CAMUS Products Presentation 2011

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Presentation…
New Additions to
Hydronics Ltd.
Family of Products
CAMUS Hydronics is a forward thinking
world renowned
manufacturer of Industrial,
Commercial and Residential
Boilers and Water Heaters.
The CAMUS corporate head office,
manufacturing plant and warehouse
are housed under one roof in a
modern 68,000 square foot facility.
CAMUS products are constructed
using state of the art components
and high quality materials, engineered
to operate with maximum efficiency,
providing years of dependable service.
The CAMUS Product Development Team
is comprised of the very best engineers
and hydronic specialists in the industry, continually
setting higher standards
with every new product release.
The CAMUS CERTIFIED Seal
assures you that
RELIABILITY
EFFICIENCY
and
SERVICEABILITY
are built into every unit.
DynaForce Standard Features
Models 300,000 to 5,000,000 BTU/hr
Up to 97% Efficiency
Typical thermal efficiency of 94% at high fire
Efficiency will depend on firing rate and inlet
water temp.
Suitable Applications:
Dedicated Hydronic Heating
Dedicated DHW
Full Modulation, 5:1 Turndown
1:1 Gas/Air Ratio control for perfect modulation
throughout
On-board Regulator is Part of Gas Train
DynaForce Standard Features
Honeywell SOLA Integrated Ignition Control Module
with Touch Screen Display Standard on Dynaforce
Internal Condensate Collection and Neutralizer
Reservoir
Direct Hot Surface Ignition : 300,000 to 2,500,000
BTU/hr
Proven Pilot Ignition: 3,000,000 to 5,000,000 BTU/hr
DynaForce Standard Features
Max. Allowable Working Pressure of 160 PSIG
Max. Operating Outlet Water Temperature of 210oF
Metal Fiber Knit Burner
Extremely Low Noise Level of Operation
(<60 dba up to model DR-5000 )
Designed for Easy Access to Components
For Maximum Serviceability
DynaForce Revolutionary Heat Exchanger
Fully Condensing All-Welded construction using 439
Stainless Steel for waterways and finned tubes
Loading on tubes allows for condensing efficiencies
Counter-flow concept
8-Pass Design for models 300 to 1000
12-Pass Design for models 1200 to 5000
Groove-lock water connection
DynaForce Revolutionary Heat Exchanger
Built-in Viton packing seals
Removable combustion chamber service panels
No lower restriction on inlet water temperatures
Not-Sensitive to high flow rates. No upper limit
specified
Maintain temp rise across heat exchanger below 30oF
This sets a limit on the minimum allowed flow rates
Required flow rates will be at least 20% more than
current flow rates allowed on similar sized Dynaflame
Tank Heater Standard Features
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Models 82, 102, 152
93.0% AFUE, CSA/AHRI
96.0% Steady State Efficiency
Category IV venting, Fully Condensing
Suitable for Plastic Venting (PVC, CPVC)
Vent & Air Intake Lengths up to 100 Equivalent ft.
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20 Gallon 439 Stainless Steel Storage Tank
316 SS Heat Exchanger
Tank Heater Standard Features
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Models 252, 292, 392, 502
93.0% AFUE, CSA/AHRI (252, 292)
96.0% Steady State Efficiency
Category II or IV, Fully Condensing
Suitable for Plastic Venting (PVC, CPVC)
Vent & Air Intake Lengths up to 100 Equivalent ft.
