STAND APART. STAND AHEAD.
Success is often a measure of how different we are; how unique, how distinctive,
how much better. At least that’s how we
measure our success. We aim to be better, unique, innovative, and inventive. We
want to stand out in our client’s minds, as
a company that helps them stand ahead.
When people think of Sujan, we want
them to think of a company that does
everything differently and exceptionally. And
that’s why we live by the motto: Stand apart.
Stand ahead.
MISSION STATEMENT
To be a leading Tier I provider of engineered
rubber products and customized solutions.
THE SUJAN STORY
The journey of a thousand miles must begin with a single step - Lao Tzu
N
A BRIEF TIMELINE
EVER UNDERESTIMATE THE POWER OF A BIG DREAM. IN 1977, THE SUJAN BROTHERS AND MR. J. K. VASDANI STARTED A SMALL MOULDING
SHOP. THEY DIDN’T HAVE MANY RESOURCES OR FINANCES, AND HAD ONLY EACH OTHER TO DEPEND UPON. BUT THEY SAW POTENTIAL IN THE RUBBER
1977
Establishment of Sujan Industries processing plant, Mumbai/India
1982
Establishment of Polyrub Extrusions Plant I
1985
Establishment of Centralized Mixing Plant, Mumbai/India
1987
Expansion of Sujan Industries
1995
Establishment of Mega Rubber Technologies, Mumbai/India
2004
Joint Venture with Miner Enterprises, Project Railways, IL/USA
2004
Strategic Tie Up with Yamashita Rubber, Japan
2005
Moved Sujan Industries into a new plant, Mumbai/India
2005
Restructured Sujan Group, established Sujan Group Headquarters with a new vision in Technology and Business
2005
Establishment of a Centralized Mixing Plant, Mumbai/India
2006
Establishment of Mould De Sujan, Complete Tooling Support, Mumbai/India
INDUSTRY AND THEY KNEW THAT THE FUTURE OF RUBBER WAS SUJAN.
WITH SHEER HARD WORK AND DETERMINATION, THE SUJANS BUILT THEIR SHOP INTO ONE OF THE MOST RESPECTED RUBBER COMPANIES IN INDIA
TODAY. IT BEGAN WITH A SERIES OF SMALL EXPANSIONS. IN 1982, THEY BECAME AN ANCILLARY UNIT TO MAJOR AUTOMOTIVE COMPANIES. SOON, THEY
HAD THEIR OWN PLANTS FOR DEVELOPING COMPOUNDS, MAKING RUBBER EXTRUSION PRODUCTS, DEVELOPING AND DESIGNING NEW PRODUCTS AND
EVEN ESTABLISHED THEIR OWN TESTING FACILITIES.
THEIR FOUNDING PHILOSOPHY OF HARD WORK, TECHNICAL EXPERTISE AND HIGH QUALITY HAS MADE THE SUJAN GROUP ONE OF THE PILLARS OF THE
RUBBER INDUSTRY. AND WITH NEW OPPORTUNITIES AND MARKETS OPENING UP EVERYDAY, THEIR SUCCESS STORY IS JUST BEGINNING.
H.R. SUJAN : We may not have had many facilities, but we had relationships that pushed
us forward.
T.R. SUJAN : This company was built through team effort. We didn’t have sufficient money
for consultants, so I had to go out and study the market and learn everything there was to know.
And one day, everything fell into place.
J. K. VASDANI : Today, to grow we have to think out of the box, think big. And I know that
we are moving in that direction.
A.R. SUJAN : It was destiny for us. Everything we did made way for something bigger. From
simple beginnings, we were suddenly a major player in the rubber industry.
N. R. SUJAN : Everyone in the Sujan family has played a huge role in our success. We have
been blessed with good and loyal people who have been partners in our growth.
PRODUCT PORTFOLIO
When your work speaks for itself, don’t interrupt - Henry J. Kaiser
F
OR NEARLY 3 DECADES, SUJAN GROUP HAS BEEN AT THE FOREFRONT OF INDIA’S RUBBER REVOLUTION. THEIR VAST PRODUCT RANGE SPANS DIF-
PRODUCT RANGE
AUTOMOTIVE 2 WHEELER
FERENT APPLICATIONS, BOTH AUTOMOTIVE AND NON-AUTOMOTIVE. OVER THE YEARS THE GROUP HAS DEVELOPED OVER 10,000 PRODUCTS USED
ACROSS MORE THAN 150 APPLICATIONS.
THERE HAS ALWAYS BEEN A STRONG EMPHASIS ON TECHNOLOGY. THIS EVIDENT IN THEIR PROCESS ENGINEERING, APPLICATION ENGINEERING,
PRODUCT DEVELOPMENT AND PERFORMANCE EVALUATION. SUJAN ALSO PLACES A LOT OF IMPORTANCE ON INDIGENIZATION OF PRODUCTS.
transition seals (insulator carburator)
silent blocks/bushings
fuel tubes
radiator hoses
guides/tensioners
link hanger bushes
gaskets
air intake hoses
SUJAN PRODUCTS HAVE ALREADY MADE THEIR MARK IN THE DOMESTIC MARKET WITH CLIENTS LIKE MARUTI UDYOG, HONDA GROUP OF COMPANIES,
LARSEN & TURBO, TELCO, SIEMENS INDIA LTD., ETC.
