EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
This PLC-PI unit contains a metallic box, with a front panel in order to manipulate the unit in a simple and easy way, the power supply and all necessary
connectors and cabling and, additionally, the PLC itself with its own touch screen. We have design and supply the proper software for any particular
application (for each particular EDIBON Computerized Teaching Unit).
TENDER SPECIFICATIONS
Items supplied as standard
1 PLC-PI.
Unit:
Metallic box. Circuit diagram in the front panel.
Front panel:
Digital inputs(X) and Digital outputs (Y) block:
16 Digital inputs, activated by switches and 16 LEDs for confirmation (red).
14 Digital outputs (through SCSI connector) with 14 LEDs for message (green).
Analog inputs block:
16 Analog inputs (-10V. to + 10V.) ( through SCSI connector).
Analog outputs block:
4 Analog outputs (-10V. to + 10V) (through SCSI connector).
Touch screen:
Dimensions: 110 mm x 72 mm. High visibility and multiple functions. Display of a highly visible status.
Recipe function. Bar graph function. Flow display function. Alarm list. Multi language function. True type fonts.
Back panel:
Power supply connector. Fuse 2A. RS-232 connector to PC.
Inside:
Power supply outputs: 24 Vdc, 12 Vdc, -12 Vdc, 12 Vdc variable.
Panasonic PLC:
High-speed scan of 0.32 µsec. for a basic instruction. Program capacity of 32 Ksteps, with a sufficient comment area.
Free input AC voltage (100 to 240 V AC). DC input: 16 (24 V DC). Relay output: 14 (250 V A AC/2 A).
Volume input: 2.
Equipped with a USB communication port.
High-speed counter.
Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
Communication RS232 wire, to computer (PC).
2
PLC-SOF. PLC Control Software:
3
Cables and Accessories, for normal operation.
Manuals:
4
For each particular EDIBON Computerized Teaching Unit.
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.
* Dimensions (approx.): 490 x 330 x 310 mm. Weight: 30 Kg.
Some General Practical Possibilities:
EXERCISES AND PRACTICAL POSSIBILITIES
1.2.3.4.5.6.7.-
Control of the particular unit process through the control interface box without the computer.
PID control.
Visualization of all the sensors values used in the particular unit process.
Calibration of all sensors included in the particular unit process.
Hand on of all the actuators involved in the particular unit process.
Realization of different experiments, in automatic way, without having in front the particular unit. (These experiments can be decided previously).
Simulation of outside actions, in the cases do not exist hardware elements. (Example: test of complementary tanks, complementary industrial
environment to the process to be studied, etc).
8.- PLC hardware general use.
9.- PLC process application for the particular unit.
10.- PLC structure.
11.- PLC inputs and outputs configuration.
12.- PLC configuration possibilities.
13.- PLC program languages.
14.- PLC different programming standard languages (ladder diagram (LD), structured text (ST), instructions list (IL), sequential function chart (SFC),
function block diagram (FBD).
15.- New configuration and development of new process.
16.- Hand on an established process.
17.- To visualize and see the results and to make comparisons with the particular unit process.
18.- Possibility of creating new process in relation with the particular unit.
19.- PLC Programming Exercises.
20.- Own PLC applications in accordance with teacher and student requirements.
1
EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
Available wide range of PLC Applications
(PID Control)
Units which can use PLC-PI:
ELECTRICITY:
Electrical Machines
- EME.
Electrical Machines Unit.
ENERGY:
Renewable (Alternative) Energies
- EESFC.
Computer Controlled Photovoltaic Solar Energy Unit.
- EESTC.
Computer Controlled Thermal Solar Energy Unit.
- EEEC.
Computer Controlled Wind Energy Unit.
- SCE.
Computer Controlled Generation Stations Control and Regulation Simulator.
- BPPC.
Computer Controlled Teaching and Research Biodiesel Pilot Plant.
FLUID MECHANICS & AERODYNAMICS:
Fluid Mechanics (General)
- AFTC.
Computer Controlled Fluid Friction in Pipes, with Hydraulics Bench (FME00).
- AMTC.
Computer Controlled Pipe Network Unit, with Hydraulics Bench (FME00).
- EGAC.
Computer Controlled Water Hammer Unit.