40 Gallon 439 Stainless Steel Storage Tank
316 SS Heat Exchanger
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Tank Heater Standard Features
Full Modulation 5:1 Turndown
Internally Mounted Bronze Pump, Intermittent pump operation
Internal Condensate Collection and Neutralizer Reservoir
Honeywell SOLA Integrated Controller with 4 button LCD display
No Short-cycling with Trickle Demand
Cold-feed design for maximum condensing efficiency
Delivers at rated capacity continuously due to high heat
input per gallon of storage i.e. greater than 4000 Btu/hr
per gallon
Ability to work in a Fan Coil Setup provided zone pump is
exercised regularly
Tank Heater Piping Diagram with
Optional Zone Pump to Fan Coil
Tank Heater Exploded View
DynaPAC
A compact design that will replace the
furnace and water heater in a home
Available using DynaMax Models 80 through 250
Delivers instantaneous domestic hot water with
brazed plate heat exchanger
Fan Coil for Space Heating
Rack-mounted and Pre-piped
Connection ready for water, gas, power and
operators
Low-Profile mounting rack for reduced overhead
clearance
Cooling capacity of up to 3 tons
S.E.E.R. rating of 13
DynaPAC
Sizing Requirement:
150 GPH Recovery Capacity
2 Tons of Cooling
55,000 BTU/hr of Heating Capacity
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Procedure to Size DynaPac
a) Choose recovery rate required & read
across to find model of heater
b) For 2 Tons of cooling the AHCC-24 coil
is required
c) Heating Capacity will be found under
fan coil heating capacities
Model Required: DMNC-0153, AH40-24,
AHCC-24
Recovery - GPH at 100oF Rise
Heater Maximum Input
with Plate Heat Exchanger
Model
[BTU/hr]
(optional)
0083
80,000
85.3
0103
100,000
106.6
0153
150,000
160
0203
200,000
213.3
0253
250,000
266.6
Heater
Model
0083
0103
0153
0203
0253
Cooling Capacity [BTU/hr] with 13 SEER Rating Coils
AHCC-18
AHCC-24
AHCC-30
AHCC-36
18,000
24,000
30,000
36,000
18,000
24,000
30,000
36,000
18,000
24,000
30,000
36,000
18,000
24,000
30,000
36,000
18,000
24,000
30,000
36,000
Fan Coil Heating Capacities [BTU/hr]
Heater 4 GPM @ 180oF 4 GPM @ 180oF 4 GPM @ 180oF 4 GPM @ 180oF
Model
AH34-18
AH40-24
AH47-30
AH55-36
0083
56,631
66,565
71,200
88,597
0103
56,631
66,565
71,200
88,597
0153
56,631
66,565
71,200
88,597
0203
56,631
66,565
71,200
88,597
0253
56,631
66,565
71,200
88,597
Wall Hung Standard Features
Models 80, 100, 150, 200, 250
93.0% AFUE, CSA/HRAI
96.0% Steady State Efficiency
Category IV, Fully Condensing
Suitable for Plastic Venting
Vent & Air Intake Lengths
up to 100 Equivalent ft.
3 Air Inlet Options: Direct Connected to
Fan Inlet, Room Air, Outdoor Air Ducted
to Jacket Flange
316 SS Heat Exchanger
Full Modulation, 5:1 Turndown
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Wall Hung Standard Features
(continued)
Circulating Pump Included
Bronze, High-head for Direct DHW
Cast Iron for Hydronic
and Combination Heater
Built-in Long Life Condensate
Collector/ Neutralizer
Top Vented
Water, Gas, and Air Supply
Underside Connected
Maximum 160 PSIG, 210oF Operation
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Floor Standing Standard Features
Models 210, 20, 299, 399, 500, 600, 700, 800
96.0% Steady State Efficiency
Category II, Fully-Condensing
Suitable for Plastic Venting
Vent & Air Intake Lengths up to
100 equivalent feet.
3 Air Inlet Options: Direct
Connected to Fan Inlet, Room
Air, Outdoor Air Ducted to
Jacket Flange
Common Air Supply Option
316 SS Heat Exchanger
Full Modulation, 5:1 Turndown
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Floor Standing Standard Features
Circulating Pump Included
Bronze, High-head for Direct
Domestic Hot Water
Cast Iron for Hydronic and
Combination Heater
Built-in Long Life Condensate
Collector/ Neutralizer
Rear Vented
Water, Gas, and Air Supply are
Rear Connected
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Wall Hung & Floor Standing Standard Features
(continued)
Hydronic Heating Available in 4
Configurations:
•
Central Heating without Weather
Compensator
•
Central Heating with Weather
Compensator and Thermostat
Control
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Central Heating with Full
Weather Compensator
Central Heating with Permanent
Heat Demand
Wall Hung & Floor Standing Standard Features
(continued)
Domestic Hot Water Available in 4
Configurations:
Boiler, Domestic
• Combination
Hot Water with Plate Heat
Exchanger
Boiler with Indirect
• Combination
Storage Tank
Hot Water Heater with
• Direct
Storage Tank
Domestic Hot
• Instantaneous
Water
Wall Hung & Floor Standing Standard Features
Integrated Control: Heating with
Domestic Hot Water Priority
Indoor/ Outdoor Reset
Cascading Control of Multiple Boilers
4-Line Display Module
Full Diagnostic Capability
THE DYNAFLAME IS
AVAILABLE IN NON-CONDENSING,
NEAR-CONDENSING DFX AND
CONDENSING MODELS WITH CAPACITIES
RANGING FROM
500 UP TO 6,000 MBUTH!
Extremely Low NOx!
