LIGHTING NOISE Design Development Considerations For Fixture Selection, Dimmer Selection And Electrical Systems Design Performing Arts Center of Greater Miami Miami, Florida 5 June, 1997 Artec Report No. Artec Project No. Distribution: 7263 3236 Architect: Cesar Pelli and Associates Attn.: Mitch Hirsch and Phil Bernstein (1 copy bound, 1 copy unbound for distribution to the engineers) Theater Planner: Fisher Dachs Associates Attn.: Josephine Marquez (1 copy, bound) Clients: Mr. Michael Spring, Executive Director Metropolitan Dade County Cultural Affairs Council (1 copy, bound) PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES CONTENTS INTRODUCTION..................................................................................................................... 1 QUIET DIMMERS ................................................................................................................... 2 TYPES OF LIGHTING FIXTURES ...................................................................................... 6 Quiet Incandescent Sources .....................................................................................6 Fluorescent Fixtures and Remote Ballasts ...............................................................6 Neon and Cold Cathode Sources .............................................................................7 ROOM-SPECIFIC GUIDELINES .......................................................................................... 8 Auditoria—Performance lighting ............................................................................8 Auditoria—House Lighting .....................................................................................8 Rehearsal Rooms .....................................................................................................9 Control Rooms .........................................................................................................9 Other Spaces ............................................................................................................9 ARTEC CONSULTANTS INC i PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES Introduction Many types of lighting fixtures make enough noise to be distracting in otherwise very quiet performance and rehearsal spaces. We have addressed general noise control issues such as fluorescent lighting, remote ballasts, and other similar electrical noise sources in our earlier Guidelines for the Control of Noise and Vibration report. In the present report we focus specifically on the acoustical aspects of non-incandescent fixtures and on noise of dimmed incandescent fixtures used in performance lighting and house lighting in the auditorium, and lighting in rehearsal spaces and other noise critical spaces. We recommend acoustical guidelines for fixture selection and dimmer selection. We open these lines of dialogue at this point to allow the theater consultant, architect and engineers to include the noise concerns in their detail design and pricing. The choice of incandescent fixtures must be coordinated so as to avoid producing objectionable noise. In the most critical spaces (auditoria, stage, music rehearsal and coaching rooms), any noise that is audible is objectionable. The goal in these spaces is subjective “quiet,” which is different for each space and is quantified by the PNC noise criteria. For fixtures and dimmers serving areas other than those mentioned specifically herein there are no special acoustical criteria, except perhaps the physical location and mounting of the dimmers. For permanent incandescent fixtures the dimmer noise criteria will be chosen as a function of the noisiness of the fixture and the degree of quiet that is required in the particular application. House lighting in the auditorium and dimmed lighting in rehearsal spaces and control rooms fall into this category. Performance lighting instruments are not permanently connected to particular circuits; so the dimmer selection must assume the noisiest fixtures. With conventional dimmer technology at this point in time, making a dimmer quieter entails using a larger filter choke and therefore entails somewhat greater cost. Recognizing that some spaces with dimmable lighting must be very quiet and others need not be, we have found that it is cost-effective to assign dimmer noise criteria in three grades. For the purposes of this report, therefore, we shall refer to grades A, B, and C, with A the noisiest and C the quietest. ARTEC CONSULTANTS INC PAGE 1 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES Quiet Dimmers Dimmer technology is evolving rapidly. While most of the change is in the control system and user interface, there has also been movement toward quieter output. Noise is emitted directly from the dimmer choke and semiconductors and from the cooling fans. While a single dimmer may not make much noise, a room full of several hundred requires special attention for sound isolation. But the main subject of this report