State of Affairs in Electronics Recycling Advancing Electronics Recycling in the Midwest December 11, 2002 Resource Recycling Magazine Outline Description of the issue Current status Four prevailing myths Nine issues and forecasts Discussion Resource Recycling Magazine Description of the Issue E-scrap is a sleeper waste Rising attention to e-waste issues Concern over loss of resources: -- base metals (copper, aluminum, etc.) -- precious metals (gold, silver, palladium, etc.) -- plastics -- glass Resource Recycling Magazine Description of the Issue Concern over toxicity, especially from the lead used in CRTs: -- 4 to 8 pounds of lead in TVs and computer monitors -- largest single source of lead in municipal solid waste (about 30%) -- funnel glass can contain as much as 75 ppm of leachable lead Resource Recycling Magazine Description of the Issue Magnitude of the problem: -- two million tons per year of e-scrap -- 20 million PCs become obsolete per year -- e-scrap is accumulative -- low recovery rate from homes, small businesses, etc. Resource Recycling Magazine Current Status About 500 U.S. firms provide e-scrap recycling services: -- brokering -- sale of whole operating units -- refurbishing -- disassembly to remove reusable parts -- disassembly to capture recyclables -- shredding Resource Recycling Magazine Current Status Barriers exist in e-scrap recovery: -- scrap moves to cheapest reclaimer -- declining value of scrap (less gold, silver, etc.) -- plastics are a problem for many reclaimers -- unstable political and regulatory climate inhibits investment Resource Recycling Magazine Current Status Institutional/corporate recovery: -- large generators with high-end equipment are fairly well served -- large-scale international reuse market seeks this scrap -- yields from demanufacturing are high (hard drives, circuit boards, etc.) Resource Recycling Magazine Current Status Smaller generators are provided feebased service Capture of residential e-scrap requires governmental involvement E-scrap is the waste of the decade (beverage containers in the ’70s, paper in the ’80s, organics in the ’90s) Resource Recycling Magazine Current Status Local collections are increasing: -- in about 1,000 communities in 2002 -- typically one-day event -- about one percent participation -- at a cost of about $300 per ton -- programs tend to be in suburban communities -- trend toward permanent sites Resource Recycling Magazine Current Status Rising involvement of OEMs -- many already operate take back of leased units -- many are moving into fee-based recovery systems (Hewlett-Packard, IBM, Dell) -- others participate in local collection events (Panasonic, Sharp, Sony) Resource Recycling Magazine Prevailing Myths Myth 1: Rising volumes -- computer sales declined last year and also this year -- effect of Y2K investments -- slow down in introduction of new software and hardware -- consumer satisfaction with existing systems Resource Recycling Magazine Prevailing Myths Myth 2: Rapid technological change -- we’ve been hearing about HDTV for five years -- flat panel sales are restricted by high cost versus CRTs -- technological change is slower than commonly thought Resource Recycling Magazine Prevailing Myths No. of years to attain 25% of market Telephone Automobile Airplane Radio Television VCR Microwave oven Personal computer Cellular phone DVD player Resource Recycling Magazine Year Years 1875 1885 1903 1906 1925 1952 1953 1975 1983 1996 35 55 54 22 26 34 30 15 15 6 Prevailing Myths Myth 3: E-scrap management is an immense environmental problem -- some environmental groups overstate the effects of e-waste disposal -- the data in this field is very poor -- the politics of e-waste management have taken precedence over the science Resource Recycling Magazine Prevailing Myths Myth 4: There’s gold in garbage: -- OEMs are putting less recoverable materials in electronics -- even charities do not seek most types of obsolete working computers (those more than three years old) -- current reuse levels from e-scrap collection events are about 10 percent Resource Recycling Magazine Issues and Forecasts: No 1 Product stewardship is the prime issue Take back systems operate in a number of countries (Belgium, Japan, The Netherlands, Norway, Sweden, etc.) Japan’s system will expand next year A European Union system will be implemented by 2006 Canada is moving forth Resource Recycling Magazine Issues and Forecasts: No. 1 The National Electronic Product Stewardship Initiative may establish a similar system in the U.S. Nearly 50 members are involved, principally from three sectors: industry, environmental groups, and state and local government Resource Recycling Magazine Issues and Forecasts: No.1 NEPSI agreement so far: front-end financed fee followed by cost internalization third-party national organization shared responsibility supportive federal legislation Resource Recycling Magazine Issues and