Kunshan City Hongtai Machinery &
HONTA
Electric Equipment Co., Ltd.
Page 1
of 8
TECHNICAL SPECIFICATIONS
Multi-wire Drawing Line
Model: HT-MD100.8*25D/HT-MD140.8.2000A/HT-MD-630B
Ref. NO.: HT-201205230
Date: 23rd May, 2012.
Contents
I.
Technical data
II.
Short description
III.
Process sequence
1.
2.
3.
4.
Pay-off
Multi-wire drawing machine HT- MD100.8*25D
Online annealer HT- MD140.8.2000A
Single spooler HT- MD-630B
IV.
Electric equipment
V.
Scope of supply
VI.
Performances by customer
VII.
Entire equipment and commissioning
VIII.
Quote, packing and others
Machine pictures are attached in the end.
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
I. TECHNICAL DATA
Inlet diameter(tensile strength)
Outlet diameter
Number of produced wires
Drawing speed
Drawing passes
Drawing rings
Final drawing ring
Wire elongation
Drawing dies
cooling water supply
Compressed air supply
Bobbin
Operation direction
Noise level
Colour
Production efficiency
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: Max. 1.80mm (250N/mm2) for finish 0.50mm
: Φ0.15-Φ0.50mm
: 8 X copper bare / copper tinned
(1 Levels, with 8 wires)
: Max. 25 m/s
: Max. 25
: 100mm with 8 grooves,
For separate and parallel wire guidance
Material: tungsten carbide or zirconium oxide
: 100mm 8 grooves,
For separate and parallel wire guidance
Material: tungsten carbide or zirconium oxide
: 11 x 25% / 5 x 19.44 % /3 x 19.04%
three quick die change adjustable
: φ 25mm X12mm thickness
: Max. 25℃ inlet temperature;
Differential pressure between cooling water inlet
and outlet is 2 bar (2 x 105 Pa)
: 6 bar overpressure (7 x 105 Pa), water- and oil free
: DIN 630 ( Drawing will be provided by users)
: from left to right
:< 85 dbA (Except for main motor )
: Machines
RAL 6011 (Reseda green)
Interior
K7RAL7037 (Dusty grey)
Switch cabinet
RAL 7032 (Pebble grey )
Rotating parts
RAL 1004 (golden yellow )
Or paint as per customer’s request.
: 8 X φ 0.150mm at v = 23.0m/s
8 X φ 0.203 mm at v = 20.0m/s
8 X φ 0.250 mm at v =16.0m/s
8 X φ 0.300 mm at v = 12.0m/s
8 X φ 0.400mm at v = 8.0 m/s
8 X φ 0.500mm at v = 5.0m/s
Production efficiency for tinned wires at production speeds reduced by about 20%.
II. SHORT DESCRIPTION
Quick die change system: Allows the production of various diameters without exchanging the
complete die sets; The rpm adjustment of the last capstan to the final capstan (necessary due to
omission of one or several drawing steps) is pre-set by the 2-motor-technique in connection with freeprogrammable control (PLC).
Drive of annealer and contact pulleys: By endless flat belt in the annealer, drive directly from
the drawing machine by toothed belts; belt tension can be regulated via tension pulley.
Machine front: During operation the complete wire path is closed with a rolling shutter and locked by
a safety switch.
Wire traverse mechanism:
Driven by AC servo-motor;
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 3
of 8
a) Constant traverse speed
When in this mode, the traverse pitch changes with the filling degree of the spool, which means, the
traverse pitch increase with the spool getting fuller. The filling weight is lower than with constant
traverse pitch
b) Constant traverse pitch
The traverse speed will be adapted to the spool speed when in this mode. The traverse pitch is kept
constant during the complete winding process
Option: automatic adjustment of traverse width.
III. PROCESS SEQUENCE
1. Pay-off
Structure
: steel welding structure; pulleys; 8 baskets type
With a stair and gangway
2. Multi-wire drawing machine HT-MD100.8*25D
Some technical data see in I.
Construction
Main drives
Auxiliary drives
Gear oil
Drawing lubricant
Cooling water
Housing
Gearing
Lubrication
Lubricant system
: Multi-wire tandem drawing machine without wire deflections,
drawing direction horizontal
: DC motors: Wuxi Pioneer;
For main machine:110KW
1 set,
For haul-off capstan: 37KW 1 set,
DC inverter: Siemens.