is the noise generated by the lamp filament and radiated by source and fixture. Conventional dimmers (at present) vary the RMS voltage by chopping the 60Hz sinusoidal line power with a fast electronic switch (SSR or SCR). Besides reducing the total power out, this phase chopping transfers some of the electrical power into higher frequency harmonic noise that is audible to humans. This chopped electrical power is more or less well radiated as acoustical power by lighting sources, depending on the current through the source and the electromechanical properties of the source and fixture. Most dimmers (except the small, inexpensive ones sold for residential use) incorporate a filter coil, called a “choke” after the power switcher for the purpose of reducing the radio frequency noise (RFI) emitted by the dimmer, wire and lamp and for reducing audible noise emitted by the lamp. A choke that will adequately filter out RFI can be relatively small and inexpensive, but it takes a larger choke to quiet the lamp noise in the audible frequency range. Over the last few years there has been increasing market pressure on manufacturers of theatrical dimmers to develop better filters (and switches) for lower acoustical noise output at the fixture. Theaters should not make any sound of their own, and it has taken several years for the “electronic invasion” into theater to recognize and begin to deal with its own problems; still, there has been progress, and we expect the advances to accelerate. Present off-the-shelf technology includes “high rise time” dimmers from most major manufacturers, a traditional approach wherein the filter choke is large enough to smooth out the chopped waveform significantly. The cost is slightly lower electrical efficiency, greater expense and greater space requirements. Hopefully, as the manufacturers learn how important quiet dimmers are, they will intensify the competition and develop new technology. At this stage of this project we do not yet know what will be the most appropriate technology for low-noise dimmers, so we cannot yet put forward firm, but attainable, specification criteria for low noise. We agree with FDA that during the development period between now and tender for the dimmer package the design team should keep the options open by keeping collective watch on the dimmer R&D at the major manufacturers and accommodating the broadest possible range of technologies into the building infrastructure. Artec has developed a specification for testing the acoustical noise output of a variety of dimmers. We will continue to refine this with FDA in measuring candidate dimmers for the performance spaces. In addition to rise time and rate of rise measurements at the dimmer, we measure the frequency spectrum of the electrical power and of the acoustical power radiated by the source and fixture. But the most important tests are careful subjective listening tests. We ARTEC CONSULTANTS INC PAGE 2 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES correlate the listening tests with the measurements and with samples of other “known” dimmers. We recommend that the team consider specifying three “acoustical grades” of dimmers in order to allow the project to afford the quietest possible dimmers in the most noise-critical spaces and take advantage of lower prices for the spaces that are not as critical, such as lobbies. Electrical noise output from the dimmer and the ensuing acoustical noise radiated from the light are a function of the load on the dimmer. Dimmers are generally quietest at full load, and noisier at anything less than full load. For this reason it is essential that all dimmers serving fixed circuits in noise critical spaces be loaded to the maximum allowed by code (usually 80% of the dimmer’s nominal maximum load). This must be kept quite consciously in mind as the circuiting is designed; mixing of 2.4k and 6k dimmers is sometimes appropriate to achieve the full load goal. Although the dimmer rise time alone will not be the deciding factor as to what is “quiet enough”, we can outline the current state of the art for dimmers we have specified, tested and used on other North American (120v) projects to provide a starting point for the development and pricing: Dimmer Type Max Load (kW) Test Load (kW) Min. 10%-90% Rise Time (µs) @ 90° firing A (Standard) 2.4 2.0 350 6.0 6.0 350 2.4 2.0 500 2.4 1.0 500 6.0 4.8 500 2.4 1.0 800 6.0 4.8 800 B (Superior) C (Critical) We note that most manufacturers offer 500µs rise time dimmers for only slightly higher cost than their 350µs models and substantially lower cost than their 800µs modules. Artec, FDA and CPA will need to coordinate to select the dimming modules and fixtures that are silent and technically and aesthetically suitable. We note that in no recent project has it been necessary to use dimmers with rise times greater than 800µs. Dimmers with rise times above 800µs will only be necessary if custom or particularly noisy fixtures are required. Such