THEIR EXPERTISE HAS NOW PUSHED THEM INTO GLOBAL MARKETS. TODAY SUJAN EXPORTS ENGINE MOUNTS, BELLOWS, HOSES, SILENT BLOCKS,
VALVES, SMALL FASTNERS AND OTHER MISCELLANEOUS PRODUCTS TO U.S.A, U.K, AUSTRALIA, ITALY, GERMANY, WEST INDIES AND THE GULF.
NOT ONLY DOES THE GROUP STRIVE TO STAY AHEAD OF INDUSTRY STANDARDS, THEY STUDY THE PROGRESS MADE ACROSS THE WORLD AND
INCORPORATE IT IN THEIR PRODUCTS AND PROCESSES. EVERY SUJAN PRODUCT BEARS A DISTINCTIVE SIGNATURE OF QUALITY AND COMMITMENT.
THEIR VAST CLIENTELE AND GROWTH IS TESTIMONY TO THIS.
PRODUCT RANGE
AUTOMOTIVE 4 WHEELER
center bearing housing
air intake hoses
radiator hoses
gaskets
strut mounts
internal links
fuel tubes
suspension dampers
pivot bushes
hydraulic engine mounts
exhaust hangers
bellows
bushings
radiator hoses
engine mounts
transmission mounts
PRODUCT RANGE
SUJAN - MINER
THE SUJAN GROUP FORMED A JOINT VENTURE WITH MINER ENTERPRISES IN 2004, TO LEVERAGE THEIR CAPABILITIES AND ENTER THE RAILWAY
BUSINESS.MINER ENTERPRISES WAS FOUNDED IN 1894 FOR THE PURPOSE OF MANUFACTURING DRAFT GEARS. TODAY, MINER IS A LEADER IN THE DESIGN
AND MANUFACTURE OF A WIDE VARIETY OF RAILCAR COMPONENTS INCLUDING HIGH CAPACITY DRAFT GEARS, TECSPAK® CONSTANT CONTACT SIDE
BEARINGS, HEAVY-DUTY DISCHARGE DEVICES, CUSTOM UNLOADING SYSTEMS, AND BRAKE BEAMS. LOCATED IN GENEVA, IL, THE CURRENT COMPANY IS
A RESULT OF THE 1968 PURCHASE OF W. H. MINER COMPANY AND ENTERPRISE RAILWAY EQUIPMENT, AND HAS BECOME ONE OF THE INDUSTRY’S MOST
EXPERIENCED GATE AND MECHANISM MANUFACTURERS. MINER SELLS PRODUCTS IN 56 COUNTRIES AND RECENTLY WON ITS SECOND U.S. DEPARTMENT
OF COMMERCE AWARD FOR EXCELLENCE IN EXPORTING.
gaskets / o-rings
radiator hoses
fuel tubes
engine mounts
These are rubber pads used in high capacity draft gears such as the SL76 and RS361
manufactured to AAR-M901E specifications. These draft gears find usage in railroads across the world that have heavy haul traffic.
*
Miner - Sujan TecsPaK Constant Contact (TCC) Side Bearings help minimize railcar life
cycle costs by providing exceptional, proven control over the railcar truck instability known
as truck hunting. Manufactured to AAR M948 specifications these products allow railcars
to operate at high speeds with substantially reduced truck and wheel wear.
bushes / silent blocks
strut mounts
* proprietory products
PRODUCTION CAPABILITIES
MACHINERY AND EQUIPMENT OVERVIEW
PRODUCTIONS FACILITIES
THE SUJAN GROUP IS WIDELY REGARDED FOR ITS PRODUCTION PROWESS. THE COMPANY HAS VARIOUS PRODUCTION FACILITIES, SPECIALIZING IN
DIFFERENT SUJAN PRODUCTS. THE COMMON DENOMINATOR, HOWEVER, REMAINS A STRICT ADHERENCE TO QUALITY STANDARDS.
Polyrub Extrusions Pvt. Ltd is a TS-16949-2002 and ISO-9001 certified company,
manufacturing automobile hoses and fuel tubes. They are certified OEM Suppliers to
European and Indian vehicle manufacturers. Polyrub’s production capabilities boast
mixing
carbon handling system
phosphating line
extrusion equipment
moulding shop
laboratory
2 state-of-the-art plants, spread over 30,000 sq.ft.
Mega Rubber Technologies Pvt. Ltd is a QS-9000 and ISO-9001
certified company, manufacturing automobile and two-wheeler
anti-vibration moulded rubber parts for world wide OEM
applications. They are certified OEM suppliers to European
and Indian vehicle manufacturers and have a technologically
advanced production plant spread over 20000 sq. ft.