: Gear oil pump: about 4 kw
: MOBIL / SHELL 68
: About 300 l/min per level with 2.0 bar overpressure (3.0 x
105 Pa); At 40℃ inlet temperature
: Lubricant return cooling:
About 7 m3/h (with self-contained supply)
Gear oil return cooling:
About 1.2 m3/h
: Solid cast housing, block construction
: High efficiency spur gear, hardened and ground
: Oil circulation type lubrication for toothed wheels and bearings
: Drawing capstans sprayed in the drawing area,
drawing dies pressure-lubricated through die holders
3. Online annealer HT-MD140.8.2000A
Construction
Annealing principle
Annealer drive
Annealing voltage
Annealing current
Annealing power
Contact pulleys
Coolant consumption
Cooling water consumption
Protection
: DC continuous resistance annealer
: Two and Three-zone system (optional)
: Synchronously via flat/toothed belts
: Max.60V, depending on max. Speed
: Max.2000A-DC
: Max.70KW
: 140mm, with easily exchangeable nickel contact tubes
: Self-contained coolant supply system;
Drawing lubricant 1%, about 400 l tank volume
: About 5m3/h
: Steam about 6kg/h at 0.3bar
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Compressed air consumption
Contact pulley bearing assemblies
Contact pulleys
Haul-off capstan
Wire drying
Power supply
Annealing voltage control
Safety functions
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: About 30m3/h
: Are designed as cartridge and installed electrically insulated
in the annealer housing; rolling bearings are lubricated for
lifetime, no regreasing required.
: Φ140mm, divided design with exchangeable nickel contact tubes;
Contact pulleys removable by only one central screw
Contact pulley K1 and K4 electrically linked, no connection to
negative pole, thus it is electrically neutral outside
Contact pulleys can be used twice
: Contact pulley 4 serves also as haul-off capstan and is located
in the annealer housing
: Single wire drying, wire drier equipped with ceramic nozzles;
Adjustable in four groups manually with valve
: By a regulating transformer (3steps) and rectifier, variable with
wire program
: Automatically, depending on the wire speed; annealing voltage
factor can be preselected on operator’s panel
: Rolling shutter locked by a safety switch
4. Single spooler HT- MD-630B (2 SETS)
Spool shaft rpm
Spool dimensions
Drive motor
Drive
Traverse drive
Spool take-up
tension control
Compressed air consumption
Brake
Braking time
Spool loading and unloading
Speed control
Control desk
: N=3000 min-1
: PND 630mm
Barrel diameter 355mm
Bore
127mm
Total length
475mm
Traverse width 400mm
Spool weight gross 600 kg Cu
Balancing quality G6.3 according to VDI1940
Deviation of center bore to barrel max.0.3mm
: DC 18.5kw
: By motor, driving the spool shaft via flat belt.
: AC servomotor 1KW (Siemens)
: By clamping cones, automatic spooling
: Pneumatic lever type; with line speed detective buffer
pulley, winding speed auto adjusting.
: About 10 L/min
: Disk brake with pneumatically actuated brake shoe, serving
only as quick brake
: Adjustable, max. 5 s in case of emergency-off
: By means of spool carrier with hydraulic lifting table,
operated manually.
: By dancer, spooler follows synchronously the speed of the
drawing line and annealer
: Mounted at the side of the spooler
IV. ELECTRIC EQUIPMENT
1. Power supply
- 3-phase voltage ~3×380VAC (±10%)
- Single-phase voltage ~220VAC (±10%)
- Frequency 50Hz (±2%)
Note: if the power supply is different from your system, pls. advice us.
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 5
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2. Switch cabinet
2.1 All facilities required for the control of the drawing, annealing etc. are installed in the switch
cabinet.
In addition, the control devices for driving and the linkage of all sets of the electrical equipment
providing for the function of the whole line, with monitoring functions:
- gear oil circulation
- gear oil temperature
- lubricant circulation
- lubricant temperature
- motor thermo probe
- motor with thermo probe
- level and temperature control of lubricant
- carbon brush wear
- wire break
- coolant temperature
- ammeter
- voltmeter
- Etc..
2.2 Main electrical components:
MT6100i (10.4″colour human-computer interface; maker Weinview)
1 set
CJ1M series PLC (Siemens)
1 set
RS232/RS485 communications interface
5 sets
Drivers:
For drawing motor: Siemens 6RA2877-6DS21 DC SIMOREG
1 set
For motor of finishing capstan: Siemens 6RA2828-6DS21 DC SIMOREG 1 set
For motor of spooler: Siemens 6RA2825-6DS21 DC SIMOREG
1 set
For waste wire motor: Siemens 6SE6440-2UD21-5AA1 frequency conversion speed regulator 1 set
For traverse servo-motor: Siemens 6SL3210-5CC16-0UA0 servo speed regulator 1 set
Annealing electric power board: made in USA; FCOG630D/ISOVLCL-2
1 set
AC voltage power unit: 0-380V/250A
1 set
DC rectification power unit: 60V/2000A
1 set
Transformer for annealer: Y/Yλ 380V/60Vdc-2000A 180kVA
1 set
Breakers and contactors below 63A are Siemens products. The electrical control system is designed
according to the CE standards.
