best practices and alternative techniques for property inventories Al Green, CPPM CF April 2014 Value Through Professional Asset Management 2014 NPMA Spring Seminar Opinions or Facts What are the best practices and alternative techniques for property inventories? Value Through Professional Asset Management 2 2014 NPMA Spring Seminar Property Inventories This session will include a discussion regarding best practices and alternative techniques for property inventories The primary purpose of a physical inventory is to establish a current, accurate baseline of existing assets. Value Through Professional Asset Management 3 2014 NPMA Spring Seminar The focus of this presentation is on personal property assets Property Types Personal Real Land Property, Plant and Equipment (PP&E) Value Through Professional Asset Management 4 2014 NPMA Spring Seminar Who are your Stakeholders? • • • • • • • • • • Subject Matter Experts Personal Property Staff Property Management Officers Accountable Property Officers Custodial Property Officers Cognizant Employees Receiving and Disposal Officers Warehousing Specialists Inventory Counters Senior Executives and Managers Value Through Professional Asset Management • • Acquisition Officers Grant and Cooperative Agreement Officials Contractors and Sub-Contractors Auditors General Accounting Office (GAO) Office of Inspector General (OIG) Public – Tax Payers Other Stakeholders???? • • • • • • 5 2014 NPMA Spring Seminar Examples of Personal Property Assets Value Through Professional Asset Management 6 2014 NPMA Spring Seminar Breakdown Your Inventory Process • • • • • • • • If possible separate the duties. • Centralized receiving within the organization greatly facilities the inventory process. – Control. • Tag all capitalized and controlled assets. • Tag all leased equipment. • Serialized equipment – why tag? Purchaser Receiver Tagger Locator Records Custodian Inventory Counters Researchers to Resolved Errors • Certifiers • Reporters Value Through Professional Asset Management 7 2014 NPMA Spring Seminar What Impacts Property Inventories • • • • Appropriations Working Capital Fund NonAppropriations Gifts - Donations • Lease vs. Purchase • Missing and Stolen -Report of Survey • Certified Recycling • Thresholds • Depreciation • Transport, Shipping and Maintenance • Salvage • Warehousing • Open Storage Value Through Professional Asset Management 8 • • • • • • • • • • Sale and Exchange Transfers Excess Surplus Loans Contractors Sub-Contractors Grants Cooperative Agreements Take-Back Programs 2014 NPMA Spring Seminar Inventory Frequencies Impacts • • • • • • • • • • • • Daily Weekly Monthly Quarterly Semi-Annual Annual Special Inventories FY - BOY and FY - EOY Value Through Professional Asset Management 9 Transactional Network APP - Mobile Smart Card 2014 NPMA Spring Seminar Other Inventory Planning Elements Data collection and related standards – data security Tag placement in a uniform fashion Communications Building and location access Schedules Daily sweeps Information management Contingency plans Post inventory deliverables and timeframes Value Through Professional Asset Management 10 2014 NPMA Spring Seminar Asset Tags Tags incorporate human readable numbers. Serial number. Model number. Asset number. Location. Cost or Responsible Center. Tag placement on the front of each asset. Classifications – group to track various types of assets independently Value Through Professional Asset Management 11 2014 NPMA Spring Seminar Use Various Data Collections Methodologies Provide pictures of each asset model and associate the picture with asset profile. Use Barcode Readers Use RFID Scanners Use Global Positioning Devices Use Smart Cards Use Mobile Apps – Push and Pull Inventory Reports Use E-Mail Use Vendors Use a Data Dictionary Value Through Professional Asset Management 12 2014 NPMA Spring Seminar Concepts to Reduce Inventories Type of Savings Prime Vendor Delivers inventory items to the customer within hours of reviewing the order. Integrated Supplier One or more suppliers locate distribution center close proximity to their customers. Inventory Reductions ??? Holding Cost Reductions ??? Product Cost Reductions ??? Distribution Cost Reductions ??? This table illustrates realized savings from reduced inventory levels and the associated holding and distribution costs and realized reduce product costs. Local Distribution Centers/Supplier Parks An integrated supplier assumes total inventory management responsibilities for a customer. Electronic Ordering System – Supplied by Vendors Value Through Professional Asset Management Estimat ed Amount s Source: Slide 17 – 3rd Bullet 13 2014 NPMA Spring Seminar Develop Efficiencies Develop inventory accurate rates based on commodities. Develop inventory reconciliation policy and procedures. Develop fast moving items in warehouse to a in-reach concept. Develop just-in-time deliveries to avoid maintenance delays. Develop bench stocks for fast moving consumables. Develop locations to improved the availability of inventory. Use ASTM standards to benefit your inventory processes. Outsourcing ‘certain’ inventory activity to external vendors. Smoke out inefficiencies in your inventory management processes. Value Through Professional Asset Management 14 2014 NPMA Spring Seminar Old Property Inventory Methods Wall-to-Wall – Closed and Open Cycle Counts - Partial Counts Wall-to-Wall - Full Count – Closed and open inventories are essentially full blown physical counts. Closed inventory nothing moves or changes until the count is completed. During an open inventory, the asset base can change allowing for greater possibility of error. Business operational requirements often dictate the viability of an open vs. closed inventory. Cycle Counting – A cycle count is a partial count of selected items within specific areas. The count “cycled” through various items and various areas over time. The results are used as a “barometer” measurement of the whole, without having to verify the entire asset base. Value Through Professional Asset Management 15 2014 NPMA Spring Seminar New Property Inventory Methods Inventory by Exception Transaction based Inventory Statistical Random Sample Value Through Professional Asset Management 16 2014 NPMA Spring Seminar Ways to Count Property Physical Count Barcodes Radio Frequency Identification Data (RFID) Based Solution APPs – Mobile Transaction Date of Last Inventory - Inventory Note Movement – (e.g., Refueling) Value Through Professional Asset Management 17 2014 NPMA Spring Seminar GAO Best Practices GAO, Best Practices in Achieving Consistent, Accurate Physical Counts of Inventory Counts of Inventory and Related Property, Appendix I: Implementation Checklist, March 2002 GAO, Best Practices: GAO Best Practices: http://www.gao.gov/docsearch/featured/bp_reviews.html GAO, Inventory Management, Greater Use of Best Practices Could Reduce DOD Logistics Costs, GAO/TNSIAD-97-214, July 24, 1997 Value Through Professional Asset Management 18 2014 NPMA Spring Seminar OIG Best Practices Issue self-audit guides to business units – makes employees aware of internal controls. Train new business unit staff and managers in control issues. Set-up an on-line internal control library that contains records from previous audits. Focus on improving systems and procedures, changing the attitudes of staff and improving the overall integrity and performance of the business unit. Manage the risks involved in business units to maximize opportunities and minimize adversity. Source: www.fau/fiscal/best-practices/OIG.pdf Value Through Professional Asset Management 19 2014 NPMA Spring Seminar Primary Objectives of Internal Control Reliability and integrity of information. Compliance with policies, laws and regulations. Safeguarding of asset. Effective and efficient use of resources. Achievement of strategic goals. Value Through Professional Asset Management 20 2014 NPMA Spring Seminar Questions Al Green, CFPPM CF Senior Personal Property Manager Department of the Interior Office of Acquisition and Property Management 1849 C Street N.W. Mail STOP - 4262 Washington DC 20240 Albert_Green@ios.doi.gov 21 Value Through Professional Asset Management 2014 NPMA Spring Seminar