dimmers are not readily available from the present probable suppliers of dimming equipment. There is much new technology in the lighting marketplace, and Artec is willing to consider and test (perhaps participate in the development of) new technologies in quiet lighting systems. For example, so-called “intelligent” dimmers that chop the incoming waveform in a more random fashion, and variable-focus fixtures that are supplied with specialized, matching dimming equipment are technologies that may be appropriate for the Performing Arts Center of Greater Miami. Most “intelligent” dimming systems have equivalent rise times of 800µs and are ARTEC CONSULTANTS INC PAGE 3 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES comparable in noise level to other Type C dimmers of a more conventional design. Variable focus fixtures have only recently become available without integral cooling fans and are now worth consideration. We are concerned that the typical lamps used in these fixtures may still be prohibitively noisy, and encourage immediate investigation of their potential use. ARTEC CONSULTANTS INC PAGE 4 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES We will work with FDA to refine the criteria for Type A, B and C dimmers on this project. The guidelines below assume that the dimmers to be prequalified for the Performing Arts Center of Greater Miami will be at least as quiet in each of the three categories as the current products that fall into these categories. ARTEC CONSULTANTS INC PAGE 5 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES Types of Lighting Fixtures The combination of lighting fixture and dimmer ultimately determines the amount of noise generated by the lighting system. However, certain fixtures are more prone to radiating filament noise and certain lamp types (filament types) are noisier than others. The following is a brief discussion of the noise associated with different types of light fixtures. Quiet Incandescent Sources If electronic dimmers did not chop the incoming electrical signal to reduce power, almost all incandescent fixtures would be quiet. But given the technology we have to work with, it is prudent to make some assumptions and give some guidelines on the fixture types where possible so that the dimmer/source combination is quiet. In the next section we provide some guidelines for specific rooms. It is likely that the Architect and Engineers are proceeding with designs that are mostly in compliance with these recommendations, and all but a few fixtures that are not acoustically acceptable can usually be made acceptable through usage of a different source (lamp) than the standard element supplied by the manufacturer. Fluorescent Fixtures and Remote Ballasts In fluorescent lights the ballast generates “hum” and the discharge of the gas in the tube generates additional high-frequency energy. Ballast hum is generally the worse of the two problems. Some of the new “electronic” ballasts are quieter than the average ballasts, but even so, most of them contain a small transformer or some device that generates audible hum. The Advance Mark VII ballast is still the only ballast available in North America that is silent enough for noise-critical spaces rated PNC-20 and below. No North American fluorescent fixture is silent enough for application in the critical performance spaces except as work lighting. Fluorescent lighting is not acoustically acceptable for house lighting, exit lights or aisle lights in the auditorium. (It is not usually acceptable in for house lighting from a color temperature point of view either.) Fluorescent lighting is acoustically acceptable in certain of the other noise-critical spaces, but in those cases the ballasts must be mounted remote from the room. The requirements for spaces with remote ballasts will be determined during this phase of design and locations for remote ballasts will be identified on the electrical drawings. In general, remote ballasts should be located outside of, but nearby to the space they serve. The cabinet containing the ballasts will, in most cases, have to be mounted on the floor or hung on the wall with neoprene isolators as described in the electrical specification. Where remote ballasts are used, the electrical engineer should confirm that the ballasts specified are capable of driving the load wiring and that the conduit provided will accommodate all the ARTEC CONSULTANTS INC PAGE 6 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES wire required. Neon and Cold Cathode Sources Neon and cold cathode lighting are not acceptable in noise critical spaces. To date, we have not heard of any desire to use such lighting on this project. LED Lights and low-voltage incandescent What to say? ARTEC CONSULTANTS INC PAGE 7 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES Room-Specific Guidelines Auditoria—Performance lighting There are many types of theatrical fixtures—many of them high-wattage—and there are no permanent