KK-K9-C22-K INSTALLATION INSTRUCTIONS
K9 Kit for 2011-2016 Chevy Caprice
TOOLS Needed:
Phillips Screw Driver
Standard Socket set
Metric Socket set
Power Drill with Drill Bits
Wire Cutters /Crimpers
Awl and 90° Scribe
Trim panel removal tool
Caulk Gun
PARTS & HARDWARE:
QTY
DESCRIPTION
1
Floor
1
Ceiling
1
Front wall / bulkhead with sliding door
1
Rear wall
1
Rear wall upper support bracket
2
Rear floor support bracket
2
Upper “B” pillar bracket
1
Passenger side floor support bracket
1
Driver side floor support bracket
1
Passenger side upper filler
1
Driver side upper filler
1
Passenger side lower filler
1
Driver side lower filler
1
Rubber Mat
1
Driver side door panel
1
Passenger side door panel
1
Driver side hinged window guard
1
Passenger side hinged window guard
1
Dome Light Kit
1
Silicone caulk (sealant)
18
1/4 x 3/4” Carriage bolt – Stainless Steel
18
1/4” serrated nut
19
1/4 x 3/4” Phillips pan head screw - Stainless Steel
18
1/4 Flat washer - Stainless Steel
28
#10 x 1/2 Phillips pan head sheet metal screws - SS
21
#10 x 3/4 Phillips pan head sheet metal screws- SS
15
#10 Flat washer-SS
2
7/16” x 3” Hex head bolt
2
7/16” Flat washer
2
2” long x 1.25” OD Aluminum spacer
2
8 mm x 25 mm Hex head bolt
2
3/8” Flat washer
PART #
KNM004323
KNM004497
KNM004493
KNM004324
KNM004326
KNM004589
KNM004496
KNM004505
KNM004506
KNM004499
KNM004501
KNM004498
KNM004500
KNM004762
DP-C22-1A
DP-C22-6A
WGI-C22-1-K9
WGI-C22-6-K9
KK-K9-DOME
PRM97343
GSM32024
GSM30170
GSM34102
GSM31048
GSM34169
GSM34170
GSM31046
GSM34034
GSM31008
CM003247
GSM33721
GSM31007
Document1 rev 2-14
NOTES!
 Read all instructions before installing any Havis, Inc. products.
 Use hardware provided with install kit.
 Vehicle battery should be disconnected during installation. It will need to be temporarily
reconnected to move electric seats or check electric door locks.
KK-K9-C22-K Assembly
(Door panels and window guards not shown)
KNM004499
Passenger side
upper filler
KK-K9-DOME
Dome Light kit
KNM004501
Driver side
upper filler
KNM004497
Ceiling
KNM004496
“B” Pillar Brackets
(One each side)
KNM004326
Rear wall upper
support bracket
KNM004493
Front Wall
KNM004324
Rear Wall
KNM004500
Driver side
lower filler
KNM004505
Passenger side floor
support bracket
KNM004589
Rear floor support brackets
(One each side not shown)
KNM004506
Driver side floor
support bracket
KNM004323
Floor
Document1 rev 2-14
Remove rear passenger door panels
first.
Remove screw under door
armrest. (T20 Torx)
Remove / unsnap entire door
panel from door.
(Trim removal tool)
Reattach window switch to
original plug. Neatly wire tie the
switch assembly, speaker wire and
latch / lock cables so they do not
interfere with the window
operation. Double check latch,
lock and window operation
prior to attaching door panel.
Underneath door handle, remove
plastic cover and screw.
(T20 Torx)
Note: A small 90° scribe helps to
pick plastic covers off.
Disconnect latch and lock cables
from door panel.
Place K9 kit door panel onto
door. The top will hook onto
rubber molding. Position so it is
centered on the door. Push down
firmly on panel. Drill mounting
holes with 5/32” drill bit. Attach
door panels with #10 x 3/4
Phillips pan head sheet metal
screws.
Remove screws at bottom of door
panel. (T20 Torx)
Remove window switch from door
panel. Remove door speaker.
(T20 Torx)
NOTE: Window guards are
shipped flat. On the edge of a
work bench, bend a contour in the
middle of the guard so it will
match the window frame contour.
