Nitrogen gas cylinders X 2/3 D CAD FILES Z Y Moeller-Special Springs offer a free 2D and 3D native CAD files ONLINE for all software formats. Simply connect to www.specialsprings.com or www.moellerpunch.com and go straight to the Moeller-Specialsprings CAD Library. 2 MOUNTING SPECIFICATIONS RECOMMENDATIONS CAUTION PRINTING DATE 03 2006 - 3H In case of any damage of gas spring structure before handling exhaust all residual pressure 147 CAUTION Avoid any mechanical working on the body or the rod Before throwing out any gas spring assure that all residual pressure is completely exhausted RECTANGULAR WIRE DIE SPRINGS ISO 10243 COLORS & SIZES INCH AND ME TRIC SIZES JIS - JAPANESE INDUSTRIAL STANDARD - DIE SPRINGS METRIC ONLY OV AL WIRE DIE SP RI NGS IS O CO LOR CODING INCH AND ME TRIC SIZES CORPORATE HEADQUARTERS BRANCH OFFICE MOELLER MANUFACTURING COMPANY 43938 PLYMOUTH OAKS BLVD. PLYMOUTH , MICHIGAN 48170-2584 U.S.A. MOELLER MANUFACTURING COMPANY 7116 CROSSROADS BLVD. BRENTWOOD , TENNESSEE 37027 U.S.A. LOCAL ( 734 ) 416-0000 TOLL FREE 1-800-521-7613 FAX ( 734 ) 416-2200 LOCAL ( 615 ) 373-3431 TOLL FREE 1-800-227-7019 FAX ( 615 ) 371-9190 Visit us on the web @ www.moellerpunch.com NITROGEN CYLINDER CAT NO 03 Rev. 3/2006 The aim of this catalog is to offer the users knowledge of MoellerSpecial Springs gas cylinders. Moeller-Special Springs gas cylinders are setting the new standard for all users. Futhermore, Moeller-Special Springs offer, free of charge, the first calculation and selection software to come onto the market ensuring an easy and correct choice of cylinders. This configurator is available and ready to use at www.specialsprings.com. Moeller-Special Springs gas cylinders are distributed through an international network of distributors and dealers, each ready to provide the best possible service avaiable. Moeller-Special Springs strives to be a dynamic company, flexible and able to satisfy its customers by keeping in step with their developments and needs. Moeller-Special Springs are working in compliance with ISO 9000 quality system norms for continuous improvement of services. The goal is to be recognized as the leading operator in its field, with the ambition of supporting all the parties involved for mutual benefits. All Moeller-Special Springs gas cylinders are designed, manufactured and inspected in accordance with good engineering practice and fall within the PED (Pressure Equipment Directive) stipulated by the Council of the European Community. Specifically, Art. 3 of Directive 97/23/CE defines, when the fluid volume is > 1dm3 and PS x V is > 50 bar x dm3 or when PS > 1000 bar, all gas cylinders must satisfy all requirements defined in Annex I to the European Directive and must be marked “CE”. 3 NITROGEN CYLYNDERS WHY ? MORE SPRING FORCE IN LESS SPACE e.g: one K470-25 compact cylinder dia. 2.95” (75 mm), stroke .98” (25 mm) against 14 springs, G50x305 extra heavy load, dia. 1.97” (50 mm) with .98” (25 mm) pre-load. = BENEFITS RESULT - Greater reduction of required surface area, 6.82 in2 (44 cm2) for the cylinder compared to 42.48 in2 (274 cm2) for the springs. - Greater reduction of height, only 5.31” (135 mm) for the cylinder compared to 11.02” (280 mm) for the springs. - Greater reduction of volume required, only 36.38 in3 (596 cm3) for the cylinder compared to 486 in3 (7963cm3) for the springs. - Greater reduction in the number of retaining devices to preload, guide and seat. None for the cylinder compared to 14 for the springs. - Significant cost savings. THE SAME WORKING DEFLECTION IN LESS HEIGHT BENEFITS - Greater height reduction for the same working deflection and force. - Compact tool construction. 12 (305mm) 3.15 7.48 (190mm) (80mm) 3.15 (80mm) e.g: one HR300-80 cylinder dia. 1.26” (32 mm) working deflection 3.15” (80 mm), total height 7.48” (190 mm) and a final force of 1147 lbs (510 daN) against one B63x305 medium load spring, dia. 2.48” (63 mm), working deflection 3.15” (80 mm) as 25% of length for long life, total height of 12” (305 mm) and a final force of 1165 lbs (517,6 daN). RESULT - Significant cost savings. 4 NITROGEN CYLYNDERS WHY ? LARGE FORCES ON CONTACT e.g: all nitrogen springs provide high and known initial forces on contact from 10 lbs (4.4 daN) for the NE16 - 220 psi (15 bar) with a body dia. of M16 up to 27 000 lbs (12 000 daN) for the K 1200 with a body dia. of 4,72” (120 mm). Any mechanical wire compression spring requires a pre-load to obtain such initial forces. (4.4 ÷ 12 000 daN) (0 daN) RESULT BENEFITS - No pre-load required. - Easier and quicker installation. - Significant cost savings. BALANCED AND CONTROLLED FORCES e.g: Nitrogen cylinders inter-connected by hoses will guarantee a balanced system ensuring equal force in each cylinder. This is not possible using wire springs since their working characteristics are never exactly the same. BENEFITS - Consistant force on each contact point. - Forces may be located to exact position. - System may be continually monitored for pressure. 5 RESULTS - Consistant production conditions of parts. - Longer life for punches and tools. - Significant cost savings. NITROGEN CYLYNDERS WHY ? FORCES MAINTAINED ALMOST CONSTANT e.g: When cylinders are used in an inter-connected system the forces may be held almost constant, regardless of deflection, by the use of suitable gas reservoirs or tanks. This is not possible using wire springs since any deflection gives a linear increase in force. F 0 = ~ 4725 lbs (2 100 daN) F 1 = ~ 5175 lbs (2 300 daN) ie.: n.3 H1000 - 50 F 0 = ~ 1575 lbs (700 daN) P = 1450 psi (100 bar) PC-1 (pag. 135) BENEFIT RESULTS - Maximum control of parts during forming and drawing operations. - Controlled production conditions on parts. - Improved parts quality. - Significant cost savings. ADJUSTABLE FORCES e.g: The initial force of self-contained (or singly used) cylinders can be adjusted by changing the gas pressure while for system operated cylinders, this can be done through a control console max pressure 2175 psi (150 bar). Wire springs cannot be adjusted in any way. DM DM N2 BENEFITS - Cylinders to provide the actual forces required. - Assurance of defined forces. - The same cylinder may be re-used for different power application. N2 RESULTS - Flexible usage. - Significant cost savings. - Reduction of inventory 6 GENERAL INFORMATION LIFE Extended lifetime is guaranteed by the construction design and by using only the best materials and components available. Fundamental features include the treatments NITRIDING AND LAPPING (introduced for the first time by Special Springs) on the work surfaces with hardness up to HV 1200 and max. roughness Ra. 0.05µ. A further advantage of Special Springs SC and H series cylinders is the design with DOUBLE PERMANENT LUBRICATION, as well as use of SELF-LUBRICATING GUIDE ELEMENTS. The minimum lifetime of the cylinders, as shown in the relative graphs, is to be considered a guideline only and refer to the recommended operating conditions. Obviously cylinder performance can vary considerably according to the effective operating conditions and correct use. - Do not machine or alter the body or piston rod. - Do not apply any shock impact on the sliding surface of the rod. - Prevent contaminating solids and aggressive liquids. - Do not charge with gases other than nitrogen (N2). - Refrain from loading pressure values over specified maximum. - Always ensure free return of rod after compression. - Refrain from working stroke above rated value. - Do not disassemble/maintenance with cylinders under pressure. - Charge with piston-rod not completely retracted - For optimal performance it is always reccommended to not exceed 90% of nominal stroke. - Always secure the cylinders. - Always ensure the rod is perpendicular to the contact surface. - The rod head must always be in contact with the pressure surface. - Pre-load the cylinders by at least .04” (1 mm) when possible. - Maximum fluid temperature 176 °F (80 °C). - Non-aggressive supplementary lubrication of the cylinder rod. FORCE The initial force (F0) specified for each model refers to standard loading pressure and fluid temperature at approx. 176 °F (80 °C). The final force (F1) specified on the table refers to the average value. The specific graph also illustrates the approximate curve for each model. Different initial forces are easily set with loading pressures other than the standard value, and can be calculated as follows: F0 = S x P1 F0 = S= P1 = nominal initial force rod or piston section area charging pressure MAINTENANCE Possible on all Special Springs cylinders. For obvious reasons of cost, maintenance is recommended only for cylinders with diameters equal to or greater than 1.97” (50 mm). A complete range of special tools and accessories is available for simple and optimal use, to ensure total efficiency while restoring cylinders to new conditions also when the working surfaces are re-lapped (procedure always recommended). 7 i Index Index (lb.) Series SC SCF H HF HR HRF LI K ML LS 203 382 450 562.5 675 900 1125 1575 1690 42 90 170 200 250 300 400 500 700 750 1.97 Force (daN) M NE 95 Mini cylinders Gas ejectors ISO 11901 Standard ISO Standard sizes High force Shortest profile Higher force Low pressure increase Maximum forces Piston sealed Maximum force Rod sealed Zero force on contact Ø (inch) (mm) Cu (inch) (mm) Ø (inch) (mm) Cu (inch) (mm) Ø (inch) (mm) Cu (inch) (mm) Ø (inch) (mm) M16x1,5 0.75 19 M24x1,5 0.98 25 0.39-3.94 0.27-3.15 0.39-3.94 0.39-4.92 10-100 7-80 10-100 10-125 1.26 1.50 1.77 32 38 45 50 M38x1,5 M45x1,5 0.39-4.92 0.39-4.92 0.51-6.30 0.51-11.81 10-125 10-125 13-160 1.26 32 1.50 38 M38x1,5 M50x1,5 13-300 1.77 45 M45x1,5 0.39-4.92 0.39-4.92 0.51-6.30 10-125 0.98 1.26 25 32 0.20-1.26 10-125 1.50 38 M38x1,5 13-160 1.77 45 M45x1,5 0.20-4.92 0.20-4.92 0.39-4.92 Cu (inch) (mm) Ø (inch) (mm) 1.77 Cu (inch) (mm) 0.51-3.94 Ø (inch) (mm) 0.98 1.26 25 32 Cu (inch) (mm) Ø (inch) (mm) Cu (inch) (mm) Ø (inch) (mm) Cu (inch) (mm) 5-32 5-125 5-125 10-125 45 13-100 0.39-1.97 0.39-1.97 10-50 0.98 1.26 25 32 10-50 0.39-3.15 0.39-3.15 10-80 10-80 Non self-containing cylinders Accessories / Maintenance Mounting specifications / Recommendations 8 Index 2025 2250 3150 3375 4050 4500 5400 6750 7200 9450 10575 11250 14850 16875 17325 22500 26550 28575 41175 900 1000 1400 1500 1800 2000 2400 3000 3200 4200 4700 5000 6600 7500 7700 10000 11800 12700 18300 2.95 3.74 4.72 5.90 7.68 75 95 120 150 195 0.98-11.81 0.98-11.81 0.98-11.81 25-300 25-300 25-300 25-300 1.97 2.95 3.74 4.72 50 75 95 120 0.51-11.81 0.98-11.81 0.98-11.81 0.98-11.81 13-300 25-300 25-300 25-300 M50x1,5 25-300 1.97 2.48 2.95 3.74 4.72 5.90 50 63 75 95 120 150 0.39-4.92 0.63-4.92 0.63-4.92 0.75-4.92 10-125 16-125 16-125 19-125 M50x1,5 0.39-4.92 0.39-4.92 10-125 10-125 2.48 2.95 3.74 4.72 63 75 95 120 0.98-4.92 0.98-4.92 0.98-4.92 25-125 25-125 0.98-4.92 25-125 25-125 1.50 1.97 2.95 3.74 4.72 5.90 38 50 75 95 120 150 0.24-1.97 0.24-1.97 0.39-1.97 0.39-1.97 6-50 6-50 10-50 10-50 1.50 1.97 2.95 3.74 4.72 38 50 75 95 120 0.39-3.15 0.59-3.15 0.59-3.15 0.59-3.15 0.59-3.15 10-80 15-80 15-80 15-80 15-80 2.95 2.95 3.74 3.74 75 75 95 95 0.98-11.81 25-300 9 0.98-11.81 0.98-11.81 0.98-11.81 0.98-11.81 0.98-11.81 25-300 25-300 25-300 0.39-1.97 0.39-1.97 10-50 10-50 I N D E X M NE GENERAL INFORMATION RANGE -Body diameters: from M16 to 25 mm (.98”) -Forces: from 6.3 lbs. (2.8 daN) to 450 lbs. (200 daN) -Strokes: from .275” (7 mm) to 4.92” (125 mm) BODY -One piece construction for greater safety (except M) -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal GUIDE & SEAL -Non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal USE -Self contained LOADING PRESSURE -Minimum allowed 145 psi (10 bar) -Maximum allowed 2610 psi (180 bar) SPEED -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model ØD Series M 90 M 200 NE 16 NE 24 Mounting specifications Recommendations Cu L F0 Page inch mm inch mm inch mm lb. daN 0.75 19 0.28 - 4.92 7- 125 2.2 - 8.07 11.61 - 295 11-203 5-90 0.98 25 0.39 - 4.92 10 - 125 2.44 - 11.61 62 - 295 38-450 17-200 - M16 0.39 - 3.94 10 - 100 3.15 - 10.24 80 - 260 6.3-95 2.8-42 - M24 0.39 - 3.94 10 - 100 3.15 - 10.24 80 - 260 25-383 11-170 12 14 15 16 17 10 M 90/200 force rating color code rod wiper one piece rod rod seal self-lubricating guide element one way valve body O-Ring seal retaining ring end plug NE 16/24 one piece rod self-lubricating guide element O-Ring seal one piece body nut 11 rod wiper retaining ring rod seal one way valve charging hole plug