Fluid Mechanics (Flow Channels)
- CFC.
Computer Controlled Flow Channels (section: 80 x 300 mm).
- CFGC.
Computer Controlled Flow Channels (section: 300 x 450 mm).
Hydraulic Machines (Pumps)
- PBOC.
Computer Controlled Multipump Testing Bench.
- PBCC.
Computer Controlled Centrifugal Pump Bench.
- PBSPC.
Computer Controlled Series/Parallel Pumps Bench.
- PBEC.
Computer Controlled Gear Pump Bench.
- PBAC.
Computer Controlled Axial Pump Bench.
- PBRC.
Computer Controlled Piston Pump Bench.
Hydraulic Machines (Fans)
- HVCC.
Computer Controlled Centrifugal Fan Teaching Trainer.
- HVAC.
Computer Controlled Axial Fan Teaching Trainer.
Hydraulic Machines (Turbines)
- TFRC.
Computer Controlled Radial Flow Turbine.
- TPC.
Computer Controlled Pelton Turbine.
- TFAC.
Computer Controlled Axial Flow Turbine.
- TTVC.
Computer Controlled Steam Turbine.
- HTIC.
Computer Controlled Experimental Impulse Turbine.
- HTRC.
Computer Controlled Experimental Reaction Turbine.
- HTVC.
Computer Controlled Solar/Heat Source Vapour Turbine.
- TFC.
Computer Controlled Francis Turbine.
- TKC.
Computer Controlled Kaplan Turbine.
Aerodynamics (Basic)
- TA50/250C. Computer Controlled Aerodynamic Tunnel, 50x250 mm.
THERMODYNAMICS & THERMOTECHNICS:
Refrigeration
- TCRC.
Computer Controlled Refrigeration Cycle Demonstration Unit.
- THAR22C.
Computer Controlled Refrigeration and Air Conditioning Unit (two condensers (water and air) and two evaporators (water and air)).
- THAR2LC.
Computer Controlled Refrigeration and Air Conditioning Unit (two condensers (water and air) and one evaporator (water)).
- THARL2C.
Computer Controlled Refrigeration and Air Conditioning Unit (one condenser (water) and two evaporators (water and air)).
- THARA2C.
Computer Controlled Refrigeration and Air Conditioning Unit (one condenser (air) and two evaporators (water and air)).
- THARLLC.
Computer Controlled Refrigeration and Air Conditioning Unit (one condenser (water) and one evaporator (water)).
- THARALC.
Computer Controlled Refrigeration and Air Conditioning Unit (one condenser (air) and one evaporator (water)).
- THARA2C/1. Computer Controlled Capacity Control Methods in Refrigeration.
- THARA2C/2. Computer Controlled Double Chamber Refrigerator Module.
- THALAC/1.Computer Controlled Multiple Compressor Refrigeration Control.
- TCPISC.
Computer Controlled Cooling Plant with Ice Store.
- TPVC.
Computer Controlled Vortex Tube Refrigerator Unit.
- TPCC.
Computer Controlled Contact Plate Freezer.
2
EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
Computer Controlled Ventilation Trainer.
Heating
- EACC.
Computer Controlled Hot Water Production and Heating Teaching Unit.
Heat Pumps
- THIBAR22C. Computer Controlled Heat Pump + Air Conditioning + Refrigeration Unit, with Cycle Inversion Valve.
- THB22C.
Computer Controlled Heat Pump Unit (two condensers (water and air) and two evaporators (water and air)).
- THB2LC.
Computer Controlled Heat Pump Unit (two condensers (water and air) and one evaporator (water)).
- THBL2C.
Computer Controlled Heat Pump Unit (one condenser (water) and two evaporators (water and air)).
- THBA2C.
Computer Controlled Heat Pump Unit (one condenser (air) and two evaporators (water and air)).
- THBLLC.
Computer Controlled Heat Pump Unit (one condenser (water) and one evaporator (water)).
- THBALC.
Computer Controlled Heat Pump Unit (one condenser (air) and one evaporator (water)).
- THB2AC.
Computer Controlled Heat Pump Unit (two condensers (water and air) and one evaporator (air)).
- THBLAC.
Computer Controlled Heat Pump Unit (one condenser (water) and evaporator (air)).