Document1 rev 2-14
Center and attach the window
guard assembly to the door panel
with #10 x 1/2” Phillips pan head
sheet metal screws.
With upper bracket still attached to
guard, position so bracket fits evenly
at top.
Hold in place and mark location for
frame mounting screws.
Drill mounting holes with 5/32”
drill bit.
Attach bracket to window frame with
#10 x 3/4 Phillips pan head sheet
metal screws.
Window Guard and Door panel
installation complete.
View of rear seat before removal.
Remove rear seat.
Some hardware to be reused.
Temporarily remove lower sill
trim.
(T-20 Torx)
Document1 rev 2-14
Pull rubber floor mat down to
exposed location of a 7/16” threaded
nutsert at bottom of “B” pillar.
Use 2” long x 1.25” OD Aluminum
spacer as a template to outline hole to
be cut in rubber mat. Cut rubber mat
so spacer fits in against steal body
frame.
Attach passenger side lower mount
bracket to body with 7/16” x 3”
Hex head bolt and flat washer
Bolt goes trough spacer.
Tighten bolt.
Use Awl (or other pointed tool) to
locate center of nutsert.
Place spacer into location.
One each side.
Temporarily remove lower “B”
pillar trim.
Mark location.
Attach driver side lower mount
bracket to body with 7/16” x 3”
Hex head bolt and flat washer
Bolt goes trough spacer.
Tighten bolt.
Temporarily remove upper “B”
pillar trim.
(T-20 Torx)
Document1 rev 2-14
Locate 8mm nutsert in upper “B”
pillar.
Temporarily remove lower /
outboard seat back nuts.
(13 mm)
Place floor on top of floor
brackets. Loosely attach floor to
brackets with 1/4 x 3/4” Carriage
bolts and serrated nuts.
Attach “B” pillar brackets with 8 mm
x 25 mm Hex head bolt.
One each side.
RE: 2011-2013 Caprice
Attach rear floor support bracket
with OEM nuts previously
removed.
One each side.
Attach rear upper support bracket
To rear bulkhead with 1/4 x 3/4
Round head Phillips bolts.
Remove rear seat belt assembly.
RE: 2014+ Caprice.
Attach rear floor support brackets to
the inboard studs with OEM nuts
previously removed from seat back.
(outboard studs no longer included on 2014)
Loosely rear bulkhead to floor with
1/4 x 3/4 Round head Phillips bolts
and flat washers.
Document1 rev 2-14
Loosely attach upper “B” pillar
brackets to front bulkhead with 1/4
x 3/4” Carriage bolts and serrated
nuts.
With location of “B” pillar brackets
now determined. Mark and cutout
notch upper “B” pillar trim for
bracket.
One each side.
Loosely front bulkhead to floor
with 1/4 x 3/4 Round head Phillips
bolts and flat washers.
Use an Awl or other pointed tool to
help align mounting holes.
Loosely attach to front and rear
bulkheads with 1/4 x 3/4” Carriage
bolts and serrated nuts.
Attach dome light with # 10 x 1/2”
sheet metal screws
Attach upper and lower trim panels
to rear bulkhead with # 10 x 1/2”
sheet metal screws and flat washers
With all parts now in place,
drill and attach rear upper
support bracket to metal seat
backer with #10 x 3/4 Phillips
pan head sheet metal screws.
Check position of all parts and
tighten all hardware.
View of “B” pillar brackets
completely installed
Attach upper and lower trim panels
to ceiling and floor with 1/4 x 3/4
Round head Phillips bolts and flat
washers.
Neatly silicone / caulk the lower
seams to shed water out of vehicle.
Note: The floor pan is designed to
minimize the need for sealant.
Caulk (sealant) is mostly needed
where the floor meets the door sill
and lower filler panels.
Document1 rev 2-14
After silicone is dry (preferably
overnight), place rubber mat into K9
insert.
Example mounting location for the
optional Hot-N-Pop exhaust fan.
# KK-K9-HA-FKT-10 10” fan
mounts to window guard.
Example mounting location for the
optional Hot-N-Pop door gas
spring.
View of completed KK-K9-F16-K installation.
NOTE: This photo shows the older Front Bulkhead.
Newer design has a lower door to improve driver visibility.
Document1 rev 2-14