Oil Guns and
Gas Firing Equipment
Optimal Performance and Reliability
With Alstom behind me…
I’m in control!
POWER
Oil Guns and Gas Firing Equipment
WITH ALSTOM…I’M IN CONTROL
Alstom is a leader in the design, manufacturing and servicing of utility and industrial power generation
systems. While our heritage dates to the late 1800s, our capabilities continue to expand and point
us to the future.
S afety | We believe that safety is a key indicator of operational excellence for both Alstom and its customers.
Our commitment to safety hinges on strong leadership, timely communication
and the involvement of all employees. Our target is zero safety incidents.
E xperience | With an installed base of over 400 GW of power generation capacity and a track record
spanning over 100 years, we believe you cannot find a partner whose experience in the power industry matches
ours. We are dedicated to meeting your needs and exceeding your expectations. Our track record proves it.
Innovation | Each and every day, Alstom applies leading edge technology to develop new products and
services to meet your maintenance and operational challenges regardless of your boiler type or fuel.
Your performance is our measure of our success.
L ogistics | The right products and services when and where you need them.
That is our commitment. With
a wide range of capabilities and options for replacement parts supply, technical services, and construction services,
Alstom is your complete boiler services solution. We offer the industry’s most comprehensive and innovative
replacement parts and service programs.
C ustomer Service | Alstom’s field service engineers, customer service representatives and construction
managers have one goal – exceeding your service expectations. Our strategically located service and distribution
centers enable us to provide fast response and reliable solutions to meet your needs.
2
At Alstom, we combine our capabilities and experience
challenges faced by plant owners, operators, maintenance
to enhance the productivity and performance of your
personnel and management. Whether it is a replacement
boilers, pulverizers, feeders, air pollution control
or upgraded part, a rebuilt assembly, a custom fabrication
systems, ash handling systems and auxiliary equipment.
or inventory management program, Alstom provides
Our focus is customer service and we understand the
exceptional value and service to our customers.
Contents
Introduction to Oil Guns and Gas Firing Equipment. .......................................................................... 4
Oil and Gas Firing Products
Parallel Pipe Oil Gun...........................................................................................................................................5
EVER-KOOL™ Oil Gun.......................................................................................................................................6
Oil Gun Retract Mechanism...............................................................................................................................7
Oil Gun Spray Tips..............................................................................................................................................8
Three-piece Nozzle Body................................................................................................................................ 10
Two-piece Stationary Union............................................................................................................................ 11
Flex Hose........................................................................................................................................................ 10
Diffuser Vanes................................................................................................................................................. 11
Nozzle Tips...................................................................................................................................................... 12
The Alstom Advantage
Service Capabilities......................................................................................................................................... 16
Technical Services............................................................................................................................................17
Alstom Service and Distribution Centers........................................................................................................ 19
Rebuild and Repair Services............................................................................................................................ 20
R3 Component Rotation Programs................................................................................................................ 20
Outage Kit Services........................................................................................................................................ 21
Contact Information...................................................................................................................... 23
TABLE OF CONTENTS
3
Introduction to Oil Guns and Gas Firing Equipment
OPTIMAL PERFORMANCE AND RELIABILITY
THE ALSTOM
PORTFOLIO OF OIL
GUNS AND GAS
FIRING EQUIPMENT
CONSISTS OF THE
FOLLOWING HIGH
PERFORMANCE
PRODUCST:
• Parallel pipe oil gun
• EVER-KOOL™ oil gun
• Oil gun retract mechanism
• Oil gun spray tips
– mechanical
– steam atomization
– air atomization
• Three-piece
nozzle assemblies
• Two-piece
stationary union
• Flex hoses
• Diffuser vanes
• Nozzle tips
4
INTRODUCTION
Alstom offers a LINE OF OIL GUNS AND GAS FIRING EQUIPMENT FOR ALL TYPES
OF UTITLITY AND INDUSTRIAL BOILERS. | In addition, Alstom offers ingnitors and
scanners to upgrade your fuel firing system.
