Page 1 (15) FMV file code 12FMV1641-7:1 Enclosure to SPECIFICATION FOR ÖVNINGSHANDGRANAT 13 (PRACTICE HANDGRENADE 13) Request for Information Statement of Requirements (SOR) Page 2 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 DOCUMENT HISTORY This document is formed after FMV KravDok and translated and adjusted to IEC/ISO 15288 and MIL-STD 498. Version Date Changed Page/section Description of by revision 0.1 ELNAK DRAFT version ELNAK RFI version 1.0 2012-07-05 Note Page 3 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 CONTENTS 1 Scope ................................................................................................ 5 1.1 Preface ........................................................................................................ 5 1.2 Identification ............................................................................................... 5 1.3 Introduction ................................................................................................ 5 1.4 Definitions ................................................................................................... 6 1.5 Document Overview ................................................................................... 6 1.6 Referenced documents .............................................................................. 6 1.6.1 Appendices ............................................................................................. 7 2 Requirements ................................................................................... 7 2.1 Required states and modes....................................................................... 7 2.1.1 2.2 Main capabilities......................................................................................... 7 2.2.1 2.3 System functions .................................................................................... 7 Functional performance ......................................................................... 7 Environment Requirements....................................................................... 8 2.3.1 General .................................................................................................... 8 2.3.2 Hazardous Materials/Substances .......................................................... 8 2.4 Design and Implementation....................................................................... 9 2.4.1 Mechanical design and physical dimensions ...................................... 9 2.4.2 Operation and management .................................................................. 9 2.4.2.1 2.4.3 Recycling and destruction ..................................................................... 9 2.4.3.1 2.5 Manually handling of ammunition .................................................. 9 System disposal .............................................................................. 9 System Safety Requirements .................................................................. 10 2.5.1 General .................................................................................................. 10 2.5.2 Requirements on Technical and Economic term of life .................... 10 2.5.2.1 2.5.3 Shelf life.......................................................................................... 10 Requirements on Reliability and Maintainability ............................... 10 Page 4 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 2.5.3.1 2.6 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Reliability........................................................................................ 10 Verification and validation requirements ............................................... 11 2.6.1 General .................................................................................................. 11 2.6.2 Delivery lot inspection and testing ..................................................... 11 2.6.3 Type testing and pilot lot inspection .................................................. 12 2.6.4 Quality Assurance ................................................................................ 13 2.7 2.6.4.1 Critical Defects .............................................................................. 13 2.6.4.2 Major Defects ................................................................................. 13 2.6.4.3 Minor Defects ................................................................................. 14 Packaging ................................................................................................. 14 2.7.1 2.8 General .................................................................................................. 