Introduction to Profibus
Michael Bryant
Executive Director
Profibus Trade Organization
CPAC Workshop - Seattle
May 6, 2004
WWW.PROFIBUS.COM
Industrial Communication
OS
OS
Internet
Internet
PROFINET
Process
Manufacturing
IPC
PLC
IEC 61158-2
RS-485/FO
PROFIBUS-DP
PROFIBUS-PA
AS-Interface
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Cost Comparison
Reduced installation costs
100%
100%
22%
Savings > 40%
27%
57%
50%
12%
Engineering
22%
Assembly
23%
Hardware
51%
0%
Source: Namur (Bayer)
4...20mA, discrete wired
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PROFIBUS
Profibus in comparison with 4..20
4 . . 20 ma System
PROFIBUS-PA
PLC
PLC
n
1
I/O modules (1-n)
Terminal block (PLC)
I/O module
Terminal block
Transmitter
power supply
Terminal block
PROFIBUS DP
x
i
Segment
coupler 1
Distribution
Panel
PROFIBUS PA n
sensor 1 ...
n
Segment
coupler n
PROFIBUS PA 1
Junction box
sensor 1 ...
x
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n
i
Cost Savings with Profibus
The following numbers are based on an installation at
in Cologne, Germany
Temperature transmitter
4...20 mA
Magnetic Valve with two
position control signals
(binary)
Pressure transmitter
PROFIBUS-PA
4...20 mA
PROFIBUS-PA
4...20 mA
PROFIBUS-PA
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Mounting
21
2380
26
1700
18
2380
20
1700
40
6035
35
2720
Equipment
48
5610
52
3400
56
7650
64
5440
29
4590
30
2380
Planning
26
3060
16
1020
27
3060
12
1020
26
4080
20
2040
Starting up
5
510
5
340
4
510
4
340
5
850
5
510
100
11560
100
6460
100
13600
100
8500
100
15980
100
7650
Total
Savings
45 %
DM5100
37 %
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DM5100
52 %
DM8330
Installed Base
The installed base was greater than 10 Million devices at the
end of 2003, with 2 Million sold in 2003 and already .5 Million
sold this year. Of the 10 Million, 1.5 Million are in the Process
Industries with >300,000 PA devices installed.
Detailed case studies are listed in
the PROFIBUS Online Product
Guide at www.PROFIBUS.com
1989
2004
*Status: Q1/2004
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Product Range
More than 2,500 PROFIBUS products from nearly 300 vendors
are available today*
The latest PROFIBUS Products are
detailed in the Online Product Guide
at www.PROFIBUS.com
1989
2004
*Status: Q1/2004
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Membership
With more than 1200 members, PROFIBUS International is the
leading vendor/user organization for industrial communications
world-wide*
The latest membership list may be obtained
online from www.PROFIBUS.com
1989
2004
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*Status: Q1/2004
World-wide Support
Australia/
New Zealand
RPA
Belgium
France
Italy
Korea
RPA
RPA
PTL
RPA
Germany
RPA
PCC
PTL
RPA
PCC
Great Britain
Brazil
RPA
Ireland
RPA
Netherlands
RPA
PCC
Japan
Norway
RPA
RPA
RPA
Poland
RPA
PCC
Russia
RPA
South-East-Asia
RPA
Southern Africa
RPA
China
RPA
Sweden
RPA
PCC
Czech Republic
RPA
Switzerland
RPA
PCC
Denmark
RPA
USA
RPA
PTL
PCC
Finland
RPA
RPA = Regional PROFIBUS Association
PCC = PROFIBUS Competence Center
PTL = PROFIBUS Test Laboratory
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Certification
Vendor Independent Quality Control

PROFIBUS International has
Each Device
established a qualified certification
system which includes conformance
and interoperability testing

Test at
test
laboratory
Several hundred products have
been certified
No
OK ?

Test laboratories in Europe, USA and
Yes
China

Certified products are listed with their
certificate number in the Electronic
PROFIBUS Product Guide
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Certification by
PROFIBUS
International
Profibus Test Labs
itm – TU Munich
Matthias Roemer
Boltzmannstrasse 15
D-85748 Garching
Germany
Phone: 49-89-289-164 00
Fax: 49-89-289-164 10
Email: roemer@itm.mw.
tu-muenchen.de
ComDec
Werner Goetz
Würzburger Strasse 121
D-90766 Fürth
Germany
Phone: 49-911-750-2074
Fax: 49-911-750-2100
Email: werner.goetz@siemens.com
PROFIBUS Interface Center
Ron Mitchell
One Internet Plaza
Johnson City, TN 37605-1255
USA
Phone: 423-262-2687
Fax: 423-262-2174
Email: ronald.mitchell@siemens.com
ifak e. V.
