DRIVE-SPRING 2014 PROGRAMMBADS (SEM 3/SEM 5) MBAFLEX/ MBAN2 (SEM 3) PGDMMN (SEM 1) SUBJECT CODE & NAME-MK0010- Sales, Distribution and Supply Chain Management BK ID-B1721 CREDIT & MARKS-4 Credits, 60 marks Q1 When one member of distribution channel tries to maximize its profits at the expense of rest of the members, it will create conflicts, resulting in the decline of profits. To avoid these conflicts, now retail firms have started forming vertical Marketing systems (VMS). Explain the three types of VMS through which goods and services are usually distributed to customers. (Definition of VMS, Three types of VMS)2, 8 Answer. Vertical Marketing systems (VMS) A Vertical Marketing System (VMS) is a system in which almost all the members of distribution channel such as manufacturers, wholesalers and retailers work together to satisfy human needs and wants by facilitating the smooth flow of goods and services from manufacturer to the ultimate consumer. In traditional marketing system, manufacturers, wholesalers and retailers are separate entities who try to maximize their own profits. The philosophy behind developing vertical marketing system is that when one member of distribution channel tries to maximize its profits at the expense of rest of the members, it will create conflicts, resulting in the decline of profits for the whole channel of distribution. To avoid these conflicts, now retail firms have started forming vertical marketing systems. Types of VMS: Three types of VMS are: 1. Independent firm VMS 2. Partially integrated VMS 3. Fully integrated VMS 1. Independent firm VMS is a marketing system where manufacturers play a vital role to provide goods and services to customers. This is the case where retailers are very small and therefore, manufacturers have to reach the whole market. Also when a firm’s financial resources are limited and channel members are not in a position to share risks and expenses, therefore, they want the manufacturer to come forward and lead the retailing efforts. Independent retailers on the other hand, target their customer base and build loyalty by becoming a friendly retailer and word of mouth publicity. 2. Partially integrated VMS is a marketing system in which two independent, financially strong firms along a channel of distribution perform all manufacturing and distribution functions without the involvement of any intermediary. This is the case where involvement of wholesalers may be expensive and/or unaffordable. The example of such system is where manufacturers and retailers divide all the retailing activities like production, storage and distribution without any independent wholesalers. Partially integrated VMS is most suitable where: I. wholesalers are costly to afford II. company has ample resources III. both manufacturers and retailers are large IV. unit sales are moderate, and V. Strict control over channel is required. 3. Fully integrated VMS is a system where one member of the distribution channel for say manufacturer performs all production, storage and distribution functions without the involvement of any channel member. This is the case where manufacturer having sufficient resources wants direct interaction with its customers. Earlier this system was usually employed by manufacturers of repute but now due to easy availability of finance and retail facilities that significantly contribute to a nation’s economy, retailers are also moving upward in the chain. Q2 Define Aggregate Planning and its strategies to meet demand and supply. (Definition of Aggregate planning, Strategies used in Aggregate planning (Chase, Level & Mixed))3, 7 Answer. Aggregate planning One important strategy used in planning demand and supply is called Aggregate Planning. The aggregate plan is a demand management tool that allocates resources optimally relating both direct and derived demand such that there is both, a better utilization of the production system and an improvement of customer service. The aggregate plan can be product type or category or geography but it generally covers a planning horizon that can be as long as least 18 months. Aggregate planning reflects the operational decisions that must be made in the short to intermediate time horizon to ensure that the operations function has the resources needed to meet customer needs and market demand. It encapsulates the requirements of both tactical and operational planning. Forecasting is a very important component for effective aggregate planning. Strategies used in aggregate planning a) Chase Strategy A cyclical nature of business often employs a chase strategy. When the demand fluctuates a firm should adjust the capacity to match the demand as close as possible. This situation is shown in Figure. Figure: The Chase Strategy A Chase Strategy is a strategy aimed at adjusting capacity in anticipation of demand. You are “chasing demand” by regulating capacity to the demand doing it as dynamically and quickly as you can. b) Level Strategy The level-production strategy is an operations manager's vision. In a level strategy, an organization maintains a continuous capacity over a period of time, regardless of variations in demand. This strategy is utilized when the skills of manpower, the requirement of training, and the cost of recruiting and terminating employees is high. For example, in a law firm the number of hours per week to serve clients is finite. It is difficult to hire part-time lawyers for a few hours. The capability to adjust capacity to the fluctuations is limited. Figure shows the level strategy. Figure: The Level Strategy c) Mixed Strategy Individual firms create