- THBAAC.
Computer Controlled Heat Pump Unit (one condenser (air) and evaporator (air)).
- TBTC.
Computer Controlled Thermo-Electric Heat Pump.
Air Conditioning
- THAAAC.
Computer Controlled Air Conditioning Unit (one condenser (air) and one evaporator (air)).
- THALAC.
Computer Controlled Air Conditioning Unit (one condenser (water) and one evaporator (air)).
- THA2AC.
Computer Controlled Air Conditioning Unit (two condensers (water and air) and one evaporator (air)).
- TAAC.
Computer Controlled Air Conditioning Laboratory Unit.
- TARC.
Computer Controlled Recirculating Air Conditioning Unit.
- TAAUC.
Computer Controlled Automobile Air Conditioning Trainer.
Cooling Towers
- TTEC.
Computer Controlled Bench Top Cooling Tower.
Heat Exchange
- TICC.
Computer Controlled Heat Exchangers Training System:
TIUS. Base Service Unit.
Available Exchangers:
TITC. Concentric Tube Heat Exchanger.
TIPL. Plate Heat Exchanger.
TICT. Shell & Tube Heat Exchanger.
TIVE. Jacketed Vessel Heat Exchanger.
TIVS. Coil Vessel Heat Exchanger.
TIFT. Turbulent Flow Heat Exchanger.
Heat Transfer (Basic)
- TSTCC.
Computer Controlled Heat Transfer Series:
Available Modules:
TXC/CL. Linear Heat Conduction Module.
TXC/CR. Radial Heat Conduction Module.
TXC/RC. Radiation Heat Conduction Module.
TXC/CC. Combined Free and Forced Convection and Radiation Module.
TXC/SE. Extended Surface Heat Transfer Module.
TXC/ER. Radiation Errors in Temperature Measurement Module.
TXC/EI. Unsteady State Heat Transfer Module.
TXC/LG. Thermal Conductivity of Liquids and Gases Module.
TXC/FF. Free and Forced Convection Heat Transfer Module.
TXC/TE. 3 Axis Heat Transfer Module.
TXC/MM. Metal to Metal Heat Transfer Module.
TXC/TC. Ceramic Heat Transfer Module.
TXC/TI. Isolated Material Heat Transfer Module.
Heat Transfer (General)
- TRTC.
Computer Controlled Thermal Radiation and Light Radiation Unit.
- TTLFC.
Computer Controlled Fluidisation and Fluid Bed Heat Transfer Unit.
- TCEC.
Computer Controlled Boiling Heat Transfer Unit.
- TCCC.
Computer Controlled Heat Conduction Unit.
- TCLGC.
Computer Controlled Thermal Conductivity of Liquids and Gases Unit.
- TCPGC.
Computer Controlled Film and Dropwise Condensation Unit.
- TCLFC.
Computer Controlled Free and Forced Convection Heat Transfer Unit.
- TIFCC.
Computer Controlled Cross Flow Heat Exchanger.
- TCMC.
Computer Controlled Thermal Conductivity of Building and Insulating Materials Unit.
Heat Transfer (Special)
- TFLVC.
Computer Controlled Laminar/Viscous Flow Heat Transfer Unit.
- TIVAC.
Computer Controlled Steam to Water Heat Exchanger.
- TEVC.
3
EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
- TFEC.
Computer Controlled Flow Boiling Demonstration Unit.
- TRLC.
Computer Controlled Recycle Loops Unit.
- TSPC.
Computer Controlled Saturation Pressure Unit.
- TFUC.
Computer Controlled Batch Filtration Unit.
- TCFUC.
Computer Controlled Continuous Filtration Unit.
- TEPGC.
Computer Controlled Expansions Processes of a Perfect Gas Unit.
Nozzles & Steam
- TFTC.
Computer Controlled Nozzle Performance Test Unit.
- TGDEC.
Computer Controlled Two-Shaft Gas Turbine.
- TGDEPC.
Computer Controlled Two-Shaft Gas Turbine/Jet Engine.
- TGFAC.
Computer Controlled Axial Flow Gas Turbine.
Combustion
- TVCC.
Computer Controlled Combustion Laboratory Unit.
- TVPLC.
Computer Controlled Flame Propagation and Stability Unit.