M NE M 90 Cu Code .. .. .. .. .. .. .. .. .. .. Weight ~ lb. ~ Kg 0.28 7 2.2 56 1.93 49 0.16 0,07 0.39 10 2.44 62 2.05 52 0.16 0,07 0.59 15 2.83 72 2.24 57 0.18 0,08 0.98 25 3.62 92 2.64 67 0.20 0,09 1.50 38 4.65 118 3.15 79,9 0.24 0,11 1.97 50 5.59 142 3.62 92 0.27 0,12 2.48 63 6.77 172 4.29 109 0.31 0,14 3.15 80 8.07 205 4.92 125 0.33 0,15 3.94 100 9.65 245 5.71 145 0.38 0,17 4.92 125 11.6 295 6.69 170 0.44 0,20 1 S Force inch. mm inch. mm inch. mm in.2 OR PR GR BU RD YW BK Adjustable P F0 ±5% F1 psi bar lb. daN lb. daN 145 10 11 5 16 7 290 20 22 10 29 13 870 60 68 30 101 45 0.08 0,502 1450 100 113 50 169 75 2030 140 158 70 236 105 2610 180 203 90 304 135 cm2 145- 2610 10- 180 11- 203 5 - 90 16- 304 7 - 135 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 1,5 x Fo 1,4 x Fo Force (lbs. daN) 1,3 x Fo 1,2 x Fo 1,1 x Fo Fo .28 .39 .59 .98 1.50 1.97 2.48 3.15 3.94 4.92 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 140 3.5 120 3 ÿ 100 2.5 80 2 60 1.5 40 1 20 0.5 cod. FC19 A (VDI 3003 - ISO 11901-2) Cycles / min. • - Lmin Cycles (in millions) • • • • • • M 90 - 007 - A M 90 - 010 - A M 90 - 015 - A M 90 - 025 - A M 90 - 038 - A M 90 - 050 - A M 90 - 063 - A M 90 - 080 - A M 90 - 100 - A M 90 - 125 - A ISO 11901-1 L 0 0 0 .28 .39 .59 .98 1.50 1.97 2.48 3.15 3.94 4.92 Cu (inch) Ordering example: (10) M 90 - 050 - A - YW “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 12 M 90 Cu Code inch. 90 90 90 90 90 90 90 90 90 90 - 007 010 015 025 038 050 063 080 100 125 mm inch. mm inch. mm 7 2.2 56 1.93 49 10 2.44 62 2.05 52 15 2.83 72 2.24 57 CAUTION (for TBM and TBI versions) Do not 25 3.62 92 2.64 67 - A - .. - T.. 1.50 - A - .. - T.. 1.97 - A - .. - T.. 2.48 - A - .. - T.. 3.15 38 4.65 118 3.15 79,9 exceed 90% of 50 5.59 142 3.62 92 nominal 63 6.77 172 4.29 109 stroke 80 8.07 205 4.92 125 - A - .. - T.. 3.94 - A - .. - T.. 4.92 100 9.65 245 5.71 145 125 11.6 295 6.69 170 cod. TBT M NE (optional) TBI TEM Metric Thread M24 x 1.5 Inch Thread 1” x 8 Metric Thread M24 x 1.5 0,47 12 1.69 0,54 43 14 1.42 M 24 x 1,5 1.64 0,47 42 12 36 38 42 36 1.42 Installation and Removal Tool TBM 1.64 13 Lmin 1.50 M M M M M M M M M M - A - .. - T.. 0.28 - A - .. - T.. 0.39 - A - .. - T.. 0.59 - A - .. - T.. 0.98 L - TBM / TBI / TEM 1" - 8 M 24 x 1,5 cod. TBM-JN cod. TBI-JN cod. TBM-JN (optional) (optional) (optional) Ordering example: Ordering example: Ordering example: (10) M 90 - 050 - A - YW - TBM (10) M 90 - 050 - A - YW - TBI (10) M 90 - 050 - A - YW - TEM “All dimensions are nominal unless tolerance is stated” M 200 Code Cu L Lmin Weight inch. mm inch. mm inch. mm 2.05 ~ Kg 0.29 0,13 10 2.44 62 13 2.65 67,4 2.15 54,7 0.29 0,13 15 2.83 72 2.24 57 0.31 0,14 25 3.62 92 2.64 67 0.36 0,16 38 4.65 118,2 3.15 80,1 0.40 0,18 50 5.59 142 3.62 0.44 0,20 63 6.77 172 4.27 108,5 0.51 0,23 52 92 80 8.07 205 4.92 125 0.58 0,26 100 9.65 245 5.71 145 0.67 0,30 125 11.61 295 6.69 170 0.78 0,35 in.2 OR PR GR BU RD YW BK Adjustable P F0 ±5% F1 psi bar lb. daN lb. daN 218 15 38 17 56 25 362 25 63 28 90 40 653 45 113 50 180 80 0.17 1,13 1305 90 225 100 371 165 1958 135 338 150 551 245 2610 180 450 200 731 325 cm2 145/2610 10/180 25/450 11/200 56/732 25/325 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 1,6 x Fo Force (lbs. daN) 1,5 x Fo 1,4 x Fo 1,3 x Fo 1,2 x Fo 1,1 x Fo Fo .39 .59 .98 1.50 1.97 2.48 3.15 3.94 4.92 .51 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 140 3.5 120 3 100 2.5 80 2 60 1.5 40 1 20 0.5 cod. FC25 A (VDI 3003 - ISO 11901-2) 0 Cycles / min. Cycles (in millions) • • • • • • • • • M 200 - 010 - A - .. 0.39 M 200 - 013 - A - .. 0.51 M 200 - 015 - A - .. 0.59 M 200 - 025 - A - .. 0.98 M 200 - 038 - A - .. 1.50 M 200 - 050 - A - .. 1.97 M 200 - 063 - A - .. 2.48 M 200 - 080 - A - .. 3.15 M 200 - 100 - A - .. 3.94 M 200 - 125 - A - .. 4.92 ISO 11901-1 ~ lb. S Force 0 0 .39 .59 .98 .51 1.50 1.97 2.48 3.15 3.94 4.92 Cu (inch) Ordering example: (10) M 200 - 100 - A - YW “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 14 NE 16 Cu Code NE NE NE NE NE NE NE NE NE 16 16 16 16 16 16 16 16 16 - L Lmin S P F0 F1 Weight ±5% 010 020 030 040 050 060 070 080 100 inch mm inch mm inch mm 0.39 10 3.15 80 2.75 70 0.79 20 3.94 100 3.15 80 1.18 30 4.72 120 3.54 90 1.57 40 5.51 140 3.94 100 1.97 50 6.30 160 4.33 110 2.36 60 7.09 180 4.72 120 2.76 70 7.87 200 5.12 130 3.15 80 8.66 220 5.51 140 260 6.30 160 3.94 100 10.24 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force in.2 0.04 cm2 psi bar lb. daN lb. ~ lb. daN 145 10 6.3 2.8 13.5 6 min. min. min. min. min. min. ------------------- 0,282 2175 150 95 42 137 61 max. max. max. max. max. max. ~ Kg 0.15 0,07 0.18 0,08 0.20 0,09 0.20 0,09 0.22 0,10 0.22 0,10 0.24 0,11 0.27 0,12 0.29 0,13 1.5 x Fo Force (lbs. daN) 1.4 x Fo 1.3 x Fo 1.2 x Fo 1.1 x Fo Fo 0.39 0.79 1.18 1.57 1.97 2.36 2.76 3.15 3.94 Cu (inch) cod. D M16 cod. C M16 (optional) (optional) 3.5 140 3 120 100 2.5 80 2 60 1.5 40 1 20 0.5 0 0 0 Ordering example: (10) NE 16 - 050 15 “All dimensions are nominal unless tolerance is stated” 0.79 1.18 1.57 1.97 2.36 2.76 0.39 3.15 3.94 Cu (inch) Minimum estimated life (cycles x million) Maximum recommended speed (cycles / min.) Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram M NE NE 24 Cu Code NE NE NE NE NE NE NE NE NE 24 24 24 24 24 24 24 24 24 - L Lmin S P F0 F1 Weight ±5% 010 020 030 040 050 060 070 080 100 inch mm inch mm inch mm 0.39 10 3.15 80 2.75 70 0.79 20 3.94 100 3.15 80 1.18 30 4.72 120 3.54 90 1.57 40 5.51 140 3.94 100 1.97 50 6.30 160 4.33 110 2.36 60 7.09 180 4.72 120 2.76 70 7.87 200 5.12 130 3.15 80 8.66 220 5.51 140 260 6.30 160 3.94 100 10.24 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force in.2 0.17 cm2 psi bar lb. daN lb. ~ lb. daN 145 10 25 11 106 47 min. min. min. min. min. min. ------------------- 1,13 2175 150 383 170 776 345 max. max. max. max. max. max. ~ Kg 0.40 0,18 0.44 0,20 0.49 0,22 0.55 0,25 0.60 0,27 0.64 0,29 0.69 0,31 0.71 0,32 0.82 0,37 2.2 x Fo Force (lbs. daN) 2.0 x Fo 1.8 x Fo 1.6 x Fo 1.4 x Fo 1.2 x Fo Fo 0.39 0.79 1.18 1.57 1.97 2.36 2.76 3.15 3.94 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 140 3.5 120 cod. D M24 cod. C M16 (optional) (optional) 100 2.5 80 2 60 1.5 40 1 20 0.5 0 0 Ordering example: (10) NE 24 - 050 Cycles / min. Cycles (in millions) 3 0 0.79 1.18 1.57 1.97 2.36 2.76 0.39 3.15 3.94 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 16 MOUNTING SPECIFICATIONS RECOMMENDATIONS Cu M90/200 = 4 Nm max max 90% Cu > 90% Cu 90° 90° LOCTITE min 1,5 x M LOCTITE M M NE bar P max = 180 bar CAUTION Do not release rod uncontrolled when returning Do not exceed maximum recommended pressure of 2610 psi (180 bar) when charging, unless otherwise stated 100% Cu °F °C 176 80 N2 < Cu CAUTION MAX Assure the rod is 100% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure. CAUTION Always wear safety glasses when exhausting a gas spring Avoid any mechanical working on the body or the rod 0,5 ÷ 1,0 mm CAUTION CAUTION CAUTION Before throwing out any gas spring assure that In case of any damage of gas spring structure It is recommended a little pre-load for maxiall residual pressure is completely exhausted before handling exhaust all residual pressure mum performances. +1,0 +0,5 L min > L min / 2 ¯D D ± 0,2 X EE 8 max 17 “All dimensions are nominal unless tolerance is stated” SC GENERAL INFORMATION ISO 11901 BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 18 one piece rod permanent self-lubrication chamber retaining ring rod wiper SC SCF self-lubricating guide elements O-Ring seal bushing rod seal one piece body charging hole plug Series 19 SC 150 SC 250 SC 500 SC 750 SC 1500 SC 3000 SC 5000 SC 7500 SC 10000 ØD one way valve nut Cu L F0 Page inch mm inch mm inch mm lb. daN 1.26 32 0.39 - 4.92 10 - 125 2.76 - 11.81 70 - 300 383 170 1.50 38 0.39 - 4.92 10 - 125 2.76 - 11.81 70 - 300 585 260 1.77 45 0.51 - 6.30 13 - 160 4.35 - 15.94 110,4 - 405 1058 470 1.97 50 0.51 - 11.81 13 - 300 4.74 - 27.36 120,4 - 695 1665 740 2.95 75 0.98 - 11.81 25 - 300 6.3 - 27.95 160 - 710 3375 1500 3.74 95 0.98 - 11.81 25 - 300 6.69 - 28.35 170 - 720 6750 3000 4.72 120 0.98 - 11.81 25 - 300 7.48 - 29.13 190 - 740 11250 5000 5.91 150 0.98 - 11.81 25 - 300 8.07 - 29.72 205 - 755 16875 7500 7.68 195 0.98 - 11.81 25 - 300 8.27 - 29.92 210 - 760 23850 10600 20 22 24 26 28 30 32 34 33 SC 150 Cu Code inch mm inch mm 0.39 10 2.76 70 2.36 60 0.51 13 2.97 75,4 2.47 62,7 0.63 16 3.23 82 2.6 66 0.98 25 3.94 100 2.95 75 1.50 38 4.96 126 3.46 88 1.97 50 5.91 150 3.94 100 2.48 63 6.97 177 4.47 113,5 3.15 80 8.27 210 5.12 130 3.94 100 9.84 250 5.91 150 4.92 125 11.81 300 6.89 175 S in.2 0.18 P psi cm2 1,13 2175 F0 bar 150 lb. F1 lb. daN 383 170 450 Weight daN --------------------- 200 (±5%) ~ lb. ~ Kg 0.62 0,28 0.64 0,29 0.65 0,30 0.73 0,33 0.79 0,36 0.87 0,40 0.96 0,44 1.08 0,49 1.21 0,55 1.42 0,64 Force (lbs. daN) ISO 11901-1 M8x6 CHARGING HOLE M6 Ø 12 495 220 473 210 450 200 428 190 405 180 383 170 .39 .63 .98 .51 1.5 1.97 Ø 32 0,3 Ordering example: (10) SC 150 - 50 3.15 3.94 4.92 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 .39 .63 .98 .51 1.5 1.97 2.48 3.15 3.94 4.92 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) 3,5 0.14 Ø 27 2.48 Cu (inch) 10,5 0.41 0.08 1 Ø 30 4 ± 0.01 230 Force (lbs. daN) / stroke (inch) diagram R 0.04 ¯ 1.18 ¯ 1.06 ¯ 1.26 518 2 ¯ 0.47 0.16 • 010 013 016 025 038 050 063 080 100 125 mm Cu • - inch L min • 150 150 150 150 150 150 150 150 150 150 Lmin ± 0,25 • • SC SC SC SC SC SC SC SC SC SC L ± 0.01 • L ISO11901-1 20 ISO11901- 2 Fixing A 0.27 0.16 1.97 1.38 7 4 50 35 50 0.2 5 1.97 1.38 ¯ 1.28 Ø 32,5 ¯ 1.12 Ø 6,6 (4x) 35 ¯ 0.26 Ø 28,5 FS2 32 AA A SC SCF A 1.38 ¯ 0.08 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 21 35 35 1.38 Ø 34 = ¯ 1.33 Ø 6,6 (4x) 9 = Ø 32,5 0.35 ¯ 1.28 Ø 60 ¯ 0.26 AA ¯ 2.36 FC 32 A A Ø2 SC 250 Cu Code inch mm inch mm 0.39 10 2.76 70 2.36 60 0.51 13 2.97 75,4 2.47 62,7 0.63 16 3.23 82 2.60 66 0.98 25 3.94 100 2.95 75 1.50 38 4.96 126 3.46 88 1.97 50 5.91 150 3.94 100 2.48 63 6.97 177 4.47 113,5 3.15 80 8.27 210 5.12 130 3.94 100 9.84 250 5.91 150 4.92 125 11.81 300 6.89 175 S in.2 P cm2 0.27 1,77 psi 2175 F0 bar 150 lb. daN 585 Weight F1 260 lb. daN 810 --------------------- 360 (±5%) ~ lb. ~ Kg 0.88 0,40 0.90 0,41 0.95 0,43 1.06 0,48 1.19 0,54 1.32 0,60 1.45 0,66 1.63 0,74 1.80 0,81 2.18 0,98 Force (lbs. daN) ISO 11901-1 M8 x 6 CHARGING HOLE M6 Ø 15 385 810 360 753.7 335 697.5 310 641.2 285 585 260 .41 10,5 0.08 Ø 38 1.97 Ordering example: (10) SC 250 - 50 Cycles (in millions) 3,5 0.14 Ø 33 ±0,3 2.48 3.15 3.94 4.92 Cu (inch) Force (lbs. daN) / stroke (inch) diagram R 0.04 Ø 36 4 ±0.01 1.5 4 160 3.5 140 3 120 2.5 100 1 ¯1.42 ¯1.3 ¯ 1.5 .39 .63 .98 .51 2 866.2 2 80 1.5 60 1 40 0.5 20 0 .39 .63 .98 .51 1.5 1.97 2.48 3.15 3.94 4.92 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. ¯ 0.59 0.16 • mm Cu • 010 013 016 025 038 050 063 080 100 125 inch L min • - Lmin ±0,25 • • SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 SC 250 L ±0.01 • L ISO11901-1 22 Fixing ISO11901- 2 A 0.27 0.16 2.16 1.57 7 4 55 40 Ø 6,6 (4x) 0.2 5 2.16 55 1.57 40 ¯ 1.51 Ø 38,5 ¯ 1.36 Ø 34,5 ¯ 0.26 A 0.35 A 9 1.57 SCF A Ø 40 ¯ 1.57 SC 40 40 Ø 38,5 = ¯ 1.51 Ø 6,6 (4x) ¯ 0.26 ¯ 2.68 Ø 68 = 1.57 AA ¯Ê0.08 Ø2 A 0.35 = 52 40 1.57 2.05 52 1.57 40 A Ø 6,6 (4x) ¯ 1.52 ¯ 1.57 Ø 38,5 Ø 40 = 9 2.05 AA ¯ 0.26 FCQ 38 A FC 38 A FS2 38 AA SCF 250 ¯ 0.59 Threaded body cylinders Ø 15 2.2 56 M38 x 1,5 2 0.08 Cu CHARGING HOLE M6 0.47 12 0.2 0.11 5 L ± 0,25 2,8 cod. GM 38 L min A-A A 1.97 50 Ø 35,7 M 38 x 1,5 The SCF are threaded body 250 springs with the same length and force as the SC 250 23 Ordering example: (10) SCF 250 - 50 1.98 50,3 ¯ 2.95 Ø 75 M 38 x 1.5 ¯ 1.41 ¯0.55 Ø14 (4x) 4,1 ¯ 0.35 Ø 9 (4x) 8 0.31 0.11 2,8 = = 0.16 1.14 29 M6 A 0.31 8 0.47 12 cod. FCA 38 SC 500 Cu Code S P F1 V0 Weight cm3 ~ lb. ~ Kg 97,7 1.74 28 1.99 0,9 4.33 110 2.61 42 2.20 1,0 4.84 123 3.54 57 2.43 1,1 4.41 1058 470 1576 700 5.34 71 2.65 1,2 86 2.87 1,3 inch mm inch mm 0.51 13 4.35 110,4 3.85 0.98 25 5.31 135 1.50 38 6.34 161 1.97 50 7.28 185 5.31 135 2.48 63 8.35 212 5.85 148,5 in.2 cm2 psi F0 in.3 mm 0.49 3,14 2175 bar 150 lb. daN lb. daN 3.15 80 9.65 245 6.5 165 6.52 105 3.09 1,4 3.94 100 11.22 285 7.28 185 8.01 129 3.53 1,6 4.92 125 13.19 335 8.27 210 9.75 157 3.97 1,8 6.3 160 15.94 405 9.65 245 12.3 198 4.63 2,1 (±5%) ISO 11901-1 1733 770 1621 720 1508 670 1395 620 1283 570 1170 520 1058 470 Force (lbs. daN) CHARGING HOLE G1/8" 2 x (M8 x 13) Ø 0.79 20 Ø 0.79 20 .51 .98 1.5 1.97 2.48 Cu M8 3.15 3.94 4.92 6.3 14,5 0.57 0.08 2 