Contents Preface xvii INTRODUCTION 1 Origins of Cost Management Systems 2 The Scientific Management Movement 3 Management Control for Diversified Organizations 6 From Cost Management to Cost Accounting 7 Recent Developments in Manufacturing and Service Companies Contemporary Management Accounting Developments 9 Summary 10 1 UNDERSTANDING COST BEHAVIOR I2 The Role of Management Accounting 12 Understanding Cost Behavior 13 An Example of Cost Structure 14 Deriving tile Total Cost F~rnction 16 Determi~iingthe Cost per Unit of Senlice Prol-ided 17 Handling Indirect (Common) Costs 22 Computing the Cost of Unused Capacity 23 Cost-Volume-Profit Analysis 24 Summary 27 Problems 28 8 vi Contents 2 SHORT-TERM BUDGETING. RESOURCE ALLOCATIONS. AND CAPACITY COST 33 The Example 33 Short-Term Planning and Budgeting 34 Activities, Resource Use, and Costs 35 Optimizing the Use of Short-Term Resources 35 Equal Sales Objective 35 Total Sales Objective 36 Short-Run Profit Objec.til,e 37 Opportunity Costs, Capacity Costs, and the Theory of Constraints 37 The Issue of Multiple Resources 38 Effects of Reengineering and Contin~roirsImpro~~ement on Profitability 40 The Role of Cost Information in Allocating Short-Term Resources 40 Budgeting Operations 43 Production and Resorrrce Use 43 Cash Flo~ls 43 Summary 46 Problems 47 Cases: Clioosing a Product Mi\- 55 California Proclrrcts Co~poi.atiori:Analyze Proclrrct P~.ofitabiliry~-itll Maelline Constr.aints mld Committed arzd Fle.vible Costs 56 3 ASSIGNING RESOURCE COSTS TO PRODUCTION COST CENTERS 60 Why Assign Service Department Costs? 6 1 Measuring Costs of Using Service Departments 63 Avoid Estimates and Allocations for Cost Control 64 A Fundamental Cost Accounting Equation 65 Assigning Service Department Costs 66 Service Departments Not Directly Supporting Production Output 72 Primary and Secondary Activities 72 The Nature and Problems of Reciprocal Services 73 Fall River Company: A Nrrmer-ical E.\-ample 74 The Economic Insigl~tsof the Recip~.ocalMerlrod 76 The Treatment of Committed Costs 77 Make-or-Buy Decisions and Cost Assignmetits 77 Special Case for Arbitrary Allocations 78 Summary 79 Appendix 3.1 : The Reciprocal Cost Procedure 80 Problems 82 Case: Seligranr, Inc.: Electt.onic Testing Operations 90 Contents 4 ACTIVITY-BASED COST SYSTEMS 97 Assigning Service Department Costs to Activities 98 Identifiing Activities and Mapping Resource Costs to Actilvities 101 Estimates or Allocations? 102 Assigning Service Department Costs: Some Fixed and Some Variable 103 Activity Cost Drivers 104 Selecting Actilih Cost Drillers 108 Designing the Optimal System 110 Summary 112 Cases: The Classic Pen Company 113 Western Dialysis Clinic 116 Paisley Instrrance Company: Acti~ic-BasedCosting in a Senice lnd~istry 119 Bedford Mining 123 The Rossford Plant 125 The Portables Group 131 John Deere Component Works ( A ) 135 5 ACTIVITY-BASED MANAGEMENT 149 The Product Profitability Whale Curve 150 Pricing 150 Demand Curve Estimation 152 Short-Term Pricing 153 ABC Costing For a N e ~ Order l 154 Determining Profit Margins 156 Using ABC for Analyzing Customer Profitability 158 Product Substitution 160 Redesign Products 161 Improve Processes and Operations Strategy 161 Technology Investment 163 Eliminate Products 163 Summary 163 Problems 164 Cases: Price Leadership in an Oligopoly 168 Siemens Electric Motor- Works ( A ) 174 Kanthal ( A ) 179 Indianapolis: Activity-Based Costing of City Sen!ices ( A ) 187 The Co-operative Bank 197 John Deere Component Works (B) 213 6 COST BASED DECISION MAKING Target Costing 223 Customer Orientation 224 The Target Costing Process 225 Target Costing in Action: Toyota Motors 222 227 vii viii Contents Tecrr-Do1r3nAtia!