CII RT 211: Effective Use of the Global Engineering Workforce IMPLEMENTATION SESSION Moderator Karl E. Seil Stone & Webster, A Shaw Group Co. CII Annual Conference 2005 CII Research Team 211 Members • • • • • • • • • • • • • • • • • • • • Robert J. Beaker - General Motors Corporation (co-chair) Karl E. Seil - Stone & Webster, A Shaw Group Co. (co-chair) Hector Brouwer de Koning - Black & Veatch Dennis Chastain - Mustang Engineers & Constructors, L.P. Chuan ‘Victor’ Chen - Pennsylvania State University Gregory Gould - Burns & McDonnell John Hackney - Nova Chemicals Corporation Lona Hankins - ConocoPhillips Robert E. Houghtaling - DuPont Engineering George Joseph - Pennsylvania State University Aivars E. Krumins - ABB Lummus Global John I. Messner - Pennsylvania State University James B. Mynaugh - Rohm and Haas Company Batuk Patel - The Dow Chemical Co. Matthew J. Petrizzo - Washington Group International Reinhard Pratt - AMEC, Inc. Gerald A. Schacht - Abbott Laboratories Bruce A. Strupp – Perot Systems H. Randolph Thomas - Pennsylvania State University Todd White - Anheuser-Busch, Inc. Panel Members Local Remote Dr. John Messner Marcel Prunaiche Assistant Professor, Arch. Engr. Penn State University Managing Director Washington Group International Romanian Operations Center Bucharest, Romania Lona Hankins Project Team Leader ConocoPhillips. Belle Chasse, LA Todd White Engineering Manager Anheuser-Busch, Inc. St. Louis, MO Aivars Krumins V.P. – Engineering / Procurement ABB Lummus Global Houston, TX Pooran Tripathi Managing Director, Stone & Webster, Rolta Ltd. (SWRL) Mumbai, India Definition A Global Virtual Engineering Team (GVET) is a group of geographically dispersed engineers that needs to overcome: • Space and Time issues, • Function and Organizational barriers, and • National, and Cultural differences Brief RT 211 Chronology • Kickoff Meeting – March 2004 • Survey – April – June, 2004 – Total number of survey responses: 47 • 19 Owner and 28 EPC individuals submitted surveys – Companies: 33 • 13 Owners and 20 EPC companies • In-Depth Interviews (21 total) – June – August, 2004 – Domestic: 17 managers – Foreign office interviews: 4 managers • Detailed Case Study – July - August 2004 – 5 projects within one CII company • GVET Planner Development – August 2004 – March 2005 – 2 Focus Group Meetings to Validate Framework Objectives 1. Determine driving factors for GVET. 2. Determine current status of GVETs, tools, and work processes. 3. Define criteria for successful GVET adoption and lessons learned from past experiences. Develop a planning tool for global engineering work force establishment and maintenance. GVET Planner Demo Panel Members Local Dr. John Messner Assistant Professor, Arch. Engr. Penn State University Remote Marcel Prunaiche Managing Director Washington Group International Romanian Operations Center Bucharest, Romania Lona Hankins Project Team Leader ConocoPhillips. Belle Chasse, LA Todd White Engineering Manager Anheuser-Busch, Inc. St. Louis, MO Aivars Krumins V.P. – Engineering / Procurement ABB Lummus Global Houston, TX Pooran Tripathi Managing Director, Stone & Webster, Rolta Ltd. (SWRL) Mumbai, India Drivers of GVET Owner EPC Total Rank Rank Rank Need to reduce engineering service cost 1 1 1 Competition 7 2 2 Global customers or local customers 6 3 3 Locate services close to the project location 2 7 4 Reduce the engineering schedule 4 6 5 Expand detailing work for same cost 5 8 6 Drivers Success & Failure Factors Success Factors Failure Factors Clear & frequent communication, periodic face-to-face meetings (16) Lack poor communication, lack of face-to-face meetings (19) Good communication tools & IT compatibility (15) Lack of understanding of local work practices, cultural differences, and/or language issues (14) Standard work processes and communication procedures (11) Lack of management involvement & experienced leadership (9) Clearly defined scope & expectations (10) Changes (goal, scope), slow response to change (8) Clearly defined roles & responsibilities (9) Incompatible or poor technology, including hardware and software (7) Impact of GVET on Project Typical Impact on: Owner EPC Majority Opinion Engineering Cost 50.0 % 46.1 % More than 10% reduction Construction Cost 71.4 % 79.1 % No impact Engineering Time 57.1 % 40.0 % No impact Overall Project Delivery Time 57.1 % 60.0 % No impact Engineering Quality 57.1 % 72.0 % No impact Construction Quality 64.2 % 79.1 % No impact Impact of GVET For projects performed by your company with Global Virtual Engineering Teams, what is the typical impact on: OWNER EPC more than 10% increase 0-10% increase Same 0-10% reduction more than 10% reduction more than 10% increase 0-10% increase Same 0-10% reduction more than 10% reduction 7.1 0 7.1 35.7 50.0 0 3.8 7.6 42.3 46.1 CONSTRUCTION COST 0 7.1 71.4 14.2 7.1 0 0 79.1 20.8 0 ENGINEERING TIME 0 7.1 57.1 28.5 7.1 4.0 28.0 40.0 20.0 8.0 OVERALL PROJECT DELIVERY TIME 0 14.2 57.1 28.5 0 0 4.0 60.0 32.0 4.0 7.1 14.2 57.1 21.4 0 4.0 8.0 72.0 16.0 0 0 21.4 64.2 14.2 0 4.1 16.6 79.1 0 0 ENGINEERING COST ENGINEERING QUALITY CONSTRUCTION QUALITY Panel Discussion / Q & A Local Remote Dr. John Messner Marcel Prunaiche Assistant Professor, Arch. Engr. Penn State University Managing Director Washington Group International Romanian Operations Center Bucharest, Romania Lona Hankins Project Team Leader ConocoPhillips. Belle Chasse, LA Todd White Engineering Manager Anheuser-Busch, Inc. St. Louis, MO Aivars Krumins V.P. – Engineering / Procurement ABB Lummus Global Houston, TX Pooran Tripathi Managing Director, Stone & Webster, Rolta Ltd. (SWRL) Mumbai, India Experience of Survey Participants • Greater than 5 years of personal experience with global virtual engineering teams: Owner: 15.7% EPC: 55.5% • Greater than 5 years of company experience with global virtual engineering teams: Owner: 52.6% EPC: 62.9% • Companies with more than US$100 million size projects executed with global engineering teams: Owner: 47.3% EPC: 55.5% • Owner: 57.8% use global VT on many projects EPC: 66.6% use global VT on many projects • Plans to increase implementation of global virtual teaming: Owner: 68.7% EPC: 92.5% Team Dynamics / Commitment • 74% of EPC respondents have permanent domestic & overseas engineering design offices participating in global virtual teaming. • How does global VT impact the “team” feeling for individuals who are geographically isolated from the majority of the group? Owner 73.3% responded as ‘feel LESS like an integrated team’ EPC 68.0% responded as ‘feel LESS like an integrated team’ • Team members have less trust: Owner 57.1% EPC 61.5% • Does a Global VT increase the time spent by your project management team on the project? Owner 42.8% responded ‘yes’ Range: 25%, 20%, 15+%, 15%, 10%, 3-5% EPC 77.7% responded ‘yes’ Range: 75%, 40%, 20%, 15%, 10%, 5%, 2% Technology OWNER Result Responses Percentage EPC Responses Percentage E-mail 15 93.7% 27 100.0% FTP 5 31.2% 16 59.2% Video-Conferencing 11 68.7% 21 77.7% Web-Conferencing 10 62.5% 15 55.5% Virtual Private Networking 4 25.0% 16 59.2% Project Specific Websites 10 62.5% 22 81.4% Applications for Simultaneous Remote Collaboration 5 31.2% 17 62.9% Common Repositories for Project Information 14 87.5% 20 74.0% Knowledge Management Systems, e.g.: lesson learned databases 6 37.5% 18 66.6%