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 320 5 Ø 43 1 R 0.04 280 3,5 0.14 Ø 40 240 200 3 160 2 120 80 4 Ø 1.77 ±0.01 Ø 45 0,3 0.16 0.41 10.5 Ø1.57 Cycles (in millions) 4 Cycles / min. Ø 1.7 L min • 013 025 038 050 063 080 100 125 160 0,25 • - ±0.01 • 500 500 500 500 500 500 500 500 500 Lmin inch L • SC SC SC SC SC SC SC SC SC L ISO11901-1 1 40 Ordering example: (10) SC 500 - 50 0 .5 .98 1.5 1.97 2.48 3.15 3.94 4.92 6.30 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 0 24 Fixing ISO11901- 2 A 1.97 ¯ 1.85 ¯ 0.08 Ø2 (2x) (2x) 50 2.75 1.97 Ø 18 0.98 25 2.24 57 2.76 70 A A 0.51 AA = 13 = 2.52 64 1.97 50 Threaded body cylinders 2 2.4 62 M45 x 1,5 Ø 20 0.2 L min 0.11 5 L ± 0,25 cod. GM 45 A A-A 1.34 M 6 8 60 34 0.31 0.63 ¯ 3.54 60 2.36 Ø 90 (4x) Ø9 ¯ 0.35 M 45 x 1.5 Ø 14 (10) SCF 500 - 50 ¯ 0.55 The SCF are threaded body 500 springs with the same length and force as the SC 500 A (4x) ¯ 42,7 M 45 x 1,5 Ordering example: 2.36 0.31 0.11 0.41 10.5 2,8 = 4,1 ¯ 1.68 = 0.16 CHARGING HOLE G1/8" 25 12.3 2,8 0.48 SC SCF 0.08 Cu ¯ 0.71 ¯ 0.35 Ø 9 (4x) SCF 500 ¯ 0.79 70 (4x) ¯ 0.35 Ø9 Ø 15 (4x) ¯ 0.59 Ø 11 1.63 27 A 50 50 Ø 47 Ø 45,5 Ø 9 (4x) 1.97 = ¯ 1.8 Ø 86 ¯ 0.35 = A 13 0.16 4 50 0.51 AA 1.57 40 64 20 0.79 A Ø 20 A 0.28 7 1.97 Ø 9 (4x) 50 2.76 1.97 70 ¯ 1.79 Ø 45,5 ¯1.63 Ø 41,5 ¯ 0.35 ¯0.79 A-A 2.52 50 70 50 A ¯ 1.79 Ø 45,5 4 70 0.47 12 Ø 45,5 2.76 1.97 7 2.75 1.97 20 14 ¯ 1.79 0.27 0.16 ¯ 3.39 FC 45 A FS2 45 A AA ¯ 0.43 A 20 ¯ 1.63 Ø 41,5 Ø 20 Ø 47 ¯ 0.79 ¯ 1.85 Ø9 Ø 9 (2x) Ø 9 (4x) ¯ 0.35 12 ¯ 0.35 0.79 0.55 ¯ 0.35 2.76 1.97 0.47 0.79 Ø 11 FBA 45 ¯ 0.43 50 50 70 14 A A-A 70 FS2A 45 A 2.76 1.97 FCQ 45 A 0.55 ¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x) FB 45 AA 8 16 cod. FCA 45 SC 750 Cu Code S F1 V0 Weight cm3 ~ lb. ~ Kg 107,7 2.86 46 2.76 1,25 4.72 120 3.97 64 3.64 1,38 5.24 133 5.15 83 3.38 1,53 5.71 145 6.27 101 3.64 1,65 6.24 158,5 7.51 121 3.97 1,80 255 6.89 175 295 7.68 195 345 8.66 415 10.04 19.49 495 23.43 595 27.36 695 mm inch mm inch mm 0.51 13 4.74 120,4 4.24 0.98 25 5.71 145 1.50 38 6.73 171 1.97 50 7.68 195 2.48 63 8.74 222 3.15 80 10.04 3.94 100 11.61 4.92 125 13.58 6.3 160 16.34 7.87 200 9.84 250 11.81 300 psi bar lb. daN lb. daN 9.00 145 4.33 1,96 175 4.61 2,09 220 13.17 212 5.14 2,33 255 16.40 264 5.91 2,68 11.61 295 20.06 323 6.84 3,10 13.58 345 24.72 398 7.95 3,60 15.55 395 29.31 472 9.05 4,10 Ø 20 Ø 25 M8 4,90 2175 150 1665 740 2700 (±5%) Force (lbs. daN) 2 x (M8 x 13) ¯ 0.79 cm2 10.87 0.75 CHARGING HOLE G1/8" ¯ 0.98 F0 in.3 inch in.2 P 3015 1340 2790 1240 2565 1140 2340 1040 2115 940 1890 840 1665 740 1140 .51 1.50 2.48 3.94 4.92 .98 1.97 3.15 6.3 7.87 9.84 11.81 Cu (inch) 14,5 Force (lbs. daN) / stroke (inch) diagram 0.57 0.12 3 Cu 6 240 Ø 46 2 5 Ø 43 200 4 160 3 120 2 80 1 40 ¯ 1.97 ±0.01 Ø 50 ±0,3 0.31 8 10,5 0.2 ¯Ê1.69 Cycles (in millions) R 0.08 5 Cycles / min. O 1.81 0.41 • Lmin L min • • • • ±0,25 • L ±0.01 • SC 750 - 013 SC 750 - 025 SC 750 - 038 SC 750 - 050 SC 750 - 063 SC 750 - 080 SC 750 - 100 SC 750 - 125 SC 750 - 160 SC 750 - 200 SC 750 - 250 SC 750 - 300 ISO 11901 - 1 L ISO11901-1 Ordering example: (10) SC 750 - 50 0 .5 .981.5 2.48 3.94 4.92 6.30 1.97 3.15 7.87 9.84 11.81 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 0 26 Fixing ISO11901- 2 0.51 AA Ø 54 56,5 ¯ 2.12 2.22 56,5 A Ø 50,5 Ø 9 (4x) ¯ 0.35 2.22 = ¯Ê1.99 Ø 95 ¯ 3.74 = A 13 30 (2x) (2x) 2.95 75 2.22 56,5 (4x) ¯ 0.35 Ø9 Ø 15 (4x) ¯ 0.59 ¯ 0.71 Ø 11 Ø 18 62 75 0.98 25 2.95 2.44 SC SCF A 0.51 AA = 13 = 2.75 70 2.22 56,5 = .9 7 Ø 1.57 40 1 50 37,5 1.97 110 4.33 130 ¯ 1.48 5.12 A 20 50 60 0.79 ¯ 0.35 Ø 9 (4x) 90 = 32 80 3.15 = = 8 45 3.54 1.18 Ø4 2.36 Ø 9 (2x) ¯ 0.16 1.77 1.26 12 A 0.94 A Ø 20 A 0.47 0.31 56,5 Ø 9 (4x) 24 2.95 75 2.22 56,5 ¯ 1.99 Ø 50,5 ¯ 1.75 Ø 44,5 ¯ 0.35 ¯ 0.79 A-A 2.22 56,5 70 8 75 75 56,5 A 2.75 2.95 2.22 12 Ø 50,5 0.47 0.31 ¯ 0.35 FSA 50 FC 50 A FS2 50 A AA 0.47 12 ¯ 1.99 A Ø 50,5 Ø9 20 14 ¯ 1.99 ¯ 0.35 12 20 ¯ 0.43 ¯ 0.59 0.47 0.79 Ø 44,5 Ø 20 ¯ 1.75 ¯ 0.79 Ø 54 Ø 9 (2x) ¯ 2.13 ¯ 0.35 0.79 0.55 Ø 9 (4x) 2.95 75 2.22 56,5 Ø 11 Ø 15 ¯ 0.59 ¯ 0.43 2.95 2.22 ¯ 0.35 14 A A-A FCQ 50 A FS2A 50 FBA 50 0.55 A 2.95 75 2.22 56,5 Ø 15 FB 50 AA M8 SCF 750 68 Ø 25 2.68 2 0.08 Cu M50 x 1,5 ¯ 0.98 Threaded body cylinders 0.51 12,9 0.2 0.11 5 L ± 0,25 2,8 cod. GM 50 A L min A-A = = 2.60 66 1.50 38 The SCF are threaded body 750 springs with the same length and force as the SC 750 27 Ordering example: (10) SCF 750 - 50 2.60 66 ¯ 3.94 Ø 100 M 50 x 1.5 ¯ 47.7 M 50 x 1,5 ¯ 0.35 Ø 9 (4x) 8 4,1 ¯ 1,88 ¯ 0.55 Ø 14 (4x) 0.16 CHARGING HOLE G1/8" 0.31 0.41 0.11 10.5 2,8 M6 A 0.31 8 0.63 16 cod. FCA 50 SC 1500 Cu Code • SC 1500 - 025 SC 1500 - 038 • SC 1500 - 050 SC 1500 - 063 • SC 1500 - 080 • SC 1500 - 100 • SC 1500 - 125 • SC 1500 - 160 SC 1500 - 200 SC 1500 - 250 SC 1500 - 300 • ISO 11901 - 1 L ISO11901-1 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 135 9.38 151 8.03 3,64 5.83 148 12.05 194 8.63 3,91 6.3 160 14.47 233 9.16 4,15 237 6.83 173,5 17.27 278 9.87 4,47 270 7.48 190 20.68 333 10.62 4,81 12.20 310 8.27 210 24.84 400 11.52 5,22 14.17 360 9.25 235 30.00 483 12.69 5,75 inch mm inch mm inch mm 0.98 25 6.3 160 5.31 1.50 38 7.32 186 1.97 50 8.27 210 2.48 63 9.33 3.15 80 10.63 3.94 100 4.92 125 in.2 P 1.58 cm2 10,17 psi bar lb. 2175 150 3375 daN 1500 lb. 4955 (±5%) daN 2200 6.3 160 16.93 430 10.63 270 37.20 599 13.97 6,33 7.87 200 20.08 510 12.20 310 45.40 731 16.20 7,34 9.84 250 24.02 610 14.17 360 55.71 897 18.76 8,50 11.81 300 27.95 710 16.14 410 66.02 1063 21.19 9,60 5625 2500 5062.5 2250 4500 2000 3937.5 1750 3375 1500 Force (lbs. daN) CHARGING HOLE G1/8" 4 x (M8 x 13) Ø 1.57 Ø 40 Ø 1.42 Ø 36 M8 6.3 7.87 9.84 11.81 Cu (inch) 0.12 3 Cu .98 1.97 3.15 3.94 4.92 1.50 2.48 .71 18 Force (lbs. daN) / stroke (inch) diagram 0,25 3 120 2,5 2.5 2 80 1.5 60 1 40 8 Ø 2.95 ±0.01 Ø 75 0,3 0.31 0.41 10.5 0.2 5 Ø 67 Cycles (in millions) L min Ø 2.64 100 Cycles / min. Ø 70 R 0.1 L ±0.01 Ø 2.75 0.5 0 Ordering example: 20 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) (10) SC 1500 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 28 Fixing ISO11901- 2 (4x) (4x) 100 ¯ 0.71 Ø 18 3.94 2.89 (4x) ¯ 0.35 73,5 Ø9 Ø 15 (4x) ¯ 0.59 Ø 11 84 30 90 73,5 3.54 = 2.89 = 16 = Ø 75 4.53 5 1.97 .9 115 52,5 2 ¯ 2.07 2.5 137 5.39 160 6.3 A 0.63 AA 20 63,5 75 0.79 50 = 2.95 = M10 29 S = rod section area P = nominal charging pressure 54 ¯ 0.43 Ø 11 (4x) 105 4.13 = F0 = nominal initial force F1 = average final force SCF 70 3.54 90 2.89 73,5 A A 30 8 Ø 75,5 FCQ 75 A 73,5 2.89 Ø 80 ¯ 3.15 1.18 Ø5 SC 1.18 0.94 73,5 2.89 Ø 75,5 Ø11 (4x) = ¯Ê0.2 ¯ 0.43 FSA 75 A ¯ 2.97 Ø122 ¯ 4.8 ¯ 0.43 = 2.76 2.13 12 A 16 0.63 AA Ø 11 (2x) FC 75 A A Ø 40 A 100 Ø 11 (4x) 24 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 ¯ 0.43 ¯ 1.57 3.94 3.31 73,5 0.47 0.31 ¯ 2.97 8 100 12 Ø 75,5 3.94 2.89 12 100 73,5 A Ø 80 0.47 0.32 14 A-A ¯ 3.15 AA ¯ 2.7 Ø 68,5 FS2 75 A 0.47 ¯ 2.97 Ø 9 (4x) A 20 Ø 11 (4x) 0.79 3.94 2.89 20 ¯ 0.43 ¯ 0.35 12 Ø 40 ¯ 0.43 73,5 100 3.94 2.89 Ø 18 (4x) .47 ¯Ê1.57 0.79 0.55 Ø 68,5 73,5 A ¯ 2.70 2.89 FBA 75 100 ¯ 0.59 Ø 11 (4x) 3.94 FS2A 75 Ø 15 (4x) ¯ 0.43 14 ¯ 0.71 FB 75 0.55 A-A A AA V0 = volume of gas SC 3000 Cu Code • SC 3000 - 025 SC 3000 - 038 • SC 3000 - 050 SC 3000 - 063 • SC 3000 - 080 • SC 3000 - 100 • SC 3000 - 125 • SC 3000 - 160 SC 3000 - 200 SC 3000 - 250 SC 3000 - 300 • ISO 11901 - 1 L ISO11901-1 Lmin S F0 F1 V0 Weight in3 cm3 ~ lb. ~ Kg 145 17.02 274 13.95 6,36 6.22 158 21.61 346 14.90 6,75 6.69 170 25.65 413 16.22 7,35 247 7.22 183,5 30.31 488 17.37 7,87 280 7.87 200 35.96 579 18.63 8,44 12.6 320 8.66 220 42.92 691 19.93 9,03 14.57 370 9.64 245 51.49 829 22.29 10,1 inch mm inch mm inch mm 0.98 25 6.69 170 5.71 1.50 38 7.72 196 1.97 50 8.66 220 2.48 63 9.72 3.15 80 11.02 3.94 100 4.92 125 in.2 P 3.05 psi cm2 19,62 bar 2175 150 lb. 6750 daN 3000 lb. 10450 daN 4640 (±5%) 6.3 160 17.32 440 11.02 280 63.60 1024 24.94 11,3 7.87 200 20.47 520 12.60 320 77.51 1246 28.26 12,8 9.84 250 24.41 620 14.57 370 94.66 1524 32.00 14,5 11.81 300 28.35 720 16.54 420 111.86 1801 35.76 16,2 Force (lbs. daN) CHARGING HOLE G1/8" 4 x (M8 x 13) Ø 2.36 Ø 60 Ø 1,97 Ø 50 12375 5500 11250 5000 10125 4500 9000 4000 7875 3500 6750 3000 .98 1.97 3.15 3.94 4.92 1.50 2.48 0.12 3 Cu M8 6.3 7.87 9.84 11.81 Cu (inch) 21 Force (lbs. daN) / stroke (inch) diagram 90 70 60 2 50 1.5 40 30 1 20 8 Ø 3.74 ±0.01 Ø 95 0,3 0.31 0.41 10.5 0.2 5 Ø 87 Cycles (in millions) R 0.1 L min Ø 3.43 80 2.5 Ordering example: (10) SC 3000 - 50 “All dimensions are nominal unless tolerance is stated” 0.5 0 Cycles / min. Ø 90 L Ø 3.54 2,5 ±0.01 0,25 0.83 3 10 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 30 Fixing ISO11901- 2 20 Ø 9 (4x) (4x) 14 120 92 4.72 120 3.62 92 (4x) ¯ 0.35 (4x) ¯ 0.59 Ø9 (4x) Ø 15 4.72 3.62 20 ¯ 2.36 Ø 60 Ø 20 ¯ 0.35 A 13 Ø 60 ¯ 0.53 Ø 20 (4x) 0.51 0.79 A 0.79 0.55 Ø 13,5 ¯ 2.36 4.72 3.62 120 92 92 Ø 15 (4x) ¯ 0.59 Ø 13,5 (4x) A-A 120 FBA 95 ¯ 0.53 14 ¯ 0.79 FB 95 0.55 A 4.72 3.62 0.51 ¯ 0.79 AA 13 A ¯ 0.53 30 40 110 92 4.33 3.62 Ø 95,5 ¯ 3.76 Ø 100 ¯ 3.94 = 67,5 95 2.66 Ø 145 4 2.46 .7 62,5 3 ¯ 5.71 3.15 170 6.69 3.64 195 7.68 3.62 = 20 80 92,5 0.79 4.33 18 125 4.92 = 0.71 = Ø 13 (4x) Ø5 A AA ¯ 0.51 A 3.62 92 Ø 100 ¯ 3.94 92 = = FCQ 95 A 3.62 = Ø 95,5 Ø 13 (4x) A ¯ 3.76 Ø150 ¯ 5.91 ¯ 0.51 1.18 A 18 ¯Ê0.2 ¯ 0.53 FSA 95 0.71 = Ø 13,5 (2x) FC 95 A A AA M12 31 S = rod section area P = nominal charging pressure 70 F0 = nominal initial force F1 = average final force 1.57 Ø 13,5 (4x) 8 V0 = volume of gas 110 92 A 24 0.94 120 92,0 4.72 Ø 95,5 ¯ 3.76 3.62 Ø 88,5 ¯Ê0.53 SCF 90 100 92,0 120 3.62 3.54 2.76 12 4.72 3.94 8 Ø 95,5 0.31 0.47 0.31 ¯ 3.76 120 A Ø 88,5 4.72 A-A ¯ 3.48 12 ¯ 3.48 FS2 95 0.47 FS2A 95 SC A AA Ø 13,5 (4x) SC 5000 Cu Code inch • SC 5000 - 025 0.98 SC 5000 - 038 1.50 • SC 5000 - 050 1.97 SC 5000 - 063 2.48 • SC 5000 - 080 3.15 • SC 5000 - 100 3.94 • SC 5000 - 125 4.92 • SC 5000 - 160 6.30 SC 5000 - 200 7.87 SC 5000 - 250 9.84 SC 5000 - 300 11.81 • ISO 11901 - 1 L ISO11901-1 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 165 27.70 446 26.93 12,2 7.01 178 34.72 559 28.48 12,9 7.48 190 41.18 663 30.24 13,7 267 8.01 203,5 48.45 780 32.00 14,5 300 8.66 220 57.39 924 33.99 15,4 340 9.45 240 68.14 1097 36.86 16,7 390 10.43 265 81.61 1314 40.40 18,3 18.11 460 11.81 300 100.5 1618 44.37 20,1 21.26 540 13.39 340 122.0 1965 49.22 22,3 250 25.20 640 15.35 390 149.0 2399 54.75 24,8 300 29.13 740 17.32 440 176.0 2833 60.26 27,3 mm inch mm inch mm 25 7.48 190 6.50 38 8.50 216 50 9.45 240 63 10.51 80 11.81 100 13.39 125 15.35 160 200 in.2 P 5.14 Force (lbs. daN) Ø 3.15 Ø 80 Ø 2.56 Ø 65 M8 33,17 bar 2175 150 lb. daN lb. 11250 5000 17750 (±5%) CHARGING HOLE G1/8" 4 x (M10 x 16) psi cm2 21375 9500 20250 9000 19125 8500 18000 8000 16875 7500 15750 7000 14625 6500 13500 6000 12375 5500 11250 5000 daN 7880 .98 1.97 3.15 3.94 4.92 1.50 2.48 6.3 7.87 9.84 11.81 22,5 Force (lbs. daN) / stroke (inch) diagram 0.89 0.12 3 Cu Cu (inch) 90 Ø 4.72 ±0.01 Ø 120 0,3 0.31 0.41 10,5 8 0.2 5 Ø 112 Cycles (in millions) L min Ø 4.41 80 2.5 60 2 50 1.5 40 30 1 20 0.5 0 Ordering example: 70 Cycles / min. Ø 115 R 0.1 Ø 4.53 2,5 L ±0.01 0,25 3 10 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) (10) SC 5000 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 32 33 30 = 0.79 S = rod section area P = nominal charging pressure ¯ 4 .7 4.31 5.83 2 Ø 109,5 ¯Ê0.51 A 21 109,5 A Ø5 = 0 12 Ø 13 (4x) F0 = nominal initial force F1 = average final force AA 0.83 = 50 ¯ 0.53 ¯ 0.79 Ø 20 5.51 140 4.31 109,5 Ø (4x) ¯ 0.71 (4x) ¯ 0.43 Ø 13,5 (4x) 11 (4x) Ø 18 20 15 5.51 4.31 A-A 12 8 3.54 2.76 A 21 = 4.31 5.12 148 20 = M12 V0 = volume of gas 1.97 120 140 Ø 120,5 ¯ 4.74 5.51 4.72 Ø 113,5 A-A A 4.31 130 8 109.5 0.31 0.47 0.31 5.12 140 4.31 5.51 0.51 13 Ø 120,5 12 0.79 0.59 ¯ 4.74 A ¯ 4.47 Ø 11 (4x) Ø 125 0.47 Ø 80 ¯ 4.92 ¯ 3.15 Ø 13,5 (4x) 109,5 FBA 120 A ¯ 0.53 24 140 FS2A 120 0.94 AA FCQ 120 A A = 77,5 ¯ 0.43 A 3.05 ¯ 0.2 4.31 165 Ø 18 (4x) Ø 13,5 (4x) 74 109,5 140 ¯ 0.71 ¯ 0.53 4.31 5.51 Ø 20 (4x) 5.51 6.49 109,5 140 109,5 5.51 Ø 120,5 ¯ 4.74 ¯ 0.79 AA 2.91 92,5 4.31 0.83 4.31 Ø 113,5 ¯ 4.47 FB 120 20 3.64 = 13 0.79 195 1.18 0.51 7.68 Ø 125 ¯ 4.92 = 105 AA 4.13 Ø 120,5 ¯ 4.74 Ø 13,5 (4x) Ø 175 ¯ 0.53 O 6.89 FS2 120 15 220 Ø 13,5 (2x) FC 120 A 0.59 8.66 ¯ 0.53 FSA 120 ISO11901- 2 Fixing A 109,5 140 ¯ 3.15 ¯ 0.53 A 109.5 130 Ø 80 A A SC 115 SCF 95 Ø 13,5 (4x) SC 7500 Cu Code inch • SC 7500 - 025 0.98 SC 7500 - 038 1.50 • SC 7500 - 050 1.97 SC 7500 - 063 2.48 • SC 7500 - 080 3.15 • SC 7500 - 100 3.94 • SC 7500 - 125 4.92 • SC 7500 - 160 6.30 SC 7500 - 200 7.87 SC 7500 - 250 9.84 SC 7500 - 300 11.81 • ISO 11901 - 1 L ISO11901-1 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 180 47.20 760 43.70 19,8 7.60 193 57.95 933 46.35 21,0 8.07 205 67.89 1093 48.12 21,8 282 8.60 218,5 79.19 1275 49.89 22,6 315 9.25 235 92.73 1493 53.86 24,4 13.98 355 10.04 255 16875 7500 26257 11670 109.3 1759 57.61 26,1 14.94 405 11.02 280 129.9 2091 61.81 28,0 160 18.70 475 12.40 315 158.8 2557 69.31 31,4 200 21.85 555 13.98 355 191.9 3090 77.26 35,0 250 25.79 655 15.94 405 233.2 3755 84.99 38,5 300 29.72 755 17.91 455 274.6 4421 93.60 42,4 mm inch mm inch mm 25 8.07 205 7.09 38 9.09 231 50 10.04 255 63 11.10 80 12.40 100 125 in.2 P 7.79 Force (lbs. daN) Ø 3.94 Ø 3.15 Ø 100 Ø 80 50,24 psi bar 2175 150 lb. daN lb. daN (±5%) CHARGING HOLE G1/8" 4 x (M10 x 16) cm2 32625 14500 30375 13500 28125 12500 25875 11500 23625 10500 21375 9500 19125 8500 16875 7500 M8 6.3 7.87 9.84 11.81 Cu (inch) 24,5 Force (lbs. daN) / stroke (inch) diagram 0.96 0.12 3 Cu .98 1.97 3.15 3.94 4.92 1.50 2.48 2.5 90 80 0,25 7 L min 0.28 Ø 142 8 Ø 5.91±0.01 Ø 150 0,3 70 60 1.5 50 40 1 30 20 0.5 0.31 0.41 10.5 Ø 5.59 Cycles (in millions) 2 10 0 Ordering example: (10) SC 7500 - 50 “All dimensions are nominal unless tolerance is stated” Cycles / min. 2,5 Ø 145 R 0.1 L ±0.01 Ø 5.7 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 34 ISO11901- 2 A-A 138 138 A 5.43 Ø5 30 = = 7.87 230 4.33 11 (4x) (4x) 190 ¯ 1.02 Ø 26 7.48 5.43 (4x) ¯ 0.43 138 Ø Ø 18 (4x) ¯ 0.71 Ø 17,5 ¯ 0.69 165 190 A 1.06 = Ø 27 = = 0 15 M12 35 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 2.36 60 AA 95 4.92 260 A 20 .9 ¯5 120 ¯ 0.69 200 110 125 0.79 = 8 3.60 91,5 3.74 7.87 200 Ø 155 ¯ 6.10 Ø 17,5 (4x) Ø 150,5 ¯ 5.92 ¯ 0.69 1.18 5.43 = ¯ 0.19 10.24 ¯ 0.53 Ø 13,5 (2x) ¯ 8.66 Ø 220 = A 27 9.05 FC 150 A 1.06 AA SCF 145 V0 = volume of gas 6.38 162 5.43 138 A 24 138 Ø 17,5 (4x) 0.94 190 5.43 Ø 150,5 ¯ 5.92 7.48 Ø 143,5 ¯ 5.65 ¯ 0.69 SC 7.48 6.50 138 162 5.43 5.71 4.72 12 138 8 0.47 0.31 6.38 0.31 A 5.43 190 Ø 100 A Ø 150,5 7.48 190 138 ¯ 3.94 A-A ¯ 5.93 12 15 Ø 150,5 0.47 7.48 5.43 25 ¯ 5.93 A AA 0.67 17 Ø 143,5 Ø 11 (4x) ¯ 5.65 ¯ 0.43 A Ø 155 17 25 ¯ 6.10 138 190 7.48 ¯ 1.02 0.67 0.98 A FSA 150 Ø 100 Ø 26 5.43 ¯ 0.71 Ø 18 ¯ 3.94 Ø 17,5 (4x) 190 138 A 0.98 0.59 ¯ 0.69 5.43 Ø 17,5 (4x) FS2A 150 ¯ 0.69 15 FCQ 150 A 7.48 0.59 FS2 150 FB 150 AA FBA 150 A Ø 17,5 (4x) SC 10000 Cu Code S F0 F1 V0 Weight cm3 ~ lb. ~ Kg 185 62.67 1009 76.8 34,8 7.79 198 81.18 1307 81.0 36,7 8.27 210 98.26 1582 85.0 38,5 287 8.80 223,5 116.8 1881 89.4 40,5 320 9.45 240 141.0 2270 94.9 43,0 14.17 360 10.24 260 23850 10600 32883 14600 169.5 2729 101.5 46,0 16.14 410 11.22 285 205.1 3302 109.9 49,8 160 18.90 480 12.60 320 255.0 4105 121.4 55,0 200 22.05 560 14.17 360 331.9 5022 134.6 61,0 9.84 250 25.98 660 16.14 410 383.2 6169 151.2 68,5 11.81 300 29.92 760 18.11 460 413.5 6657 167.7 76,0 inch mm inch mm 0.98 25 8.27 210 7.28 1.50 38 9.29 236 1.97 50 10.23 260 2.48 63 11.30 3.15 80 12.60 3.94 100 4.92 125 6.30 7.87 in.2 P in.3 mm 10.9 Force (lbs. daN) 4 x (M12 x 16) Ø 4.72 Ø 3.74 Ø 120 Ø 95 psi cm2 70,8 bar 2175 150 lb. daN lb. daN (±5%) CHARGING HOLE G1/8" 39600 17600 37350 16600 35400 15600 32850 14600 30600 13600 28350 12600 26100 11600 23850 10600 Cu M8 6.3 7.87 9.84 11.81 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 1.18 30 3 0.12 .98 1.97 3.15 3.94 4.92 1.50 2.48 90 2.5 80 8 L min Ø 187 0.31 Ø 7.36 70 60 1.5 50 40 1 30 20 10 8 Ø 195 0.3 0.31 0.41 10.5 0.5 Ø 7.68 ±0.001 Ordering example: (10) SC 10000 - 100 “All dimensions are nominal unless tolerance is stated” Cycles / min. R 0.1 2,5 Ø 7.48 Ø 190 Cycles (in millions) 0,25 2 ±0.01 • • • • • • • • Lmin inch L • SC 10000 - 025 SC 10000 - 038 SC 10000 - 050 SC 10000 - 063 SC 10000 - 080 SC 10000 - 100 SC 10000 - 125 SC 10000 - 160 SC 10000 - 200 SC 10000 - 250 SC 10000 - 300 ISO 11901 - 1 L ISO11901-1 0 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 36 Fixing ISO11901- 2 17 25 ¯ 0.53 A Ø 13,5 (4x) 210 170 13,5 (4x) (4x) 15 8.27 6.70 210 170 Ø (4x) ¯ 0.53 ¯ 4.72 Ø 120 Ø 26 ¯ 1.02 0.67 0.98 8.27 6.70 25 ¯ 1.02 210 170 ¯ 0.79 8.27 Ø 120 Ø 26 6.69 ¯ 4.72 Ø 20 170 (4x) ¯ 0.79 6.69 A 0.98 0.59 Ø 17,5 Ø 17,5 (4x) ¯ 0.69 ¯ 0.69 13 Ø 20 0.51 210 FBA 195 8.27 FB 195 A-A A AA 0.67 17 A ¯Ê0.20 Ø5 185 210 80 3.15 Ø 195,5 ¯ 7.70 8.27 7.28 Ø 188 ¯ 7.40 (4x) 210 170 = 8.27 = 8.27 210 6.70 170 A A Ø 200 ¯ 7.87 170 Ø 195,5 ¯ 7.70 6.69 Ø 17,5 (4x) ¯ 0.69 170 27 6.70 6.69 Ø 17,5 A 1.06 AA Ø 195,5 A 27 = Ø 290 = 190 165 A ¯ 7.70 1.06 AA 7.48 6.50 13 8 ¯ 0.69 Ø 200 0.94 24 8.27 210 6.69 170 A Ø 17,5 (4x) 0.51 0.31 ¯ 7.87 170 ¯Ê0.69 ¯ 7.70 Ø 195,5 ¯ 7.40 Ø 188 210 SCF A Ø 17,5 (4x) 8 A-A ¯ 0.69 8.27 6.69 13 ¯ 11.42 FS2 195 FC 195 A 0.51 0.31 FCQ 195 A A AA FS2A 195 SC S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 37 H GENERAL INFORMATION BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 38 one piece rod permanent self-lubrication chamber rod wiper O-Ring seal retaining ring H HF rod seal self-lubricating guide elements one piece body bushing charging hole plug Series 39 H 300 H 500 H 700 H 1000 H 2400 H 4200 H 6600 H 18500 one way valve nut ØD Cu L F0 Page inch mm inch mm inch mm lb. daN 1.26 32 0.39 - 4.92 10 - 125 2.76 - 11.81 70 - 300 675 300 40 1.50 38 0.39 - 4.92 10 - 125 2.76 - 11.81 70 - 300 1057 470 42 1.77 45 0.51 - 6.30 13 - 160 4.35 - 15.94 110,4 - 405 1530 680 44 1.97 50 0.51 - 11.81 13 - 300 4.74 - 27.36 120,4 - 695 2385 1060 46 2.95 75 0.98 - 11.81 25 - 300 6.30 - 27.95 160 - 710 5372 2385 48 3.74 95 0.98 - 11.81 25 - 300 6.69 - 28.35 170 - 720 9550 4240 50 4.72 120 0.98 - 11.81 25 - 300 7.48 - 29.13 190 - 740 14920 6630 52 7.68 195 0.98 - 11.81 25 - 300 8.27 - 29.92 210 - 760 41440 18400 54 H 300 Cu Code 300 300 300 300 300 300 300 300 300 300 - 010 013 016 025 038 050 063 080 100 125 Lmin inch mm inch mm inch mm 0.39 10 2.76 70 2.36 60 0.51 13 2.97 75,4 2.47 62,7 0.63 16 3.23 82 2.60 66 0.98 25 3.94 100 2.95 75 1.50 38 4.96 126 3.46 88 1.97 50 5.91 150 3.94 100 2.48 63 6.97 177 4.47 113,5 3.15 80 8.27 210 5.12 130 3.94 100 9.84 250 5.91 150 4.92 125 11.81 300 6.89 175 S in.2 0.31 M8 x 6 CHARGING HOLE M6 Ø 16 cm2 2,01 psi F0 bar 2175 150 lb. F1 daN 675 300 lb. 1215 1350 600 1238 550 1125 500 1013 450 900 400 788 350 675 300 .39 .63 .98 .51 daN --------------------- 540 2.48 3.15 ~ lb. ~ Kg 0.64 0,29 0.66 0,30 0.68 0,31 0.75 0,34 0.84 0,38 0.95 0,43 1.06 0,48 1.19 0,54 1.35 0,61 1.52 0,69 3.94 4.92 Cu (inch) 10,5 0.41 0.08 Weight 1.5 1.97 2 Cu ¯ 0.63 P (±5%) Force (lbs. daN) H H H H H H H H H H L ¯ 1.26 ±0.01 Ø 32 ±0,3 0.16 4 0.14 Ø 27 Ordering example: (10) H 300 - 50 Cycles (in millions) 3,5 L m in ¯ 1.06 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 0 0 .39 .63 .98 .51 1.5 1.97 2.48 3.15 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Ø 30 R 0.04 L ¯ 1.18 1 ±0.01 ±0,25 Force (lbs. daN) / stroke (inch) diagram 40 ISO11901- 2 Fixing 0.27 0.16 1.97 1.38 7 4 50 35 50 Ø 6,6 (4x) 35 0.2 5 1.97 1.38 ¯ 1.28 Ø 32,5 Ø 28,5 ¯ 0.26 ¯ 1.12 FS2 32 A AA A A 1.38 ¯ 0.08 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 41 35 35 1.38 Ø 34 = ¯ 1.33 Ø 6,6 (4x) 9 = Ø 32,5 0.35 ¯ 1.28 Ø 60 ¯ 0.26 AA ¯ 2.36 FC 32 A A Ø2 H HF H 500 Cu Code - 010 013 016 025 038 050 063 080 100 125 inch mm inch mm inch mm 0.39 10 2.76 70 2.36 60 0.51 13 2.97 75,4 2.47 62,7 0.63 16 3.23 82 2.60 66 0.98 25 3.94 100 2.95 75 1.50 38 4.96 126 3.46 88 1.97 50 5.9 150 3.94 100 2.48 63 6.97 177 4.47 113,5 3.15 80 8.27 210 5.12 130 3.94 100 9.84 250 5.91 150 4.92 125 11.81 300 6.89 175 S in.2 0.49 M8 x 6 2175 2632 1170 240 1070 2182 970 1957 870 1732 770 1507 670 1282 570 1057 470 150 lb. lb. daN 1057 .39 .63 .98 .51 10,5 0.41 0.08 3,5 0.14 4 ± 0,3 Cycles (in millions) R 0.04 Ø 33 0.16 Ø 38 bar 470 2320 Weight daN --------------------- 1 030 1.5 1.97 2.48 3.15 ~ lb. ~ Kg 0.93 0,42 0.95 0,43 0.99 0,45 1.10 0,50 1.24 0,56 1.39 0,63 1.55 0,70 1.74 0,79 1.96 0,89 2.40 1,08 3.94 4.92 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 1 Ø 36 L min ±0.01 3,14 psi F1 2 Cu Ø 20 0,25 ±0.01 L ¯ 1.42 ¯ 1.30 ¯ 1.5 cm2 F0 (±5%) CHARGING HOLE M6 ¯ 0.79 P 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 Ordering example: (10) H 500 - 50 “All dimensions are nominal unless tolerance is stated” Cycles / min. 500 500 500 500 500 500 500 500 500 500 Lmin Force (lbs. daN) H H H H H H H H H H L 0 0 .39 .63 .98 .51 1.5 1.97 2.48 3.15 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 42 Fixing ISO11901- 2 0.27 0.16 2.16 1.57 7 4 55 40 5 Ø 6,6 (4x) 0.2 ¯ 1.51 Ø 38,5 2.16 55 1.57 40 ¯ 0.26 ¯ 1.36 Ø 34,5 FS2 38 A AA 0.35 1.57 H A Ø 40 ¯ 1.57 40 40 Ø 38,5 Ø 6,6 (4x) A 9 = ¯ 1.51 ¯ 0.26 ¯Ê0.08 Ø2 HF A 0.35 40 2.05 52 1.57 40 A 52 Ø 38,5 ¯ 1.52 ¯ 1.57 1.57 = Ø 40 = 9 2.05 AA Ø 6,6 (4x) ¯ 2.68 Ø 68 = 1.57 AA ¯ 0.26 FCQ 38 A FC 38 A A HF 500 ¯ 0.79 Threaded body cylinders Ø 20 56 2.2 0.08 2 Cu M38 x 1,5 CHARGING HOLE M6 12 0.2 5 0.47 2,8 0.11 ±0.01 ± 0,25 L min A-A A 1.97 50 = = L cod. GM 38 1.14 29 M 38 x 1,5 The HF are threaded body 500 springs with the same length and force as the H 500 43 Ordering example: (10) HF 500 - 50 1.98 50,3 ¯ 2.95 Ø 75 M 38 x 1.5 ¯0.55 Ø14 (4x) 0.16 4,1 ¯ 1.40 Ø35,7 ¯ 0.35 Ø 9 (4x) 8 0.31 0.11 2,8 M6 A 0.31 8 0.47 12 cod. FCA 38 H 700 Cu Code H H H H H H H H H 700 700 700 700 700 700 700 700 700 - 013 025 038 050 063 080 100 125 160 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 97,7 1.92 31 2.16 0,98 4.33 110 2.86 46 2.36 1,07 4.84 123 3.85 62 2.56 1,16 4.72 76 2.76 1,25 5.78 93 2.98 1,35 inch mm inch mm inch mm 0.51 13 4.35 110,4 3.85 0.98 25 5.31 135 1.50 38 6.34 161 1.97 50 7.28 185 5.31 135 2.48 63 8.35 212 5.85 148,5 in.2 P 0.70 cm2 4,52 psi bar 2175 150 lb. 1530 daN 680 lb. 2480 daN 1 100 3.15 80 9.65 245 6.50 165 7.02 113 3.25 1,47 3.94 100 11.22 285 7.28 185 8.51 137 3.8 1,72 4.92 125 13.19 335 8.27 210 10.37 167 3.97 1,80 6.30 160 15.94 405 9.65 245 13.04 210 4.52 2,05 (±5%) 3105 1380 2880 1280 2655 1180 2430 1080 2205 980 1980 880 1755 780 1530 680 Force (lbs. daN) CHARGING HOLE G1/8" 2 x (M8 x 13) ¯ 0.79 Ø 20 ¯ 0.94 Ø 24 M8 .51 .98 1.5 1.97 2.48 3.15 3.94 4.92 6.3 14,5 0.57 Force (lbs. daN) / stroke (inch) diagram ±0,25 0.08 2 Cu Cu (inch) 1 ±0.01 Ø 45 ±0,3 200 2.0 160 1.6 1.2 120 0.8 80 0.4 40 0 Ordering example: 240 2.4 .51 .98 1.50 1.97 2.48 3.15 3.94 4.92 Cycles / min. Cycles (in millions) 3,5 4 ¯ 1.77 0.16 0.41 10,5 0.14 Ø 40 280 2.8 L min L ¯ 1.57 320 3.2 Ø 43 R 0.04 ±0.01 ¯ 1.69 0 Cu (inch) (10) H 700 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 44 Fixing ISO11901- 2 1.97 = 50 A 1.97 ¯ 1.85 50 Ø 47 Ø 45,5 Ø 9 (4x) ¯ 1.8 Ø 86 ¯ 0.35 = A 13 ¯ 0.08 Ø2 (2x) (2x) 50 2.75 1.97 Ø 18 ¯ 0.71 0.98 25 2.24 57 A 0.51 AA = 13 = HF 700 2.52 64 1.97 50 Threaded body cylinders Ø 24 62 2.4 0.08 2 Cu M45 x 1,5 ¯ 0.94 70 (4x) ¯ 0.35 Ø9 Ø 15 (4x) ¯ 0.59 Ø 11 ¯ 0.43 A A 0.51 AA ¯ 0.35 Ø 9 (4x) 2.76 70 20 0.79 A Ø 9 (4x) 1.57 40 1.63 27 50 70 2.76 1.97 50 ¯ 1.79 Ø 45,5 ¯1.63 Ø 41,5 ¯ 0.35 0.28 7 0.16 4 64 50 1.97 70 2.52 4 Ø 20 A ¯ 1.79 Ø 45,5 2.76 1.97 7 ¯0.79 A-A Ø 45,5 0.27 0.16 70 50 A ¯ 1.79 AA ¯ 3.39 FC 45 A FS2 45 A 0.47 12 ¯ 1.63 Ø 41,5 A 20 Ø 47 Ø 20 ¯ 1.85 ¯ 0.79 Ø 9 (4x) Ø 9 (2x) 2.75 1.97 20 14 ¯ 0.35 Ø9 ¯ 0.35 FBA 45 ¯ 0.35 12 Ø 11 FS2A 45 ¯ 0.43 2.76 1.97 0.47 0.79 0.79 0.55 70 50 50 70 14 A A-A FCQ 45 A 0.55 ¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x) FB 45 AA A 2.76 1.97 12,3 cod. GM 45 L min L 0.11 2,8 ±0.01 ± 0,25 0.2 5 0.48 A A-A 8 (10) HF 700 - 50 34 0.31 0.63 ¯ 3.54 60 2.36 Ø 90 (4x) Ø9 M 45 x 1.5 ¯ 0.35 A (4x) Ø 14 ¯ 0.55 M 45 x 1,5 Ordering example: 1.34 M 6 60 0.31 0.41 0.11 10,5 2,8 = 0.16 4,1 ¯ 1.68 Ø 42,7 The HF are threaded body 700 springs with the same length and force as the H 700 45 = CHARGING HOLE G1/8" 2.36 8 16 FCA 45 H HF H 1000 Cu Code inch H 1000 - 013 0.51 H 1000 - 025 0.98 H 1000 - 038 1.50 H 1000 - 050 1.97 H 1000 - 063 2.48 H 1000 - 080 3.15 H 1000 - 100 3.94 H 1000 - 125 4.92 H 1000 - 160 6.30 H 1000 - 200 7.87 H 1000 - 250 9.84 H 1000 - 300 11.81 L Lmin S F1 V0 Weight cm3 ~ lb. ~ Kg 107,7 3.23 52 2.98 1,35 4.72 120 4.47 72 3.18 1,44 5.24 133 5.78 93 3.51 1,59 5.71 145 7.02 113 3.71 1,68 6.24 158,5 8.35 135 4.04 1,83 255 6.89 175 10.06 162 4.39 1,99 295 7.68 195 12.11 195 4.83 2,19 345 8.66 220 14.66 236 5.36 2,43 415 10.04 255 18.20 293 6.11 2,77 19.49 495 11.61 295 22.30 359 6.98 3,16 23.43 595 13.58 345 27.33 440 8.04 3,64 27.36 695 15.55 395 32.42 522 9.12 4,13 inch mm inch mm 13 4.74 120,4 4.24 25 5.71 145 38 6.73 171 50 7.68 195 63 8.74 222 80 10.04 100 11.61 125 13.58 160 16.34 200 250 300 1.09 cm2 7,07 Force (lbs. daN) 2 x (M8 x 13) ¯ 0.79 psi bar 2175 150 