Gas Fired Commercial Copper Tube Boilers
for Hydronic Heating and Hot Water Supply
DynaFlame Features
4-Pass, 16 Tube Heat Exchanger
2” NPT Screwed Connections
External Rear Drains
23” x 37” Footprint DynaFlame fits through 24” door
Non-Condensing 85% Efficient Available in Models 500, 750, 1100, 1200
•
• Near-Condensing 88% Efficient DFX Available in Models 501, 751, 1101, 1201
• Full Condensing 95% Efficient Available in Models 502, 752, 1102, 1202
DynaFlame Features
(continued)
4-Pass, 28 Tube Heat Exchanger (1500-4000)
4-Pass, 32 Tube Heat Exchanger (4500-5000) (Optional)
3” NPT Main Water Connections Require 4” Field Connections on Models
3500 and up
External Rear Drains
29 ½” x 34” Footprint DynaFlame fits through 30” door
Non-Condensing 85% Efficient Available in Models 1500, 1750, 2000,
2500, 3000, 3500, 4000, 4500, 5000
Near-Condensing 88% Efficient DFX Available in Models 1501, 1751,
2001, 2501, 3001, 3501, 4001, 4501, 5001
Full-Condensing 95% Efficient Available in Models 1502, 1752, 2002,
2502, 3002, 3502, 4002,4502, 5002
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DynaFlame Mega Features
Low-Profile Industrial Unit
4-Pass, 40 Tube Heat Exchanger
4” Groove-lock Connections Cast in Place
External Rear Drains
35 13/16” x 39 3/16” Footprint fits through 36” door
• Non-Condensing 85% Efficient Available in Models 4504, 5004, 6004
• Near-Condensing 88% Efficient DFX Available in Models 4514, 5014, 6014
• Full-Condensing 95% Efficient Available in Models 4524, 5024, 6024
Standard Features
85%(non-cond), 88%(near-cond) & 95% (condensing)
All bronze and copper Water Surfaces
Range of Burner Mod of 20 – 100% 5:1 Turndown (condensing and nearcondensing)
Range of Burner Modulation of 35 - 100% 3:1 Turndown (non-condensing)
Single Point Input Adjustment for Controlling Air and Gas
1 to 1 Gas/Air Ratio for perfect modulation throughout
Extremely low NOx Emissions Exceeding Air Quality
Standards (less than 10 PPM)
Standard Features
(continued)
Extremely Low Noise Level of Operation (< 60dba up to 3000,
<70dba up to 6000)
Stainless Steel Outer Jacket & Combustion Chamber
Metal Fiber Knit Burner
Advanced Digital Control System with Pin Point Accuracy
Proven Hot Surface Ignition w/Soft Start for Rumble Free
Operation
Designed for Easy Access to Components for Maximum
Serviceability
Gasket-less Heat Exchanger Design, built in external drains
Standard Features
(continued)
Max Allowable Working Pressure of 160 PSIG
Maximum Operating Water temperature of 250°F
Very low Gas Pressure Operation (down to 3” pressure inlet)
Inspected and Tested to ASME Requirements
Flow Switch
Pressure Relief Valve
24 volt Circuit Breaker
Protective Air Filter
Low Gas Pressure Switch
Optional Equipment
Combustion air vent damper
Temperature and Pressure Gauge
316L Fully Passivated Stainless Steel Secondary Exchanger for
Condensing Operation at 95% Efficiency
High Gas Pressure Switch (Standard
on models 3000 and up)
Optional Features
(continued)
Copper Nickel Primary Heat Exchanger
(standard on models 3500 to 6004)
Local/Remote switch
Low Water Cut-Off
Flame Failure Alarm
Status On/Off relay
Pump Delay up to 1 HP
Outdoor Installation
Cross Sectionals
Control Panel
Advanced digital display control w/pin point accuracy
Multi point diagnostic light package allowing for
Simple troubleshooting
Eight pre-set modes of operation: Including indoor/outdoor
reset, remote operation (4-20, 2-10), etc.