Arne Neumann
Steinfeldstrasse (IGZ)
D-39179 Barleben
Germany
Phone: 49-39203-8100
Fax: 49-39203-81100
Email: ane@ifak.fhg.de
PROFIBUS Center Nederland
Dennis van Booma
Joseph Ledelstraat 56
2518 KM Den Haag
Netherlands
Phone: 31-70-3020-412
Fax: 31-70-3464-275
Email: dbooma@profibuscenter.nl
Chinese PROFIBUS Test Laboratory
Jiyang Tang
No.1 Jiaochangkou Deshengmenwai
100011 Beijing
China
Phone: 86-10-820-78264
Fax: 86-10-820-78264
Email: tangiy@riamb.ac.cn
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Media Access
PROFIBUS differentiates between master and slave devices
Active Devices (Masters)
PLC
PC
PROFIBUS
Passive Devices (Slaves)
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PLC
DP Monomaster System
Master (Class 1)
PLC
Master (Class 2)
Central Controller
exchanges data with the
distributed peripherial
devices
Engineering tool is used
for setup/configuration
of the slaves
PROFIBUS
Slaves
Analog or digital peripherial devices such as I/O, drives,
transmitters, valves or operator terminals
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DP Multi-master System
Several DP-Masters may access a DP
Slave with read functions but only one
Master may write to a slave
DP-Master
(class 2)
DP-Master
(class 1)
DP Multi-Master systems consist of:
- multiple Masters (class 1 or 2)
- 1 to max. 124 DP-Slaves
- max. 126 devices on the same bus
PC
PLC
CNC
DP-Master
(class 1)
PROFIBUS
Distributed inputs and outputs
Distributed inputs and outputs
DP - Slaves
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System Configuration
Standardized electronic data sheets are used to permit open,
vendor- independent configuration PROFIBUS
Configuration tool
 GSD-Files contain the
communication parameters
 EDD-files contain the
application parameters
PLC
PROFIBUS
A library with GSD files of PROFIBUS devices is available online at www.PROFIBUS.com
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Application in Process Automation
Control system
x
Engineering
Tool
RS-485 or Fiber Optic
PROFIBUS-DP
I
IEC 61158-2 (MBP_IS)
PROFIBUS-PA
Segmentcoupler/Link
24V power
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transmitter
+
x
PROFISafe Profile
The PROFISafe Profile permits the use of PROFIBUS in
“fail-safe” applications
“fail-safe”
application
“fail-safe”
application
Standard
application
Standard
application
PROFISafeLayer
PROFIBUS
PROFISafeLayer
PROFIBUS
Standard PROFIBUS
RS 485 / IEC 61158-2
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Motion Control
New functions for motion control
New functionality has been added to the
PROFIBUS protocol (V2):
 Slave-to-Slave communication
 Clock synchronous transmission
 Time synchronization
With these new functions, PROFIBUS opens
up new applications in motion control
With these new functions, Profibus can synchronize 12 axes
with a cycle time of less than 2 ms
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PROFINET CONCEPT
Engineering, HMI
Ethernet
Intelligent
field device
Programmable
controller
Proxy
PROFIBUS
Engineering,
HMI
Field Device
Drive
PROFIBUS and PROFINET are two
complementary parts of PROFIBUS
International automation technology
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PROFINET
Between
Management and Production
Internet
Engineering
HMI
TCP/IP- Ethernet
Tech. Module
Integration
of PROFIBUS
Tech. Module
Tech. Module
Within Production
Tech. Module
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Tech. Module
Applications
Nearly 1,000,000 applications are operational
•
Car manufacturing, at General
Motors, BMW, Ford, FIAT....