lb. 2385 daN 1 060 (±5%) CHARGING HOLE G1/8" ¯ 1.18 F0 in.3 mm in.2 P Ø 20 Ø 30 5085 2260 4635 2060 4185 1860 3735 1660 3285 1460 2835 1260 2385 1060 lb. 3895 daN 1 730 M8 .51 1.50 2.48 3.94 4.92 .98 1.97 3.15 6.3 7.87 9.84 11.81 Ø 46 14,5 0.57 ±0.01 Ø 50 ± 0,3 0.31 8 10,5 0.41 ¯Ê1.97 3 240 2.5 200 2 160 1.5 120 1 Ordering example: 80 0.5 0 Cycles / min. 5 Ø 43 0.2 ¯ 1.69 Cycles (in millions) L min R 0.08 L ¯ 1.81 Force (lbs. daN) / stroke (inch) diagram 2 ±0.01 ± 0,25 0.12 3 Cu Cu (inch) 40 .5 .981.5 2.48 3.94 4.92 6.30 1.97 3.15 7.87 9.84 11.81 0 Cu (inch) (10) H 1000 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 46 Fixing ISO11901- 2 56,5 2.22 56,5 A Ø 54 ¯ 2.12 Ø 9 (4x) Ø 50,5 ¯ 0.35 2.22 = ¯Ê1.99 Ø 95 ¯ 3.74 = A 13 30 (2x) (2x) 2.95 75 2.22 56,5 (4x) ¯ 0.35 Ø9 Ø 15 Ø 18 (4x) ¯ 0.59 ¯ 0.71 Ø 11 62 75 0.98 25 2.95 2.44 A A 0.51 AA = 13 = 2.75 70 2.22 56,5 H HF = .9 7 Ø 1.57 40 1 50 37,5 1.97 110 4.33 130 ¯ 1.48 5.12 ¯ 0.35 Ø 9 (4x) 20 50 60 0.79 32 90 = 8 45 80 3.15 = = 1.77 1.26 12 3.54 1.18 Ø4 2.36 Ø 9 (2x) ¯ 0.16 A 0.47 0.31 A 0.51 AA A-A 70 0.94 A Ø 20 56,5 Ø 9 (4x) 24 2.95 75 2.22 56,5 ¯ 1.99 Ø 50,5 ¯ 1.75 Ø 44,5 ¯ 0.35 ¯ 0.79 A 2.75 56,5 75 56,5 2.22 8 75 Ø 50,5 2.95 2.22 12 0.47 12 ¯ 1.99 A 0.47 0.31 14 Ø 50,5 A 2.95 2.22 20 ¯ 1.99 Ø9 ¯ 0.43 ¯ 0.35 12 20 Ø 44,5 ¯ 0.59 0.47 0.79 ¯ 1.75 Ø 20 Ø 54 Ø 9 (2x) ¯ 0.79 ¯ 2.13 ¯ 0.35 Ø 9 (4x) Ø 11 0.79 0.55 ¯ 0.35 ¯ 0.43 Ø 15 ¯ 0.59 2.95 75 2.22 56,5 Ø 15 14 A A-A A 2.95 75 2.22 56,5 FCQ 50 A FS2A 50 FBA 50 0.55 AA ¯ 0.35 FSA 50 FC 50 A FS2 50 FB 50 AA M8 HF 1000 Ø 30 68 2.68 0.51 2,8 ±0.01 ± 0,25 0.2 5 0.08 2 Cu M50 x 1,5 ¯ 1.18 Threaded body cylinders 12,9 L 0.11 cod. GM 50 L min (10) SCF 750 - 50 2.60 66 ¯ 3.94 Ø 100 ¯ 0.35 Ø 9 (4x) M 50 x 1.5 ¯ 0.55 Ø 14 (4x) M 50 x 1,5 Ordering example: 1.50 38 8 0.16 4,1 ¯ 1.88 Ø 47,7 The SCF are threaded body 750 springs with the same length and force as the SC 750 47 2.60 66 M6 0.31 0.11 10 2,8 = = 0.39 CHARGING HOLE G1/8" A A-A A 0.31 8 0.63 16 cod. FCA 50 H 2400 Cu Code inch H 2400 - 025 0.98 H 2400 - 038 1.50 H 2400 - 050 1.97 H 2400 - 063 2.48 H 2400 - 080 3.15 H 2400 - 100 3.94 H 2400 - 125 4.92 H 2400 - 160 6.30 H 2400 - 200 7.87 H 2400 - 250 9.84 H 2400 - 300 11.81 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 135 10.81 174 8.17 3,70 5.83 148 13.80 222 8.74 3,96 6.30 160 16.52 266 9.29 4,21 237 6.83 173,5 19.63 316 9.93 4,50 270 7.48 190 23.42 377 10.62 4,81 12.20 310 8.27 210 28.00 451 11.55 5,23 14.17 360 9.25 235 33.73 543 12.52 5,67 160 16.93 430 10.63 270 41.74 672 14.30 6,48 200 20.08 510 12.20 310 50.87 819 16.53 7,49 250 24.02 610 14.17 360 62.30 1003 20.66 9,36 300 27.95 710 16.14 410 73.73 1187 24.79 11,23 mm inch mm inch mm 25 6.30 160 5.31 38 7.32 186 50 8.27 210 63 9.33 80 10.63 100 125 in.2 P 2.47 cm2 15,90 psi bar 2175 lb. daN 150 5372 2 385 lb. 9540 daN 4 240 (±5%) 12106 5375 10980 4875 9854 4375 8727 3875 7601 3375 6475 2875 5372 2385 Force (lbs. daN) CHARGING HOLE G1/8" 4 x (M8 x 13) ¯ 1.57 ¯Ê1.77 Ø 40 Ø 45 M8 .98 1.97 3.15 3.94 4.92 1.50 2.48 6.3 7.87 9.84 11.81 0.12 3 Cu Cu (inch) 120 8 ¯ 2.95 ±0.01 Ø 75 ± 0,3 80 1 60 40 0.5 0.31 0.41 10.5 0.2 5 Ø 67 Cycles (in millions) L min ¯ 2.64 100 1.5 20 0 Ordering example: Cycles / min. Ø 70 L ¯Ê2.76 2 R 0.1 2,5 ±0.01 ± 0,25 0.71 18 Force (lbs. daN) / stroke (inch) diagram .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) (10) H 2400 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 48 Fixing ISO11901- 2 (4x) (4x) 12 A 0.47 0.31 2.76 2.13 12 8 ¯ 0.43 Ø 11 (4x) H Ø 75 2.07 30 90 73,5 3.54 2.89 Ø 75,5 ¯ 2.97 52,5 5 115 .9 50 2 ¯ 1.97 5.39 137 2.5 2.95 160 Ø 80 = 20 63,5 75 0.79 4.53 = = 105 4.13 = = 16 M10 49 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 3.54 90 2.89 73,5 A A 30 6.3 ¯ 0.43 1.18 Ø5 ¯ 3.15 73,5 2.89 Ø 80 ¯ 3.15 ¯Ê0.2 = Ø 11 (4x) 73,5 2.89 HF A 0.63 AA ¯ 0.43 FCQ 75 A = Ø 75,5 Ø11 (4x) A A ¯ 2.97 Ø122 ¯ 4.8 ¯ 0.43 = Ø 11 (2x) FC 75 A FSA 75 16 0.63 70 54 1.18 0.94 A A AA Ø 40 Ø 18 3.94 2.89 100 73,5 Ø9 Ø 15 (4x) ¯ 0.35 ¯ 1.57 84 Ø 11 (4x) 24 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 0.47 100 100 73,5 100 73,5 3.94 3.31 8 FBA 75 3.94 2.89 12 ¯ 0.43 ¯ 2.7 Ø 68,5 FB 75 0.47 0.32 14 A-A A AA 3.94 2.89 20 ¯ 0.71 Ø 9 (4x) A 20 Ø 75,5 0.79 ¯ 2.97 ¯ 0.35 12 Ø 40 (4x) ¯ 0.59 73,5 100 3.94 2.89 Ø 18 (4x) ¯ 0.71 .47 ¯Ê1.57 Ø 11 73,5 ¯ 0.43 2.89 Ø 68,5 Ø 11 (4x) A 0.79 0.55 ¯ 2.70 ¯ 0.43 14 100 FBA 75 Ø 15 (4x) 0.55 3.94 ¯ 0.59 FB 75 A-A A AA V0 = volume of gas H 4200 Cu Code inch H 4200 - 025 0.98 H 4200 - 038 1.50 H 4200 - 050 1.97 H 4200 - 063 2.48 H 4200 - 080 3.15 H 4200 - 100 3.94 H 4200 - 125 4.92 H 4200 - 160 6.30 H 4200 - 200 7.87 H 4200 - 250 9.84 H 4200 - 300 11.81 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 145 19.25 310 14.44 6,54 6.22 158 24.16 389 15.45 7,00 6.69 170 28.70 462 16.27 7,37 247 7.22 183,5 33.80 544 17.31 7,84 280 7.87 200 40.00 644 18.43 8,35 12.60 320 8.66 220 47.51 765 20.53 9,30 14.57 370 9.65 245 56.89 916 21.63 9,80 160 17.32 440 11.02 280 70.00 1128 23.18 10,5 200 20.47 520 12.60 320 85.15 1371 24.94 11,3 250 24.41 620 14.57 370 104.0 1674 27.15 12,3 300 28.35 720 16.54 420 122.6 1974 29.36 13,3 .98 1.97 3.15 3.94 4.92 1.50 2.48 6.3 mm inch mm inch mm 25 6.69 170 5.71 38 7.72 196 50 8.66 220 63 9.72 80 11.02 100 125 in.2 P cm2 4.38 28,27 2175 Force (lbs. daN) ¯Ê2.36 ¯Ê2.36 Ø 60 bar 150 lb. daN 9550 lb. daN 4 240 17330 7700 (±5%) CHARGING HOLE G1/8" 4 x (M8 x 13) psi Ø 60 23063 10240 20811 9240 18558 8240 16306 7240 14054 6240 11802 5240 9550 4240 M8 7.87 9.84 11.81 0.12 3 Cu Cu (inch) 80 60 50 1 40 30 0.5 20 8 ¯Ê3.74 ±0.01 Ø 95 ± 0,3 0.31 0.41 10.5 0.2 5 Ø 87 Cycles (in millions) R 0.1 L min ¯Ê3.43 70 1.5 10 0 Ordering example: Cycles / min. Ø 90 L ¯ 3.54 90 2 2,5 ±0.01 ± 0,25 0.83 21 Force (lbs. daN) / stroke (inch) diagram .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) (10) H 4200 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 50 Fixing ISO11901- 2 (4x) Ø9 (4x) Ø 15 4.72 120 3.62 92 (4x) ¯ 0.35 (4x) ¯ 0.59 8 100 Ø 95 110 92 4.33 3.62 Ø 95,5 5.71 4 2.46 .7 145 67,5 3 ¯ M12 51 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 1.57 40 3.62 ¯ 3.76 Ø 100 ¯ 3.94 Ø 13 (4x) 4.33 = = 3.15 170 6.69 3.64 = 18 20 80 92,5 0.79 0.71 V0 = volume of gas Ø 13,5 (4x) H HF A AA ¯ 0.51 FCQ 95 A A = 195 = 70 A 125 4.92 = 2.66 Ø 100 ¯ 3.94 30 62,5 1.18 Ø5 7.68 ¯ 0.53 Ø 13,5 (2x) ¯Ê0.2 92 92 Ø 95,5 Ø 13 (4x) 3.62 = ¯ 3.76 ¯ 0.51 ¯ 5.91 Ø150 = A 18 3.62 FC 95 A FSA 95 0.71 90 ¯ 0.53 A AA Ø 60 Ø 20 Ø 13,5 ¯ 0.79 3.54 2.76 12 110 92 A 24 Ø 13,5 (4x) 0.94 120 92,0 4.72 Ø 95,5 ¯ 3.76 3.62 Ø 88,5 ¯Ê0.53 ¯ 3.48 ¯ 2.36 A 120 92,0 120 92 4.72 3.94 120 3.62 14 A 0.47 0.31 Ø 95,5 4.72 8 13 ¯ 3.76 12 0.31 4.72 3.62 20 A-A A 0.47 0.51 Ø 88,5 20 Ø 9 (4x) ¯ 3.48 ¯ 0.35 A 13 Ø 60 ¯ 0.53 ¯ 2.36 FBA 95 92 FS2A 95 Ø 20 (4x) 0.51 0.79 A 0.79 0.55 120 4.72 3.62 120 ¯ 0.59 4.72 3.62 Ø 13,5 (4x) 92 ¯ 0.53 14 Ø 15 (4x) 0.55 AA FS2 95 A-A A ¯ 0.79 FB 95 AA H 6600 Cu Code inch H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 H 6600 - 025 0.98 038 1.50 050 1.97 063 2.48 080 3.15 100 3.94 125 4.92 160 6.30 200 7.87 250 9.84 300 11.81 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 165 29.56 476 26.71 12,1 7.01 178 36.83 593 30.24 13,7 7.48 190 43.60 702 33.33 15,1 267 8.01 203,5 51.18 824 34.22 15,5 300 8.66 220 60.50 974 35.54 16,1 340 9.45 240 14920 6 630 28150 12510 71.74 1155 38.63 17,5 390 10.43 265 85.78 1381 42.60 19,3 18.11 460 11.81 300 105.5 1698 48.12 21,8 21.26 540 13.39 340 127.9 2060 54.53 24,7 250 25.20 640 15.35 390 156.0 2512 62.47 28,3 300 29.13 740 17.32 440 184.4 2969 70.42 31,9 mm inch mm inch mm 25 7.48 190 6.50 38 8.50 216 50 9.45 240 63 10.51 80 11.81 100 13.39 125 15.35 160 200 in.2 P ¯Ê2.95 ¯Ê 80 Ø 75 M8 bar 150 lb. daN lb. daN (±5%) Force (lbs. daN) ¯Ê3.15 psi 6.85 44,18 2175 CHARGING HOLE G1/8" 4 x (M10 x 16) cm2 37420 16630 35170 15630 32920 14630 30670 13630 28420 12630 26170 11630 23920 10630 21670 9630 19420 8690 17170 7630 14920 6630 .98 1.97 3.15 3.94 4.92 1.50 2.48 6.3 7.87 9.84 11.81 22,5 Force (lbs. daN) / stroke (inch) diagram 0.89 90 Ø 115 5 Ø 112 ¯Ê4.72 ±0.01 Ø 120 ± 0.3 0.31 8 0.41 10.5 0.2 ¯Ê4.41 Cycles (in millions) 80 L min L R 0.1 2,5 ±0.01 ± 0,25 2 ¯ 4.53 70 1.5 60 50 1 40 30 0.5 Cycles / min. 0.12 3 Cu Cu (inch) 20 10 0 Ordering example: .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) (10) H 6600 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 52 53 30 0.79 S = rod section area P = nominal charging pressure ¯ 4 .7 4.31 5.83 2 Ø 21 A 109,5 Ø5 = 0 12 F0 = nominal initial force F1 = average final force AA 0.83 = 50 ¯ 0.53 ¯ 0.79 Ø 20 5.51 140 4.31 109,5 Ø (4x) ¯ 0.71 (4x) ¯ 0.43 Ø 13,5 (4x) 11 (4x) Ø 18 20 15 5.51 4.31 A-A 8 12 3.54 2.76 A 21 = 4.31 5.12 148 20 = M12 V0 = volume of gas 1.97 120 140 Ø 120,5 ¯ 4.74 5.51 4.72 Ø 113,5 A-A A A Ø 13 (4x) 130 ¯Ê0.51 0.47 0.31 109.5 109,5 5.12 140 4.31 0.79 0.59 4.31 5.51 8 Ø 120,5 12 0.31 0.51 13 ¯ 4.74 A ¯ 4.47 Ø 11 (4x) Ø 125 0.47 Ø 80 ¯ 4.92 ¯ 3.15 Ø 13,5 (4x) 109,5 FBA 120 A ¯ 0.53 24 140 109,5 140 FS2A 120 0.94 AA FCQ 120 A A = 77,5 ¯ 0.43 A 3.05 = 4.31 165 5.51 Ø 18 (4x) Ø 13,5 (4x) 74 ¯ 0.2 4.31 ¯ 0.71 5.51 6.49 92,5 140 20 109,5 13 0.79 5.51 Ø 20 (4x) ¯ 0.53 4.31 0.51 109,5 Ø 120,5 ¯ 4.74 ¯ 0.79 FB 120 15 4.31 Ø 113,5 ¯ 4.47 FS2 120 AA 2.91 3.64 = 195 Ø 125 ¯ 4.92 0.83 7.68 1.18 105 = 4.13 Ø 120,5 ¯ 4.74 Ø 13,5 (4x) Ø 175 ¯ 0.53 O 6.89 AA 220 Ø 13,5 (2x) FC 120 A 0.59 8.66 ¯ 0.53 FSA 120 ISO11901- 2 Fixing A 109,5 140 ¯ 3.15 ¯ 0.53 A 109.5 130 Ø 80 A A 95 115 Ø 13,5 (4x) HF H H 18500 Cu Code inch H H H H H H H H H H H 18500 18500 18500 18500 18500 18500 18500 18500 18500 18500 18500 - 025 0.98 038 1.50 050 1.97 063 2.48 080 3.15 100 3.94 125 4.92 160 6.30 200 7.87 250 9.84 300 11.81 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 185 103.0 1658 72.6 32,9 7.79 198 125.3 2018 75.9 34,4 8.27 210 146.0 2351 79.0 35,8 287 8.80 223,5 169.2 2725 82.3 37,3 320 9.45 240 197.6 3182 85.6 38,8 14.17 360 10.24 260 41440 18400 77770 34530 232.0 3736 91.6 41,5 16.14 410 11.22 285 275.1 4429 99.6 45,1 160 18.90 480 12.60 320 335.3 5399 106.6 48,3 200 22.05 560 14.17 360 404.2 6507 116.8 52,9 250 25.98 660 16.14 410 490.2 7893 127.4 57,7 300 29.92 760 18.11 460 576.3 9278 140.8 63,8 mm inch mm inch mm 25 8.27 210 7.28 38 9.29 236 50 10.23 260 63 11.30 80 12.60 100 125 in.2 P 19.0 psi cm2 122,7 bar 2175 150 lb. daN lb. daN (±5%) 109010 48400 97750 43400 86490 38400 75220 33400 63960 28400 52700 23400 41440 18400 Force (lbs. daN) CHARGING HOLE G1/8" 4 x (M12 x 16) ¯ 4.72 ¯ 4.92 Ø 120 Ø 125 M 16 .98 1.97 3.15 3.94 4.92 1.50 2.48 6.3 7.87 9.84 11.81 Cu Cu (inch) 30,5 90 2.5 1.2 0.12 3 Force (lbs. daN) / stroke (inch) diagram 80 70 60 1.5 50 40 1 30 20 10 8 ±0.001 Ø 195 ± 0.3 0.31 0.41 10.5 0.5 ¯ 7.68 Ordering example: (10) H 18500 - 100 “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Ø 187 0.31 ¯ 7.36 8 L min L R 0.1 Ø 190 2,5 ±0.01 ± 0,25 2 ¯ 7.48 0 .98 1.5 2.48 3.94 4.92 1.97 3.15 6.30 7.87 9.84 11.81 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 54 Fixing ISO11901- 2 ¯Ê0.20 Ø5 13,5 (4x) (4x) Ø 20 210 170 Ø 26 8.27 6.70 (4x) ¯ 0.53 Ø (4x) ¯ 0.79 Ø 17,5 ¯ 1.02 7.48 6.50 13 8 190 165 Ø 17,5 (4x) H 185 HF A 3.15 80 8.27 7.28 210 ¯ 0.69 A 1.06 = 27 = 210 AA 8.27 210 6.70 170 A A Ø 200 ¯ 7.87 170 Ø 195,5 ¯ 7.70 6.69 Ø 17,5 (4x) ¯ 0.69 170 Ø 120 A 0.51 0.31 170 6.69 = Ø 290 = A 27 ¯ 4.72 A-A 8.27 1.06 AA 210 170 A 6.70 24 0.94 A Ø 17,5 (4x) 15 Ø 195,5 ¯Ê0.69 8.27 210 6.69 170 ¯ 7.40 Ø 188 170 8.27 6.70 25 ¯ 7.70 8 210 Ø 195,5 8.27 6.69 13 ¯ 7.70 Ø 195,5 0.51 0.31 0.67 17 ¯ 7.70 A AA ¯ 0.69 Ø 13,5 (4x) Ø 188 ¯ 0.53 A ¯ 7.40 17 25 Ø 200 ¯ 1.02 0.67 0.98 ¯ 7.87 210 170 ¯ 0.79 8.27 Ø 120 Ø 26 6.69 ¯ 4.72 A 0.98 0.59 Ø 17,5 (4x) 170 FBA 195 6.69 FS2A 195 Ø 17,5 (4x) FCQ 195 A ¯ 0.69 13 210 Ø 20 0.51 ¯ 11.42 FB 195 FS2 195 FC 195 A A-A A 8.27 ¯ 0.69 AA S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 55 HR GENERAL INFORMATION BODY -One piece construction for greater safety -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except HR 700 subjected to supply a specific .39” higher body) LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar), except HR 200 charged at 2537.5 psi (175 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 56 one piece rod retaining ring rod wiper rod seal self-lubricating guide elements HR bushing O-Ring seal nut charging hole plug Series 57 HR 200 HR 300 HR 500 HR 700 HR 1000 HR 1500 HR 2400 HR 4200 HR 6600 HR 11800 ØD one way valve Cu one piece body L F0 Page inch mm inch mm inch mm lb. daN 0.98 25 0.20 - 1.26 5 - 32 1.57 - 3.70 40 - 94 450 