Displays modulating percentage
Adjustable pump delay feature based on a ∆Temp.,
difference between inlet and outlet temperatures.
Displays inlet temperature, outlet temperature,
temperature rise, error messages and run time
Flame failure signal
Optional tank mounted sensor used in conjunction
with inlet sensor for domestic hot water application
10,000 hour run-time clock
Venting
Pre-Piped Manifold Option
Available in Heating or Domestic applications
Utilizes thermostatic mixing valve to
achieve constant inlet temperature to
primary exchanger
Available for condensing and noncondensing applications
Ideal for low-temp loop applications: heatpump, pool heating, etc.
85% Efficient Hydronic Heating – Models MFH60 through MFH 4000
85% Efficient Hot Water Supply – Models MFW60 through MFW 4000
95% Efficient Hydronic Heating– Models MFH62 through MFH 4002
95% Efficient Hot Water Supply – Models MFW62 through MFW 4002
Gas Fired Residential / Light Commercial Copper Tube Boilers
for Hydronic Heating and Hot Water Supply
Now Available in Full Modulation
Condensing and Non-Condensing
Models 60 through 1000: Modulation down to 35% of full input
Models 1200 through 4000: Down to 40% of full input
8 modes of operation on Tekmar Control (Identical to DynaFlame Series)
Performance Highlights
Low NOx
Up to 85% Efficiency – Non-Condensing Mode
Up to 95% Efficiency – Condensing Mode
Durable Burner Unaffected by High Temperatures
Vents up to 50 Feet Horizontally with 50 Feet of Air Intake Duct
Suitable for Use in Negative Pressure Environments
Input Range From 60 to 4000 MBTUH
Complete Diagnostic Light Package
Easy Access for Inspection and Cleaning of Heat Exchanger Tubes
Interrupted pilot after 30 seconds
Stainless Steel Fiber Mesh Burner
Control Panel
Accurate Proportional Control
W/2-Stage Option
Incorporates Auto Reset High
Limit and Operator
Six Modes of Operation:
Heating, DHW & Remote
Port for Optional Tank Sensor
Optional Pump Delay
Flame Failure Feature
* The Smartflame 780007 Control Panel
is Optional for models 60 through 600
Displays Inlet/Outlet Temperatures and Delta Temperature
Displays Total Run HRS
Molex® Harness Connection for Ease of Service
Control Panel
Accurate Proportional Control
with up to 4-Stage Option
Incorporates Auto Reset High
Limit and Operator
Six Modes of Operation, for
Outdoor Reset, Heating, DHW
and Remote
Port for Optional Tank Sensor
Optional Pump Delay
Flame Failure Feature
Displays Inlet/Outlet Temp’s
and Delta Temperature
Displays Total Run HRS
Molex® Harness Connection for Ease of Service
Weather Proof Enclosure
Fusible Link for Over-Voltage
Proven Field Performance
For Hydronic Heating – Models CFH450, 550, 650
For Hot Water Supply – Models CFW450, 550, 650
Gas Fired Commercial Copper Tube Boilers
For Hydronic Heating and Hot Water Supply
Gas Fired Commercial / Commercial Copper Tube Boilers
for Hydronic Heating and Hot Water Supply
Performance Highlights
Low NOx
Up to 85% Efficiency
Minimum Standby Losses with Estimated
Average AFUE Efficiencies of 82%
Durable Burner not Affected by
Overheating
Vents up to 60 Feet Horizontally with 60 Feet of
Intake Air Duct
Suitable for Use in Negative Pressure Environments
Input Range From 450 to 650 MBTUH
Complete Diagnostic Light Package
Simple to Service With Easy Access to Burner
Cross Section
2-Stage Proportional Control
Incorporates Auto Reset High Limit & Operator
Six Modes of Operation – Heating, DHW and
Remote
Port for Optional Tank Sensor
Flame Failure Feature
Displays Inlet/Outlet Temperatures and
Delta Temperature
Displays Total Run Hours
Snap on Molex Connection for Easy Service
Weather Proof Enclosure
Fusible Link for Over-Voltage
For Hydronic Heating – Models BFH480, 660, 840, 1020, 1200, 1380, 1560, 1740, 1950
For Hot Water Supply – Models BFW480, 660, 840, 1020, 1200, 1380, 1560, 1740, 1950
Gas Fired Commercial Copper Tube Boilers
For Hydronic Heating and Hot Water Supply
Cross Section
Performance Highlights
Diagnostic Lights Help Troubleshoot Over the Phone
