming to … Leading DLA's Aviation Supply & Demand Chain Single Touch Point to Warfighters & Suppliers EBS SRM CRM Customer Supplier Service DoDAAC Weapon System DSCR DSCC DSCP Demand and Supply Chain Organization Model Leading DLA's Aviation Supply & Demand Chain CRM Cells/Support Teams Item Planning Teams In most cases, single face to the customer (OF, customer DP) regardless of what the customer is buying Item-level planning for the items managed by the Supply Chain Direction of IPTs planning this Supply Chain’s items at other locations Item Planning Teams Supplier Operations Customer Support Shared services (e.g., Finance) for Customer Operations units Detachments Integrated Supply Teams Supply planning, procurement, and tech/quality for items managed by the Supply Chain Integrated Supply Teams Strategic Material Sourcing Group Strategic sourcing for items managed by the Supply Chain Supplier Support Shared services (e.g., Finance, T/Q for Supplier Operations units Direction of ISTs managing this Supply Chain’s items at other locations Keep focus on accountability for obtaining customers’ requirements Keep focus on accountability for planning customers’ requirements Customer Operations Aviation Supply & Demand Chain Forward Presence Leading DLA's Aviation Supply & Demand Chain Scott AFB, IL (1) NAVICP, (1) Philly, PA Mechanicsburg, PA (68) Langley AFB, Oceana, Norfolk,(1 ea) VA Redstone Arsenal (4) & Fort Rucker, AL (1) Cherry Pt., NC (3) Tinker AFB, OK, (9) Warner Robins, GA (7) CCAD, TX (2) Jacksonville, FL (3) Wiesbaden, Germany (1) Overview of the BRAC 2005 Supply and Storage Decisions Leading DLA's Aviation Supply & Demand Chain Fully Implemented By Fiscal Year 2011 Supply Storage & Distribution Depot Level Reparable Consolidation of Wholesale and Industrial Retail Supply Support DLR Procurement Management Consolidation By Supply Chain Consumable Item Transfer Commodity Privatization Disestablishes the Wholesale ICP Functions For Tires, POL/Chemicals & Cylinders/Gases Asset Transfers & Inventory Management Of Consumable Items Moving Forward to Transform DoD BRAC Impacts To DLA Aviation Support Leading DLA's Aviation Supply & Demand Chain Naval Inventory Control Point DLR Ogden ALC SS&D/DLR Cherry Point NADEP SS&D North Island NADEP SS&D Oklahoma City ALC SS&D/DLR Corpus Christi Army Depot SS&D Army Aviation & Missile Command DLR Warner Robins ALC SS&D/DLR Jacksonville NADEP SS&D DSCR … Leading DLA's Aviation Supply & Demand Chain • Aviation Center of Excellence • Diverse & Specialized Workforce • Critical & Unique Missions • An Integral Part of DoD . . . Focused on the WarFighter!