200 1.26 32 0.20 - 4.92 5 - 125 1.57 - 11.02 40 - 280 675 300 1.50 38 0.20 - 4.92 5 - 125 1.57 - 11.02 40 - 280 1058 470 1.77 45 0.39 - 4.92 10 - 125 2.05 - 11.10 52 - 282 1530 680 1.97 50 0.39 - 4.92 10 - 125 2.28 - 11.34 58 - 288 2385 1060 2.48 63 0.39 - 4.92 10 - 125 2.52 - 11.57 64 - 294 3442 1530 2.95 75 0.39 - 4.92 10 - 125 2.56 - 11.61 65 - 295 5366 2385 3.74 95 0.63 - 4.92 16 - 125 3.82 - 12.40 97 - 315 9540 4240 4.72 120 0.63 - 4.92 16 - 125 4.21 - 12.80 107 - 325 14920 6630 5.90 150 0.75 - 4.92 19 - 125 4.57 - 12.91 116 - 328 26510 11780 58 60 62 64 66 68 70 72 74 76 HRF HR 200 Cu Code - 005 010 013 016 019 025 032 Lmin D E ØF S inch mm inch mm inch mm inch mm inch mm inch mm 0.20 5 1.57 40 1.38 35 - - - - - - 0.39 10 1.97 50 1.57 40 - - - - - - 0.51 13 2.20 56 1.69 43 - - - - - - 0.63 16 2.44 62 1.81 46 - - - - - - 0.75 19 2.68 68 1.93 49 - - - - - - 0.98 25 3.15 80 2.17 55 - - - - - 1.26 32 3.70 94 2.44 62 - - - - - 720 320 675 300 630 280 585 260 540 240 495 220 450 200 Force (lbs. daN) HR 200 HR 200 HR 200 HR 200 HR 200 HR 200 HR 200 L M6 x 4 CHARGING HOLE M6 ¯ 0.47 Ø 12 in.2 P psi cm2 F0 bar lb. 0.18 1,13 2537 175 450 F1 daN 200 lb. 653 Weight ~ lb. ~ Kg daN 290 (±5%) ----------- 0.19 0,09 0.22 0,10 0.22 0,10 0.24 ,0,11 0.27 0,12 - 0.29 0,13 - 0.36 0,16 0.2 0.39 0.51 0.63 0.75 0.98 1.26 Cu (inch) ¯ 0.98 ±0.01 Ø 25 ± 0,3 Ordering example: (10) HR 200 - 25 5 170 4.5 160 4 150 3.5 140 3 130 2.5 120 2 110 1.5 100 0 0.2 0.39 0.51 0.63 0.75 0.98 1.26 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Ø 23 Cycles (in millions) ¯0.90 L min R0.04 1 0.31 L ±0.01 ± 0,25 8 0.04 1 Cu Force (lbs. daN) / stroke (inch) diagram 58 AA 0.35 A 9 1.18 30 18 1.34 34 0.71 4 Ø 0.28 Ø7 A Ø 1.06 Ø 27 Ø 50 Ø 1.97 Ø 25,5 = = Ø 1.00 FC 25 A ISO11901- 2 Fixing 2 x M5 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force HR HRF 59 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 HR 300 - 005 010 013 016 019 025 032 038 050 063 075 080 100 125 L Lmin D E ØF inch mm inch mm inch mm inch mm inch mm inch mm 0.20 5 1.57 40 1.38 35 - - - - - - 0.39 10 1.97 50 1.57 40 - - - - - - 0.51 13 2.20 56 1.69 43 - - - - - - 0.63 16 2.44 62 1.81 46 - - - - - - 0.75 19 2.68 68 1.93 49 0.14 3,5 0.16 4 1.06 27 0.98 25 3.15 80 2.17 55 0.14 3,5 0.16 4 1.06 27 1.26 32 3.70 94 2.44 62 0.14 3,5 0.16 4 1.06 27 1.50 38 4.17 106 2.68 68 0.14 3,5 0.16 4 1.06 27 1.97 50 5.12 130 3.15 80 0.14 3,5 0.16 4 1.06 27 2.48 63 6.14 156 3.66 93 0.14 3,5 0.16 4 1.06 27 2.95 75 7.08 180 4.13 105 0.14 3,5 0.16 4 1.06 27 3.15 80 7.48 190 4.33 110 0.14 3,5 0.16 4 1.06 27 3.94 100 9.06 230 5.12 130 0.14 3,5 0.16 4 1.06 27 4.92 125 11.0 280 6.10 155 0.14 3,5 0.16 4 1.06 27 Force (lbs. daN) 2 M8 x 4 CHARGING HOLE M6 Ø 16 1350 600 1238 550 1125 500 1013 450 900 400 788 350 675 300 L min ¯F ¯ 1.26 ±0.01 Ø 32 ± 0,3 Cycles (in millions) L ±0.01 ± 0,25 10.5 0.41 1 Ø 30 E D ¯1.18 in.2 P cm2 psi F0 bar lb. 0.31 2,01 2175 150 675 daN 300 F1 lb. 1148 Weight ~ lb. ~ Kg daN 510 (±5%) .2 .39 .63 .98 1.26 1.97 2.48 2.95 .51 .75 1.5 Cu (inch)3.15 ----------------------------- 3.94 0.38 0,17 0.40 0,18 0.42 0,19 0.44 0,20 0.49 0,22 0.55 0,25 0.60 0,27 0.64 0,29 0.75 0,34 0.86 0,39 0.94 0,42 0.99 0,45 1.17 0,53 1.52 0,68 4.92 Force (lbs. daN) / stroke (inch) diagram 0.04 1 Cu ¯ 0.63 R0.04 S 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 Ordering example: .2.51 .63 .98 1.5 1.97 2.48 3.15 3.94 .39 .75 1.26 2.95 4.92 Cycles / min. Cu Code 0 Cu (inch) (10) HR 300 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 60 ISO11901- 2 Fixing 0.27 0.16 1.97 1.38 7 4 50 35 50 Ø 6,6 (4x) 35 0.2 5 1.97 1.38 ¯ 1.28 Ø 32,5 Ø 28,5 ¯ 0.26 ¯ 1.12 FS2 32 A AA A A 1.38 ¯ 0.08 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 61 35 35 1.38 Ø 34 = ¯ 1.33 Ø 6,6 (4x) 9 = Ø 32,5 0.35 ¯ 1.28 Ø 60 ¯ 0.26 AA ¯ 2.36 FC 32 A A Ø2 HR HRF HR 500 Cu - 005 010 013 016 019 025 032 038 050 063 075 080 100 125 Lmin D E ØF inch mm inch mm inch mm inch mm inch mm inch mm 0.20 5 1.57 40 1.38 35 - - - - - - 0.39 10 1.97 50 1.57 40 - - - - - - 0.51 13 2.20 56 1.69 43 - - - - - - 0.63 16 2.44 62 1.81 46 - - - - - - 0.75 19 2.68 68 1.93 49 0.14 3,5 0.16 4 1.30 33 0.98 25 3.15 80 2.17 55 0.14 3,5 0.16 4 1.30 33 1.26 32 3.70 94 2.44 62 0.14 3,5 0.16 4 1.30 33 1.50 38 4.17 106 2.68 68 0.14 3,5 0.16 4 1.30 33 1.97 50 5.12 130 3.15 80 0.14 3,5 0.16 4 1.30 33 2.48 63 6.14 156 3.66 93 0.14 3,5 0.16 4 1.30 33 2.95 75 7.08 180 4.13 105 0.14 3,5 0.16 4 1.30 33 80 7.48 190 4.33 110 0.14 3.94 100 9.06 230 5.12 130 0.14 3,5 0.16 4 1.30 33 3,5 0.16 4 1.30 33 4.92 125 11.02 280 6.10 155 0.14 3,5 0.16 4 1.30 33 3.15 M8 x 4 CHARGING HOLE M6 Ø 20 2407 1070 2182 970 1957 870 1732 770 1507 670 1282 570 1058 470 1 in.2 P cm2 pas 0.49 3,14 2175 F0 bar 150 lb. F1 daN lb. Weight daN 1058 470 2115 940 (±5%) .2 .39 .63 .98 1.26 1.97 2.48 2.95 .51 .75 1.5 3.15 ----------------------------- 3.94 ~ lb. ~ Kg 0.55 0,25 0.60 0,27 0.64 0,29 0.68 0,31 0.74 0,33 0.79 0,36 0,89 0,40 0.97 0,44 1.10 0,50 1.26 0,57 1.36 0,61 1.46 0,66 1.70 0,77 2.01 0,90 4.92 Cu (inch) Cu ¯Ê0.79 3.5 140 3 120 2.5 100 ¯F ¯ 1.50 ±0.01 Ø 38 ± 0,3 Cycles (in millions) ± 0,25 Ø 36 160 L ±0.01 ¯1.42 4 L min 0.410 10.5 0.04 Force (lbs. daN) / stroke (inch) diagram E D R0.04 1 S 2 80 1.5 60 1 40 0.5 20 0 Ordering example: (10) HR 500 - 50 “All dimensions are nominal unless tolerance is stated” .2.51 .63 .98 1.5 1.97 2.48 3.15 3.94 .39 .75 1.26 2.95 4.92 Cycles / min. HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 HR 500 L Force (lbs. daN) Code 0 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 62 Fixing ISO11901- 2 0.27 0.16 2.16 1.57 7 4 55 40 ¯ 0.26 Ø 6,6 (4x) 0.2 5 2.16 55 1.57 40 ¯ 1.51 Ø 38,5 ¯ 1.36 Ø 34,5 FS2 38 A AA 0.35 1.57 A Ø 40 ¯ 1.57 40 40 Ø 38,5 Ø 6,6 (4x) A 9 = ¯ 1.51 ¯ 0.26 ¯ 2.68 Ø 68 = 1.57 AA ¯Ê0.08 Ø2 A 0.35 AA = 9 = 2.05 52 1.57 40 HR 52 40 2.05 1.57 A Ø 6,6 (4x) ¯ 1.52 ¯ 1.57 Ø 38,5 Ø 40 HRF ¯ 0.26 FCQ 38 A FC 38 A A HRF 500 Ø 0.79 Threaded body cylinders Ø 20 2,8 0,25 0.2 5 0.08 2 Cu CHARGING HOLE M6 L min L 0.11 cod. GM 38 A-A A 1.97 50 8 M 38 x 1,5 The HRF are threaded body 500 springs with the same length and force as the HR 500 63 Ordering example: (10) HRF 500 - 50 1.98 50,3 ¯ 2.95 Ø 75 ¯ 0.35 Ø 9 (4x) Ø 35,7 ¯0.55 Ø14 (4x) 4,1 Ø 1.40 M 38 x 1.5 0.31 0.11 2,8 = = 0.16 1.14 29 M6 A 0.31 8 0.47 12 cod. FCA 38 HR 700 Cu Code 700 700 700 700 700 700 700 700 700 700 700 700 700 - 010 013 016 019 025 032 038 050 063 075 080 100 125 Lmin S F0 F1 V0 Weight in.3 cm3 42 0.8 13 1.77 45 1.06 1.89 48 1.24 70 2.01 51 82 2.24 57 3.78 96 2.52 64 4.25 108 2.76 70 inch mm inch mm inch mm 0.39 10 2.05 52 1.65 0.51 13 2.28 58 0.63 16 2.52 64 0.75 19 2.76 0.98 25 3.23 1.26 32 1.50 38 in.2 P 0.70 cm2 4,52 psi bar 2175 150 lb. 1530 daN 680 (±5%) lb. 3060 daN 1 360 ~ lb. ~ Kg - 0.87 0,39 17 - 0.93 0,42 20 - 1.00 0,45 1.30 21 - 1.06 0,48 1.74 28 - 1.17 0,53 2.24 36 - 1.29 0,58 2.73 44 - 1.37 0,62 1.97 50 5.20 132 3.23 82 3.60 58 - 1.57 0,71 2.48 63 6.22 158 3.74 95 4.53 73 - 1.79 0,81 2.95 75 7.16 182 4.21 107 5.34 86 - 1.89 0,85 3.15 80 7.56 192 4.41 112 5.78 93 - 2.05 0,93 3.94 100 9.13 232 5.20 132 7.21 116 - 2.30 1,04 4.92 125 11.10 282 6.18 157 9.01 145 - 2.83 1,28 2 x (M8 x 4) ¯ 0.79 Ø 20 Force (lbs. daN) HR HR HR HR HR HR HR HR HR HR HR HR HR L CHARGING HOLE M6 ¯ 0.95 3330 1480 3105 1380 2880 1280 2655 1180 2430 1080 2205 980 1980 880 1755 780 1530 680 Ø 24 .39 .63 .98 1.5 1.97 2.48 3.15 .51 .75 1.26 2.95 3.94 4.92 Cu (inch) ¯ 1.57 ¯ 1.77 ±0.01 Ø 40 Ø 45 ± 0,3 Ordering example: Cycles (in millions) L ±0.01 L min Ø 43 280 2.8 ± 0,25 14.5 0.57 R0.04 1 ¯1.69 0.14 3,5 0.16 4 320 3.2 240 2.4 200 2.0 160 1.6 1.2 120 0.8 80 0.4 40 0 Cycles / min. 0.04 1 Cu Force (lbs. daN) / stroke (inch) diagram 0 .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26 3.94 4.92 Cu (inch) (10) HR 700 - 50 “All dimensions are nominal unless tolerance is stated” Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 64 Fixing ISO11901- 2 50 Ø 47 50 A 1.97 ¯ 0.08 Ø2 HR 700 - ... N (2x) (2x) 50 2.75 1.97 70 (4x) ¯ 0.35 Ø9 Ø 15 Ø 18 ¯ 0.71 0.16 4 1.63 27 A 0.98 25 2.76 70 2.24 57 ¯ 0.35 Ø 9 (4x) A 0.51 AA = 13 = 2.52 64 1.97 50 A 1.97 = ¯ 1.85 Ø 9 (4x) Ø 45,5 ¯ 1.8 Ø 86 ¯ 0.35 = A 13 1.57 40 50 0.51 AA Ø 20 A 0.28 7 64 0.79 20 2.76 1.97 70 Ø 9 (4x) 50 ¯ 1.79 Ø 45,5 ¯1.63 Ø 41,5 ¯ 0.35 ¯0.79 A-A 1.97 50 70 50 A 2.52 4 70 0.47 12 ¯ 1.79 Ø 45,5 2.76 1.97 7 14 Ø 45,5 0.27 0.16 A ¯ 3.39 FC 45 A FS2 45 A AA 2.75 1.97 20 ¯ 1.79 A 20 (4x) ¯ 0.59 Ø 20 Ø 11 ¯ 0.79 ¯ 0.43 Ø9 Ø 9 (2x) ¯ 1.63 Ø 41,5 ¯ 0.35 12 ¯ 0.35 Ø 47 0.47 0.79 Ø 11 ¯ 1.85 2.76 1.97 50 70 ¯ 0.43 50 0.79 0.55 Ø 9 (4x) 14 A A-A 70 Non self-containing cylinders The HR 700 - ...N are non self-containing cylinders with the same stroke as the HR 700 but with the lengths L and Lmin increased of 10 mm HRF 700 Ø 0.95 Threaded body cylinders Ø 24 cod. GM 45 L min L 0.11 2,8 0,25 0.2 5 0.08 2 Cu CHARGING HOLE M6 A-A A 8 2.36 1.34 M 6 60 34 0.31 0.63 60 Ø 90 ¯ 3.54 2.36 (4x) Ø9 ¯ 0.35 A (4x) Ø 14 ¯ 0.55 The HRF are threaded body 700 springs with the same length and force as the HR 700 Ordering example: (10) HRF 700 - 50 M 45 x 1.5 0.31 0.11 2,8 = 4,1 M 45 x 1.5 65 = 0.16 Ø 1.68 Ø 42,7 HR HRF ¯ 0.35 A 2.76 1.97 FCQ 45A FS2A 45 FBA 45 0.55 ¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x) FB 45 AA 8 16 cod. FCA 45 HR 1000 Cu Code HR HR HR HR HR HR HR HR HR HR HR HR HR 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 - 010 013 016 019 025 032 038 050 063 075 080 100 125 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 48 1.62 26 1.26 0,57 2.01 51 1.86 30 1.30 0,59 2.13 54 2.17 35 1.38 0,62 76 2.24 57 2.48 40 1.43 0,65 88 2.48 63 3.04 49 1.54 0,70 4.02 102 2.75 70 3.73 60 1.72 0,77 4.49 114 2.99 76 4.35 70 1.83 0,83 50 5.43 138 3.46 88 5.47 88 2.08 0,94 63 6.46 164 3.98 101 6.77 109 2.36 1,07 2.95 75 7.40 188 4.45 113 7.95 128 2.59 1,16 3.15 80 7.80 198 4.65 118 8.45 136 2.67 1,21 3.94 100 9.37 238 5.43 138 10.37 167 3.16 1,43 4.92 125 11.34 288 6.42 163 12.80 206 3.75 1,70 inch mm inch mm inch mm 0.39 10 2.28 58 1.89 0.51 13 2.52 64 0.63 16 2.76 70 0.75 19 2.99 0.98 25 3.46 1.26 32 1.50 38 1.97 2.48 in.2 P 1.09 cm2 7,07 psi bar 2175 150 lb. 2385 daN 1060 (±5%) lb. 4255 daN 1890 see page 146 5085 2260 4635 2060 4185 1860 3738 1660 3285 1460 2835 1260 2385 1060 2 x (M8 x 5) ¯Ê0.79 Ø 20 ¯Ê1.18 Ø 30 Force (lbs. daN) CHARGING HOLE M6 Cu M8 .39.51 .75 .98 1.5 1.97 2.48 3.15 .63 1.26 2.95 Cu (inch) 3.94 4.92 0.04 1 Force (lbs. daN) / stroke (inch) diagram ¯ 1.97 ±0.01 Ø 50 ± 0,3 280 2.8 240 2.4 200 2.0 160 1.6 1.2 120 0.8 80 0.4 40 0 Ordering example: (10) HR 1000 - 50 “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) L ±0.01 L min 7 0.08 2 0.28 Ø 46 5,5 ¯1.81 0.22 R0.08 2 0.57 ± 0,25 14.5 320 3.2 0 .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26 Cu (inch) 3.94 4.92 Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 66 Fixing A-A 7 1.57 Ø 50 1.48 90 40 4.33 .9 37,5 110 2.36 130 5.12 1 ¯ M8 (2x) (2x) 2.95 75 2.22 56,5 (4x) ¯ 0.35 Ø9 Ø 15 (4x) ¯ 0.59 Ø 18 ¯ 0.71 A A 0.51 = 2.75 70 Ø 50,5 2.75 70 2.22 56,5 56,5 = 13 A 2.22 AA 25 A 0.45 HR 0.73 18,5 1.8127,5 1.81 46 2.36 60 11,5 A-A HRF 1000 HRF Threaded body cylinders Ø 30 cod. GM 50 0.11 2,8 L ± 0,25 0.2 5 0.08 2 Cu Ø 1.18 Ø 20 0.98 = 20 50 60 0.79 ¯ 0.79 A 80 3.15 = 75 56,5 56 30 = = 3.54 1.18 Ø4 1.97 Ø 9 (2x) ¯ 0.16 0.47 12 ¯ 1.99 56,5 2.22 A Ø 54 56,5 14 70 2.22 ¯ 2.12 Ø 9 (4x) A 13 Ø 50,5 ¯ 0.35 A = ¯Ê1.99 Ø 95 ¯ 3.74 = Ø9 2.95 2.22 20 2.75 2.20 0.51 AA ¯ 0.35 12 20 Ø 11 ¯ 0.59 0.47 0.79 ¯ 0.43 Ø 20 Ø 54 ¯ 0.79 ¯ 2.13 Ø 9 (2x) Ø 9 (4x) ¯ 0.35 A 0.79 0.55 ¯ 0.35 Ø 11 Ø 9 (4x) ¯ 0.43 Ø 15 ¯ 0.59 2.95 75 2.22 56,5 Ø 15 14 4 ¯ 0.35 0.55 A 2.95 75 2.22 56,5 FHR01000 FCQ 50A FBA 50 AA ¯ 0.35 FSA 50 FC 50 A FB 50 ISO11901- 2 8 The HRF are threaded body 1000 springs with the same length and force as the HR 1000 67 Ordering example: (10) HRF 1000 - 50 A 2.60 66 1.50 38 M6 Ø9 ¯ 3.94 Ø 100 ¯2.60 Ø66 (4x) = = ¯ 0.35 (4x) M 50 x 1.5 Ø 47,7 M 50 x 1,5 Ø 14 4,1 Ø1,88 ¯ 0.55 0.16 CHARGING HOLE G1/8" 0.31 0.39 0.06 10 1,5 L min A-A 0.31 0.63 A 8 16 cod. FCA 50 HR 1500 Code Cu L Lmin D E ØF S inch mm inch mm inch mm inch mm inch mm inch mm in.2 HR HR HR HR HR HR HR HR HR HR HR HR HR 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 - 010 0.39 10 013 0.51 13 016 0.63 16 019 0.75 19 025 0.98 25 032 1.26 32 038 1.50 38 050 1.97 50 063 2.48 63 075 2.95 75 080 3.15 80 100 3.94 100 125 4.92 125 P cm2 psi F0 bar lb. F1 daN lb. daN V0 Weight in.3 cm3 ~ lb. ~ Kg 2.52 64 2.13 54 - - - - - - 1.99 32 2.25 1,02 2.76 70 2.24 57 0.2 5 0.31 8 2.20 56 2.42 39 2.34 1.05 2.99 76 2.36 60 0.2 5 0.31 8 2.20 56 2.92 47 2.45 1.10 3.23 82 2.48 63 0.2 5 0.31 8 2.20 56 3.35 54 2.56 1.15 3.70 94 2.72 69 0.2 5 0.31 8 2.20 56 4.22 68 2.76 1,25 4.25 108 2.99 76 0.2 5 0.31 8 2.20 56 3.01 1.35 82 0.2 5 0.31 8 2.20 56 5.28 1.58 10,18 2175 150 3442 1530 6593 2930 6.15 85 4.72 120 3.23 99 3.18 1,44 5.67 144 3.70 (±5%) 0.2 5 0.31 8 2.20 56 7.95 128 3.55 1,61 6.69 170 4.21 107 0.2 5 0.31 8 2.20 56 9.88 158 4.00 1,81 7.64 194 4.68 119 0.2 5 0.31 8 2.20 56 11.6 187 4.24 1.90 8.03 204 4.88 124 0.2 5 0.31 8 2.20 56 12.4 199 4.55 2,06 9.61 244 5.67 144 0.2 5 0.31 8 2.20 56 15.3 246 5.25 2,38 11.5 294 6.65 169 0.2 5 0.31 8 2.20 56 19.0 306 6.31 2,86 94 see page 146 2 x (M8x5) ¯Ê0.79 Ø 20 ¯Ê1.42 Ø 36 Force (lbs. daN) CHARGING HOLE M6 M8 7492 3330 7042 3130 6592 2930 6142 2730 5692 2530 5242 2330 4792 2130 4342 1930 3892 1730 3442 1530 .51 .75 .98 1.5 1.97 2.48 .39 .63 1.26 3.15 2.95 3.94 4.92 Cu (inch) 240 2.5 200 2 160 1.5 120 5,5 ¯ 2.48 ±0.01 0.22 ¯F Ø 63 1 Cycles / min. L min Ø 59 Cycles (in millions) L ±0.01 0.71 2 ¯2.32 E D R0.08 3 ±0,25 18 0.04 1 Cu Force (lbs. daN) / stroke (inch) diagram 80 0.5 40 ±0,3 0 0 Ordering example: (10) HR 1500 - 50 “All dimensions are nominal unless tolerance is stated” .