14 Marking ..................................................................................................... 15 2.8.1 Label for ÖVNHGR 13, Igniters and Ammo case ................................ 15 2.8.2 Label for unit load................................................................................. 15 Page 5 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 1 1.1 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Scope Preface This document is a Request for Information (RFI). Its format is that of an intended Technical Specification. A potential tenderer is invited to respond to this RFI by completing the enclosed matrix. It is also highly encouraged to give more information of a potential product(s) than merely the completion of the matrix. The aim of this RFI is to identify existing products on the market and compare how closely they conform to this preliminary Technical Specification. If a product conforms to most requirements but fails in some respects, please enter suggested specifications in the corresponding boxes in the matrix. The responses to this RFI will be directly considered in the final Technical Specification. The Request for Quotation (RFQ) is planned to follow shortly after the response time of this RFI. As this RFI is very specific in its details the response time for the RFQ will be limited. Preliminary time schedule: 2012-07-13 RFI published 2012-09-14 RFI last response date 2012-10-05 RFQ published 2012-11-16 RFQ last response date 2013-02-15 Contract awarded. 1.2 Identification ÖVNHGR 13 (Practice Hand Grenade 13) is a practice hand grenade that consists of a Practice Shell, a Hand Grenade Mechanism and a Practice Fuse. The Mechanism and the Practice Fuse could be one item. The ÖVNHGR 13 shall emulate DISTRAKTIONHGR 13 for training purposes. 1.3 Introduction During military training, when soldiers practice throwing Hand Grenades, they are required to throw a number of Practice Hand Grenade before throwing a live one in order to be more familiar with the Hand Grenade, how to handle it and how to throw it. The Practice Hand grenade shall have the same basic appearance and the same handling as the live one, except that the Practice Hand Grenade shall be blue in colour. Page 6 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 1.4 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Definitions The following definitions are stipulated: Mechanism: An assembly usually consisting of; a leaver, safety pin with pulling device, hammer arrangement for igniting the fuse. Practice Fuse: An explosive device usually consisting of; a percussion cup, delay compound and a charge suitable for a Practice Hgr. Igniter: Mechanism and fuse joined Practice Shell: The main body of the Hgr consisting of; an inert Shell, a surface for handling the Practice Hgr. ÖVNHGR 13: The complete Practice Hgr with Fuse, mechanism and Practice Shells. 1.5 Document Overview This Statement of Requirements (SOR) describes the Requirements (REQ), which shall/should (mandatory/desired) be fulfilled within the ÖVNINGSHANDGRANAT 09 project. Any change in this specification and its applicable documents or in other technical documentation applicable to the agreement, will be valid first after a signed contract. 1.6 1. 2. 3. 4. 5. 6. 7. 8. 9. Referenced documents Enquiry TRYCKHANDGRANAT 09 353041-AI797807 H SystSäkE 2011(M7739-352031 Part 1 and M7739-352032 Part 2) http://www.fmv.se/Global/Dokument/Verksamhet/Systems%C3%A4kerhet/HSystS %C3%A4k/ipm_h_systsak_e_2011_part_1.pdf http://www.fmv.se/Global/Dokument/Verksamhet/Systems%C3%A4kerhet/HSystS %C3%A4k/ipm_h_systsak_e_2011_part_2.pdf H VAS-E (Weapons and Ammunition Safety Manual, 2000, M7762-000242) http://www.fmv.se/WmTemplates/Page.aspx?id=254 Requirements on chemical substances http://www.fmv.se/WmTemplates/Page.aspx?id=1370 UN recommendations on the transport of dangerous goods SS-EN ISO 9001 Quality management systems - Requirements SS-EN 13382 Flat pallets for materials handling - Principal dimensions ISO/IEC 15288 Systems engineering - System life cycle processes ISO 10 007 Quality management - Guidelines for configuration management Page 7 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 1.6.1 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 ISO 14001 Environmental management systems - Requirements with guidance for use SS 020130 / ISO2859 Sampling procedures and tables for inspection by attributes 91 / 155 / EEC EU Directive Safety Data Sheet MIL-STD 498 Software development and Documentation MIL-STD-810 C Environmental Engineering Considerations and Laboratory Tests MIL-STD-810 E Environmental Engineering Considerations