\..sis 227 Qlrolity Flrnction Deploynietit 228 Vcrllie E11git7eer~'r1g228 Reengineering 229 Kaizen Costing 229 Target Costing: A Comprehensive Example 230 Vulrre Etigirleei.it1g 233 Fltnc~tionalAnn!\!si.s 234 Reengineet.ing 235 Life Cycle Costing 236 Other Costing Tools 237 Q~ralityCost 237 Taguchi Cosr 237 Environmental. Salvage, and Disposal Costs 238 Conclusion 238 Problems 241 Cases: Pietlnlont E.~pr.essFo1711.s: Pt.ocess Ancrlysis,fot. Stt.crte,yic Decisiot~Mukin,? 246 Acti~ifi-based Monagenieiit crt Str~ean~Inter.riutiorial254 MosCo. Inc. 268 7 DECENTRALIZATION 288 Why Decentralize 290 Tlle Et11~it.onmento f the Fir.171 290 Ir!fot.n7ation Specicr1i:ntion 290 Tir~~elit~ess of Respotlse 291 Conset-\,ation qf Central Moti(1geniet1rTitm 29-7 Con7l>lrtutionalCon~ple.~ity292 Tt.uinitlg for Loccrl Mcrr~crget-s 293 Moti~ution,for Loccrl Mcrrlogers 293 S~rn7nwt? 293 Organization of Decentralized Units 293 Stcrnclorcl Cost Ce11tet.s 294 Re\-et11reCenters 295 Disct~etionut;~ E.vpeiise Centel-s -795 Profit Cente1.s 297 Iti\-estrnet~tCer1ter.s 297 Developing a Performance Measure for Decentralized Operating Units 398 Problen~.~ qf Goi11Cor1gt.lter1c.c 300 Pt.ohlenis of E.vtet.r~nlities 301 O ~ ~ e r . c o n s ~ r t ~oyf~Pet.qlrisite.7 tio~~ 302 Summary 303 Problems 304 Cases: Pit~nocleM~rtlialLife Insur-once Conil>irnp 306 Wurtic~Fro:etl Foor/.s. Ltcl.: A Nerr, Z C ~ I / NCOSP I I ( / Strrc/y in Contents Marlagenrent Accorrnting orrcl Estr.enre Decetrtr~crli~atio~z 3-31 Irrdlrst~.ial Chenriccrls corn purr^ 337 BP An1er.ica: Cost Centers crricl Profit Centers 3417 Enrpi~'eGlass Con1putr.v 346 8 THE BALANCED SCORECARD: MEASURING TOTAL B u s l N E s s UNIT PERFORMANCE 367 The Balanced Scorecard 368 Fir~ar~cial Pei.specti\~e 368 Custort~e~. Pel-specti~le 368 Inter.na1 Busirress P~.ocessPer.spec.ri~.e 371 Lear.nitig & GI.OM'~/I Perspecti~~e374 Sirmniur? of Balatlcecl Sco~.ec.a/.dPet.specti\%e 375 Linking Multiple Scorecard Measures to a Single Strategy 376 Caltse a t ~ dEffect Relatiorrships 376 Perfirniatrce Dri\*et.s 377 Diagnostic Versus Strategic Measures 377 Four Perspectives: Are They Sufficient? 378 Summary 379 Cases: Chadrc*ick.Inc.: Tlre Balnnced~cor-ecor.(Scorecar l/ 380 Chenrical Barrk: Iniplemeriti~lgthe Balanc.ed Scor.ecard 383 U~liteclWtr! of Sorrtlreaste~.riNeb\. Etr~lrrid(UWSENE) 397 Mobil USM&R ( A l ) 409 Mobil USM&R (A?) 417 Mohil USM&R (B):N ~ M Et~glarrcl * Sales and Distrihlrtiori 4217 Mohil USM&R (CI: Llrhr.icor1ts B~rsirressUtiit 428 Mohil USM&R ( D ) : Gasoline Mar.keting 435 9 FINANCIAL MEASURES OF PERFORMANCE 442 The Nature of F~nancialControl 442 Control in the Aggregate Using Financial Measures 442 Control in the Small Using Nonfinancial Measures 443 Operations Control and Management By Exception Using Variance Analysis 443 An E.va-onrple:.lei-sey Rilvr Book Prrhlrsllitlg Conlpatl~ 444 Tlie Role of \far.iur~ceAnalysis 445 Tlre PIu~rtringVaritrrrce 445 Tlie FIe.vible Brrclget CIcri.ianc.e 445 Fle.vible B~lclget\'at-iances.for. Ullit-Related Costs-Price crrrcl Q l m n t i ~Effects 447 Flexible Bltclget Vcrrianc.esf i r . Batch-Relcrtecl Costs-Butc11 S I X ellid Batch Cost Effec,rs 44s Flexible Bzrc(qet 1br.icrrrc.es for P~.od~tct-Rrlntc~l Cost.