Student Ballooning for Aerospace Workforce Development T.G. Guzik and J.P. Wefel Louisiana State University Lessons Learned Workshop August 9, 2004 LSU v8/03/04 Student Ballooning 1 Two Extremes • The Aerospace engineer / scientist – – – – Expert in practical skills Familiar with team work Write numerous proposals, reports, documents Daily management of people, money and time • The entering undergraduate student – Few practical skills • No “Heathkits”, or High School auto or wood shops – Many have problems with writing and presentations • Grammar, spelling, organization, argument presentation – Somewhat computer “literate” (web capable) • Little programming, CAD or data analysis experience LSU v8/03/04 Student Ballooning 2 How do we go from one to the other? • Need to provide “hands-on” practical experience • Need to integrate classroom “theory” with real applications • Need to improve communication skills • Need knowledge about and experience with, team work and management • Some Engineering Departments address such issues – “Capstone” or Design courses in last year • Most Science Departments have no organized method for handling this situation – Students pickup whatever they can along the way LSU v8/03/04 Student Ballooning 3 Space Grant has developed a national effort • Many higher education institutions across U.S. are engaging students in design, construction and operation of aerospace payloads – Small payloads launched on sounding balloons – Compact Earth-orbiting satellites (e.g. CubeSat) • Space Grant effort is referred to as “Crawl, Walk, Run, Fly” – Represents staged approach of moving from simple sounding balloon payloads, to LEO CubeSats, to, eventually, student built payloads on Mars. – Currently ~30 states are engaging students in some variant of this program – Website at http://ssp.arizona.edu/sgsatellites/programs.shtml • The Louisiana program, Aerospace Catalyst Experiences for Students (ACES), began in 2002 LSU v8/03/04 Student Ballooning 4 ACES in Louisiana • Goals included the following – – – – Attract new students to aerospace related programs Provide background on how to develop programs Practical experience with sensors, electronics & systems Retain students in science by exciting their imagination • Implemented pilot version with NASA funding during 2002-2003 academic year – Test bed program concepts – Use LSU expertise in scientific ballooning – Build upon “Crawl, Walk, Run, Fly” program LSU v8/03/04 Student Ballooning 5 The ACES Basic Concept • Use a latex sounding balloon as the vehicle – Up to 12 lbs payload without FAA waiver – Altitude up to ~100,000 feet • Trained students to use knowledge about the project life cycle and project management • Students were exposed to skills not normally available in conventional classrooms. LSU v8/03/04 Student Ballooning 6 ACES Structure • Involved students from LSU and SU – About 15 students organized in teams of 3-4 – Students committed to 4 hours / week (took attendance) – Paid student wage for up to 10 hours / week • Weekly contact Tuesday & Thursday evening – One or two 1 hr lectures and 3+ hrs of activities – Talks on electronics, programming, payload design, project management & life cycle, technical aspects of high powered model rocket, radio telemetry & communication – Activities include CricketSat, CanSat and BalloonSat • Launch trip to NSBF (May 2003) resulted in the successful flight of three student built payloads LSU v8/03/04 Student Ballooning 7 ACES Evolved into LA ACES • The “lessons learned” from the pilot ACES program are incorporated into the current LA ACES program – Involve student teams from institutions across Louisiana – Formalize the training aspect of the program with a series of lectures and hands-on activities (Student Ballooning Course) – Balloon support activities centered at LSU-BR • NASA approved LA ACES funding 2/2004 • Student Ballooning Course developed during Spring & Summer 2004 • Instructor training workshop held during May, 2004 • Begin activities at UNO, LaTech, ULL, SU-BR & LSU-BR by fall semester 2004 LSU v8/03/04 Student Ballooning 8 Fall semester builds basic skills • Proceed through the Student Balloon Course (SBC) lectures and activities • Develop circuit building skills • Learn about microprocessor programming • Understand how to use sensors • Develop knowledge of project management techniques • Understand the ballooning environment, payload constraints and design • Exposure to various science topics appropriate for balloon payloads LSU v8/03/04 Student Ballooning 9 Motivation for the SBC • There has been little development of classroom materials to support the student built aerospace payload program. • No materials for an integrated course – Need to cover diverse topics – Need to complete in academic year • Focus on younger undergraduates – Work with ~2nd year students • Available “CanSat” electronics needed improvements • Provide basis for an advanced program Launch of the ACES-01 vehicle during May, 2003 LSU v8/03/04 Student Ballooning 10 SBC Contents • A course syllabus – Provides a summary of the Student Ballooning Course – Can be modified to fit institution needs • Lectures – 33 PowerPoint presentations covering the primary topics relevant to the program • Activities – 30 descriptions of hand-on activities that complement the lectures and build skills relevant to payload development • List of materials necessary for the activities • A hardware kit with the PCBs, microcomputer and other core components required to support the activities • Evaluation forms – Feedback from both students and instructors is important LSU v8/03/04 Student Ballooning 11 The SBC Units The lectures and activities are divided into five major units 1. 