PES Institute of Technology, Bangalore South Campus Department Of MBA Lesson Plan Semester – IV Subject Code: 12MBA41 Subject Title: SUPPLY CHAIN MANAGEMENT Faculty Name: Ravi Urs No of Hours / Week: 5 Mod No 1 1 1 1 1 1 1 1 Se ssi on No . 1 2 3 4 5 6 7 8 Contents Total no of Lectures: 56 IA Marks: 50 Marks Exam Hours: 3 Exam Marks: 100 Table -1 : Session Plan Pedagogic al Tools Presentati ons Introduction to Supply Chain Management Supply chain, objectives, importance Decision phases, process view Competitive and supply chain strategies Achieving strategic fit, supply chain drivers Obstacles, framework, facilities, inventory Transportation, information Sourcing, pricing PPT PPT PPT PPT PPT PPT PPT PPT Assignment s/ Additional Work Student Learning Evaluation Technique Cumulati ve Coverage 2 3 5 7 9 10 12 Assignment s will be Test on concepts 14 given from through previous QP scenario building/cas e study 2 2 2 2 2 2 2 2 2 2 9 10 11 12 13 14 15 16 17 18 3 3 19 20 3 3 3 21 22 23 Designing the supply chain network Designing the distribution network Role of distribution Factors influencing distribution, design options E-business and its impact Distribution networks in practice Network design in the supply chain Role of network Factors affecting the network design decisions Modeling for supply chain Designing and Planning Transportation Networks Role of transportation - modes and their performance Transportation infrastructure and policies Design options and their trade-offs Tailored transportation PPT PPT PPT PPT PPT PPT PPT PPT PPT PPT 15 17 19 21 22 24 26 28 29 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study 31 PPT PPT 33 PPT PPT PPT 36 38 35 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study 40 4 4 4 4 4 4 4 24 25 26 27 28 29 30 4 31 5 32 5 5 5 5 33 34 35 36 6 6 37 38 6 6 39 40 Sourcing In-house or Outsource 3rd and 4th PLs Supplier scoring and assessment, selection Design collaboration Procurement process Sourcing planning and analysis Pricing and revenue management for multiple customers, perishable products Seasonal demand, bulk and spot contracts Information Technology in the supply chain IT Framework Customer relationship management Internal supply chain management Supplier relationship management Transaction management, future of IT Coordination in a Supply Chain Lack of supply chain coordination and the Bullwhip effect Obstacle to coordination managerial levers Building partnerships and trust PPT PPT PPT PPT PPT PPT PPT PPT 42 43 45 47 49 50 52 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study PPT PPT PPT PPT PPT 54 56 57 59 61 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study 63 PPT PPT 64 PPT PPT 68 70 66 6 41 6 42 7 43 7 7 7 7 7 7 44 45 46 47 48 49 8 8 Case Study Case Study Case Study Case Continuous replenishment and vendor managed inventories Collaborative planning, forecasting and replenishment Dimensions of Logistics Introduction: A macro and micro dimension Logistics interfaces with other areas Approach to analyzing logistics systems Logistics and systems analysis Techniques of logistics system analysis Factors affecting the cost Importance of logistics PPT PPT 71 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study PPT PPT PPT PPT PPT PPT PPT 50 51 52 Demand Management and Customer Service Outbound to customer logistics systems Demand Management PPT PPT PPT 53 Traditional Forecasting PPT 54 CPFRP customer service PPT 55 Expected cost of stockouts PPT 72 74 76 78 80 82 84 Assignment s will be given from previous QP Test on concepts through scenario building/cas e study 86 88 90 92 94 96 98 Study Case Study 56 Channels of distribution PPT Assignment s will be given from previous QP Test on concepts through scenario building/cas e study 100 Evaluation Techniques Case study would be evaluated on the understanding of the student about the problem being discussed. Students would be expected to apply the theoretical concepts to solve the problem. Students are required to give multiple solutions to the problems and select a solution and justify as to reasons for chosen that as the best solution. Students would also be evaluated on their contribution to the discussions. Table – 2 A. References & Additional Readings Mod No Sl.No. All 1 All 2 All 3 Particulars Title: Supply Chain Management Strategy, Planning and Operation Author: Sunil Chopra and Peter Meindl Publication: Pearson/PHI Edition: 3, 2007 Title: Supply Chain Management Author: Janat Shah Publication: Pearson Publication Edition: 2008 Title: A Logistic approach to Supply Chain Management Author: Coyle, Bardi, Longley All 4 All 5 All 6 Publication: Cengage Learning Edition: 1 Title: Supply Chain Logistics Management Author: Donald J Bowersox, Dand J Closs, M Bixby Coluper Publication: TMH Edition: 2, 2008 Title: Principles of Supply Chain Management A Balanced Approach Author: Wisner, Keong Leong and Keah-Choon Tan Publication: Cengage Learning Edition: 1 Title: Designing and Managing the Supply Chain Concepts Author: David Simchi-Levi et al Publication: --Edition: ---- Table – 6: (IA Pattern) Test Marks Presentations Assignments 60% 20% 20% For Internal Evaluation T1 marks and the best out of remaining two will be considered. 1st Test is mandatory. Question Bank 3 Marks Questions: 1. What is logistics? 2. How does Supply Management differ from Purchasing? 