Presentation… New Additions to Hydronics Ltd. Family of Products CAMUS Hydronics is a forward thinking world renowned manufacturer of Industrial, Commercial and Residential Boilers and Water Heaters. The CAMUS corporate head office, manufacturing plant and warehouse are housed under one roof in a modern 68,000 square foot facility. CAMUS products are constructed using state of the art components and high quality materials, engineered to operate with maximum efficiency, providing years of dependable service. The CAMUS Product Development Team is comprised of the very best engineers and hydronic specialists in the industry, continually setting higher standards with every new product release. The CAMUS CERTIFIED Seal assures you that RELIABILITY EFFICIENCY and SERVICEABILITY are built into every unit. DynaForce Standard Features Models 300,000 to 5,000,000 BTU/hr Up to 97% Efficiency Typical thermal efficiency of 94% at high fire Efficiency will depend on firing rate and inlet water temp. Suitable Applications: Dedicated Hydronic Heating Dedicated DHW Full Modulation, 5:1 Turndown 1:1 Gas/Air Ratio control for perfect modulation throughout On-board Regulator is Part of Gas Train DynaForce Standard Features Honeywell SOLA Integrated Ignition Control Module with Touch Screen Display Standard on Dynaforce Internal Condensate Collection and Neutralizer Reservoir Direct Hot Surface Ignition : 300,000 to 2,500,000 BTU/hr Proven Pilot Ignition: 3,000,000 to 5,000,000 BTU/hr DynaForce Standard Features Max. Allowable Working Pressure of 160 PSIG Max. Operating Outlet Water Temperature of 210oF Metal Fiber Knit Burner Extremely Low Noise Level of Operation (<60 dba up to model DR-5000 ) Designed for Easy Access to Components For Maximum Serviceability DynaForce Revolutionary Heat Exchanger Fully Condensing All-Welded construction using 439 Stainless Steel for waterways and finned tubes Loading on tubes allows for condensing efficiencies Counter-flow concept 8-Pass Design for models 300 to 1000 12-Pass Design for models 1200 to 5000 Groove-lock water connection DynaForce Revolutionary Heat Exchanger Built-in Viton packing seals Removable combustion chamber service panels No lower restriction on inlet water temperatures Not-Sensitive to high flow rates. No upper limit specified Maintain temp rise across heat exchanger below 30oF This sets a limit on the minimum allowed flow rates Required flow rates will be at least 20% more than current flow rates allowed on similar sized Dynaflame Tank Heater Standard Features • • • • • • Models 82, 102, 152 93.0% AFUE, CSA/AHRI 96.0% Steady State Efficiency Category IV venting, Fully Condensing Suitable for Plastic Venting (PVC, CPVC) Vent & Air Intake Lengths up to 100 Equivalent ft. • • 20 Gallon 439 Stainless Steel Storage Tank 316 SS Heat Exchanger Tank Heater Standard Features • • • •• • • • Models 252, 292, 392, 502 93.0% AFUE, CSA/AHRI (252, 292) 96.0% Steady State Efficiency Category II or IV, Fully Condensing Suitable for Plastic Venting (PVC, CPVC) Vent & Air Intake Lengths up to 100 Equivalent ft. 40 Gallon 439 Stainless Steel Storage Tank 316 SS Heat Exchanger •• •• •• • • Tank Heater Standard Features Full Modulation 5:1 Turndown Internally Mounted Bronze Pump, Intermittent pump operation Internal Condensate Collection and Neutralizer Reservoir Honeywell SOLA Integrated Controller with 4 button LCD display No Short-cycling with Trickle Demand Cold-feed design for maximum condensing efficiency Delivers at rated capacity continuously due to high heat input per gallon of storage i.e. greater than 4000 Btu/hr per gallon Ability to work in a Fan Coil Setup provided zone pump is exercised regularly Tank Heater Piping Diagram with Optional Zone Pump to Fan Coil Tank Heater Exploded View DynaPAC A compact