and Laboratory Tests STANAG 4370 Environmental testing STANAG 4375 Safety drop, munition test procedures FSD 0168 Environmental testing of amm. Types of environment http://www.fsd-online.se/ FSD 0213 Environmental testing of amm. Testing of ignition systems http://www.fsd-online.se/ Appendices 1. RFI Response Matrix 2 Requirements 2.1 2.1.1 Required states and modes System functions REQ1 ÖVNINGSHANDGRANAT 13 (hereinafter called ÖVNHGR 13) and its parts, pyrotechnic charges, explosives, etc., shall be manufactured in accordance with the manufacturers drawings and fulfil FMV specifications. REQ2 A pyrotechnic charge combination of sulphurous compounds and potassium chlorate shall not be used. 2.2 2.2.1 Main capabilities Functional performance REQ3 ÖVNHGR 13 shall have the same basic appearance and handling as DISTRHGR 3. REQ4 The Practice Igniter (Fuse and Mechanism) shall have the same general appearance and functions of DISTRHGR 13 except that the burst charge shall be substituted by a pyrotechnical charge, or similar, appropriate for a Practice Fuse. REQ5 Each ÖVNHGR 13 Shell shall be capable to be provided with an Igniter. Page 8 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 REQ6 The Practice Hand Grenade shall not imply any risk to a person at a distance 3m from the detonation point, that is, that a KRAFT-paper of 60g/m2 at a distance of 3 m from the bursting point, shall not be penetrated. This includes direct fragments or parts, indirect projectiles as sand and gravel blasted by the charge. REQ7 Each Shell Part shall be equipped with hole(s) to let the developed gases out. The hole(s) shall be located to places that will minimize the risk of high velocity splinters leaving the shell and also minimizing secondary splinters from the surroundings. REQ8 The mechanism shall not come off when bursting. If the shell has a screw thread on the outside, giving the mechanism a large pressure exposed area; the mechanism shall be isolated from the pressure from the bursting charge. REQ9 If the shells get filled with water, totally or partially, the Practice Hgr shall stay intact when bursting. REQ10 The Practice Igniters shall be interchangeable. REQ11 The Practice Igniter shall have a delay of 1.5 seconds from arming to burst. REQ12 The fuse shall function in the temperature range -40C to + 60C. REQ13 The shells shall be re-usable and they shall remain unaffected (no cracks, no damages of the material) in the temperature range –40C to + 60C. REQ14 ÖVNHGR 13 shall be capable of being carried outside the soldier’s combat gear on a combat harness or in a combat pouch without its function or safety being affected by jolts, impacts or the environment. REQ15 It shall be possible to hold the ÖVNHGR 13 in the right hand with the mechanism pointing upward and the leaver turned to the palm of the hand, when the safety pin is pulled with the left hand. REQ16 The ÖVNHGR 13 shall provide a grip such as to permit it to be thrown, without slipping from the hand (wearing winter gloves), when wet or frosty. 2.3 Environment Requirements 2.3.1 General 2.3.2 Hazardous Materials/Substances REQ17 ÖVNHGR 13 shall not contain substances or material according the Swedish defence’s Requirements on chemical substances (Referenced Documents, position 4). Page 9 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 2.4 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Design and Implementation 2.4.1 Mechanical design and physical dimensions REQ18 ÖVNHGR 13 shall have a mechanism with leaver and safety pin assembly of the same design as DISTRAKTIONSHGR 13. REQ19 The ÖVNHGR 13 shall have the same weight, size and general design as DISTRAKTIONSHGR 13. REQ20 The Shell itself shall not contain any explosives. REQ21 The shells shall let the developed gases out in such a fashion that secondary splinters from the surroundings are minimized. REQ22 The fuse shall contain a small charge, appropriate for a training igniter. 2.4.2 2.4.2.1 Operation and management Manually handling of ammunition REQ23 The Shell Parts shall be possible to remove by a person wearing combat gloves. REQ24 The force needed to pull out the safety pin shall not exceed 170 N. REQ25 The weight, shape and grip of ÖVNHGR 13 shall (should) be such as to permit it to be thrown 25 m (30 m) by a soldier in an upright position and of normal physique, wearing battle dress, including battle gloves. Once thrown, it shall have a defined trajectory. REQ26 ÖVNHGR 13 shall be capable of being armed and thrown with both the left and the right hand. REQ27 It shall be possible to make ÖVNHGR 13 safe again, to the same level of safety as before the safety pin has been pulled. REQ28 The fuse and mechanism shall be easily screwed into the shell. 