Optical Fiber Voice Link Kit Student self assembly instruction and Bill of materials This manual is available for download at http://www.labtech.com.hk/index_topic.php?did=162489&didpath=/152483/162489 Optical Fiber Voice Link Kit The Kit consists of two modules, the transmission Module and the Receiver Module. It allows you to either to send your voice, or signal from a given FM radio, through an industrial optical fiber optic cable from the transmission module to the receiver module. One Meter of Optical Fiber is included, and good reception of voice can be made for fiber over 200 meters long. FM radio is optional and sold separately student fibre assembly instruction.doc p.1 /6 Circuit Description: The circuits for the Transmission Module and the Receiver Module are depicted as in diagram one Diagram 1. Circuit for the Optical Fibre Transmission and Receiver Module In the transmission circuit, the microphone picks up your voice and send it to one of the operational amplifiers in LM358 for amplification, the signal is further amplified by the other half of the LM358 and finally the signal is used to drive a super bright LED with Transistor BC547 . The Intensity of the LED is modulated by the voice signal and is sent through the optical fiber to the receiver module. When an electrical voice signal from an FM radio (sold separately) is fed to the transmission module, the phone socket have its switch off for the microphone signal and gives way to the electrical signal, normally, the voice signal from an commercial radio would be too strong so that they are attenuated by an factor of about 20 before they are again amplifier as before. student fibre assembly instruction.doc p.2 /6 The receiver module aims to convert the intensity modulated light signal which carries the sound to the corresponding sound signal in electrical form. The work is done by the photo transistor and the sound signal is amplified by preamplifier made by 1/2 of LM358 and further driven for power using audio IC LM386n. Volume Control is by means of trim pot VR1. Tools and Assembly Instruction. To assemble the kit, you will need a soldering iron of about 40W, a nice wire cutter to cut away extruded components leads , a pliers for fixing the the 4mm socket and a small screw driver with a cross head. Study package List for the Transmission and receiver Module and see if there is any missing item. Start off with soldering the resistor first, check with the component list for the colour coding of the resistor. You can then start with the rest of the components in whatever order you like. Finally, Fix the Optical Fibre Connector with a small screwdriver with cross heads using the supplied M2 screws and tape the rubber feet on to the corners of the circuit board. At last, insert the IC into the respective sockets, make sure you observe polarity or orientation for the components as follows: 1) Tantalum or electrolytic capacitor 2) Transistor, microphones. The components which do not need specific orientation are mono capacitor (103 and 104), resistors. Then solder the IC into the circuit board. It would be advantageous to solder one pin first, and try to alight the socket to the base of the circuit board, then solder the remaining pins of the IC socket. Make sure the direction of the IC is correct !!!!!!!! student fibre assembly instruction.doc p.3 /6 Circuit Testing Once the two circuit boards are completed, you will need to prepare a loudspeaker for trying the circuit. A big loudspeaker as found in most school laboratory would be an ideal for very much better sound quality. However, you can solder the UL wires to the given 1W loudspeaker with the connections made to the given two 4mm plugs. Insert the optical fibers on the fiber connectors and insert battery, speak to the microphone and you will hear voice coming out from the receiver module. If the circuit does not work, check for poor soldering. This is the most common mistake, and also check for component values for the layout. Additional Instruction Sheet can be downloaded at URL://http:www.labtech.com.hk student fibre assembly instruction.doc p.4 /6 Optical Fibre Communication Kit Package List for transmitter Module Resistors 5% 1/4 W: R1 R2 22 K 100 K Red Red Orange Brown Black Yellow R5 R6 100 Ohm 100 Ohm R3 R4 10 K 680 K Brown Black Orange Blue Grey Yellow R7 R8 R9 1K 1 Ohm 15 Ohm Brown Black Brown Brown Black Brown Brown Black Red Brown Black Brown Green Black Capacitor : C1 C2 0.1 uF Mono Cap 0.01 uF Mono Cap (104) (103) C3 0.01 uF Mono Cap (103) Semi-conductors : IC1 : LM358 x1 Transistor : x1 BC547 Miscellaneous Items : Super Bright LED 9V battery Holder 3.5mm Mono Socket Fiber Optics Connector M2 screw nuts x 1 PCS x 1 PCS x 1 PCS x 1 PCS x 3 PCS Optical Fiber x 1 meter Condenser Microphone 3M Rubber Feet x 1 PCS x 4 PCS M2x 6 screw Circuit Board x 5 PCS x 1 PCS student fibre assembly instruction.doc p.5 /6 Optical Fiber Communication ,Receiver Module Package List Resistors 1/4W , 5% R11 R12 220K 100K red red yellow brown black yellow R14 R15 100K 1M brown black yellow Brown black green R13 10 K brown black orange R16 100K brown black yellow POT 100K trim pot for volume control x 1 PCS Capacitors C11 10 uF electrolytic Capacitor C16 0.1uF Mono cap (104) C12 C13 C14 C15 0.1uF Mono cap (104) 0.1uF Mono cap (104) 0.1uF Mono Cap(104) 10uF electrolytic Capacitor C17 C18 C19 C20 100 uF Electrolytic cap 0.01uF Mono cap (103) 0.1uF Mono Cap (104) 0.1uF Mono Cap (104) ICs & Semiconductors : Photo Transistor CL138-2 U11 LM78L05 x1 x1 U12 U13 x1 x1 LM358 LM386 Miscellaneous Items 9V Battery Holder x1 Aluminum Fiber Optic Connector x 1 PCS M2x6 screw M2 screw nuts x 5 PCS x 3 PCS 3M Rubber Feet Loudspeaker Length of Wire Printed Circuit Board x 4 PCS x 1 PCS x 2 lengths x 1 PCS student fibre assembly instruction.doc p.6 /6