endless combinations of these three pure strategies, i.e., chase and level strategies to match with their own conditions and situations. Each of these pure strategies has its strong points and weaknesses. The chase strategy reduces the costs of holding inventory, including the hazard of investing meager resources to gather the wrong products. Though the firm may gain from this, it also takes the risk of possibly alienating employees, especially if demand fluctuations are persistent. In case employees regard their firm’s allegiance to be weak, then the employees feel less motivated and dedicated, less punctual and no responsibility towards their work. Q3 An organization needs to be extremely cautious in making investments in various types of inventories. The extent of control required to be maintained on all items is not the same. Explain some important tools of Inventory management like ABC analysis, Just-In-Time & Economic order quantity model. (Definition of Inventory and Inventory Management, ABC analysis, Just-In-Time & Economic Order Quantity Model) 3, 7 Answer. Inventory and Inventory Management Inventory The term ‘inventory’ means any stock of direct or indirect material (raw materials or finished items or both) stocked in order to meet the expected and the unexpected demands in the future. Inventory Management Inventory management is primarily about specifying the size and placement of stocked goods. Inventory management is required at different locations within a facility or within multiple locations of a supply network to protect the regular and planned course of production against the random disturbance of running out of materials or goods. The scope of inventory management also concerns the fine lines between replenishment lead time, carrying costs of inventory, asset management, inventory forecasting, inventory valuation, inventory visibility, future inventory price forecasting, physical inventory, available physical space for inventory, quality management, replenishment, returns and defective goods and demand forecasting. Tools of Inventory management ABC analysis ABC classification is one of the models of inventory classification. ABC stands for ‘Always Better Control’. The value of inventory items consumed in a year is one of the important factors of this control method. • Small quantities of inventory items form a very large portion of inventory consumption throughout the year. • Somewhat larger number of inventory items form a reasonable share of inventory consumption throughout the year • Huge number of inventory items form a very small share of inventory consumption throughout the year • These essential facts have given rise to the concept of ABC Analysis. It has been observed that in a manufacturing firm only • 10% of items contribute to 70% of the inventory consumption throughout the year. • 20% of the items contribute to 20% of the inventory consumption throughout the year. • 70% of the items contribute to only 10% of the inventory consumption throughout the year. Just-In-Time The concept of just-in-time (JIT) system has been made popular by Japanese firms. In a JIT system, manufactured components and parts are transported to the manufacturing site just few hours before they are actually put to use. The delivery of material is integrated with the manufacturing cycle and speed. Economic Order quantity Model It is defined as the level of inventory order at which the cost of holding inventory (i.e., ordering cost + inventory carrying cost) is the minimum. By using the EOQ model, it becomes easy for a firm to understand that its total expenditure will increase if it orders too much or too little of a stock item. Q4 Explain the SCOR model with a diagrammatic representation. (SCOR model, Focusing Aspects with diagram)5, 5 Answer. SCOR model The SCOR model is used to understand simple or complex supply chains through a common set of terms. Consequently, different industries can be related to each other to interpret any supply chain. SCOR is based on five unique management methods. These are: Plan, Source, Make, Deliver and Return. (i) Plan: It includes methods required to balance collective demand and supply to devise a strategy which meet sourcing, production and delivery requirements in an optimum manner. (ii) Source: It includes methods to procure goods/services to meet the actual or anticipated demand. (iii) Make: It includes methods that convert a raw product to a finished product to meet the actual or anticipated demand. (iv) Deliver: It includes methods that are involved in the transfer of final products to the end consumer. This includes concepts such as distribution management, transportation, etc. (v) Return: It includes methods which are involved in receiving the returned products no matter what the reason for return is. Focusing Aspects with diagram The SCOR model focuses on the following aspects: 1. All communication with the customer right from the purchase of a product to its payment. 