2. 3. 4. 5. Electronics – Basic knowledge about circuits, sensor interfacing & data acquisition Programming – How to control the BASIC Stamp, read & store data, interfacing to devices Project Management – How to plan, manage and track the progress of a project Balloon Payload Design – Facts and skills relevant to the successful development of a payload Science – Collection of a few presentations on science topics relevant to balloon payloads LSU v8/03/04 Student Ballooning 12 Spring semester is focused on payload • Apply skills learned in the fall to develop a small balloon payload • Proceed through a project life cycle and apply project management techniques • Written documents & presentation required for Preliminary Design Review (PDR), Critical Design Review (CDR) & Flight Readiness Review (FRR) Groups fabricating payloads LSU v8/03/04 Programming the controller Student Ballooning 13 The National Scientific Balloon Facility will host the LA ACES launch. • Launch anticipated for May, 2005 • Must successfully complete FRR prior to flight • Operations will be similar to the ACES flight in May 03 ACES-01 was assembled and tested in this NSBF hanger LSU v8/03/04 Student Ballooning Students preparing for their FRR 14 ACES-01 Launch Day • Payload string consisted of several radio beacons – Location “chirper” at top – Primary GPS radio next – Secondary GPS at bottom • Three student payloads – TIC, StuMURD, FRED • A 60” Skyangle parachute • Radar reflector at bottom • Total Weight was 11.8 pounds. LSU v8/03/04 Student Ballooning The ACES-01 flight string 15 ACES-01 Flight Operations Joint LSU, SU StuMURD UV experiment successfully recovered (above) Flight line payload preparation (above) and balloon inflation (right) ACES-01 launch (above) LSU v8/03/04 Student Ballooning 16 ACES-01 Initial Results LSU v8/03/04 Student Ballooning 17 Sounding Balloon Limitations • Development life cycle needs to be limited to one year to conform with student schedule – Feasible with small sounding balloon payloads – Difficult for satellites where launch schedule is uncertain, but could be flight tested on a balloon • Sounding balloons have limited “hang time” – Total flight time about 2 ½ hours – Time above 24 km about ½ hour • Inappropriate for testing student-built satellites or new technologies – At most only cursory evaluation of power, data acquisition & telemetry subsystems – No test of day-night thermal cycling LSU v8/03/04 Student Ballooning 18 HASP Addresses These Issues • The High Altitude Student Platform supports advanced studentbuilt payloads – Regular schedule of launches at least once per year – Provide high altitude (~36 km) and reasonable duration (~15 to 20 hours) LSU v8/03/04 Student Ballooning 19 Cost effective & adaptable • Existing flight designs and experience minimize cost of development and operation – – – – Hardware / software from flight proven ATIC payload University based development & support Use time-tested NSBF balloon vehicle hardware Capitalize on decades of NSBF experience with flight operations • Could be easily adapted for LDB (~15 – 30 days) flights • Could become major part of Aerospace Workforce Development – Provide student “CubeSats” with flight test time while waiting for launch – Fly payloads too heavy for sounding balloons – Space test student concepts for Moon or Mars payloads LSU v8/03/04 Student Ballooning 20 Conclusions • The President’s Commission on Implementation of United States Space Exploration Policy suggests that NASA partner with universities to develop a “virtual” space academy – “…goals of which are: 1) to provide tangible experiences that prepare students for a future in a space-related field, and 2) to bridge the divide between engineering and science training.” • The existing Space Grant “Crawl, Walk, Run, Fly” program and professional scientific ballooning at universities already go a long way to satisfying the goals of the “virtual” space academy – Support pipeline from undergrads to graduates and post-docs in both science and engineering. – What is needed is to increase support for more science payloads and more Space Grant ballooning programs at universities across the country. 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