\ 448 Ftrc~ilir?.-S~~stcriIlrttrg Costs 448 ix X Contents Szrmmary 449 Organization Control Using Profit Measures 449 Using PI-ofrtsto Assess 01;eani:ation Unit Performance 449 Choosiri~a Pr.ojit Index 450 Short Ruri Operating Margin 450 Controllable Conrriblrtion 451 Di\,isional Segment Margin 451 Dh-isional Pr.ojit Before Taxes 452 Conirnon Relvenlres 452 T~.ansferPricing 453 Market Prices 454 Using Ma~;qinalCost Tiatisfer-Prices 456 Using Acti\>ity-BosedCosts for Transfer.Pricing 457 Flrll Costs 458 Dlral-Rate Transfer Prices 460 Negotiated Market-Based Price 460 Tratisfe~. Priciti-A Szlmnzary of Practice 461 Donlestic Verszrs lr~ternationalTl.ansfer Pricing 463 Other Measures of Performance 464 Productivity Measures 465 Return on Investment 466 Material Yield 466 Labor- Yield 466 Eqzripnlent Yield 467 Summary 467 Problems 469 Cases: Transfer Pricing in an Arrtoniohile D e a l e r s h i ~ h l m ~ aAirtomobiles, n Inc. 479 TransferPricing Anlong Related Businesses-KiApatrick Associates, Incorporated 484 Transfer Pricing in a Mrrltinatiorlal Corpot-ation-Del Norte Paper Conipany ( A ) 486 Managing Projit Center Pe$ormance-Wilkinson Tra11spot.t( B ) 490 Internal T~.ansfer-Pricing With an Oritside MarketTlie Nelzl B I . I I ~ S Conipany M ~ ~ C ~ 496 10 FINANCIAL MEASURES OF PERFORMANCE: RETURN ON INVESTMENT (ROI) AND ECONOMIC VALUE ADDED (EVA@) 499 Relating Profits to Assets Employed 499 A Historical Perspective 500 The Matsushita Internal Capital System 502 The Danger of ROI Control 504 A Simple Esample 504 Contents Technical Shortcomings of the ROI Measure 505 Economic Value Added (Residual Income) 506 Expense Versus Capitalize 509 Leased Assets 51 1 Price-Level Adjustments 5 14 Depreciation Method 5 18 Summary of Technical Adjustments to ROI and EVA Calculations 520 Linking ABC to Economic Value Added: Assigning Assets 520 Summary 523 Problems 524 Cases: Using EVA and MVA at Outsorirce,Inc. 532 Purity Steel Corporation, 1995 537 Weste1.11 Chemical Co~poration:Divisional Performance Meas~o-ement 544 11 MEASURING CUSTOMER, INTERNAL BUSINESS PROCESS, AND EMPLOYEE PERFORMANCE 55 1 Customer Perspective 55 1 Market and Accolrnt Sllar-e 551 Customer Retention 552 Customer Acq~tisition 5513 Customer Satisfaction 553 Customer Profitabili~ 553 Beyond the Core: Meeting Customer's E.vpectations 553 Internal Business Perspective: Operations and Innovation Processes 557 Operational E.~cellence:Time, Q~rality,and Cost Measurements 558 Inno~vationMeasures 564 Employee Capabilities 567 Core Employee Measurement Group 567 Strategic Job Coverage 568 Summary 569 Problems 570 Cases: Draper Itist~.uments 578 Texas Instruments: Materials and Control Group 582 12 INVESTING TO DEVELOP FUTURE CAPABILITIES TECHNOLOGY 593 Is a New Theory Needed? 