Oil and Gas Firing Products
Parallel Pipe Oil Gun
ALSTOM’S PARALLEL PIPE OIL GUN IS QUALITY ENGINEERED AND MANUFACTURED
FOR MAXIMUM OPERATOR SAFETY AND THE LONGEST USEFUL LIFE. | It is designed
for mechanical, steam or air atomization of oils. Directly interchangeable with many of
Alstom’s previous designed oil guns, it has a stationary union and removable assembly. The
stationary union terminates the oil and atomizing medium piping trains and clamps the
removable assembly in position. The removable assembly consists of a union from which two
pipes run side by side and then connect into the nozzle body. This connection is completely
seal welded to eliminate the possibility of leaks.
BENEFITS:
• Reduced pressure drop
• Reduced total cost of ownership
• Easy maintenance
The three-piece nozzle body design permits
ease of maintenance and cleaning of
clogged ports.
As part of an overall quality program, each
gun is pressure tested to at least 1000 psig
after final assembly.
APPLICATIONS:
Features:
• All stationary and removable
unions are fabricated from solid
steel stock eliminating porosity
problems experienced with
cast iron
• The threaded portion of the nozzle
body is replaceable so the entire
gun does not need to be discarded
if the threads are damaged
• Restricting straps minimize
horizontal hose flexure while
allowing vertical flexure
• Fluid flow areas are maximized
• Can be rebuilt to extend usable oil
• Utility, industrial, pulp and
paper boilers
gun life
• The parallel lines minimize heat
REDUCED COST OF OWNERSHIP
AND EASY TO MAINTAIN
transfer between pipes and
prevent oil chilling or vapor lock
• Gas deflector plate helps to
protect operator from injury
during operation
OIL AND GAS FIRING PRODUCTS
5
Oil and Gas Firing Products
EVER-KOOL™ Oil Guns
ALSTOM’S NON-RETRACTING EVER-KOOL OIL GUNS ELIMINATE RETRACT
MECHANISMS AND THEIR ASSOCIATED HARDWARE AND MAINTENANCE. |
The EVER-KOOL air-cooled design allows the oil guns to remain inserted in the
firing position when not in use, without damage to any components. This high performance
oil gun meets all current safety and code requirements and is an attractive alternative to
traditional retractable systems.
Features
• Incorporates Alstom’s standard
and proven parallel-pipe oil gun
design
• Oil guns remain in firing position
at all times
Benefits to User
• Ready for immediate service
• No moving parts – retract
mechanism not required
• Reduced coking of any remaining
oil after purging
• Reduced maintenance
• Improved light-off reliability
• Safety
• Reduced opacity
APPLICATIONS
• Utility, industrial, pulp and
paper boilers
NO MOVING PARTS
AND REDUCED MAINTENANCE
6
OIL AND GAS FIRING PRODUCTS
Oil and Gas Firing Products
Oil Gun Retract Mechanism
ALSTOM’S OIL GUN RETRACT MECHANISM PROVIDES RELIABLE
OPERATION. | Alstom’s oil gun retract mechanism provides remote automatic insertion
and retraction of oil guns to and from the firing position, with gun-position-indicating limit
switches. This retract fits any tangentially fired furnace.
The device consists of a pneumatic cylinder,
mounted externally on the windbox and a
bearing assembly for the oil gun guide pipe
reciprocal motion. The cylinder is actuated
by compressed air introduced through a
4-way solenoid valve. The solenoid
and switches are shop-wired to a common
terminal box mounted on the retract
mechanism.
A signal from the burner controls actuates
the solenoid to introduce compressed air to
the cylinder, which moves the gun forward
and keeps it in firing position by continuous
application of compressed air. After the
firing is terminated and the scavenging
cycle is completed, the gun is retracted to
prevent damage to the spray nozzle due to
overheating. For interlocks, limit switches
relay to the controls both the end position
of the gun and information on whether the
removable gun is properly clamped to the
stationary union.
