V.B. GAIKWAD
FLAT No. C1-16 , SAINANDANVAN SOCIETY ,
Mob. 09881029051
NEAR SUNDARBAI MARATHE HIGHSCHOOL ,
VADGAONSHERI , PUNE– 411O14 .
Email :- valmikgaikwad123@rediffmail.com
Educational Qualification :-
1 S.S.C. pass out in 1993 from New English School Sawargaon , Yeola ( Nasik ) – Pune University , with distinction ( 85.42 % ) .
2 D.M.E. pass out in 1996 from Govt. Polytechnic Aurangabad – B.T.E. Mumbai with first Class ( 64.09 % )
3 B.E. Mech. Pass out in 2006 from Abhinav College of Engineering Pune – Dnyaneshwar Vidyapeeth with First
Class ( 69.0 % )
4 PGDBM
– Pass out in 2014 from Institute of Management & Research Technology – Nasik , Pune University
.
5 M.B.S. ( Master in Business Study ) - Appeared in 2014
Industrial Experience :18 Years experience in Press shop , weld shop , mold shop ,
machine shop & Assembly line .
Areas Covered :-

New project Quality Champion - Mahindra & Mahindra new project W408 / W201

TS16949 Quality System & familiar with making document of FMEA , PPAP , APQP , SQC etc .

QMS System MR Activity – Planning & execution of internal audit , MRM , MOM etc .

Certified Internal Auditor of ISO / TS16949 .

Certified SIX Sigma Green Belt

New program Product Quality Development .
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Mfg. Process audit, Product audit, Layout inspection activity .

New product development / Vendor development & Vendor quality system audit.

Customer complaint handling & co-ordination for corrective & preventive action.

Handling of Std. Room equipment like CMM, Profile projector, Dial calibrator, Torque wrench calibrator etc.

Actively involved in 5S , Kaizen team , Lean Manufacturing & use of 7 QC / G8D tools for problem solving .
Job Details :-
1) Company Name :Lear Corporation ( Lear Automotive seating Pvt. Ltd )
TS16949 certified company , supplier of seating
System to M & M Ltd , Nasik , Zahirabad , Mumbai.
Designation : Manager - Quality .
Period : Aug.2007 to Mar2013 .
Jun2014 to till date .
Job Responsibilities :-

Lead plant quality team of Mahindra & Tata Motor customer .

New project coordinator for MMA ( Mass Manufacturing Approval ) activity in W408 Project – Mahindra
& Mahindra New Vehicle Launch In US Market.

Leading team of five Engineers Incoming , In process & Final / Customer Quality .

Customer complaint handling through problem solving technique like G8D , Six Sigma projects etc.

Plan for QMS internal Audit & conduct management Review meeting .

Lead CFT for updation & review of FMEA ,control plan , SOP .

Monitoring of effectiveness & efficiency of process audit , product audit & dock audit .


As a member of PPST ( Plant problem solving team ) handling of chronic issue regarding inprocess quality , supply quality .

Analysis of IPPM , DPPM & customer PPM & take corrective action to reduce the same .

Warranty issue handling i.e. acceptance / rejection of warranty claim ,taking preventive measure for warranty issue , passing same warranty claim to supplier.

Implement Cost saving Kaizens , quality / productivity improvements kaizens .
Highlights / Achievements -
 Achieved “Zero PPM-Customer returns” for supplies to Mahindra Renault Ltd. for 6 consecutive months Jan11 to
June11 period and for 9 months in last Year .

Received customer appreciation during Customer Top Consultant visit

Effectively co-ordinated organisation-wide and obtained customer quality rating ‘B’ (Renault worldwide quality system assessment – ASES) in less than a year period for a newly set-up Lear seat assembly situated at Ambad, Nasik.