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 68 ISO11901- 2 0.55 A 2.95 75 2.22 56,5 14 ¯ 0.43 Ø 11 ¯ 0.35 Ø 9 (2x) ¯ 0.79 Ø 20 ¯ 0.59 Ø 15 ¯ 0.59 2.95 75 2.22 56,5 Ø 15 FB 50 AA 0.47 0.79 ¯ 0.35 12 Ø9 20 A 14 75 56,5 (4x) ¯ 0.35 Ø9 Ø 15 ¯ 0.79 ¯ 0.71 A A 3,35 85 2,5 63,5 HR 3,35 85 2,,5 63,5 Ø 0,31 Ø 63,5 Ø 2,26 Ø 57,5 0,47 12 0,31 8 Ø 0,43 Ø 11 (4x) 0.47 12 A-A FS2 63 Ø 20 Ø 18 (4x) ¯ 0.59 Ø 11 ¯ 0.43 2.95 2.22 20 (2x) (2x) 0.79 0.55 2.95 75 2.22 56,5 FBA 50 A-A A HRF 0,94 24 A A-A 0.47 0.31 8 58 42 30 1.18 Ø 63,5 ¯ 2.50 3.3 85 2.72 69 Ø 57,5 ¯ 2.26 A 0.63 AA = A 16 2.89 = 73,5 A 2.89 73,5 Ø 2.64 Ø 67 Ø 11 Ø 0.15 Ø4 A 0.63 3.54 2.89 90 73,5 A 90 73,5 2.89 Ø 63,5 = 3.54 Ø 11 (4x) ¯ 2.64 Ø 67 = 16 ¯ 2.50 AA ¯ 0.43 Ø 11 Ø 63,5 Ø 2.50 Ø 0.43 Ø 122 4 Ø 0.43 S = rod section area P = nominal charging pressure 69 2.28 1.65 12 ¯ 0.43 Ø 11 (4x) Ø 4.80 FCQ 63 FC 63 A FS2A 63 A F0 = nominal initial force F1 = average final force V0 = volume of gas HR 2400 Code Cu L Lmin D E ØF S inch mm inch mm inch mm inch mm inch mm inch mm in.2 HR HR HR HR HR HR HR HR HR HR HR HR HR 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 - 010 0.39 10 2.56 65 2.17 55 013 0.51 13 2.79 71 2.28 58 016 0.63 16 3.03 77 2.40 61 019 0.75 19 3.27 83 2.52 64 025 0.98 25 3.74 95 2.76 70 032 1.26 32 4.76 109 3.27 77 038 1.50 38 4.29 121 3.03 83 050 1.97 50 5.71 145 3.74 95 063 2.48 63 6.73 171 4.25 108 075 2.95 75 7.68 195 4.72 120 080 3.15 80 8.07 205 4.92 125 100 3.94 100 9.65 245 5.71 145 125 4.92 125 11.61 295 6.69 170 P cm2 psi F0 bar lb. daN F1 lb. V0 in.3 daN Weight ~ lb. ~ Kg cm3 - - - - - - 3.11 50 3.25 1,47 0.2 5 0.31 8 2.64 67 3.79 61 3.39 1,52 0.2 5 0.31 8 2.64 67 4.47 72 3.52 1,58 0.2 5 0.31 8 2.64 67 5.09 82 3.68 1,65 0.2 5 0.31 8 2.64 67 6.46 104 3.90 1,77 0.2 5 0.31 8 2.64 67 0.2 5 0.31 8 2.64 67 0.2 5 0.31 8 2.64 67 0.2 5 0.31 8 2.64 67 0.2 5 0.31 8 2.64 0.2 5 0.31 8 2.64 0.2 5 0.31 8 0.2 5 0.31 8 8.01 129 4.31 1,93 5366 2385 10834 4815 9.38 150 4.52 2,05 12.1 193 5.08 2,30 14.9 240 5.63 2,55 67 17.6 283 6.13 2,75 67 18.7 301 6.29 2,85 2.64 67 23.2 372 7.24 3,28 2.64 67 28.7 462 8.67 3,93 2.47 15,9 2175 150 (±5%) see page 146 12116 5385 10991 4885 9866 4385 8741 3885 7616 3385 6491 2885 5366 2385 4 x (M8 x 6) ¯ 1.57 ¯ 1.77 Ø 40 Force (lbs. daN) CHARGING HOLE M6 Ø 45 M8 .51 .75 .98 1.5 1.97 2.48 .39 .63 1.26 3.15 2.95 3.94 4.92 Cu Cu (inch) 5,5 ¯ 2.95 ±0.01 0.22 ¯F 3 240 2.5 200 2 160 1.5 120 1 80 0.5 40 Ø 75 0,3 0 0 Ordering example: (10) HR 2400 - 50 “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Ø 70 L min ¯2.76 E D R0.1 2,5 L ±0.01 0.71 0,25 18 0.04 1 Force (lbs. daN) / stroke (inch) diagram .39 .63 .98 1.5 1.97 2.48 3.15 2.95 .51 .75 1.26 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 70 71 = A A 30 0.94 24 3.94 100 2.89 73,5 3.94 2.89 73,5 100 (4x) ¯ 0.35 Ø9 (4x) (4x) ¯ 0.35 A-A 20 14 3.94 2.89 3.94 2.89 A-A 12 8 2.76 2.13 A = 16 2.89 16 = 30 0.79 3.54 90 2.89 73,5 = 4.13 ¯ 2 .9 5 Ø 75 1.18 84 100 8 52,5 3.94 3.31 Ø 18 Ø 15 12 2.07 73,5 12 2.89 73,5 100 Ø 18 (4x) 3.94 ¯ 0.71 ¯ 0.59 Ø 15 (4x) 73,5 115 0.63 20 100 2.89 50 ¯Ê0.2 Ø 11 (4x) 3.94 M10 4.53 2.89 0.47 0.31 90 0.47 0.32 73,5 12 ¯ 0.71 (4x) ¯ 0.59 0.79 0.55 3.54 ¯ 2.97 Ø 75,5 Ø 11 0.79 2.89 Ø 75,5 ¯ 2.97 ¯ 0.43 AA 1.97 = 63,5 = 2.5 1.18 ¯ 0.43 137 AA 14 5.39 Ø 80 ¯ 3.15 = Ø 75,5 Ø 80 0.63 ¯ 2.97 ¯ 3.15 ¯ 2.7 Ø 68,5 AA 160 Ø 11 (4x) Ø 68,5 ¯ 2.70 0.47 6.3 ¯ 0.43 Ø11 (4x) Ø 75,5 ¯ 2.97 Ø122 ¯ 4.8 ¯ 0.43 AA 75 Ø 11 (2x) FB 75 .47 0.55 2.95 ¯ 0.43 FSA 75 FCQ 75A FC 75A FS2A 75 FS2 75 FBA 75 ISO11901- 2 ¯Ê1.57 A 100 A 73,5 ¯ 1.57 Ø 40 ¯ 0.43 Ø 11 (4x) A 70 A 54 ¯ 0.43 Ø 11 (4x) 73,5 A Ø5 A 105 20 = Fixing A Ø 40 A Ø 9 (4x) A 73,5 100 HRF HR HR 4200 Cu Code HR HR HR HR HR HR HR HR HR HR HR 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 - 016 019 025 032 038 050 063 075 080 100 125 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 81 8.94 144 7.58 3,40 3.30 84 10.1 162 7.69 3,45 3.54 90 12.3 198 8.06 3,65 3.82 97 14.9 240 8.52 3,82 4.06 103 17.1 276 8.83 4,00 165 4.53 115 21.6 348 9.80 4,44 191 5.04 128 26.5 426 10.93 4,95 8.46 215 5.51 140 30.9 497 11.60 5,20 8.86 225 5.71 145 32.8 528 11.94 5,41 100 10.43 265 6.50 165 40.2 647 13.25 6,00 125 12.40 315 7.48 190 49.5 797 14.85 6,73 inch mm inch mm inch mm 0.63 16 3.82 97 3.19 0.75 19 4.06 103 0.98 25 4.53 115 1.26 32 5.08 129 1.50 38 5.55 141 1.97 50 6.50 2.48 63 7.52 2.95 75 3.15 80 3.94 4.92 in.2 P 4.38 cm2 28,26 psi 2175 bar 150 lb. daN 9540 4240 (±5%) lb. daN 19395 8620 see page 146 4 x (M8 x 8) ¯Ê2.36 ¯ 2.36 Ø 60 Force (lbs. daN) CHARGING HOLE M6 Ø 60 M8 23040 10240 20790 9240 18540 8240 16290 7240 14040 6240 11790 5240 9540 4240 .63 .98 1.5 1.97 2.48 .75 1.26 3.15 2.95 3.94 4.92 1 Cu Cu (inch) L ±0.01 ¯ 3.74 ±0.01 Ø 87 Ø 95 ± 0,3 Cycles (in millions) L min 7 .27 ¯ 3.42 80 70 1.5 60 50 1 40 30 0.5 Cycles / min. 0.83 2,5 R0.1 Ø 90 5 ¯3.54 0.2 0.31 8 90 2 ± 0,25 21 0.04 Force (lbs. daN) / stroke (inch) diagram 20 10 0 0 Ordering example: (10) HR 4200 - 50 “All dimensions are nominal unless tolerance is stated” 1.5 1.97 2.48 3.15 .63 .98 2.95 .75 1.26 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) 72 73 A A 40 0.94 = 24 4.72 120 3.62 92 (4x) ¯ 0.35 Ø9 (4x) Ø 15 (4x) A-A 20 14 4.72 3.62 AA 0.47 12 4.72 120 0.31 8 3.62 92,0 A-A 12 3.54 2.76 A = 18 3.62 18 = 4.33 3.62 30 0.79 = 4.92 ¯ 3 .7 4 Ø 95 1.57 8 67,5 Ø 20 (4x) ¯ 0.59 ¯ 0.79 ¯ 0.35 A 2.66 120 92,0 4.72 3.62 ¯ 0.79 Ø 13,5 13 M12 145 ¯Ê0.2 100 120 Ø 95,5 ¯ 3.76 ¯ 0.53 20 62,5 4.72 3.94 Ø 88,5 ¯ 3.48 92 120 ¯ 0.59 4.72 3.62 Ø 20 (4x) Ø 15 (4x) Ø 13,5 (4x) 4.72 3.62 5.71 0.71 92 Ø 100 ¯ 3.94 Ø 95,5 ¯ 3.76 0.47 0.31 3.62 Ø 95,5 ¯ 3.76 Ø 88,5 ¯ 3.48 AA 2.46 80 = 13 92 Ø150 Ø 13 (4x) 0.79 0.55 110 ¯ 5.91 ¯ 0.51 FB 95 0.51 0.79 3.62 = ¯ 0.53 3.15 1.18 14 4.33 0.71 170 Ø 95,5 Ø 100 = 6.69 ¯ 3.76 ¯ 3.94 AA 92,5 Ø 13 (4x) AA 3.64 ¯ 0.51 0.51 195 Ø 13,5 (2x) FBA 95 0.55 7.68 ¯ 0.53 FSA 95 FCQ 95 A FC 95 A FS2A 95 FS2 95 ISO11901- 2 ¯ 2.36 ¯ 2.36 ¯Ê0.53 A 90 A 70 ¯ 0.53 92 A Ø5 A 110 92 20 125 = Ø 13,5 (4x) Fixing A 120 92 Ø 60 Ø 9 (4x) A 92 120 Ø 60 A A Ø 13,5 (4x) HRF HR HR 6600 Cu Code 6600 6600 6600 6600 6600 6600 6600 6600 6600 6600 6600 - 016 019 025 032 038 050 063 075 080 100 125 Lmin S P F0 ~ lb. ~ Kg 91 14.84 239 14.72 6,60 3.70 94 16.58 267 14.83 6,65 3.94 100 20.19 325 15.05 6,82 139 4.21 107 24.22 390 16.01 7,18 151 4.45 113 27.83 448 16.71 7,57 6.89 175 4.92 125 14920 6630 29678 13190 34.85 7.91 201 5.43 138 75 8.86 225 5.91 80 9.25 235 6.10 3.94 100 10.83 275 4.92 125 12.80 325 inch mm inch mm 0.63 16 4.21 107 3.58 0.75 19 4.45 113 0.98 25 4.92 125 1.26 32 5.47 1.50 38 5.94 1.97 50 2.48 63 2.95 3.15 6.85 44,16 2175 daN lb. daN 561 18.06 8,18 684 19.45 8,81 150 49.50 797 20.00 8,95 155 52.49 845 20.00 9,10 6.89 175 64.22 1034 23.62 10,7 7.87 200 78.94 1271 27.59 12,5 Ø 80 150 35170 15630 32920 14630 30670 13630 28420 12630 26170 11630 23920 10630 21670 9630 19420 8630 17170 7630 14920 6630 Cu ¯ 2.95 Ø 75 M8 .63 .98 1.5 1.97 2.48 3.15 .75 1.26 2.95 3.94 4.92 Cu (inch) 0.04 1 lb. (±5%) Force (lbs. daN) ¯Ê3.15 bar 42.49 4 x (M10 x 10) .41 10,5 ¯ 4.72 ±0.01 Ø 112 Ø 120 ±0,3 Cycles (in millions) Ø 115 0.2 ¯ 4.41 80 L min 2,5 ¯4.53 90 2 L ±0.01 0.89 ±0,25 22,5 Force (lbs. daN) / stroke (inch) diagram 5 R0.1 Weight cm3 mm CHARGING HOLE G1/8" 0.31 8 V0 in.3 inch in.2 cm2 psi F1 70 1.5 60 50 1 40 30 0.5 Cycles / min. HR HR HR HR HR HR HR HR HR HR HR L 20 10 0 0 Ordering example: (10) HR 6600 - 50 1.5 1.97 2.48 3.15 .63 .98 2.95 .75 1.26 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 74 75 S = rod section area P = nominal charging pressure A A 50 0.94 24 140 109,5 5.51 4.31 5.51 140 4.31 109,5 ¯ 0.43 A A-A 15 5.51 4.31 AA A-A 8 12 3.54 2.76 A = 21 4.31 21 = 4.31 5.12 30 0.79 = 5.83 ¯ 4 .7 2 Ø 0 12 1.97 120 140 20 77,5 = 5.51 4.31 109,5 140 ¯ 0.71 Ø 18 (4x) 4.31 0.47 12 5.51 140 0.31 8 4.31 109,5 3.05 5.51 4.72 Ø 20 (4x) Ø 13,5 (4x) F0 = nominal initial force F1 = average final force M12 165 109,5 11 (4x) ¯ 0.79 5.51 74 4.31 Ø (4x) AA 6.49 ¯ 0.2 2.91 = 92,5 1.18 3.64 = 130 0.47 0.31 109.5 (4x) ¯ 0.43 Ø 18 0.79 0.59 5.12 Ø 20 (4x) ¯ 0.71 ¯ 0.53 4.31 0.83 ¯ 0.79 Ø 13,5 20 195 Ø 120,5 ¯ 4.74 ¯ 0.53 13 0.79 7.68 Ø 120,5 ¯ 4.74 Ø 113,5 ¯ 4.47 0.51 220 Ø 125 ¯ 4.92 Ø 113,5 ¯ 4.47 15 8.66 Ø 125 AA Ø 120,5 ¯ 4.92 0.83 ¯ 4.74 Ø 13,5 (4x) = 0.51 13 105 ¯ 0.53 0.59 4.13 Ø 13,5 (2x) AA ¯ 0.53 Ø 120,5 ¯ 4.74 Ø 13,5 (4x) Ø 175 ¯ 0.53 O 6.89 FSA 120 FCQ 120A FC 120 A FS2A 120 FS2 120 FBA 120 FB 120 ISO11901- 2 ¯ 3.15 ¯ 3.15 ¯Ê0.51 ¯ 0.53 Ø 13,5 Fixing A 109,5 140 Ø 80 Ø 11 (4x) A 109,5 140 Ø 80 A A Ø 13 (4x) A A HRF HR 95 115 (4x) 109,5 A Ø5 A 109.5 130 20 148 = V0 = volume of gas HR 11800 Cu Code - 019 025 032 038 050 063 075 080 100 125 Lmin S P F0 ~ lb. ~ Kg 97 34.72 559 21.12 9,57 4.05 103 41.18 663 21.98 9,96 4.33 110 48.69 784 22.96 10,4 154 4.57 116 55.09 887 23.84 10,8 178 5.04 128 68.01 1095 25.60 11,6 8.03 204 5.55 141 26510 11780 48820 21698 81.99 8.98 228 6.02 153 inch mm inch mm 0.75 19 4.56 116 3.82 0.98 25 5.03 128 1.26 32 5.59 142 1.50 38 6.06 1.97 50 7.00 2.48 63 2.95 75 bar 12.2 78,54 2175 150 lb. daN (±5%) lb. daN 1320 27.37 12,4 94.84 1527 26.27 11,9 3.15 80 9.37 238 6.22 158 100.2 1614 26.93 12,2 3.94 100 10.94 278 7.00 178 121.7 1960 29.80 13,5 4.92 125 12.91 328 7.99 203 148.6 2392 33.33 15,1 ¯Ê3.94 ¯ 3.94 Ø 100 Ø 100 M8 Force (lbs. daN) 4 x (M10 x 13) 58063 25780 53558 23780 49054 21780 44510 19780 40010 17780 35510 15780 31010 13780 26510 11780 .75 Cu 0.12 3 .98 1.5 1.97 2.48 3.15 1.26 2.95 3.94 4.92 Cu (inch) 90 2 Ø 145 10 .39 0.2 8 ¯ 5.71 ¯ 5.91 Ø 145 ±0.01 Ø 150 ±0,3 80 Cycles (in millions) ¯5.71 L min 2,5 L ±0.01 0.96 ±0,25 24,5 Force (lbs. daN) / stroke (inch) diagram 5 0.1 Weight cm3 mm CHARGING HOLE G1/8" 0.31 V0 in.3 inch in.2 cm2 psi F1 70 1.5 60 50 1 40 30 0.5 Cycles / min. HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 HR 11800 L 20 10 0 Ordering example: (10) HR 11800 - 50 1.5 1.97 2.48 3.15 .98 2.95 .75 1.26 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 0 76 Fixing ISO11901- 2 77 7.48 0.59 ¯ 0.69 5.43 Ø 17,5 (4x) 190 138 190 138 Ø 100 ¯ 1.02 Ø 26 7.48 ¯ 3.94 5.43 ¯ 0.71 Ø 18 15 0.67 17 0.98 25 ¯ 0.43 Ø 11 (4x) A A-A A 7.48 5.43 25 15 190 138 190 138 7.48 5.43 ¯ 3.94 Ø 100 ¯ 1.02 ¯ 0.69 Ø 26 Ø 17,5 (4x) ¯ 0.43 (4x) ¯ 0.71 Ø Ø 18 11 (4x) (4x) 0.98 0.59 0.67 17 A A AA 0.47 12 7.48 190 0.31 8 5.43 138 24 138 Ø 17,5 (4x) 0.94 190 5.43 Ø 150,5 ¯ 5.92 7.48 Ø 143,5 ¯ 5.65 ¯ 0.69 HR A A-A HRF A 0.47 0.31 5.71 4.72 12 8 145 120 1.06 2.36 60 5.43 138 ¯ 0.19 A Ø 155 ¯ 6.10 5.43 Ø 150,5 ¯ 5.92 138 Ø5 A 0.83 5.12 21 4.31 130 ¯ 0.53 A 5.12 4.31 Ø 120,5 ¯ 4.74 ¯ 4.92 Ø 13,5 (4x) 130 109.5 109.5 = Ø 125 = 30 = = = 7.87 200 = 20 S = rod section area P = nominal charging pressure 95 4.33 230 9.05 260 4.92 110 125 0.79 ¯5 .9 Ø 0 15 3.60 91,5 3.74 7.87 200 1.18 10.24 Ø 13,5 (2x) Ø 17,5 (4x) A 27 = AA ¯ 0.53 ¯ 0.69 Ø 220 = (4x) 165 190 Ø 150,5 ¯ 5.93 A AA Ø 17,5 7.48 6.50 Ø 143,5 ¯ 5.65 ¯ 0.69 ¯ 8.66 FSA 150 FCQ 150A FC 150 A FS2A 150 FS2 150 FBA 150 FB 150 A AA F0 = nominal initial force M12 F1 = average final force V0 = volume of gas LI GENERAL INFORMATION BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve (except LI 400 subjected to supply a specific .39” higher body) LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (150 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (200 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 