connections between fixtures and circuits. The facility users will move fixtures from place to place depending on the particular production. Furthermore, the technology of theatrical fixtures will continue to evolve, and fixtures will be replaced or augmented before the dimmer system is replaced. Since just one or a few noisy fixtures can ruin the theatrical experience for many people in the house, this problem must be addressed as far as possible at the dimmer. Performance lighting fixtures range from moderately quiet (500w mini-ellipsoids) to moderately noisy (1k FEL) to very noisy (PAR-64). Owing to the high wattage and the proximity of fixtures to the ears of the audience, dimmers for front-of-house circuits should be Type C. Type C is acoustically preferred for on-stage and circuits in the acoustic canopy of the Concert Hall, but, depending on budgetary constraints, it may be necessary to step back to Type B for performance lighting circuits (non-concert lighting) in the Concert Hall and Ballet/Opera House stage. With present technology Type B and C dimmers have different voltage output for the same input, owing to the different losses in their filters. The solution may be to provide some sort of voltage regulator on the line serving either the Type C dimmer racks or the Type B dimmer racks. With the advent of self-regulating dimmers there may be another option: supply a single voltage to all performance dimmers that is high enough to drive the Type C dimmers to full output, and let the Type B dimmers regulate their own voltage back to nominal 120v. The theater consultant should consider the related performance and technology issues and discuss the alternatives with the electrical engineer. Motorized color changers, variable focus and other recent advances create noises that we have not had to contend with on past projects. Our collaborative selection of these devices and draft specification should be issued in enough time to allow selection or development of quiet versions of any such technologies. Auditoria—House Lighting We recognize that maximum flexibility must be given to those designing the house lighting. We also understand that the auditorium lighting concept includes only incandescent fixtures. For high-wattage luminaires use quartz sources. Many of the house lighting fixtures will be very close to the ears of the audience; so the dimmer/fixture combination must be truly silent at close range. It is imperative to use Type B or Type C dimmers for house lighting. Load all house lighting dimmers to the maximum allowed. Certain types of fixtures will require Type C dimmers—Artec will coordinate with FDA and CPA in selecting the appropriate dimming equipment. ARTEC CONSULTANTS INC PAGE 8 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES If low-voltage sources are to be included, the transformer(s) must be located outside of the noisecritical space. Note that aisle lights in seats and steps and/or exit signs may fall into this category. Rehearsal Rooms Quartz downlights are usually desirable in music rehearsal rooms to attain high intensity for reading music. Acoustical preference is for more 500W fixtures rather than fewer 1kW fixtures. Quartz sources are acoustically recommended, and can be made quiet enough by choice of quiet dimmers as discussed below. If fluorescents are used in rehearsal rooms, the ballasts must be remote (outside the room). The high-wattage downlights and absence of background noise required for music rehearsals leads us to choose Type B dimmers for the Orchestra and Chorus rooms. Load all rehearsal room dimmers to the maximum allowed. Control Rooms Dimmed task lights are often used in control rooms. Although they are not usually high-power sources, typical R- or A-type sources are noisy if not supplied by quiet dimmers. If the central performance dimming system is used to control these spaces, Type B dimmers would be acceptable for these rooms. If local dimmers are used, then use autotransformer dimmers, but consider the hum radiated by the autotransformer itself. We will consider other quiet alternatives. The sound and broadcast and staff viewing rooms are more critical in this regard than the stage manager and lighting control rooms. Any fluorescent fixtures in control rooms should have remote ballasts (which should not be located in the auditorium sound locks). Other Spaces All other spaces with dimmed incandescents may use standard Type A dimmers (no acoustical criteria). We believe that Cosentini’s engineers plan to locate the dimmers serving the public spaces in a dimmer room close to the center of the load, and will serve them from the general power system, not the performance lighting transformer. We assume that the principal dressing rooms would not include dimmed incandescent fixtures, and are therefore not addressing those spaces here. ARTEC CONSULTANTS INC PAGE 9 PERFORMING ARTS CENTER OF GREATER MIAMI LIGHTING NOISE GUIDELINES END OF REPORT ARTEC CONSULTANTS INC PAGE 10