Engines Test Benches
- TBMC3.
Computer Controlled Test Bench for Single-Cylinder Engines, 2.2 kW.
- TBMC8.
Computer Controlled Test Bench for Single-Cylinder Engines, 7.5 kW.
- TBMC12.
Computer Controlled Test Bench for Single-Cylinder and Two-Cylinders Engines, 11 kW.
- TBMC75.
Computer Controlled Test Bench for Four-Cylinders Engines, 75 kW.
- TBMC-CG. Computer Controlled Exhaust Gas Calorimeter.
- TDEGC.
Computer Controlled Diesel Engine Electricity Generator.
PROCESS CONTROL:
Process Control. Fundamentals
- UCP.
Computer Controlled Process Control System, with electronic control valve:
UCP-UB. Base Unit.
Available Sets:
UCP-T. Set for Temperature Process Control.
UCP-C. Set for Flow Process Control.
UCP-N. Set for Level Process Control.
UCP-PA. Set for Pressure Process Control.
UCP-PH. Set for PH Process Control.
UCP-CT. Set for Conductivity and TDS (Total Dissolved Solids) Process Control.
- UCPCN.
Computer Controlled Process Control System, with pneumatic control valve:
UCPCN-UB. Base Unit.
Available Sets:
UCPCN-T.
Set for Temperature Process Control.
UCPCN-C.
Set for Flow Process Control.
UCPCN-N.
Set for Level Process Control.
UCPCN-PA. Set for Pressure Process Control.
UCPCN-PH. Set for PH Process Control.
UCPCN-CT. Set for Conductivity and TDS (Total Dissolved Solid) Process Control.
- UCPCV.
Computer Controlled Process Control System, with speed controller:
UCPCV-UB. Base Unit.
Available Sets:
UCPCV-T.
Set for Temperature Process Control.
UCPCV-C.
Set for Flow Process Control.
UCPCV-N.
Set for Level Process Control.
UCPCV-PA. Set for Pressure Process Control.
UCPCV-PH. Set for PH Process Control.
UCPCV-CT. Set for Conductivity and TDS (Total Dissolved Solid) Process Control.
- UCPCNCV. Computer Controlled Process Control System, with electronic control valve + pneumatic control valve + speed controller:
UCPCNCV-UB. Base Unit.
Available Sets:
UCPCNCV-T.
Set for Temperature Process Control.
UCPCNCV-C.
Set for Flow Process Control.
UCPCNCV-N. Set for Level Process Control.
UCPCNCV-PA. Set for Pressure Process Control.
UCPCNCV-PH. Set for PH Process Control.
UCPCNCV-CT. Set for Conductivity and TDS (Total Dissolved Solids) Process Control.
- UCP-P.
Computer Controlled Process Control Unit for the Study of Pressure (Air).
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EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
Industrial Process Control
- CPIC.
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (Flow, Temperature, Level
and Pressure).
- CPIC-C.
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (only Flow).
- CPIC-T.
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (only Temperature).
- CPIC-N.
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (only Level).
- CPIC-P.
Computer Controlled Process Control Plant with Industrial Instrumentation and Service Module (only Pressure).
CHEMICAL ENGINEERING:
Chemical Engineering (Basic)
- CAGC.
Computer Controlled Gas Absorption Column.
- UELLC.
Computer Controlled Liquid-Liquid Extraction Unit.
- UDCC.
Computer Controlled Continuous Distillation Unit.
- UDDC.
Computer Controlled Batch Distillation Unit.
Chemical Engineering (General)
- UESLC.
Computer Controlled Solid-Liquid Extraction Unit.
- EPAC.
Computer Controlled Rising Film Evaporator.
- EDPC.
Computer Controlled Falling Film Evaporator.
- EDPAC.
Computer Controlled Double Effect Rising Film Evaporator.
- EDPDC.
Computer Controlled Double Effect Falling Film Evaporator.
- CAPC.
Computer Controlled Wetted Wall Gas Absorption Column.
- QDTLC.
Computer Controlled Liquid Mass Transfer and Diffusion Coefficient Unit.
- QDTGC.
Computer Controlled Gaseous Mass Transfer and Diffusion Coefficient Unit.
- QCCC.
Computer Controlled Cracking Column.