design that will replace the furnace and water heater in a home Available using DynaMax Models 80 through 250 Delivers instantaneous domestic hot water with brazed plate heat exchanger Fan Coil for Space Heating Rack-mounted and Pre-piped Connection ready for water, gas, power and operators Low-Profile mounting rack for reduced overhead clearance Cooling capacity of up to 3 tons S.E.E.R. rating of 13 DynaPAC Sizing Requirement: 150 GPH Recovery Capacity 2 Tons of Cooling 55,000 BTU/hr of Heating Capacity • • • Procedure to Size DynaPac a) Choose recovery rate required & read across to find model of heater b) For 2 Tons of cooling the AHCC-24 coil is required c) Heating Capacity will be found under fan coil heating capacities Model Required: DMNC-0153, AH40-24, AHCC-24 Recovery - GPH at 100oF Rise Heater Maximum Input with Plate Heat Exchanger Model [BTU/hr] (optional) 0083 80,000 85.3 0103 100,000 106.6 0153 150,000 160 0203 200,000 213.3 0253 250,000 266.6 Heater Model 0083 0103 0153 0203 0253 Cooling Capacity [BTU/hr] with 13 SEER Rating Coils AHCC-18 AHCC-24 AHCC-30 AHCC-36 18,000 24,000 30,000 36,000 18,000 24,000 30,000 36,000 18,000 24,000 30,000 36,000 18,000 24,000 30,000 36,000 18,000 24,000 30,000 36,000 Fan Coil Heating Capacities [BTU/hr] Heater 4 GPM @ 180oF 4 GPM @ 180oF 4 GPM @ 180oF 4 GPM @ 180oF Model AH34-18 AH40-24 AH47-30 AH55-36 0083 56,631 66,565 71,200 88,597 0103 56,631 66,565 71,200 88,597 0153 56,631 66,565 71,200 88,597 0203 56,631 66,565 71,200 88,597 0253 56,631 66,565 71,200 88,597 Wall Hung Standard Features Models 80, 100, 150, 200, 250 93.0% AFUE, CSA/HRAI 96.0% Steady State Efficiency Category IV, Fully Condensing Suitable for Plastic Venting Vent & Air Intake Lengths up to 100 Equivalent ft. 3 Air Inlet Options: Direct Connected to Fan Inlet, Room Air, Outdoor Air Ducted to Jacket Flange 316 SS Heat Exchanger Full Modulation, 5:1 Turndown • • • Wall Hung Standard Features (continued) Circulating Pump Included Bronze, High-head for Direct DHW Cast Iron for Hydronic and Combination Heater Built-in Long Life Condensate Collector/ Neutralizer Top Vented Water, Gas, and Air Supply Underside Connected Maximum 160 PSIG, 210oF Operation • • Floor Standing Standard Features Models 210, 20, 299, 399, 500, 600, 700, 800 96.0% Steady State Efficiency Category II, Fully-Condensing Suitable for Plastic Venting Vent & Air Intake Lengths up to 100 equivalent feet. 3 Air Inlet Options: Direct Connected to Fan Inlet, Room Air, Outdoor Air Ducted to Jacket Flange Common Air Supply Option 316 SS Heat Exchanger Full Modulation, 5:1 Turndown • • • Floor Standing Standard Features Circulating Pump Included Bronze, High-head for Direct Domestic Hot Water Cast Iron for Hydronic and Combination Heater Built-in Long Life Condensate Collector/ Neutralizer Rear Vented Water, Gas, and Air Supply are Rear Connected • • Wall Hung & Floor Standing Standard Features (continued) Hydronic Heating Available in 4 Configurations: • Central Heating without Weather Compensator • Central Heating with Weather Compensator and Thermostat Control • • Central Heating with Full Weather Compensator Central Heating with Permanent Heat Demand Wall Hung & Floor Standing Standard Features (continued) Domestic Hot Water Available in 4 Configurations: Boiler, Domestic • Combination Hot Water with Plate Heat Exchanger Boiler with Indirect • Combination Storage Tank Hot Water Heater with • Direct Storage Tank Domestic Hot • Instantaneous Water Wall Hung & Floor Standing Standard Features Integrated Control: Heating with Domestic Hot Water Priority Indoor/ Outdoor Reset Cascading Control of Multiple Boilers 4-Line Display Module Full Diagnostic Capability THE DYNAFLAME IS AVAILABLE IN NON-CONDENSING, NEAR-CONDENSING DFX AND CONDENSING MODELS WITH CAPACITIES