SITRANS LUT400 Open Channel Flow Monitor Part 1 General 1.1 Scope A. This section describes the requirements for an ultrasonic flow transmitter with sensor and temperature compensation probe. B. Under this item, the contractor shall furnish and install the SITRANS LUT400 as indicated on the plans and as herein specified. 1.2 Submittals C. The following information shall be included in the submittal for this section: 1. Data sheets and catalog literature for SITRANS LUT400. 2. Interconnection and dimensional drawings. 3. Spare parts list and optional accessories. Part 2 Products 2.1 Ultrasonic Flow Transmitter and Sensor A. The flow transmitter shall be an ultrasonic microprocessor based echo-time measuring type providing an electrical output signal proportional to the flow rate, head, or temperature as may be required. It shall consist of a non-contacting transducer and a transmitter connected by shielded, twisted pair cable. B. Transducer 1. Operating principle: Acoustic impulses emitted from an ultrasonic sensor are reflected back from the liquid surface and are received by the sensor. The transit time of pulse travel for generation to echo is measured. This elapsed time is proportional to the distance between the sensor and liquid surface. 2. Primary Sensor: The acoustic sensor/transducer shall have polarized zirconium crystal with acoustic impedance matching face and transformer. The transducer shall be approved by FM for Class I and Class II hazardous locations. A separate temperature probe shall be provided for temperature compensation. The transducer shall be a Siemens Milltronics EchoMax model XRS-5 or other EchoMax model 3. Mounting: A one inch NPT fitting per manufacturers recommendations. 4. Operating Temperature: *-40 to 150C (-40 to 300 F) *transducer model dependent C. Transmitter 1. Enclosure Polycarbonate, Indoor/Outdoor Type 4X / NEMA 4X / IP 65 2. Power Supply AC: 100-230 V AC +/- 15%, 50/60 Hz, 36 VA (10W) DC: 10-32 V DC, (10W) 3. Power consumption AC: 36 VA (10W) DC: 10W 4. Operating Temperature -20 to 50°C (-5 to 122°F) 5. Outputs 4-20 milliamp loop with HART communications, directly or inversely proportional to head or flow, scalable and configurable, 600 ohms maximum in ACTIVE mode, 750 ohms maximum in PASSIVE mode, isolated Relays: Two (2) Form A (SPST), Rated 5A at 250 V AC, 3A at 30 V DC, One (1) Form C (SPDT), Rated 1A at 250 V AC, non-inductive, 3A at 30 V DC 6. Communications HART 7 on 4 – 20 mA output loop for remote configuration and communication USB for data log review and clearing Local User Interface Selectable Language (English, German, French, Spanish, Simplified Chinese) 7. Software IBM PC compatible computer access to data and digital echo profiles, using most standard instrument configuration packages (SIMATIC PDM, Emerson AMS, FDTs such as Pactware) via HART with Electronics Device Descriptions and DTMs. USB interface for downloading of data log to a file and conversion of data to a text or spreadsheet format. 8. Controls All data and operating parameters may be entered via the local keypad or from a remote computer via the HART or USB interface D. Sensor and Transmitter Performance 1. Range 0.3 to 8 meters (2 to 26 feet) with EchoMax XRS5 Longer ranges available with other EchoMax models 2. Accuracy ±1 mm plus 0.17 % of distance High accuracy configuration: ±1 mm, within 3 m range when used in conjunction with EchoMax XRS5 transducer and TS-3 Temperature Sensor. 3. Resolution 0.1% of span, or 2 mm (0.08”), whichever is greater Milliamp loop output: ± 0.1% resolution 4. Separation Maximum distance of up to 365 meters (1200 feet) of cable between electronics and transducer E. Display Back lit LCD, 60 x 40 mm (2.36 x 1.57"), Resolution: 240 x 160 pixels Removable display, operational up to 5 m from enclosure base Capable of displaying the following: 1. 2. 3. 4. 5. Current head in selected units Current flow rate in selected units Total flow in selected units Current temperature Max and Min temperatures 6. 7. 8. 9. 10. Part 3 Max and Min flow rates Relay status Logged data Day, Date and Time All operational parameters Operator Functions 3.1 Calibration A. Calibration of the flow transmitter shall be accomplished by the entry of all operating data through the local keypad or with a remote computer via the HART or USB interface. Access to the parameters shall be protected by a security code number. B. Internal self-diagnosis shall be available to assist in maintenance of the flow transmitter. Diagnostics shall be accessible through the local display or HART or USB interface. C. The flowmeter shall be capable of providing for the simulation of head heights and correlating flow rate to ensure that operating parameters are in accordance with the owners/manufacturers primary element flow rate chart. D. The flowmeter shall be capable of monitoring flow through any primary device utilizing the ratio metric or absolute method of calculation or by use of a customer definable flow calculation program using a cubic spline curve. 3.2 Transmitter Function Details A. Log data at customer selectable fixed or variable logging rates of 1 minute to a maximum of 24 hours for a minimum of 7 days and up to 2.2 years. B. Log average flow rate at interval selected. In addition to flow rate, log flow total for 24 hour period, high and low flows and time of events, and date & time. Log format shall be ASCII or data base manager (spread sheet compatible). C. The flowmeter shall be capable of programming a variable rate log to increase the log rate due to preset flow rate increases and return to original rate when flows return to normal. D. All data and operational parameters shall be protected to prevent loss should a power failure occur E. Unit shall provide for automatic restart after power is restored without operator assistance. Part 4 Execution 4.1 Installation A. Follow manufacturer’s recommendation for the minimum separation between the sensor and maximum expected liquid level. B. Mount the sensor to ensure a clear path to the liquid surface. C. The sensor may be flange mounted if a stilling well is required. D. Wiring between the sensor and transmitter shall be routed in grounded metal conduit. Use cable type and procedures as manufacturer’s recommendations and conforming to local electrical codes. Part 5 Options 5.1 SITRANS LUT400 Flow models A. SITRANS LUT430 Pump and Flow Controller - Full suite of advanced control functionality, open channel flow monitoring, and basic data logging capability B. SITRANS LUT440 High Accuracy OCM - Best performance (rated at ±1 mm accuracy up to 3 meters), full suite of advanced control functionality, and enhanced data logging capability 5.2 Part 6 Related Equipment A. A TS-3 temperature sensor for determining the temperature at a location other than that provided by, or in conjunction with, the ultrasonic transducer. B. Stainless Steel sunshield C. HART modem for remote configuration with Simatic PDM and DTMs for FDTs D. USB cable for data log downloading and clearing E. Prefabricated mounting brackets for transducer mounting. F. Easy Aimer mounting device for transducer aiming. G. Additional instruction manuals. Spare Parts 6.1 Recommended Spare Parts A. Spare fuses B. Terminal Block replacement kit C. Spare battery D. Spare mounting plate