Optional Digital Temperature Control is Extremely Accurate to
Minimize Standby Losses From Temperature Overshoot
Durable Stainless Steel Burners
Adaptable to Outdoor Use
Simple to Service
Slide Out Burner Tray
Easy Side Access for Inspection of Combustion Chamber
High Temperature Ceramic Fiber Tiles in Combustion Chamber
Very Smooth and Quiet Operation
Suitable for Venting in Low Ceiling Applications with Use of
Power Venter and Low Profile Hood
Efficiencies of up to 83%
Incorporates Auto Reset High
Limit & Operator
Six Modes of Operation:
Heating, DHW and Remote
Port for Optional Tank Sensor
Flame Failure Feature
Displays Inlet/Outlet Temp’s
And Delta Temperature
Displays Total Run Hours
Snap on Molex® Connection
For Easy Service
Fusible Link for Over-Voltage
Protection
* The Smartflame 780007 Control Panel
Is Optional
For Hydronic Heating – Models SFH420, 520, 600
For Hot Water Supply – Models SFW420, 520, 600
Gas Fired Commercial Copper Tube Boilers
For Hydronic Heating and Hot Water Supply
Performance Highlights
Diagnostic lights help troubleshoot over the phone
Temperature control is extremely accurate to
minimize standby losses from temp. overshoot
Burner runs cool and requires minimum maintenance
Adaptable to outdoor use
Simple to service
Very smooth and quiet operation
Fully enclosed combustion chamber
Input Range From 420 to 600 MBTUH
Suitable for venting in low ceiling applications
With use of power venter and low profile hood
Efficiencies up to 83%
Cross Section
Incorporates Auto Reset High Limit & Operator
Six Modes of Operation – Heating, DHW and Remote
Port for Optional Tank Sensor
Flame Failure Feature
Displays Inlet/Outlet Temperatures and
Delta Temperature
Displays Total Run Hours
Snap on Molex Connection for Easy Service
Weather Proof Enclosure
Fusible Link for Over-Voltage Protection
Standard Features
Constant or Outdoor Reset temperature control
Domestic target water temperature limit to prevent
Boiler condensation or to maintain domestic hot water temperature
Maximum target water temperature limit to prevent
Individual boiler limit tripping
Warm weather shutdown of boilers and main pump(s)
Standard Features
(Continued)
Controls any type or combination of modulating & staging
boilers – 12 outputs per controller – each modulating boiler
uses 2 outputs, each staging boiler uses 1 output per stage;
each pump uses 1 output. Some possible control
configurations for a single controller application include:
- controls up to 6 modulating boilers
- controls up to 5 modulating boilers + 1 main pumps
- controls up to 4 modulating boilers + 2 main pumps
- controls up to 3 modulating boilers + 3 single stage boilers
Standard Features
(Continued)
Master – Slave arrangement allows for additional
controllers to be added to increase the boiler control
capability. In this manner, with 2 controllers, 24 outputs
are available (up to 12 mod boilers, or combination of
mod and staging boilers)
Runtime based lead / lag control of boilers, regardless of type
Totally custom firing sequences available to allow high
efficiency boilers to fire first followed by less efficient boilers
Runtime based lead / lag control of main system pumps,
comes with flow sensing & automatic lag pump switch-over
in case lead pump should fail
Optional Features
Lock & key(s) to prevent unauthorized editing of parameters
EMS (Energy Management System) interfaces:
- Enable / disable of heating controller (EMS enables or
disables heating system
- Remote set point control of heating system (EMS provides
one control override (DO) and one 0-20ma signal (AO)
to Stage-Mod to take full control of Stage-Mod target
temperature)
Web / LAN server interface allowing each controller to
communicate to any PC web-browser application
Add On Options
Remote Set-point Option
Allows EMS interfacing
to Stage-Mod
Web Server Option
Web / LAN server module
for Stage-Mod
Customizing Options(s)
Including BacNet, ModBus, LON, and IP
Thank-You!
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