RANGING FROM 500 UP TO 6,000 MBUTH! Extremely Low NOx! Gas Fired Commercial Copper Tube Boilers for Hydronic Heating and Hot Water Supply DynaFlame Features 4-Pass, 16 Tube Heat Exchanger 2” NPT Screwed Connections External Rear Drains 23” x 37” Footprint DynaFlame fits through 24” door Non-Condensing 85% Efficient Available in Models 500, 750, 1100, 1200 • • Near-Condensing 88% Efficient DFX Available in Models 501, 751, 1101, 1201 • Full Condensing 95% Efficient Available in Models 502, 752, 1102, 1202 DynaFlame Features (continued) 4-Pass, 28 Tube Heat Exchanger (1500-4000) 4-Pass, 32 Tube Heat Exchanger (4500-5000) (Optional) 3” NPT Main Water Connections Require 4” Field Connections on Models 3500 and up External Rear Drains 29 ½” x 34” Footprint DynaFlame fits through 30” door Non-Condensing 85% Efficient Available in Models 1500, 1750, 2000, 2500, 3000, 3500, 4000, 4500, 5000 Near-Condensing 88% Efficient DFX Available in Models 1501, 1751, 2001, 2501, 3001, 3501, 4001, 4501, 5001 Full-Condensing 95% Efficient Available in Models 1502, 1752, 2002, 2502, 3002, 3502, 4002,4502, 5002 • • • DynaFlame Mega Features Low-Profile Industrial Unit 4-Pass, 40 Tube Heat Exchanger 4” Groove-lock Connections Cast in Place External Rear Drains 35 13/16” x 39 3/16” Footprint fits through 36” door • Non-Condensing 85% Efficient Available in Models 4504, 5004, 6004 • Near-Condensing 88% Efficient DFX Available in Models 4514, 5014, 6014 • Full-Condensing 95% Efficient Available in Models 4524, 5024, 6024 Standard Features 85%(non-cond), 88%(near-cond) & 95% (condensing) All bronze and copper Water Surfaces Range of Burner Mod of 20 – 100% 5:1 Turndown (condensing and nearcondensing) Range of Burner Modulation of 35 - 100% 3:1 Turndown (non-condensing) Single Point Input Adjustment for Controlling Air and Gas 1 to 1 Gas/Air Ratio for perfect modulation throughout Extremely low NOx Emissions Exceeding Air Quality Standards (less than 10 PPM) Standard Features (continued) Extremely Low Noise Level of Operation (< 60dba up to 3000, <70dba up to 6000) Stainless Steel Outer Jacket & Combustion Chamber Metal Fiber Knit Burner Advanced Digital Control System with Pin Point Accuracy Proven Hot Surface Ignition w/Soft Start for Rumble Free Operation Designed for Easy Access to Components for Maximum Serviceability Gasket-less Heat Exchanger Design, built in external drains Standard Features (continued) Max Allowable Working Pressure of 160 PSIG Maximum Operating Water temperature of 250°F Very low Gas Pressure Operation (down to 3” pressure inlet) Inspected and Tested to ASME Requirements Flow Switch Pressure Relief Valve 24 volt Circuit Breaker Protective Air Filter Low Gas Pressure Switch Optional Equipment Combustion air vent damper Temperature and Pressure Gauge 316L Fully Passivated Stainless Steel Secondary Exchanger for Condensing Operation at 95% Efficiency High Gas Pressure Switch (Standard on models 3000 and up) Optional Features (continued) Copper Nickel Primary Heat Exchanger (standard on models 3500 to 6004) Local/Remote switch Low Water Cut-Off Flame Failure Alarm Status On/Off relay Pump Delay up to 1 HP Outdoor Installation Cross Sectionals Control Panel Advanced digital display control w/pin point accuracy Multi point diagnostic light package allowing for Simple troubleshooting Eight pre-set modes of operation: Including indoor/outdoor reset, remote operation (4-20, 2-10), etc. Displays modulating percentage Adjustable pump delay feature based on a ∆Temp., difference between inlet and outlet temperatures. Displays inlet temperature, outlet temperature, temperature rise, error messages and run time Flame failure signal Optional tank mounted sensor used in conjunction with inlet sensor for domestic hot water application 10,000 hour