- QUCC.
Computer Controlled Crystallisation Unit.
Chemical Reactors
- QRQC.
Computer Controlled Chemical Reactors Training System.
QRUBI. Base and Service Unit.
Available Reactors:
QRIA.
Isothermal Reactor with Stirrer.
QRIA/D. Isothermal Reactor with Distillation.
QRFT.
Tubular Flow Reactor.
QRAD.
Adiabatic and Isothermal Reactor.
QRSA.
Reactors with Stirrer in Series.
- QRC.
Computer Controlled Chemical Reactors Trainer.
QUSC
Service Unit.
Available Reactors:
QRCAC. Continuous Stirred Tank Reactor.
QRTC.
Tubular Flow Reactor.
QRDC.
Batch Reactor.
QRSC.
Stirrer Tank Reactors in Series.
- QRCC.
Computer Controlled Catalytic Reactors.
Chemical Process
- LFFC.
Computer Controlled Fixed and Fluidised Bed Unit.
- QEDC.
Computer Controlled Batch Solvent Extraction and Desolventising Unit.
- TFUC.
Computer Controlled Batch Filtration Unit.
- TCFUC.
Computer Controlled Continuous Filtration Unit.
Chemical Process (Agronomical Industry)
- SBANC.
Computer Controlled Tray Drier.
- SSPC.
Computer Controlled Spray Drier.
FOOD & WATER TECHNOLOGIES:
Food Technology (Basic)
- PADC.
Computer Controlled Teaching Autonomous Pasteurization Unit.
- PASC.
Computer Controlled Laboratory Pasteuriser.
- SBANC.
Computer Controlled Tray Drier.
- SSPC.
Computer Controlled Spray Drier.
- AEHC.
Computer Controlled Hydrogenation Unit.
- AEDC.
Computer Controlled Deodorising Unit.
- TFDC.
Computer Controlled Teaching Frigorific Tank.
- EDLC.
Computer Controlled Teaching Machine for Putting in Plastic Packing Liquids.
- EDSC.
Computer Controlled Teaching Machine for Putting into a container Solids.
- ROUC.
Computer Controlled Reverse Osmosis/Ultrafiltration Unit.
5
EDIBON
Issue: ED01/10
Date: June/2010
PLC-PI
PLC MODULE FOR THE CONTROL OF INDUSTRIAL PROCESSES
(for working with EDIBON Computerized Teaching Units)
Computer Controlled Multipurpose Processing Vessel.
Computer Controlled Contact Plate Freezer.
- QEDC.
Computer Controlled Batch Solvent Extraction and Desolventising Unit.
Food Technology (Milk)
- DSNC.
Computer Controlled Teaching Cream Separator.
- EMANC.
Computer Controlled Butter Maker Teaching Unit.
- AUHTC.
Computer Controlled UHT Unit.
- CCDC.
Computer Controlled Teaching Curdled Tank.
- PVQC.
Computer Controlled Teaching Cheese Vertical Press.
- IYDC.
Computer Controlled Teaching Yogurt Incubator.
- RDC.
Computer Controlled Teaching Cottage Cheese Maker.
Food Technology (Oil)
- PACC.
Computer Controlled Continuous Cycle Oil Production Plant.
- VPMC.
- TPCC.
ENVIRONMENT:
Water Handling
- ESHC (2x1m). Computer Controlled Hydrologic Systems, Rain Simulator and Irrigation Systems Unit (2x1m).
- ESHC (4x2m). Computer Controlled Hydrologic Systems, Rain Simulator and Irrigation Systems Unit (4x2m).
- PAHSC.
Computer Controlled Soil Moisture Suction Sand Unit.
- PDFDC.
Computer Controlled Drainage and Seepage Tank.
- PDSC.
Computer Controlled Sedimentation Tank.
Water Treatment
- EFLPC.
Computer Controlled Deep Bed Filter Unit.
- PDAC.
Computer Controlled Aerobic Digester.
- PDANC.
Computer Controlled Anaerobic Digester.
- PEFC.
Computer Controlled Flocculation Test Unit.
- PEAIC.
Computer Controlled Aeration Unit.
- ROUC.
Computer Controlled Reverse Osmosis/Ultrafiltration Unit.
Etc.
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