2. All product transactions that come in the process right from the supplier to the end customer which includes equipment, bulk commodities, spare parts, etc. 3. All market communication right from understanding the collective demand to the fulfilment of each order. Other key notions highlighted by the SCOR model are – information technology, guidance, quality and administration. Figure: SCOR Model Q5 Explain the challenges faced by International Sales Manager. (Listing of challenges faced by International manager)10 Answer. Challenges faced by International manager The challenges faced by sales managers while doing business abroad are as follows: (i) Language Barriers: One of the foremost challenges faced by international sales managers is the language barrier. Every manager would like to go to abroad and serve organizations but due to language differences, they are not able to produce results. It happens because you being a sales manager you may be capable of doing your job but your customers don’t understand what you want to communicate. Therefore, a company for international sales positions always look for linguist. (ii) Cultural Differences: Each country has its own unique set of cultural norms. For instance, in USA, most of the sales do much of their own administrative work, including attending phones, sending mail, etc., but in other parts of the world, for example particularly in Asia, managers have several administrative employees at their disposal to do everything from making a cup of coffee to cleaning the car. Therefore, if a MNC has its business in 10countries, it means you being the in-charge for international affairs, must acquaint yourself with minimum 10 different cultures. (iii) Sense of Trust and Understanding: In a MNC it is a practice to appoint and recruit executives of various nations. Think about a situation when a manager from abroad comes and after joining the office, starts changing the existing policies. It will be difficult to have faith in that person. Therefore, developing relationships with others is not a critical success factor in international market but in international environments too. (iv) Time Zone Challenges: One obvious challenge, international sales managers face are the time zone differences. It means when you are working in USA and sitting in your office, it may not be the right time to talk to your Asian counterparts because due to time differences, they may be out of office or even taking bed rest at home. Similarly, when you want to chat with a person sitting abroad or while emailing, remember you most likely will not hear back from the person you sent your message to until the next day. (v) Work Culture and Practices: In order to be successful as an international sales manager, one must know the work culture and routine office practices of the culture you are in. For instance, in most of the advanced countries, it is a common practice for senior executives and rest of the employees to have lunch together at the same time and sometimes in the same dining hall. Similarly, some countries, work for six days in a week while in entire US, organisations operate on a Monday to Friday schedule. Q6 Describe the supply chain Benchmarking Procedure. (Definition of Benchmarking, Procedure for supply chain benchmarking)2, 8 Answer. Benchmarking Benchmarking has been used variedly to refer to several activities. Several definitions have described as ‘benchmarking’. Some of these definitions are discussed to emphasize the diversity: • ‘A continuous systematic process for evaluating the products, services and work of organizations that are recognized as representing best practices for the purpose of organizational improvement’ (Spendolini, 1992). • ‘A continuous search for, and application of, significantly better practices that lead to superior competitive performance’ (Watson, 1993). • ‘A disciplined process that begins with a thorough search to identify bestpractice- organizations, continues with the careful study of one’s own practices and performance, progresses through systematic site visits and interviews, and concludes with an analysis of results, development of recommendations and implementation’ (Garvin, 1993). Procedure for supply chain benchmarking There is a procedure for defining the methodologies and metrics, achieve milestones and set comparisons for benchmarking. At the implementation level, application of benchmarking is generally believed to involve seven key steps: (i) Determine which functions to Benchmark: The organization needs to first ascertain which functional areas are to be benchmarked, those which will gain the most from the benchmarking procedure. (ii) Identify performance variables and collect data: The organization needs to recognize the performance variables which will be used to measure those functional areas and then accordingly collect data. (iii) Select best in class companies: The organization needs to first choose the best-in-class company for each area that is to be benchmarked. The chosen company should be one that performs its functions at the lowest cost and achieves the highest level of customer satisfaction. (iv) Compare: An organization needs to compare its performance with that of the best-in-class company for each benchmark being considered. The results need to be compared in an easy format to ascertain the gap between its own performance and that of the best-in-class company. (v) Specify programmes and actions to ‘meet and surpass’: The organization needs to specify the programmes and actions to meet and exceed the competition which is based on a strategy to improve the areas which have some possibility of improvement. The organization can either devise its own methods to improve its weak areas or look up to the industry leaders for guidance. (vi) Implement and monitor: The organization needs to implement these programmes by setting specific goals to be achieved within a stipulated time period. The organization also needs to develop a monitoring mechanism to review and update the examination/study done within the stipulated time period. (vii) Recalibrate: The monitoring mechanism developed by the organization will form the basis for revision and change of measurements in the subsequent benchmarking studies.