Forecasts: No. 1 Forecast: -- NEPSI negotiations will take longer than planned -- a basic agreement will be reached for the recovery of CPUs, CRTs and TVs – it will be a shared-responsibility model; full producer responsibility is unlikely in the U.S. Resource Recycling Magazine Issues and Forecasts: No. 2 E-waste exports are an emotional issue The BAN report and video were extremely powerful But they over simplify the reality of escrap exports and over state the problem However, e-waste generators are now very concerned Resource Recycling Magazine Issues and Forecasts: No. 2 Forecast: -- whole-unit, mixed-load shipments will decline -- shipments of individual scrap materials will continue -- domestic operations will change -- efforts will be made to gather better data on the extent of the problem Resource Recycling Magazine Issues and Forecasts: No. 3 But then, what do we really know about current domestic operations? -- lead glass processing concerns -- disease from processing scrap containing beryllium -- crude precious metals recovery methods -- fly-by-night operators living off of fees Resource Recycling Magazine Issues and Forecasts: No. 3 Forecast: -- certification efforts will rise (IAER environmental audit, ISO 9000 and 14000 certification, ESM systems, etc.) -- some states will get involved (NC, PA) -- this will lead to an increase in processing costs Resource Recycling Magazine Issues and Forecasts: No. 4 Legislative momentum is at hand Major bills were considered in several states (CA, MA, NC, NY, etc.) Generally focus on CRTs: - impose a fee on sales of new CRTs - use funds to establish recovery systems Resource Recycling Magazine Issues and Forecasts: No. 4 Forecast: -- as part of a strategy to exert additional pressure on OEMs and retailers, several states will approve measures -- given recent Hewlett-Packard announcement, California will be the principal battle ground Resource Recycling Magazine Issues and Forecasts: No. 5 Regulatory approaches are being considered: -- again, they typically focus on CRTs -- they commonly entail adding CRTs to universal waste rules -- however, Massachusetts has banned CRT disposal -- EPA has introduced a draft regulation Resource Recycling Magazine Issues and Forecasts: No. 5 Forecast: -- concern was heard that the proposed EPA rule will increase exports -- thus, adoption of EPA rules will take longer than anticipated -- a number of states will adopt interim rules (OR, WA, etc.) Resource Recycling Magazine Issues and Forecasts: No. 6 Prison labor concerns will be in the news this year Some consider e-scrap prison factories to be “high-tech sweat shops” That said, UNICOR is a major player in the reclamation industry Resource Recycling Magazine Issues and Forecasts: No. 6 Forecast: -- this issue will not garner the attention generated by the e-waste export issue -- pressure will be exerted on e-scrap generators to avoid the use of prison factories Resource Recycling Magazine Issues and Forecasts: No. 7 Current collection and processing methods are inadequate Recovery levels are low and costs are high Processing fees are moving upwards With so much up in the air, investment levels remain weak Resource Recycling Magazine Issues and Forecasts: No. 7 Forecast: -- we’ll plod along for another few years -- permanent collection facilities will grow in number -- states will increase their role, through grants (FL, IA, IN, NE, NY, OH) or statewide coordinated campaigns (CO, MD) Resource Recycling Magazine Issues and Forecasts: No. 7 Forecast: -- the product stewardship end game in the U.S. and Canada will determine the ultimate collection and processing system -- the final system will be unlike today’s Resource Recycling Magazine Issues and Forecasts: No. 8 The marketplace will change Many folks are watching e-scrap issues for possible business opportunities Forecast: -- industry consolidation will occur -- just as it has in electronics manufacture Resource Recycling Magazine Issues and Forecasts: No. 8 The majority of the market for some electronics is held by just two firms: -- PCs: Dell, H-P/Compaq -- Cell phones: Nokia, Motorola -- Fax machines: Panasonic, Brothers -- Printers: H-P/Compaq, Lexmark Resource Recycling Magazine Issues and Forecasts: No. 9 We may be producing ever-harder-torecycle electronics If OEMs are not involved in the recovery system, they may not receive sufficient design-for-recycling (DfR) economic pressure Resource Recycling Magazine Issues and Forecasts: No. 9 Forecast: -- a shared responsibility model will not provide much momentum for DfR -- however, OEMs are international players -- and OEMs in Japan and elsewhere operate e-scrap processing systems – DfR will be addressed internationally Resource Recycling Magazine Discussion Contact information: Jerry Powell, Editor E-Scrap News P.O. Box 42270 Portland, OR 97242 (503) 233-1305; 233-1356 fax jpowell@resource-recycling.com Resource Recycling Magazine