2.4.3 2.4.3.1 REQ29 Recycling and destruction System disposal ÖVNHGR 13 should be recyclable to 75%. Page 10 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 2.5 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 System Safety Requirements 2.5.1 General REQ30 ÖVNHGR 13 shall be designed to minimize the risk for injury when handled. REQ31 ÖVNHGR 13 shall be free of cracks. REQ32 ÖVNHGR 13 Igniter shall have a nominal delay time of 1.5 seconds. REQ33 It shall be verified at a confidence level of 0.95 there is no igniters with shorter delay time than 1.0 seconds. REQ34 It shall be verified at a confidence level of 0.95 there is no igniters with longer delay time than 3.0 seconds. REQ35 ÖVNHGR 13 with Practice Fuse shall, without packaging, withstand a fall from a height of 3 m onto a non-resilient surface without an adverse effect on its safety or function. REQ36 Practice Igniters (or Fuses depending on design) for ÖVNHGR 13 shall, in its packaging, withstand a fall from a height of 12 m onto a non-resilient surface without an adverse effect on its safety. REQ37 The acoustic pressure level shall not exceed 140dB, when firing ÖVNHGR 13, at any distance. REQ38 An assembled ÖVNHGR 13 shall be capable of being transported without packaging in a combat vehicle, with no risk of function and safety being affected by the vehicle’s movement and vibration. REQ39 ÖVNHGR 13 Igniter shall be qualified according to FSD 0213 or equivalent standard. 2.5.2 2.5.2.1 REQ40 2.5.3 2.5.3.1 REQ41 Requirements on Technical and Economic term of life Shelf life The technical shelf life of the Igniter shall (should) be at least 5 (10) years when stored in unbroken packaging in an ammunition store according to FSD 0168. Requirements on Reliability and Maintainability Reliability The operational reliability shall be at least 0.975 at delivery time. Page 11 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 REQ42 The operational reliability after environmental treatment in accordance with 2.6.2 (Environmental Testing Instructions) shall (should) be 0.935 (0.96). REQ43 The reliability after 6 years in storage shall be 0.96. REQ44 ÖVNHGR 13 shall have function in temperatures between -40°C and +60°C. 2.6 Verification and validation requirements 2.6.1 General REQ45 All environmental tests shall be done by the Manufacturer and performed on complete ÖVNHGR 13. REQ46 The supplier shall suggest tests for Delivery Lot Testing. 2.6.2 Delivery lot inspection and testing REQ47 The Supplier must carry out testing on each Delivery Lot (Inspection Lot). REQ48 A cold test, fuses with mechanisms and protective caps, shall be done by storage at -40C for two full days. The fuses must then be fired within two minutes of leaving the cold chamber. REQ49 A heat test, fuses with Mechanisms and protective caps, shall be done by storage at +60C for two full days. The fuses must then be fired within two minutes of leaving the heat chamber. REQ50 A tropical test, fuses with Mechanisms and protective caps, shall be done by storage at temperature interval from +20C to +40C, 6 full intervals/ 4 days. The fuses must then be fired within two minutes of leaving the heat chamber. REQ51 Ocular inspection shall be performed as part of REQ47, and fulfil REQ75 – REQ77. REQ52 20 Practice Hand Grenade shall be exposed for a pull out test and fulfil the requirements in REQ24. REQ53 Firing should be carried out in favourable weather conditions. Unfavourable weather conditions will not be accepted as a reason for approving a rejected batch with unacceptable results. The supplier should choose the day for firing tests. Page 12 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 2.6.3 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Type testing and pilot lot inspection REQ54 The Supplier must carry out type testing of a pilot lot of at least 1000 fuses with Mechanisms and protective caps. REQ55 The Supplier must suggest Environmental Testing Method for the Hand Grenade and carry out the testing as part of REQ54. The environmental testing shall include: a. Vibration b. Shock c. Loose Cargo a-c shall be carried out as a sequential test and shall include 200 complete Practice Hand grenade. REQ56 67 of the Practice Hand grenade in REQ55 shall be tested according to REQ48. REQ57 67 of the Practice Hand grenade in REQ55 shall be tested according to REQ49. REQ58 66 of the Practice Hand grenade in REQ55 shall be tested according to REQ50. REQ59 20 Practice Hand Grenade at ambient temperature shall be fired on a bed of sand and fine gravel 3m from a KRAFT-paper wall (60g/m2) and fulfil the