Features:
• Allows for simple adjustment of oil
gun tip position
• Requires no cooling air
• Remote control actuation
and retraction
BENEFITS:
• Reliable operation
• Reduces maintenance
RELIABLE OPERATION AND
REDUCED MAINTENANCE
APPLICATIONS:
• Tangentially fired units
OIL AND GAS FIRING PRODUCTS
7
Oil and Gas Firing Products
Oil Gun Spray Tips
ALSTOM OIL GUN SPRAY TIPS PROVIDE AT LEAST TWICE THE WEAR RESISTANCE OF
M42 TOOL STEEL. | It can be said that the most important aspect of firing oil is using the
correct spray tips. At Alstom, you’ll get just that - spray tips that are specifically engineered
for your fuel type, flow rate, operating pressures, and turndown requirements.
We use a special material that has a more homogeneous and finer grain structure
than traditional tool steels. It is heat-treated and maintains its hardness at elevated
temperature. Our material provides at least twice the wear resistance of M42 tool
steel. Other materials can also be provided for service with corrosive chemicals or other
extreme conditions.
Mechanical Spray Tips
Alstom’s mechanical spray tips are for
use on systems that rely on the actual
pressure of the oil itself to accomplish
the atomization.
Straight Mechanical Tips
• For single pipe oil guns
•Do not require a pressure regulating
oil gun fuel return system
Wide Range Mechanical Tips
•For parallel pipe or concentric style
oil guns
•Require a pressure regulating oil gun
fuel return system
•Inlet pressure remains high
during turndown
• Large turndown range
Steam / Air Atomizing
Spray Tips
These spray tips are for use on
systems that use steam or air as
the oil-atomizing medium.
8
OIL AND GAS FIRING PRODUCTS
Internal Mix Tips
•For parallel pipe or concentric style oil
guns
•Improves atomization for
problem fuels
•Accommodates a wide range of steam
quality
Oil and Gas Firing Products
Oil Gun Spray Tips (continued)
External Mix Tips
•For parallel pipe or concentric style oil
guns
• Reduces steam / air consumption
•No pressure differential
regulator required
•No tip resizing required when changing
atomization medium or fuel
IMPROVED WEAR LIFE
OPTIMUM PERFORMANCE
Oil Gun Spray Tip Application Chart
Please Note: The above chart is for reference purposes only.
Please contact your Alstom Power Inc. representative for proper tip selection.
OIL AND GAS FIRING PRODUCTS
9
Oil and Gas Firing Products
Three-piece Nozzle Body Assemblies
ALSTOM’S THREE-PIECE NOZZLE BODY
IS DESIGNED TO MAKE MAINTENANCE
EASY | by incorporating a nozzle that is
welded on one end to the oil supply pipe and
threaded on the other end for connection
to the nozzle body. The nozzle body is
threaded internally on one end to connect
to the nozzle and threaded externally on the
other end to connect to the oil gun spray tip
retaining nut. These features eliminate the
need to cut the entire assembly off at the oil
supply pipelines making maintenance easy.
Features:
• Easy maintenance
• Replacement without cutting
or rewelding
• Welded to oil supply line
• Threaded to the nozzle body
BENEFITS:
• Reduced maintenance costs
• Improved reliability
APPLICATIONS:
• Utility, industrial,
pulp and paper boilers
EASY MAINTENANCE
10
OIL AND GAS FIRING PRODUCTS
Oil and Gas Firing Products
Two-piece Stationary Union
ALSTOM’S TWO-PIECE STATIONARY
UNION MINIMIZES LEAKS. | The twopiece stationary union was developed to
minimize leaks by allowing for a minor guide
tube misalignment relative to the union
body ensuring a square fit-up with the oil
gun removable union.
This innovative two-piece design separates
the guide tube connection from the union
body where the hoses are located.
This allows the guide tube to be removed
for maintenance or replacement without
the inconvenience of disconnecting the fuel
supply and atomization hoses.
Cottered through pins replace troublesome
shoulder bolts to fasten the yoke to the
union body and guide tube connection.