run-time clock Venting Pre-Piped Manifold Option Available in Heating or Domestic applications Utilizes thermostatic mixing valve to achieve constant inlet temperature to primary exchanger Available for condensing and noncondensing applications Ideal for low-temp loop applications: heatpump, pool heating, etc. 85% Efficient Hydronic Heating – Models MFH60 through MFH 4000 85% Efficient Hot Water Supply – Models MFW60 through MFW 4000 95% Efficient Hydronic Heating– Models MFH62 through MFH 4002 95% Efficient Hot Water Supply – Models MFW62 through MFW 4002 Gas Fired Residential / Light Commercial Copper Tube Boilers for Hydronic Heating and Hot Water Supply Now Available in Full Modulation Condensing and Non-Condensing Models 60 through 1000: Modulation down to 35% of full input Models 1200 through 4000: Down to 40% of full input 8 modes of operation on Tekmar Control (Identical to DynaFlame Series) Performance Highlights Low NOx Up to 85% Efficiency – Non-Condensing Mode Up to 95% Efficiency – Condensing Mode Durable Burner Unaffected by High Temperatures Vents up to 50 Feet Horizontally with 50 Feet of Air Intake Duct Suitable for Use in Negative Pressure Environments Input Range From 60 to 4000 MBTUH Complete Diagnostic Light Package Easy Access for Inspection and Cleaning of Heat Exchanger Tubes Interrupted pilot after 30 seconds Stainless Steel Fiber Mesh Burner Control Panel Accurate Proportional Control W/2-Stage Option Incorporates Auto Reset High Limit and Operator Six Modes of Operation: Heating, DHW & Remote Port for Optional Tank Sensor Optional Pump Delay Flame Failure Feature * The Smartflame 780007 Control Panel is Optional for models 60 through 600 Displays Inlet/Outlet Temperatures and Delta Temperature Displays Total Run HRS Molex® Harness Connection for Ease of Service Control Panel Accurate Proportional Control with up to 4-Stage Option Incorporates Auto Reset High Limit and Operator Six Modes of Operation, for Outdoor Reset, Heating, DHW and Remote Port for Optional Tank Sensor Optional Pump Delay Flame Failure Feature Displays Inlet/Outlet Temp’s and Delta Temperature Displays Total Run HRS Molex® Harness Connection for Ease of Service Weather Proof Enclosure Fusible Link for Over-Voltage Proven Field Performance For Hydronic Heating – Models CFH450, 550, 650 For Hot Water Supply – Models CFW450, 550, 650 Gas Fired Commercial Copper Tube Boilers For Hydronic Heating and Hot Water Supply Gas Fired Commercial / Commercial Copper Tube Boilers for Hydronic Heating and Hot Water Supply Performance Highlights Low NOx Up to 85% Efficiency Minimum Standby Losses with Estimated Average AFUE Efficiencies of 82% Durable Burner not Affected by Overheating Vents up to 60 Feet Horizontally with 60 Feet of Intake Air Duct Suitable for Use in Negative Pressure Environments Input Range From 450 to 650 MBTUH Complete Diagnostic Light Package Simple to Service With Easy Access to Burner Cross Section 2-Stage Proportional Control Incorporates Auto Reset High Limit & Operator Six Modes of Operation – Heating, DHW and Remote Port for Optional Tank Sensor Flame Failure Feature Displays Inlet/Outlet Temperatures and Delta Temperature Displays Total Run Hours Snap on Molex Connection for Easy Service Weather Proof Enclosure Fusible Link for Over-Voltage For Hydronic Heating – Models BFH480, 660, 840, 1020, 1200, 1380, 1560, 1740, 1950 For Hot Water Supply – Models BFW480, 660, 840, 1020, 1200, 1380, 1560, 1740, 1950 Gas Fired Commercial Copper Tube Boilers For Hydronic Heating and Hot Water Supply Cross Section Performance Highlights Diagnostic Lights Help Troubleshoot Over the Phone Optional Digital Temperature Control is Extremely Accurate to Minimize Standby Losses From Temperature Overshoot Durable Stainless Steel Burners Adaptable