requirements in REQ6. REQ60 10 Practice Hand grenade at ambient temperature shall be dropped from a height of 3 m and fulfil the requirements in REQ35. REQ61 3 packaging of PRACTICE IGNITERS at ambient temperature shall be dropped from a height of 12 m and fulfil the requirements in REQ36. REQ62 Firing should be carried out in favourable weather conditions. Unfavourable weather conditions will not be accepted as a reason for approving a rejected batch with unacceptable results. The supplier should choose the day for firing tests. REQ63 5 Practice Hand grenade shall be fired and fulfil REQ 37 (140 dB). REQ64 10 Practice Hand grenade at ambient temperature shall be immerged in water with the mechanisms above the surface and fulfil REQ8 and REQ9. Page 13 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 2.6.4 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Quality Assurance REQ65 In connection with sampling selection for delivery inspection in which the supplier carries out the necessary testing, sampling should be applied according to standard SS 020130 unless otherwise stated. The purchaser reserves the right to select the units to be tested and to decide whether or not the delivery will be accepted or rejected. REQ66 For any types of faults other than those listed below, the assessment and the inspection will depend on the type, scope and importance of the fault. Classification according to SS 020130. 2.6.4.1 Requirement Critical Defects REQ39 Characteristic/fault type Penetration of KRAFT paper (60g/m2) at distances 3m from detonation point Accidental detonation REQ40 Accidental detonation REQ81 REQ82 REQ83 Incorrect marking Incorrect marking Incorrect marking REQ7 2.6.4.2 Major Defects Requirement Characteristic/fault type Incorrect function Blind, Misfire. Cold Test Incorrect function Blind, Misfire. Hot Test. Fuse not easily screwed into shell REQ13 REQ13 REQ32 Inspection method Penetration test according to REQ59 Drop test 3 m (only for test batch) Drop test 12 m (only for test batch) Ocular inspection Ocular inspection Ocular inspection AQL % Inspection method 1.5 Firing according to REQ48 and REQ56. 1.0 Firing according to REQ49 and REQ57. 1.0 Assembling Page 14 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK Issue index: 1.0 Issue Date: 2012-07-05 2.6.4.3 Minor Defects Requirement Characteristic/fault type Shell damaged-reusing impossible! Incorrect function, blind, misfire. Tropical Test. Pull out Force (F) F 170 N REQ14 REQ14 REQ28 2.7 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 AQL % Inspection method 2.5 firing 2.5 Firing according REQ58 (REQ50) 2.5 Pull out test according to REQ52 to Packaging 2.7.1 General REQ67 The package shall be in accordance with UN Recommendations on the transport of dangerous goods. REQ68 Practice Shells shall be packed in an in a simple but adequate transport box. REQ69 Practice Igniters (Practice Fuses, Mechanisms) shall be packed in an M2A1 (NATO) ammunition box (hereinafter called AMLÅDA 97). REQ70 A unit load comprises a Europallet. The height of the unit load shall not exceed 1200 mm and the pallet shall have a width of 800 mm and length of 1200 mm. REQ71 The edges (length and width) of the ammunition boxes may not exceed those of the Europallet. REQ72 The AMLÅDA 97 shall be equipped with an inner packaging or similar if required for transportation according to REQ71. REQ73 The pallets shall be possible to pile up on top of each other to a height of 5 m without the environmental protection is compromised. Page 15 (15) Specification for ÖVNINGSHGR 13 Statement of Requirements (SOR) Sign: ELNAK 2.8 Issue index: 1.0 Issue Date: 2012-07-05 Status: RFI version FMV file code 12FMV1641-7:1 Enclosure to File name: ÖVNHGR 13 Marking 2.8.1 Label for ÖVNHGR 13, Igniters and Ammo case REQ74 All labels for marking shall be provided by the supplier subject to FMV approval. Samples shall be sent to FMV. REQ75 The colour of ÖVNHGR 13, shells and the mechanism, shall be blue. Leaver and safety ring/pin is accepted in the same colour as for DISTRAKTIONSHGR 13. REQ76 Each AMMO CASE 97 shall be marked as follows: On the front and backsides, the ADR-S label. On the right-hand side, the contents label. On the lid, in the lower right-hand corner, the weight label. See appendix MARKING General (Appendix 3, to SOR DISTRAKTIONSHGR 13) 2.8.2 REQ77 Label for unit load Each unit shall be marked as follows: On two opposite sides, the cardboard marking label. On the upper side, the cardboard marking label. On two opposite sides, the orange ADR-S label. On one side the FMV Order Number. See appendix MARKING General (Appendix 3, to SOR DISTRAKTIONSHGR 13)