Instrumental in achieving considerable improvement in the Customer return PPM for the Mahindra & Mahindra supplies. The result in financial year FY-09 – YTD (April-08 to March-09 period) is ‘7’ and clocked ‘Zero PPM’ consecutively for four months, which is first time for Lear, Nasik in 8 year history in India .
 Utilized specific “Renault methodology” like Firewall checks prior to dispatch, implemented Zero Defect Strategy of
M&M and implemented Poka-Yoke’s in process to protect the customer assembly line from defects.
2) Company Name :Wheels India Ltd .
( TVS Group )Ranjangaon , Pune . TS16949
Certified Company , Supplier of Wheel rims to major OEM like
TATA Motors , Mahindra , Maruti , Eicher Motors , Force
Motors , Hyundai etc .
Designation :Sr. Engineer Q.A.
Period :April 2001 to Aug.2007 .
Job Responsibilities :-







Taking Mfg. Process audit , product audit & represent the result of same to management .
Follow up & taking initiative for corrective & preventive action on non-conformities observed in product / process audit .
Online job training to line inspector & feedback them regarding product / process quality concern .
Analysis of customer complaint & co-ordination for necessary corrective & preventive action with concern persons .
Layout inspection , calibration of instrument / equipment by using CMM , Profile projector , dial calibrator etc .
Rework / scrap analysis & try to reduce the major part of it through Kaizen project ,
Responsible for TS16949 documents & records like work instruction , PPAP etc .
3) Company Name :Magneti Marelli Automotive component ( I ) Ltd .
(Fiat Group) Village Vadhu , Pune . Supplier of auto electric component like Starter motor ,
Alternator , Wiper motor , Instrument Cluster etc. to Fiat , General Motors etc .
Designation :Quality Engineer.
Period :March 2000 to March 2001.
Job Responsibilities :-
 New product development / Vendor development & Vendor quality system audit .
 Inspection of new product from outside agency for critical parameter.


Making quality plan & incoming inspection of machined , casting , plastic component as per quality plan .
Follow up for corrective & preventive action with vendor if any non- conformities in receiving inspection & at the
 time of new product development .
Customer complaint handling & feedback to management
4) Company Name :Bhagyashree Engg. Pvt. Ltd . M.I.D.C. Ambad , Nasik .
ISO9002 Certified company supplier of press component to Mahindra & John Deere India Ltd .
Designation :Section Head Press shop Production .
Period :- Sept 1997 to Feb. 2000.

Job Responsibilities :-

Fulfillment of production requirements as per customer given schedule.

Daily production planning for machine & shift wise .

Tooling / Dies problem identification & getting corrected from concern for better productivity as well as better quality product .
 Involved in making ISO 9002 documents like Quality manual , Quality procedure manual , control / flow charts , work instruction etc. & faced Surveillance as well as certification audit.
 Conducting Internal audit of ISO 9002 Quality System & represents the result of same to management
5) Company Name :Bajaj Auto Ltd. Waluj , Aurangabad . Manufacturer of Two & Three Wheelers .
Designation :Trainee Engineer
Period :- Aug. 1996 to Aug.1997.
Job Profile :-
 Industrial Training obtained in first two months which include personal development & visits of Bajaj Auto Suppliers
.
 Worked in 3- Wheeler crankcase m/c shop & Engine Assembly in Process Reliability Support department .
 Made project study report regarding problem in Engine Assembly with crankcase concern . These reports include
Eshikawa diagrams for each problems .
 Operating knowledge of Rotary milling m/c , Special purpose drilling & Tapping m/c, Horizontal & Vertical boring m/c .
 Obtained knowledge of Bajaj Auto Quality System & worked accordingly .
6) Company Name :- Varroc Polymer Private Limited .
Designation : Manager Quality .
Period :- Apr2013 to Jun14 .
Personal Profile :-
Date of Birth :-
Marital Status :-
10 Oct. 1976 .
Married
Permanent Address : At / Post :- Ankute ,Tal :- Yeola
Dist :- Nasik . Pin – 423401 .
Training Obtained :-

VDA 6.3 certified Process Auditor by TUV SUD

Training Program o Six Sigma
‘Green Belt Project’
by Lear Six Sigma
Black Belts at Hotel Quality Inn Nasik .

Training Program on
‘ Internal Auditor’
ISO 9002 Quality System by
Kulkarni Associates Nasik .
 Seminar on ‘ QS9000’ conducted by General Motors , at Halol , Baroda .
 ‘Process monitoring & improvements through SPC’
by Poona Divisional

Lean Manufacturing
– Conducted by National Productivity Council .
Area of Interest :- Quality Assurance
Production .
/ Vendor Development / S.Q.A. /
Present Salary
Expected Salary
:-
:-
14 Lacks P.A.
Negotiable .
Date :-
Place Your Faithfully
( V. B. GAIKWAD )