to Outdoor Use Simple to Service Slide Out Burner Tray Easy Side Access for Inspection of Combustion Chamber High Temperature Ceramic Fiber Tiles in Combustion Chamber Very Smooth and Quiet Operation Suitable for Venting in Low Ceiling Applications with Use of Power Venter and Low Profile Hood Efficiencies of up to 83% Incorporates Auto Reset High Limit & Operator Six Modes of Operation: Heating, DHW and Remote Port for Optional Tank Sensor Flame Failure Feature Displays Inlet/Outlet Temp’s And Delta Temperature Displays Total Run Hours Snap on Molex® Connection For Easy Service Fusible Link for Over-Voltage Protection * The Smartflame 780007 Control Panel Is Optional For Hydronic Heating – Models SFH420, 520, 600 For Hot Water Supply – Models SFW420, 520, 600 Gas Fired Commercial Copper Tube Boilers For Hydronic Heating and Hot Water Supply Performance Highlights Diagnostic lights help troubleshoot over the phone Temperature control is extremely accurate to minimize standby losses from temp. overshoot Burner runs cool and requires minimum maintenance Adaptable to outdoor use Simple to service Very smooth and quiet operation Fully enclosed combustion chamber Input Range From 420 to 600 MBTUH Suitable for venting in low ceiling applications With use of power venter and low profile hood Efficiencies up to 83% Cross Section Incorporates Auto Reset High Limit & Operator Six Modes of Operation – Heating, DHW and Remote Port for Optional Tank Sensor Flame Failure Feature Displays Inlet/Outlet Temperatures and Delta Temperature Displays Total Run Hours Snap on Molex Connection for Easy Service Weather Proof Enclosure Fusible Link for Over-Voltage Protection Standard Features Constant or Outdoor Reset temperature control Domestic target water temperature limit to prevent Boiler condensation or to maintain domestic hot water temperature Maximum target water temperature limit to prevent Individual boiler limit tripping Warm weather shutdown of boilers and main pump(s) Standard Features (Continued) Controls any type or combination of modulating & staging boilers – 12 outputs per controller – each modulating boiler uses 2 outputs, each staging boiler uses 1 output per stage; each pump uses 1 output. Some possible control configurations for a single controller application include: - controls up to 6 modulating boilers - controls up to 5 modulating boilers + 1 main pumps - controls up to 4 modulating boilers + 2 main pumps - controls up to 3 modulating boilers + 3 single stage boilers Standard Features (Continued) Master – Slave arrangement allows for additional controllers to be added to increase the boiler control capability. In this manner, with 2 controllers, 24 outputs are available (up to 12 mod boilers, or combination of mod and staging boilers) Runtime based lead / lag control of boilers, regardless of type Totally custom firing sequences available to allow high efficiency boilers to fire first followed by less efficient boilers Runtime based lead / lag control of main system pumps, comes with flow sensing & automatic lag pump switch-over in case lead pump should fail Optional Features Lock & key(s) to prevent unauthorized editing of parameters EMS (Energy Management System) interfaces: - Enable / disable of heating controller (EMS enables or disables heating system - Remote set point control of heating system (EMS provides one control override (DO) and one 0-20ma signal (AO) to Stage-Mod to take full control of Stage-Mod target temperature) Web / LAN server interface allowing each controller to communicate to any PC web-browser application Add On Options Remote Set-point Option Allows EMS interfacing to Stage-Mod Web Server Option Web / LAN server module for Stage-Mod Customizing Options(s) Including BacNet, ModBus, LON, and IP Thank-You!