3. How is logistics different from Integrated Logistics.? 4. Explain the fundamental trade-off between customer service costs and benefits. How are trade-offs justified? 5. What is VAN? 6. Explain how customer service and logistics are linked together? 7. What is the difference between a warehouse and a distribution centre? 8. Why does transportation cost decrease as the number of warehouses increases? 9. What is the effect of inventory on the financial performance of a company? 10. Explain the need for inventory, the type of inventory and the signs of poor inventory management? 11. Compare and contrast variable, fixed and joint costs under transportation management. 12. What is the concept of net pricing? How does it fit into the cost –of-service and value-of-service classification? 13. Why do carriers offer class rates? 14. What is the concept of market presence, and how does it relate to the functionality of a warehousing? 15. Contrast planned and exempted storage. 16. In terms of basic material handling what is the role of a unit load? 17. What benefits can be gained by a modular system of packaging? 18. What are the goals of supply chain and explain the impact of supply chain decisions on the success of a firm. 19. What is the role of network design decisions in supply chain? 20. Identify factors influencing supply chain network design decisions. 21. What is the role of forecasting for both an enterprise and the supply chain? 22. Identify the decisions that are best solved through aggregate planning? 23. How do you understand the importance of aggregate planning as a supply chain activity. 7 Marks Questions: 1. What is the role of logistics in the Supply Chain? 2. Discuss three measures of logistical service and the importance of each. 3. What is the difference between primary logistics activities and primary service response logistics activities? 4. What considerations should be employed to identify the appropriate customer service measures? Then, define quantitative measures for ongoing evaluation. 5. Define basic service, zero defects or perfect order service, and value added service. Provide two examples of each. 6. Compare and contrast speed and flexibility as operational performance activities. In some situations, is one activity more critical than the others? Why and why not? 7. How do Supply Chain arrangements increase competition? 8. How do communication technology applications assist logistics in providing improved customer service? 9. What do you understand by demand management? 10. Explain how inbound logistics, conversion operations, and outbound logistics properly combine to provide integrated logistics 11. How does service response logistics differ from logistics? What do you think would be the growth of this concept in the future? 12. What are the types of inventory costs and relationship between inventory carrying costs and ordering costs? 13. What is the role of the freight bill and the bill of lading in a transportation transaction? Are they both essential to a successful transaction? 14. Discuss and illustrate the economic justification for establishing a warehouse. 15. Why would a warehouse be used to perform cross-dock operations? 16. What is the logic of live rack? 17. Provide an illustration that high lights the differences between consumer and industrial packaging? 18. I what ways do master carton stocking patterns influence package design? 19. Identify the three key supply chain decision phases and explain the significance of each one of them. 20. Develop a framework for making network design decisions. 21. What are the components of a demand forecast? 22. Analyze demand forecasts to estimate forecast error. 23. Describe the information needed to produce an aggregate plan. 10 Marks Questions : 1. How can Supply Chain Management provide value-added benefits to the customer? 2. What are the seven R’s of integrated logistics? 3. Describe how consistency and speed can affect transportation cost and service. 4. What factors appear to be important determinants of Supply Chain success? 5. Compare and contrast the primary focus of different levels of LIS functionality. 6. How and why does inventory deployment and management act as the primary interface between planning and coordination and operations in the logistics information flow? 7. How has the development of personal computer influenced logistics management? 8. What impact does the cost of carrying inventory show on the traditional profit and loss statement of the enterprise? 9. Discuss the relationship between service level, uncertainty, safety stock, and order quantity. How can trade- offs between these elements be made? 10. Discuss the major inventory management goals. Why should management consider profitable allocation as a goal? 11. In today’s environment, what (in your opinion) is the most important responsibility of a traffic manager? Support your selection. 12. What is the primary purpose of bar coding in packaging? Is the role of bar coding different in material handling? 13. What trade- offs is involved in the use of returnable racks? 14. Describe the cycle and the pull/push views of a supply chain. 15. Classify the supply chain macro processes in a firm. 16. Forecast demand in supply chain given historical data giving time- series methodologies. 17. What is the basic trade-offs to consider while creating an aggregate plan.