•
Manufacturing Automation
Car manufacturing
Bottling systems
Storage systems
Building Automation
Heating, air-conditioning
•
Waste Water Purification
Breweries
Process Automation
Polymer
Storage
Purification plants
Chemical and petrochemical plants
Paper and textile industries
Pipelines
•
Glue
Production
Power industry and power distribution
Power plants
Switchgear
Food Production
Building Automation
Bottling Plants
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North American Users
3M, CT
3M, MN
A. Schulman, OH
ABB Flexible Automation, MI
ABB Seatech, TX
Abbott Laboratories, TX
Accu-Fab Systems, OR
Accusort, PA
Acklin Stamping, OH
Acme Brick, TX
Advanced Energy, CO
Advanced System Integration, TX
Advantage Industrial Auto., GA
AgriNW, WA
Air Liquide, TX
AIS, IN
Alabama Power, AL
Alcan, Canada
Alliant Techsystems, VA
Allied Signal, OH
Alpine Engineered Products, TX
American Baler, OH
American Kuhne, CT
American National Can, OH
American National Can, TX
American Standard, OH
Amoco Fabrics, GA
Amplex Electric, OH
Amycel, TX
Anarundel Cty Water Auth., VA
Anchor Brewing, CA
Andritz Runther, TX
Anheuser Busch, MO
Applied Digital Engineering, TX
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Applied Extrusion Tech, VA
Aqua Glass, Canada
ARCO Alaska, AK
Artech, NC
ASI, TX
ATG, WA
ATJ Industrial Auto., Canada
Atronix Engineering, OH
Autoliv, UT
Automation Control, CO
Automation Systems, MI
Autotec, OH
AVCA Corporation, OH
Ballard Power, Canada
Barnes and Noble, MA
Barrilla Pasta, IA
Best American Foods, ID
North American Users
Basler Electric, IL
Baxter Healthcare, AR
Bayer, Mexico
Bell & Howell, IL
Best Press, NC
Bethlehem Steel, OH
Biersdorf, CT
Blue Bell Creameries, TX
Blue Circle Cement, GA
Blue Diamond Nut Company, CA
Blue Ridge Growers, VA
BMH Americas Inc., TX
BOC, TX
Bodine Test Assembly, CT
Boise Cascade, OR
Brightstar Synfuels, TX
British Aerospace, TN
Burlington Industries, VA
Burton Snowboards, Canada
BWX Technologies, VA
C. Kirk Ryan
CA Lawton Co., WI
CAE Newnes Ltd., Canada
CAE, Canada
Cal Polymer, ID
Calgon, SC
Cameron Controls, TX
Canrig, TX
Capsugel, SC
Carpenter Company, TX
Carpenter Technology, VA
Cast Masters, OH
Caterpillar, IL
CCL Container, VA
WWW.PROFIBUS.COM
Chemrex, MN
Chicago Dryer, IL
Chiles Drilling, TX
Cincinnati Machines, OH
Cincinnati Test, OH
Circon ACMI, OH
City of Houston Public Works, TX
City of Jacksonville Public Works, FL
City of Los Angeles Public Works, CA
City of Phoenix Public Works, AZ
Coe Manufacturing, OR
Cold Springs – Texas Granite, TX
Cole Electric, WI
Colgate, NJ
Columbia Electric, WA
Columbia Pacific Aluminum, CA
Compressor Controls, IA
North American Users
Connexant, CA
Conserve II, FL
Control Concept Corp., WI
Control General, TX
Control Panels & Systems, MD
Controlled Power & Automation, TN
Cooper Tire & Rubber, OH
Copes Vulcan
CP Films, VA
Crane Kemlite, IL
Crown, Cork & Seal, TX
CSD, MA
CTR, SC
Cummins Engine, MI
Curt Joa, WI
Cytec Industries, OH
Dan River Mills, VA
Davis Standard, CT
DECO Tools, OH
Defasco Steel, PA
Dell Computers, TX
Delta Brands, TX
Dexter Nonwovens, CT
Dmytryka Jacobs Eng, OH
Dorner Manufacturing, WI
Dow Chemical, TX
Dow Corning, MI
DSM Engineered Plastics, PA
DSM, VA
Duke Power, TX