Sujan Industries is an ISO-9001 certified company manufacturing
anti-vibration products for the automotive industry, vibration
dampers for railroad applications, and highly critical components for
the aeronautical industry. They are OEM suppliers to Indian vehicle
manufacturers. Their technologically superior plant is spread over
55000 sq. ft.
Discovery consists of seeing what everybody has seen and thinking what nobody has thought - Albert von Szent-Gyorgyi
COMPONENT DEVELOPMENT AND DESIGN
H
AVING MADE A BIG IMPACT IN THE MANUFACTURING AND PRODUCTION OF VITAL RUBBER COMPONENTS, IT WAS TIME FOR SUJAN TO
TAKE THEIR CAPABILITIES TO THE NEXT LEVEL. THE GROUP DECIDED TO APPLY THEIR EXPERIENCE AND INSIGHT TO THE INNOVATION AND
DESIGN OF NEW PRODUCTS. AND THEIR NEW COMPONENT DEVELOPMENT AND DESIGN CELL WAS BORN.
Road conditions are simulated to optimize design for Bump Stops, Top Mounts and
Finite Element Analysis is used to design gaskets to seal internal pressures upto 30
Bushings individually. Meeting specifications for individual parts leads to the desired
Bars. Sujan Group in conjunction with Dupont® has offered design solutions which
ride quality and validation of the Suspension System Design.
has helped replace Aluminium Head Covers with Plastic Head Covers leading to a
reduction in weight of vehicles and an increase in energy efficiency.
(Inset) Experimental Validation of FEA Simulation using Pressure sensitive Film.
Driveshaft Dampers used for Constant Velocity Joints, as well as Dampers used
for engine applications are designed to eliminate any rattle across the RPM range.
Common to all dynamic components, design of the rubber ingredients is the most
critical part of the development process, which has been a forte of Sujan Group.
Apart from using application knowledge to design the right material properties,
Using advanced CAD Softwares, complex toolings are designed to minimize lead
Engine and Powertrain Dampers are fine-tuned using state-of-the-art
Sujan Group has used new tools such as Computational Fluid Dynamics. Using
time and ensure final product quality and consistency. Softwares such as MoldFlow
Resonance equipment to minimize Noise, Vibration and Harshness ensuring
this methodology we have been able to offer Fluid System Designs that minimize
are used to ensure minimum fill time, maximum productivity and consistency of
that the final user enjoys a pleasant ride.
pressure drop across travel and maximize thermal or payload transfer.
cure in every product.
QUALITY
Excellence is not a skill. It is an attitude - Ralph Marston
GROUP QUALITY POLICY
EXCELLENCE DRIVES US. WE PURSUE QUALITY RELENTLESSLY TO MEET THE NEEDS OF OUR CUSTOMERS AND EXCEED
THEIR EXPECTATIONS, NO MATTER WHAT.
The Sujan Group’s commitment to quality is evident in each and every system and process
adopted by the company. From raw materials and component design to production and
testing, quality is highest on the company’s priority list.
Sujan uses the highest quality of materials and technologically superior equipment. Every
product is tested and re-tested to ensure that clients receive only the best products. Also,
every member of the Sujan team is trained to adhere to high standards of quality.
Accreditations
- Sujan Industries - ISO 9001: 2000
- Polyrub Extusions (India) - ISO 90001: 2000 / TS 16949
- Mega Rubber Techonolgies Pvt. Ltd. - QS 9000 / ISO 140001 / TS 16949
KEY CLIENTS
Coming together is a beginning, staying together is progress, and working together is success - Henry Ford
Sujan Industries
Bldg. No.1, Plot # 1 & 2,
Behind Blue Chip Indl. Estate,
Village Waliv, Sativali Udyog Nagar,
Vasai (East), Dist. Thane - 401208.
Maharashtra, India.
Phone: 91 250 2456741/42/43/44
Fax: 91 250 2456746
Email: admin@sujanindustries.com,
sujan.industries@gmail.com
Mega Rubber Technologies Pvt Ltd.
Bldg. No.1 Agarwal Udyog Nagar,
Vasai Road (E), Dist. Thane 401 208.
Maharashtra, India.
Phone. 91 250 2454365 / 245 4520 /
245 6426 / 245 6430 / 245 1946
Fax: 91 250 245 4519
Email: admin@megarubbertech.com
Polyrub Extrusions (I) Pvt Ltd - Pune Plant
Gat # 389, Village - Mhalunge,
Chakan Talegaon Road,
Near LO’Real & Bajaj, Khed, Pune.
Phone: 91 2135 259060/ 259160
Central Mixing Plant
Plot No. 9 & 10, S. No. 55/1, 58, 69/1,
Village Sativali, Tal - Vasai,
Dist - Thane - 401208
Polyrub Extrusions (I) Pvt. Ltd.
W - 102, (D) / W - 107 (B), MIDC,
Thane Belapur Road Khairne,
Navi Mumbai - 400 705,
Maharashtra, India.
Phone: 91 22 5616 3530/31, 56161770/71,
2761 6037 Fax: 2761 6687
Email: admin@polyrubextrusions.com
polyrub@gmail.com