Features:
• Minimizes leaks
• No disconnecting oil and steam
lines for guide tube removal
• No shoulder bolts
BENEFITS:
• Improved availability
• Easy maintenance
• Convenience
APPLICATIONS:
MINIMIZES LEAKS AND
HAS EASY MAINTENANCE
• Utility, industrial, pulp and
paper boilers
OIL AND GAS FIRING PRODUCTS
11
Oil and Gas Firing Products
Flex Hoses
ALSTOM FLEX HOSES ARE QUALITY
ENGINEERED AND PROVIDE
FLEXIBILITY TO THE OIL GUN DESIGN
| Flexible hoses replace standard straight
pipe in parallel pipe oil guns when the oil
gun is used in tilting tangential windbox
applications. The flex hose provides a path
for the oil and air / steam flow to follow
and allows for expansion when in use.
Fabricated from stainless steel, flex hoses
are sturdy, quality engineered components
that ensure availability of the oil gun
when needed.
Flex hoses are supplied with restricting
straps. These are essential in preventing
the flex hoses from over bending or bowing
which can occur during operation due to the
weight of the assembly.
Features:
• Stainless steel construction
• Restricting straps supplied to
ensure stability during operation
• Pressure tested
BENEFITS:
• Ensures reliable operation of oil
gun when needed
APPLICATIONS:
• Tilting tangential
windbox applications
12
OIL AND GAS FIRING PRODUCTS
QUALITY ENGINEERED
STAINLESS STEEL CONSTRUCTION
PRESSURE TESTED
Oil and Gas Firing Products
Diffuser Vanes
OIL GUN DIFFUSER VANES PROVIDE OIL FLAME STABILIZATION. | They are a high
quality design constructed from stainless steel to ensure durability in the high heat zones of
the furnace. The design can be easily modified to include the option for an HEI spark tip to be
inserted through the diffuser to directly light the oil or to accommodate a flame scanner guide
pipe for optical proof of flame from the oil gun.
Flame scanner guide pipe
Features:
• Stainless steel construction
• HEI spark rod is easily
incorporated to directly light oil
• Flame scanner guide pipe is easily
incorporated to provide optical
proof
of flame
• Configuration per engineering
standards (number of angles,
veins and sizes)
BENEFITS:
• Provides optimum oil flame
stabilization
• Durable and reliable
APPLICATIONS:
• Utility, industrial, pulp and
paper boilers
PROVIDES OIL
FLAME STABILIZATION
STAINLESS STEEL
CONSTRUCTION
OIL AND GAS FIRING PRODUCTS
13
Oil and Gas Firing Products
Nozzle Tips
ALSTOM HAS CAREFULLY RESEARCHED GAS AND OIL NOZZLE TIP DESIGN AND
DEVELOPED OPTIONS TO ADDRESS PROBLEMS WITH THIS CRITICAL, FUELDELIVERY COMPONENT. | The nozzle tip is the last wear component in the fuel delivery
system, and is the mechanism that funnels the gas and or oil/air mix into the furnace.
Secondary air passing around the perimeter
of the nozzle tip is typically between 400°F
and 750°F. This, in conjunction with the
ambient fuel, cools the nozzle tip. Gas and
or oil exiting from a conventional nozzle
tip ignites approximately three to five feet
away from the tip. Thus, the operating
temperature of a conventional nozzle tip is
typically between 600°F and 700°F.
A typical gas and or oil tip will warp,
rupture, or both due to the following
factors:
• Oxidation
• Sulfidation
• Ignition point on the tip
The reliability and integrity of gas and or
oil nozzle tips are critical to safe and stable
boiler operation.
Oil tip with diffuser
Because of its proximity to the fireball, gas and oil nozzle tips must perform under extreme
conditions, and are susceptible to severe damage. For this reason, gas and oil nozzle tips
must be properly inspected and maintained at regular intervals. Under such harsh operating
conditions, these nozzle tips should be replaced every two to six years.
In a tangential, gas and or oil-fired steam generator, a vertical line of nozzle tips is located in
each corner in the furnace. Each nozzle tip directs the flow of gas and or oil mixed with hot
air. During normal operation, furnace gas temperature can exceed 2500°F.