Dunlop Tires, AL
Eastman Chemicals, TN
Eastman Kodak, NY
Ebarra Technologies, CA
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Ebner Furnace, OH
Edler Industries, CA
EDS, MI
Electronic Power Design, TX
Elgin-Butler Brick, TX
Eli Lilly, IN
EMD, TX
Encore Wire, TX
Enerpro, CA
Engineered Systems, OH
Englewood Electric, FL
Englewood Electric, IL
ENSCO Kodiak II
Environmental Waste H2O, ID
EOS Engineering, TX
EPCO, OH
EPD, TX
North American Users
Evanite Fiber Corp, OR
Exion, WI
Exonic Systems, MI
Exxon Baytown, TX
Fairmont Tamper, MN
Falmouth Scientific, MA
Fiber Visions, GA
Findley, OH
Fisher Controls, TX
Flight Safety Int’l, TX
Fogg Filler, MI
Forest Products Machinery, GA
Formosa Power
Fort James Corp, OR
Foxjet, TX
Framatome Cogema Fuels, VA
Frank W. Murphy, TX
Friskies, MO
Frostbite Brands, OH
GAF Materials, MN
Galvacor, Canada
Gaston County Dyeing, NC
GE Fanuc, UT
GE Plastics, NY
GE Team Controls, TX
General Atomic, CA
General Mills, MI
General Shale Brick, TN
Georgia Gulf, TX
Georgia Pacific, MI
Georgia Pacific, WA
Giddings & Lewis, WI
Gillette, MA
Glassline,
OH
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Global Marine Drilling, TX
Globitech, TX
Glomar Celtic Sea
Glomar Explorer
GM PowerTrain, MI
Golden Cheese, CA
GPM Gas, TX
Grobe Electric, AL
H.B. Fuller, CA
Haarman & Reimer, SC
Harmon Motive, IN
Harnisfeger, WI
Harvard Industries, VA
Harza Engineering Co., IL
Hauni, VA
Hazentech, AR
Heidelberg Finishing, OH
North American Users
Heidelberg Web Presses, NH
Heidtman Steel, OH
Helm Instrument, OH
Henkel, OH
Henry Filters, OH
Hess Electrical, MI
Hitec, Canada
Hitec, TX
Holt Electric, WI
Hoosier Magnetics, OH
Houston Chronicle, TX
HPM Hemscheidt Corp.
Huels
Huffman, SC
Huntair, OR
Husky, Canada
Hydralift, TX
I²S, CT
IBM, VT
ICD, NJ
Imperial Holly, TX
Incom, WI
Indianapolis Casting, IN
Industrial Automation Eng., MN
Innovative Controls, OH
Innovative Electronics, TX
Intec Permaglas, OR
Intech, TX
Integrated Chemical Solutions, TX
Intelicon, OH
Intellution, MA
Interface Flooring, GA
Intevac, CA
ITT WWW.PROFIBUS.COM
Automotive, NC
ITW/MiniGrip, TX
J.R. Simplot, OR
Jacobs Engineering, OR
Jagenberg, CT
Kendall Electric, MD
Kendall Electric, WI
Kiefel, NH
Kirk Lumber, VA
Kister, OH
Kraft Foods, IL
Kvaerner Metals, PA
L&H Supply, TN
LaFarge Alum., VA
Lamb Weston, OR
Lemforder, ME
Linklater, CA
Lockwood Green, TX
North American Users
M&M Mars, IL
Mallinkrodt, MO
Mantissa Corporation, NC
Maple Leaf Bakery, VA
Martin Feed Mills, Canada
McNaughton-McCay, IL
MD/Totco, TX
Medical Lake Waste Water, WA
MG Generon, TX
Micron Technology, ID
Middlesex Industries, MA
Milliken, SC
Minaric, NC
MM Controls, OR
Mobil Chemical, CT
Mobile Oil Pipeline, TX
Mobile Oil, TX
Molins Richmond, VA
Monterrey Mushroom, TX
Montgomery Watson, TX
MPM Engineering, Canada
Nanoose Systems, Canada
NASA Cape Kennedy, FL
NASA Langley, VA
National Envelopes, KS
National Instruments, TX
National Oilwell, TX
NEC, CA
Nestle R&D Center, OH
Newport News Shipbuilding, VA
Noell Crane and Service, TX
Northland Electric, MN
NorthSails, NV
Northwest Cybernetics, OR
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Norton, TX
Novartis Pharmaceuticals, NJ
NPC, TX
NSC Technologies, IL
O’Sullivan Industries, VA