3. Control panel
The operation of the line is carried out via Touch-Panel. Optimum visualisation of the production –
and process data.
V. SCOPE of SUPPLY
-
Pay-off for 8 wires
Multi-wire drawing machine
Online annealer
Single spooler
Electrical control cabinet
Annealling liquid circulating system
Steam generator
1 set
1 set
1 set
1 set
1 set
1 set
1 set
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
- Foundation anchors for installation
- Spears: tension regulation resistant
proximity switch
annealing nickel tube
carbon brushes for annealer.
ceramic sticks.
- All internal wiring and cables.
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1 set
1 no
1 no
1 no
4 nos
20 pcs
1 set
VI．PERFORMANCES by CUSTOMER
The following is not included in our scope of supply:
- Power supply capacity 300KVA
- Copper wires or tinned wires to be drawn;
- Wire drawing dies;
- Drawing emulsion and supply system;
- Gear oil, MOBIL / SHELL 68, 4 drums ;
- Annealing liquid (Antioxidant)
- Cooing water source (pressure above 2kg/cm3, temp. 20-25℃);
- 630mm bobbins;
- Compressed air (6kg/cm3) and supply system ;
- Cooling water and supply source;
- Deionized water used to mix with the emulsion and annealing liquid
- Welding machine for connecting of copper wires;
- Emulsion tank and annealing liquid tank
- Power cable from source to the electrical control cabinet;
- Installation (Foundation drawings offered by HONTA).
Please pay attention
The factory-provided connections, as e.g.
- Compressed air
- Cooling water (Water will be recycled through a closed circuit.)
VII. ENTIRE EQUIPMENT AND COMMISSIONING
Item 1 HT- MD100.8*25D/HT- MD140.8.2000A/HT- MD-630B Multi-wire Drawing Line
Scope of supply as described under section V
Item 2 Commissioning
- Inspection and acceptance of customer's assembly
- Training / introduction of the operating and maintenance personnel
- Acceptance / handing over of the complete line
- Commissioning (2 persons, one electrical engineer; one mechanical engineer; the user will provide
interpreter if necessary).
- Duration of commissioning: abt. 20 working days, 4 weeks.
- Daily working time: 8 -10 hours
- Round-trip air tickets; local board & lodging; working meals at the user’s site and in Hotel as well as
transfer between hotel and company should be paid by the user. And the user shall pay USD
100.00/person/day as allowance to our engineers.
If the commissioning is delayed for reasons which are beyond HONTA's control, the additional
commissioning costs are to be borne by the customer.
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 7
of 8
Condition for the commissioning is that the line is completely assembled by the customer, and all
required operating material is placed at disposal.
VIII. QUOTE, PACKING AND OTHERS
FOB Shanghai Port: USD200,000.00/line
Validity: 60 days
Delivery: 120-150 days
Packing: packed by wooden pallets in 1x 40′ container and 1x 20′ container.
Suitable for long distance ocean freight transportation and to change of climate, well protected against
moisture and shocks.
Terms of payment:
1. 40% at contract, 55% before shipment, 5% after acceptance test at user site in 1 month by T/T.
2. Payment by irrevocable L/C against shipping documents is acceptable.
Warranty: 12 months counting from the date of signing the Certificate of Acceptance. But if due to the
Buyer's reason, the commissioning and acceptance of the line is delayed, the guarantee period of
quality shall be no more than 18 months from the arrival date of equipment at the destination port.
Documentation:
1. Electrical manual (including electrical diagrams; wiring drawings, cabinet outline)
2. Mechanical manual (mechanical drawings; complete lay-out; foundation drawing; installation
drawing, wearing parts list and drawings ).
Picture:
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808
HONTA
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 8
of 8
Add: 25 Jinghu Road, Medium and Small Enterprises Park, Economic & Technical Development Zone, Kunshan City, Jiangsu, China.
Contact: May
Mobile: +86 15906268820
E_MAIL: may.xuan@jshonta.com
Website: www.kshonta.com
Tel: 0086-0512-57077818
Fax: 0086-0512-57077808