594 Short Time Horizon 595 Excessi~~ely High Discount Rates 595 Risk Adjristments 597 Alternati~lesto New Investment 598 xi xii contents It~crementali3erslrsGlobal Analysis 600 Front-End Itt\~estrnet~tCosts 600 Beriejits Invisible Using Traditior~alCost Systems 602 Measuring All The Benefits from the New Process 603 Redrrcecl Iti\~entot-). Lel~els 603 Less Floor Space 603 Qrrality Inipro\.ements 604 Mor-e-Acclrrate,Less-Precise Estinzates 604 The Dlficlrlt-to-Quant Benejts 604 Investing in Organizational Capabilities 605 E.vternal It~tegt.atiort:Linkin,q Desigti to the Customer 605 Interr~alIntegration: Connectit~gFrrt~ctionsWithin the 0r;qani:cition 606 Fle.~ihilih:Responsil*enessto Change 606 Cat!niba/i:ation: Achie\-ir~,gRadical Impro\~enient 607 Summary on Building Organizational Capabilities 608 Tlie Bottom Line 609 Problems 61 1 Cases: Otl~elloCorporation(A): Capital Eqrripnient P/anning ar~dCor~tro/ 613 WilrningforlTap and Die 627 Stermon Mills Incorporated 638 B~rr.lington Northern: Tlze ARES Decision ( A ) 651 Blrt-lingtonNorrl~ern:The ARES Decision ( B ) 667 INCENTIVE AND COMPENSATION SYSTEMS 673 The Expectancy View of Behavior 673 Intrinsic and Extrinsic Rewards 674 Tying Rewards to Performance 675 Rerttards Based or1 Financial Perforn~ance 675 Ren-ardsBased on Grolrp or Indil-idlral Performat~ce 675 Rew-ards Basecl on Nonfnancial Measltres of Performance 676 E.\-eclrti~teCon~pensation 676 Incenti\-e Conlper~satior~ and the Principal-A,qetrt Relcrtionsl~ip 677 Important Attributes of Compensation Systems 681 Role for Bonrrs and 1ticenti1-eContr.acts 682 Types qf lnce~iti\~es684 Specijic Fotms Asslmiecl by Mor~etclr.yConzperlsation Plans 684 El-aluating Acco~rntirig-BasedIr~cer~ti\!e Con7pensatior1Scllenies 688 Shot-t-Tern!\*erslrsLong-Term Performar~ceMeasures 692 Ar-e Chief Eseclrtives O~lerpaid? 693 Contents Rewarding Other Organization Members 695 Gainsl~aring 695 Piecerate Systems 696 Labor-Related Plaris 696 Bonrrs Systerns 697 Summary 697 Problems 699 Cases: McDonald's Coipo~.ation: Designing an 1ncentil.e System 708 Analog De\,ices. Inc. ( A ) 714 The C11ur.lesRil~ei.Conlpan? 723 RKO Wcri.net. \'idea. Inc.: Inrvnti~*e Compensation Plan 733 D i ~ c k ~ ~ olnd~rstr.ies, rtli 1tic.-lnceriti\~e Compensatior1 Prog~.atns 744 14 FORMAL MODELS IN BUDGETlNG AND INCENTIVE CONTRACTS 764 Issues and Terms in Formal Incentive Models 764 Wealtll Leisure and Risk Attitlrdes 764 Indi\+idualHonesty and the Role of Contract Moriito~.ing 765 Choosing the Right Marlager and the Role of 1rfor.rnation 766 Balar~cingIncentive and Return Considerations 767 Problems of Obtaining Information for Standards and Budgets 768 Using Irforniation for Re~lardsarid Cont1.01-The Mor.al Hazard Problem 769 Moral Hazard and lrformation lmpactedriess 769 The Agency Model 770 The Setting 770 Ttie Motivational Problem: Wily a Flat Wage Will Not Do 771 The Principal's Problem: HOM* to Tie Re~9arclto Pe$ormarice 771 Eliciting Honest Revelation of Privately Held Beliefs 773 The Role of Uncet.tair1ty in the Soviet Incenti~~e Model 743 Limitations o f the T~.lrtli-lndlrcingBudget Scheme 775 Tt.lrth-IndrrcirrgSchemes for Resolri.ce Allocatio~~ Decisions 777 The Role of Insurance 779 Summary 780 Problems 782 INDEX 793 xiii