14
OIL AND GAS FIRING PRODUCTS
Gas nozzle tip
Oil and Gas Firing Products
Nozzle Tips (continued)
Alstom manufactures nozzle tips from a variety of cast and fabricated materials. The tables
below show material characteristics for the most popular options.
Material
Oxidation
Stress rupture
Resistance
@1800 PSI
Hardness BH
/erosion
resistance
Finished tip
cost factor
1
Resistance to Heat Damage
Good
Better
Best
Fabricated:
309 SS
1850° F
560
153
310 SS
1900° F
660
153
1.4
RA253 MA
2000° F
1150
210
1.25
Material
Oxidation
Stress rupture
Resistance
@1800 PSI
Hardness BH
/erosion
resistance
Finished tip
cost factor
X
X
X
Resistance to Heat Damage
Good
Better
Best
Cast:
HH
2000° F
860
185
HK
2000° F
1700
170
1.3
X+
HN
2100° F
2100
160
1.35
X+
Notes:
1. Stress can be affected by cycling.
2. Finished tip cost is affected by numerous factors: plate thickness, nickel content,
material availability, ease of manufacturing, number of welds, quantities ordered.
3. Heat damage can be affected by flame attachment, adequate cooling air,
slagging, pluggage.
1
X
Selecting a Gas/
oil nozzle tip –
CONSIDERATIONS:
• Resistance to high temperature of
furnace flames
– Material selection is key
• Prevent air/gas or oil leakage
inside the nozzle compartment
– Monitor deformation problems
and broken welds
• Desired life between replacements
OIL AND GAS FIRING PRODUCTS
15
The Alstom Advantage
Service Capabilities
100 Years of Experience + Solution-based Products & Services +
Commitment to Customer Service = The Alstom Advantage | Alstom
provides reliable delivery of products and services to meet the demands of the
power industry. We are a dedicated customer service organization that delivers the
responsiveness our customers require.
Alstom provides the quality and resources of an OEM while backing our products with
comprehensive support. Our products are designed to help our customers meet the
performance, availability and reliability requirements for their power plant equipment.
Markets Served
Our experience and customer base include:
• U tility companies
• Regional electric cooperatives
• Federal, municipal power producers
• Independent power producers
• Pulp and paper companies
• Industrials such as chemical plants, steel mills and refineries
In other words, if you generate steam to produce power or to support your manufacturing
processes, Alstom is ready to provide the products and services you need.
Equipment Supported
In addition to servicing Alstom equipment, we also provide after market service for the following brands:
Coal Feeders | ABB, Combustion
Engineering, Stock Equipment,
Merrick Industries
Coal Pulverizers | ABB, Combustion
Engineering, Babcock
& Wilcox, Riley Atrita®, Foster
Wheeler
16
Service Capabilities
Steam Generators | ABB,
Combustion Engineering, Babcock &
Wilcox, Riley, and Foster Wheeler
Stokers | ABB, Combustion
Engineering, Detroit Stoker, Riley,
Westinghouse, Hoffman, Taylor
Firing Systems | ABB, ICL, NEI, Clark
Chapman, CSL, RV Industries, Foster
Wheeler
Ash Handling Systems | ABB,
Combustion Engineering, Allen-ShermanHoff, United Conveyor, Fläkt
Air Pollution Control | ABB,
Combustion Engineering, Fläkt, Walther,
Carborundum, Hamon-Research Cottrell,
Wheelabrator, Peabody, Rockwell
Technical Services
Alstom’s Technical
Services capabilities
cover major plant
equipment and systems
and include:
• Outage planning
• Inspection services
• Condition assessments
• Maintenance support
• Performance testing
• Training programs
• Dedicated engineers
Alstom Technical
Service includes:
• A team of over 100 field-based
service engineers, NDE specialists,
performance test engineers and
technicians
• Problem solvers
• Equipment inspectors, testers,
and evaluators
• Performance specialists
We are a global provider of products and services to the power
industry. | We maintain a local presence to help ensure that our customers’ equipment
and systems run reliably and efficiently with the availability they demand.