Ocean Spray, NJ
Ocean Spray, WI
OEM, TX
OMC Services, TX
On Trak Systems, CA
Pacific Flow Controls, CA
Packard-Hughes, CA
Pan Pacific Co., OK
Pasadena Paper, TX
Pearson Packaging, WA
Pemco, WI
Perdue Farms, MD
North American Users
Petrotech, TX
Pfizer, NE
Pharmacia Upjohn, MI
Philip Morris, VA
Philips Lighting, KS
Phoenix Environmental, IL
PLENCO, WI
PML, Canada
Polybond, VA
Port of Houston, TX
Potlatch, ID
PPG Industries, PA
Praxair, TX
PRI Automation, MA
Procter & Gamble, OH
Promotional Printing, TX
Protec Coating, OH
Qtera, FL
Quad Graphics, WV
Quad+, IL
R&B Falcon Drilling, TX
RA Hanson, WA
RapidPak, WI
Rayonier, GA
Raytheon, TX
Reading and Bates, TX
Redhook Brewery, WA
Reliant Energy, LA
Retrotech, NY
Roberts Filters, PA
Rockwell Automation, OH
RR Donnelly & Sons, TN
Rubbermaid, KS
Rumsey Electric, PA
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Sandvick Sorting, KY
Sanibel Island Water, FL
Sasib Bakery, TX
Sauder Woodworking, OH
Savanah Foods, TX
Schlumberger, TX
Scholle, CA
Seacor Gerand Jordan, TX
Seacor Vanguard, TX
Sematech, TX
Seneca Foods, ID
Shaffer, TX
Shiner Brewery, TX
Siebe APV
Siemens Automotive, VA
Siemens Electrocom, TX
Siemens Telecommunications, TX
North American Users
Sierra Nevada Brewing Co., CA
Signode – IPS, IL
Simpro, TX
Simpson Sawmill, WA
Sinclair Marine Electric
Skagit Smatco, TX
SOR
Southeastern Containers, VA
Standard Gypsum, TX
Sterling Berkefeld, Canada
Sterns Airport Equipment, TX
Stupp, TX
Sumitomo, VA
Sunkist Growers, CA
Surface Combustion, OH
Sverdrup, TN
Systel, TX
TA Engineering, CA
Tamko Roofing, MO
Taylor Clay, NC
Tech Conveyor, NJ
Tech Logic, MN
Tech Power, TX
Technisys, UT
TEI Engineering, IN
Teledyne Advanced Metals, TN
Tennessee Eastern Chemicals, TN
Tennessee Valley Authority, TN
Texaco, TX
Texas Eastern, TX
Texas Farm Products, TX
Texas Instruments, MA
Texas Instruments, TX
Thermal Engineering, SC
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Thermoguard Equipment, WA
Titan Industries, TX
Toledo Transducers, OH
Transdyne Controls, GA
Transocean (Marianis), TX
Tree Top, WA
Trident Tooling, OH
Trinity Industries, TX
Trunkline, TX
Trus Joist MacMillan, ID
Tru-Si Technologies, CA
TRW, AZ
Tuchenhagen-Zajac, MD
Turtle & Hughes, NJ
Tyler Controls, NY
UAS, Canada
UCB Films, KS
North American Users
UCB, IL
Ulvac, MA
Unilever
Unilever, NJ
Uniloy-Milacron Manchester, MI
Uniroyal, Canada
United Copper, TX
United Distillers and Vintners, Canada
Update Systems, MO
US Army Corps of Engineers, KY
US Filters, AZ
US Gypsum, CA
US Postal Service
USS (?) New Carrier (CVN 77)
USS Carl Vinson
USS Chester A. Nimitz
USS Harry S. Truman
USS Ronald Reagan
Valley Record, CA
Varco, TX
Vetrotex, TX
Wabash Plastics, IN
WABCO, SC
Walbridge Coatings, OH
Walla Walla Waste Water, WA
Wallace Printing, IL
Warren Electric, LA
Warren Electric, TX
WC Woods, OH
Western Container, TX
Wetmore, TX
White Oak Semiconductor, VA
Williams Pipeline, KS
Williamson Printing Corp., TX
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WilsonArt, TX
Wirtz Manufacturing, MI
WL Gore, NC
Woodgrain Millwork, ID
Woodward Governor, CO
WPS Industries, LA
WR Grace, MI
Wright Industries, TN
The End
Questions?
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