Field Technical Service Engineers | Alstom has extensive capabilities in the form of
Field Technical Service Engineers to assist with your outage inspection and operation and
maintenance needs.
Our field service engineers are located near our customers to provide the response they
need. This full time force of professionally trained engineers and technicians receive constant
training to help ensure they are knowledgeable in the latest trends and available technology.
Outage Planning | Effective outages require effective planning, a continuous process
that begins well in advance of the scheduled event. Alstom stands ready to participate in
this process to help ensure timely decisions, problem avoidance, and achieved goals.
The services Alstom provides include:
• Setting overall outage objectives
• Work scope determination
• Prioritization of outage tasks
• Identification of material and parts needs
• E xpediting delivery of required material and parts
Inspection Service | To help ensure an
effective outage, we offer our inspection
service that includes:
logistics and work scope
• Pre-outage
definition
• P re-outage unit walk-downs
• D etailed inspections during the outage
• D aily punch lists and definition of items
requiring immediate attention
• C oordination with repair labor personnel
• Initial report with critical findings and
recommendations
• Final detailed inspection report complete
with photos, recommendations
and findings
• On-line
retrieval (via our website) of our
final report for convenient viewing
and downloading
Technical Services
17
Technical Services
CONDITION ASSESSMENT | Alstom
delivers the technology to manage risks
through the integration of Advanced NDE
and inspection technology, including:
• Ultrasonic examination
• Linear phased array
• Dye penetrant testing
• Magnetic particle testing
• Remote field Eddy current
• Wet fluorescent particle testing
• Boroscope with internal video
• Remote field eddy current
• Visual examinations
as well as service capabilities through:
• Power Plant Laboratory facilities,
• Material Technology Center,
• Field service engineers
performance testing
and evaluations |
The performance evaluation and testing
team supports data gathering and analysis
to help optimize plant performance.
Offerings include:
• Specialized testing of thermal, fluid,
and chemical processes (emissions and
circulation)
• B oiler and power plant performance
evaluation
• Water chemistry consultation for boilers
• Instrumentation supply and rentals
Maintenance Support Service |
To help ensure your equipment performs
to your expectations, we offer our
Maintenance Support Service whereby we:
• D etermine equipment condition and
need for repairs
• C ompare components to original
specifications and help make
adjustments
• P articipate in developing work scope and
associated tasks
• D irect maintenance personnel in proper
disassembly and
assembly procedures
• C oordinate execution of the work scope
• D evelop a daily punch list prioritizing
work tasks
• P rovide a final report documenting work
performed and recommendations
TRAINING PROGRAMS | Alstom's training programs provide power plant professionals with
the knowledge and skills they need to operate and maintain the equipment and systems.
Alstom's portfolio includes:
• Standard and customized training
• H OT TOPIC training programs
• C omputer-based QUICKSTUDY™ Learning System
• R egional training seminars
technical services
tailored for you and
your budget
of most commonly used boiler and
emissions test equipment
Dedicated Engineer Program | We provide an experienced Alstom Technical Services
Engineer for exclusive use for a specific time period.
The Dedicated Engineer becomes an on-site member of the plant team spearheading the
Alstom support. The result is responsive service in determining root causes to problems and
timely development and implementation of solutions to help reach and exceed station goals.
18
TECHnical services
With Alstom...
You’re in control
Alstom Service and Distribution Centers
Advantages:
•
• Guaranteed parts availability
• Eliminates exposure to obsolete
After hours response team
inventory
• A pplicable to most plant
equipment
• P rograms can be expanded
to include other plants within the customer’s system
• O ne week standard shipment after
receipt of order
• M inimizes exposure to raw
materials price fluctuations
Benefits:
Inventory Management Programs
With our proven inventory management expertise, purchasing strength and strategically
located regional service centers, participation in an Alstom Inventory Management Program
can offer customers significant benefits – from guaranteed shipments to improved cash flow.
Improves cash flow and
guarantees parts
availability
Alstom’s Service Center
network, strategically located
across the country, | provides
emergency component repairs, parts,
complete component overhauls, custom
fabrications, and cost saving inventory
management programs to meet our
customers’ needs.
• Reduces carrying costs
• Defers cash outlay
• Increases cash flow by delivering
Rocky Mountain
Service C enter –
Denver, C olorado
products when needed
• Simplifies purchasing
Midwest Service C enter –
Erlanger, K entucky
Harrisburg, PA
*
Denver, CO
*
Erlanger, KY
*
Chattanooga, TN
*
Suwanee, GA
Strategically located
to serve our customers
Tyler, TX
*
*
service centers
19
Rebuild and Repair Services
Rebuild/Repair Services | As a leading supplier of quality power plant equipment and
replacement parts, Alstom offers one of the industry’s most complete and cost-effective
rebuild and repair services.
Alstom’s rebuild/repair services include component inspections and maintenance,
replacement of worn parts and design upgrades. These offerings, which include extended
warrantees, can reduce inventory costs by 25-35% and result in longer lasting products that
save power producers money.
R3 Component Rotation Programs
Alstom offers customers a systematic method for rebuilding boiler related equipment and
returning this equipment to service. Alstom’s Regional Service Centers are the focus of
this program combining our extensive experience, inventory, rebuild portfolio and proven
processes to provide a unique service.
The R3 program is based on Rebuilding, Restocking and Replacing components.
Rebuild
Complete disassembly and inspection of a component. Worn out parts are replaced and
components repaired. The components are rebuilt to strict procedures and tolerances.
Upgrades to components can be included.
Restock
Once a rebuild is completed, the component is placed in the customer’s exclusive stock
inventory at the Regional Service Center nearest the plant.
Replace
Rebuilt components are returned to a customer when needed to replace a similar component
requiring service. The replaced component is sent back to the Service Center
R3 = Rebuild + Restock + ReplacE
Improving availability while reducing cost
20
rebuild services
Advantages:
• A ll work is done in a controlled
environment using the latest
technology
• A ll work is done to engineering
specifications
• R 3 Component Rotation Programs
are available to fit your outage
schedule
• E xtensive parts inventory to
support rebuilds/repairs
• O EM inspection and assembly
procedures are used
• Component upgrades available
Benefits:
• R educe Inventory costs 25-30%
• Shorter lead times
• A ll work backed by Alstom’s
engineering experience, quality
and reliability
Outage Kit Services
Advantages:
• Custom or standard kits
• R educes maintenance costs
• Convenient and organized
• Simplifies purchasing
Outage Kits | are pre-packaged supplies of equipment-specific replacement parts that support
planned or unexpected unit outages and rebuilds. Emergencies cost money! Outage Kits can help
minimize costly delays in making repairs.
Outage Kits are the perfect solution when
emergencies strike, or to have available as part
of a planned preventative maintenance cycle or
Inventory Management Program.
Benefits:
• R ight parts available when you
need them
• O nly pay for the parts that are
used
• Instant part availability
• Save time and money
A cost-effective way to manage planned
and unplanned unit outage repairs
How Alstom’s Outage Kit Program works:
The customer and
Alstom develop a
list of parts to be
included in each kit.
Each kit includes a
detailed chart of the
location of each part
Alstom then ships
these parts in
pre-packaged kit
form to the customer
two weeks prior to
the planned outage
or rebuild.
Customer
withdraws parts
from the kit,
as needed.
Items not needed
from any given kit
are shipped back
to Alstom for
re-stocking.
The customer then
issues a purchase
order to Alstom
for any parts
consumed.
rebuild services
21
Service
NOTES
22
rebuild services
Your 1-Stop Choice for Boiler Services and Parts
Call us Toll free: 1.866.257.8664
or
Direct: 1.860.285.2100
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For Shipping and Delivery information
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or
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CONTACT
23
Rev: 04/10
PSE/BPROS/LGSFGQ10/eng/PSER1/04.10/US/7142
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www.power.alstom.com
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Ottawa, Ontario Canada K1J 9N2
Tel: +00.1.613.747.5222
Fax: +00.1.613.747.5888