78 one piece rod retaining ring rod wiper rod seal self-lubricating guide elements bushing O-Ring seal nut charging hole plug Series 79 LI LI LI LI LI 400 900 1400 2000 3200 ØD one way valve Cu one piece body L F0 Page inch mm inch mm inch mm lb. daN 1.77 45 0.51 - 3.94 13 - 100 2.28 - 9.13 58 - 232 900 400 2.48 63 0.98 - 4.92 25 - 125 3.70 - 11.57 94 - 294 2027 900 2.95 75 0.98 - 4.92 25 - 125 3.74 - 11.61 95 - 295 3175 1410 3.74 95 0.98 - 4.92 25 - 125 4.53 - 12.40 115 - 315 4583 2035 4.72 120 0.98 - 4.92 25 - 125 4.92 - 12.80 125 - 325 7162 3180 80 82 84 86 88 LI LI 400 Code 400 400 400 400 400 400 400 400 - 013 025 032 038 050 063 080 100 L Lmin S F0 F1 V0 Weight in.3 cm3 45 - - 2.24 57 - 2.52 64 - 108 2.76 70 132 3.29 82 6.22 158 3.74 7.56 192 4.41 9.13 232 5.20 132 inch mm inch mm inch mm 0.51 13 2.28 58 1.77 0.98 25 3.29 82 1.26 32 3.78 96 1.50 38 4.25 1.97 50 5.20 2.48 63 3.15 80 3.94 100 in.2 P ~ lb. ~ Kg - 0.95 0,43 - - 1.10 0,50 - - 1.21 0,55 - - - 1.28 0,58 - - - 1.43 0,65 95 - - - 1.59 0,72 112 - - - 1.83 0,83 - - - 2.07 0,94 cm2 0.32 2,01 psi 2900 bar 200 lb. 900 daN 400 lb. 1210 daN 537 (±5%) Force (lbs. daN) LI LI LI LI LI LI LI LI Cu 1260 560 1215 540 1170 520 1125 500 1035 480 450 460 990 440 945 420 900 400 .51 .98 1.26 1.5 1.97 2.48 3.15 3.94 Cu (inch) Ordering example: (10) LI 400 - 50 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 0 0 .51 .98 1.5 1.97 1.26 2.48 3.15 3.94 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 80 Fixing ISO11901- 2 4 70 50 70 0.79 20 2.76 1.97 ¯ 1.79 Ø 45,5 50 ¯ 0.35 A (2x) (2x) 2.75 1.97 70 50 Ø9 (4x) ¯ 0.35 Ø 18 ¯ 0.71 A A A-A 0.28 7 1.57 40 0.16 4 1.63 27 ¯ 0.35 Ø 9 (4x) A 8 16 50 1.97 2.52 64 1.97 50 LI A 64 2.52 Ø 45,5 = ¯ 1.79 Ø 47 13 Non self-containing cylinders Cu The LI 400 - ...N are non self-containing cylinders with the same stroke as the LI 400 but with the lengths L and Lmin increased of 10 mm Ordering example: (10) LI 400 - 50 N .39 10 L min ±0,25 L ±0.01 = ¯ 1.85 60 Ø 90 ¯ 3.54 ¯ 0.35 ¯ 0.55 0.63 2.36 (4x) Ø9 M 45 x 1.5 Ø 14 (4x) A A 0.51 AA Ø 9 (4x) = 0.31 34 ¯ 0.35 1.34 M 6 60 FCQ 45 A = 2.36 LI 400 - ... N CHARGING HOLE G1/8" 81 Ø 20 A A-A FC 45 A Ø 9 (4x) ¯0.79 0.98 25 2.76 1.97 7 70 50 2.24 57 0.27 0.16 2.75 1.97 20 14 2.76 70 AA ¯1.63 Ø 41,5 FS2 45 A 0.47 12 ¯ 1.79 Ø 45,5 A Ø 15 Ø 20 (4x) ¯ 0.59 ¯ 0.79 Ø 11 Ø9 Ø 9 (2x) ¯ 0.43 ¯ 0.35 12 20 ¯ 0.35 0.79 0.55 ¯ 1.63 Ø 41,5 0.47 0.79 Ø 11 FBA 45 ¯ 0.43 2.76 1.97 70 70 50 FS2A 45 14 A A-A 50 0.55 ¯ 0.59 Ø 15 (4x) ¯ 0.59 Ø 15 (2x) FB 45 AA A 2.76 1.97 LI 900 Code 900 900 900 900 900 900 900 900 - 025 032 038 050 063 080 100 125 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 69 1.49 24 2.56 1,16 2.99 76 2.36 38 2.74 1,24 3.23 82 3.17 51 2.87 1,30 4.72 76 3.20 1,45 6.40 103 3.53 1,60 inch mm inch mm inch mm 0.98 25 3.70 94 2.72 1.26 32 4.25 108 1.50 38 4.72 120 1.97 50 5.67 144 3.70 94 2.48 63 6.69 170 4.21 107 in.2 P cm2 0.70 4,52 psi bar 2900 200 lb. 2027 daN 900 lb. 2714 (±5%) daN 1205 3.15 80 8.03 204 4.88 124 8.63 139 3.97 1,80 3.94 100 9.61 244 5.67 144 11.3 182 4.48 2,03 4.92 125 11.57 294 6.65 169 14.6 235 5.16 2,34 Force (lbs. daN) LI LI LI LI LI LI LI LI Cu 2925 1300 2812.5 1250 2700 1200 2587.5 1150 2475 1100 2362.5 1050 2250 1000 2137.5 950 2025 900 .98 1.50 1.97 1.26 2.48 3.15 3.94 4.92 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 320 3.2 280 2.8 Ordering example: (10) LI 900 - 50 200 2.0 160 1.6 120 1.2 0.8 80 0.4 40 0 0 .98 1.50 2.48 3.15 3.94 1.26 1.97 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) 240 2.4 82 83 A 0.63 73,5 = ¯ 0.15 0,47 12 0,31 8 = 16 2.89 Ø4 3,35 85 2,5 63,5 0,94 24 A 73,5 ¯ 0.71 0.47 12 0.47 0.31 Ø 18 Ø 11 2.95 75 2.22 56,5 (4x) ¯ 0.35 (4x) ¯ 0.59 Ø9 (2x) (2x) Ø 15 14 20 2.95 2.22 A-A 12 8 2.28 1.65 30 ¯ 0.43 A-A A 1.18 Ø 15 FBA 50 A 62 A Ø 20 75 ¯ 0.79 0.79 0.55 2.95 2.44 2.95 75 2.22 56,5 ¯ 0.59 Ø 9 (2x) Ø 63,5 A-A ¯ 0.35 ¯ 2.50 Ø9 Ø 11 Ø 57,5 ¯ 0.35 ¯ 0.43 ¯ 2.26 20 Ø 0,43 Ø 11 (4x) Ø 15 14 A 2.95 75 2.22 56,5 FS2A 63 3,35 85 2,,5 63,5 12 2.89 AA Ø 0,31 Ø 63,5 Ø 2,26 Ø 57,5 ¯ 0.59 0.47 0.79 Ø 67 (4x) FB 50 0.55 ¯ 2.64 Ø 63,5 Ø 11 Ø 122 FS2 63 AA ¯Ê2.50 ¯ 0.43 ¯ 4.80 FC 63 A ISO11901- 2 Fixing A 56,5 75 ¯ 0.79 Ø 20 A 58 A 42 ¯ 0.43 Ø 11 (4x) A LI LI 1400 Cu Code - 025 032 038 050 063 080 100 125 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 70 5.78 93 3.56 1,62 3.03 77 7.14 115 3.83 1,74 3.27 83 8.32 134 4.03 1,83 10.8 172 4.33 1,99 13.2 213 4.84 2,20 125 16.5 266 5.76 2,62 145 20.4 329 6.09 2,77 170 25.3 408 7.19 3,27 inch mm inch mm inch mm 0.98 25 3.74 95 2.76 1.26 32 4.29 109 1.50 38 4.76 121 1.97 50 5.71 145 3.74 95 2.48 63 6.73 171 4.25 108 3.15 80 8.07 205 4.92 3.94 100 9.64 245 5.71 4.92 125 11.61 295 6.69 in.2 P cm2 1.09 7,07 psi 2900 bar 200 lb. daN 3175 1410 (±5%) Force (lbs. daN) LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 LI 1400 L 4525 2010 4300 1910 4075 1810 3850 1710 3625 1610 3400 1510 3175 1410 lb. 4308 daN 1913 .98 1.50 1.97 1.26 2.48 3.15 3.94 4.92 Cu (inch) Ordering example: (10) LI 1400 - 50 3 240 2.5 200 2 160 1.5 120 1 80 0.5 40 0 0 .98 1.50 2.48 3.15 1.26 1.97 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 84 85 = 30 = 0.79 ¯ 2 16 2.89 = 4.13 .9 5 Ø 75 73,5 A Ø5 105 20 = M10 A AA 0.63 = 90 A 73,5 Ø 11 (4x) 16 = 30 ¯ 0.43 ¯ 0.71 Ø 18 (4x) ¯ 0.59 3.94 2.89 73,5 100 (4x) ¯ 0.35 Ø 11 Ø9 (4x) (4x) Ø 15 A-A 20 14 3.94 2.89 A-A 12 8 2.76 2.13 A 3.54 90 2.89 73,5 1.18 84 100 Ø 75,5 ¯ 2.97 3.94 3.31 Ø 68,5 ¯ 2.70 0.47 0.31 3.54 ¯ 0.43 0.79 0.55 2.89 73,5 12 Ø 75,5 A 0.47 ¯ 2.97 100 FBA 75 Ø 9 (4x) Ø 80 A ¯ 3.15 3.94 2.89 Ø 40 Ø 11 (4x) Ø 15 (4x) A ¯ 0.43 ¯Ê1.57 FS2A 75 ¯ 0.35 FCQ 75 A 24 8 73,5 115 0.94 12 2.89 4.53 A 12 52,5 73,5 20 100 2.07 2.89 73,5 ¯ 0.59 Ø 11 (4x) 3.94 50 ¯Ê0.2 2.89 100 Ø 18 (4x) 3.94 ¯ 0.71 FB 75 AA 1.97 = 63,5 0.63 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 0.47 0.32 2.5 = ¯ 0.43 137 1.18 14 5.39 Ø 80 ¯ 3.15 AA 75 AA 2.95 ¯ 2.7 Ø 68,5 0.79 160 Ø 75,5 Ø11 (4x) ¯ 2.97 Ø122 ¯ 4.8 ¯ 0.43 FS2 75 0.55 6.3 Ø 11 (2x) FC 75 A .47 ¯ 0.43 FSA 75 ISO11901- 2 Fixing A 73,5 100 ¯ 1.57 Ø 40 A 70 A 54 ¯ 0.43 Ø 11 (4x) A LI LI 2000 Cu Code - 025 032 038 050 063 080 100 125 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 90 12.9 208 7.26 3,29 3.82 97 15.0 242 7.72 3,50 4.05 103 16.9 272 8.00 3,62 165 4.53 115 20.6 332 8.59 3,89 191 5.04 128 24.6 396 9.36 4,24 inch mm inch mm inch mm 0.98 25 4.53 115 3.54 1.26 32 5.08 129 1.50 38 5.55 141 1.97 50 6.50 2.48 63 7.52 in.2 P cm2 1.58 10,18 psi bar 2900 200 lb. lb. daN 4583 2035 5750 (±5%) daN 2553 3.15 80 8.86 225 5.71 145 29.8 480 10.6 4,78 3.94 100 10.43 265 6.50 165 36.0 579 11.4 5,16 4.92 125 12.40 315 7.48 190 43.7 703 12.8 5,82 Force (lbs. daN) LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 LI 2000 L 6158 2735 5933 2635 5708 2535 5483 2435 5258 2335 5033 2235 4808 2135 4583 2035 .98 1.50 1.97 1.26 2.48 3.15 3.94 4.92 Cu (inch) Ordering example: (10) LI 2000 - 50 3 240 2.5 200 2 160 1.5 120 1 80 0.5 40 0 0 .98 1.50 2.48 3.15 1.2 1.97 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 86 87 = 0.79 30 3.62 3 ¯ .7 18 A 92 Ø5 = 4.92 4 125 20 = Ø 95 M12 18 = 40 100 120 ¯ 0.79 Ø 20 4.72 120 3.62 92 (4x) Ø 15 Ø9 (4x) ¯ 0.59 (4x) ¯ 0.35 Ø 13,5 (4x) 20 14 4.72 3.62 A-A 8 12 3.54 2.76 A A 4.33 3.62 1.57 4.72 3.94 ¯ 0.53 A-A A = 92 Ø 95,5 ¯ 3.76 0.47 0.31 110 0.71 13 3.62 Ø 88,5 0.79 0.55 4.33 AA Ø 95,5 92,0 0.51 ¯ 3.76 A ¯ 3.48 Ø 9 (4x) Ø 60 Ø 100 ¯ 2.36 ¯ 3.94 92 FBA 95 120 Ø 13 (4x) 3.62 Ø 13 120 ¯Ê0.51 Ø 15 (4x) A ¯ 0.51 0 -0.1 4.72 FS2A 95 24 AA FCQ 95 A 0.94 ¯ 0.35 A 145 13 5.71 A 20 67,5 = 4.72 3.62 2.66 ¯Ê0.2 92 120 ¯ 0.59 4.72 3.62 Ø 20 (4x) Ø 13,5 (4x) 62,5 ¯ 0.79 FB 95 AA 2.46 80 120 92,0 4.72 8 3.62 Ø 95,5 ¯ 3.76 0.47 12 0 0.31 -0.004 3.15 = 170 0.71 6.69 1.18 ¯ 0.53 92 Ø 88,5 ¯ 3.48 FS2 95 14 3.62 Ø 100 ¯ 3.94 = 92,5 AA 3.64 Ø 95,5 Ø 13 (4x) ¯ 3.76 ¯ 0.51 Ø150 0.51 0.79 195 Ø 13,5 (2x) ¯ 5.91 FC 95 A 0.55 7.68 ¯ 0.53 FSA 95 ISO11901- 2 Fixing A 92 120 ¯ 2.36 ¯ 0.53 92 Ø 13,5 Ø 60 A 90 A 70 (4x) A 110 LI LI 3200 Cu Code - 025 032 038 050 063 080 100 125 Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 100 20.8 343 10.46 4,74 4.21 107 24.1 398 12.38 5,61 4.49 113 27.0 445 14.30 6,48 175 4.92 125 32.7 539 15.38 6,97 201 5.43 138 38.9 641 16.47 7,46 inch mm inch mm inch mm 0.98 25 4.92 125 3.94 1.26 32 5.47 139 1.50 38 5.94 151 1.97 50 6.89 2.48 63 7.91 in.2 P cm2 2.47 15,9 psi bar 2900 200 lb. daN 7162 3180 lb. 8831 (±5%) daN 3921 3.15 80 9.25 235 6.10 155 46.9 774 18.12 8,21 3.94 100 10.83 275 6.89 175 56.5 932 19.73 8,94 4.92 125 12.79 325 7.87 200 68.3 1127 22.25 10,08 Force (lbs. daN) LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 LI 3200 L 9412 4180 9187 4080 8962 3980 8737 3880 8512 3780 8287 3680 8062 3580 7837 3480 7612 3380 7387 3280 7162 3180 .98 1.50 1.97 1.26 2.48 3.15 3.94 4.92 Cu (inch) Ordering example: (10) LI 3200 - 50 3 240 2.5 200 2 160 1.5 120 1 80 0.5 40 0 0 .98 1.50 2.48 3.15 1.26 1.97 3.94 4.92 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 88 89 = 4.31 30 0.79 ¯ 21 = 5.83 4 .7 2 Ø 0 12 M12 A A 109,5 Ø5 148 20 = AA 0.83 = 21 = 50 ¯ 0.53 ¯ 0.79 Ø 20 5.51 140 4.31 109,5 Ø (4x) ¯ 0.71 (4x) ¯ 0.43 Ø 13,5 (4x) 11 (4x) Ø 18 20 15 5.51 4.31 A-A 8 12 3.54 2.76 A 4.31 5.12 1.97 120 140 Ø 120,5 ¯ 4.74 5.51 4.72 Ø 113,5 ¯ 4.47 A-A A Ø 13 (4x) 130 ¯Ê0.51 0.47 0.31 109.5 109,5 5.12 140 4.31 0.79 0.59 4.31 5.51 8 Ø 120,5 12 0.31 0.51 13 ¯ 4.74 A Ø 125 Ø 11 (4x) ¯ 4.92 0.47 Ø 80 Ø 13,5 (4x) 109,5 FBA 120 140 FS2A 120 140 109,5 A ¯ 0.53 AA FCQ 120 A 24 ¯ 0.43 A 165 0.94 ¯ 3.15 6.49 = 4.31 77,5 5.51 Ø 13,5 (4x) 3.05 ¯ 0.2 4.31 Ø 18 (4x) 5.51 74 A 140 109,5 5.51 ¯ 0.71 ¯ 0.53 4.31 Ø 20 (4x) AA 2.91 92,5 1.18 3.64 = 109,5 0.83 4.31 20 195 Ø 120,5 ¯ 4.74 ¯ 0.79 FB 120 13 0.79 7.68 = 0.51 220 Ø 125 ¯ 4.92 Ø 113,5 ¯ 4.47 FS2 120 15 8.66 Ø 120,5 ¯ 4.74 Ø 13,5 (4x) Ø 175 ¯ 0.53 O 6.89 AA 105 Ø 13,5 (2x) FC 120 A 0.59 4.13 ¯ 0.53 FSA 120 ISO11901- 2 Fixing A 109,5 140 ¯ 3.15 ¯ 0.53 109.5 Ø 13,5 Ø 80 A A 95 115 (4x) A 130 LI K GENERAL INFORMATION BODY -Internal surface burnished for maximum efficiency of static O-Ring -Nitrided surface with hardness ab. 800 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over temperature, longer lasting and less wear to the seal -Black oxided ROD -One piece construction for greater safety -Nitrided surface -Ground and polished surface GUIDE & SEAL -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic piston seal -C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance USE -Self contained -Hose system: subjected to supply a specific .79” (20mm) higher body LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 90 one piece rod rod wiper body self-lubricating guide elements plug rod seal spring O-Ring seal ball retaining ring O-Ring seal end plate Series 91 K 40 K 75 K 100 K 180 K 470 K 750 K 1200 K 1830 ØD charging hole plug Cu L F0 Page inch mm inch mm inch mm lb. daN 0.98 25 0.39 - 1.97 10 - 50 2.95 - 7.68 75 - 195 956 425 1.26 32 0.39 - 1.97 10 - 50 2.95 - 7.68 75 - 195 1665 740 1.50 38 0.24 - 1.97 6 - 50 2.40 - 9.06 61 - 230 2385 1060 1.97 50 0.24 - 1.97 6 - 50 2.60 - 8.66 66 - 220 4241 1885 2.95 75 0.39 - 1.97 10 - 50 3.15 - 9.45 80 - 240 10520 4675 3.74 95 0.39 - 1.97 10 - 50 3.54 - 10.04 90 - 255 16965 7540 4.72 120 0.39 - 1.97 10 - 50 3.94 - 10.24 100 - 260 26505 11780 5.90 150 0.39 - 1.97 10 - 50 4.33 - 10.62 110 - 270 41422 18410 92 93 94 96 98 100 102 104 K K 40 Cu Code L Lmin inch mm inch mm inch mm K 40 - 010 0.39 10 2.95 75 2.56 65 K 40 - 015 0.59 15 3.54 90 2.95 75 K 40 - 025 0.98 25 4.72 120 3.74 95 K 40 - 050 1.97 50 7.68 195 5.71 145 S in.2 0.44 P psi cm2 2,83 F0 bar 2175 150 lb. F1 daN 956 425 lb. 1924 Weight ~ lb. ~ Kg --- 0.40 0,18 --- 0.44 0,20 --- 0.53 0,24 --- 0.77 0,35 daN 855 (±5%) 2 x (M4 x 7) ¯ 0.47 Ø 12 ¯ 0.55 Ø 14 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force Cu M8 2306 1025 2081 925 1856 825 1631 725 1406 625 1181 525 956 425 .39 .59 .98 1.97 0.04 1 Cu (inch) L min L ±0.01 0,25 Force (lbs. daN) / stroke (inch) diagram 2.5 80 70 ±0.01 Ø 25 0,3 CHARGING HOLE M6 60 50 1.5 40 1 30 Cycles / min. ¯ 0.98 Cycles (in millions) 2 20 0.5 10 Ordering example: (10) K 40 - 50 0 0 0 .39 .59 .98 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 92 K 75 Cu Code L Lmin inch mm inch mm inch mm K 75 - 010 0.39 10 2.95 75 2.56 65 K 75 - 015 0.59 15 3.54 90 2.95 75 K 75 - 025 0.98 25 4.72 120 3.74 95 K 75 - 050 1.97 50 7.68 195 5.71 145 S in.2 0.75 P psi cm2 4,91 F0 bar 2175 150 lb. F1 daN 1665 740 lb. Weight ~ lb. ~ Kg --- 0.66 0,30 --- 0.71 0,32 --- 0.86 0,39 --- 1.26 0,57 daN 3600 1 600 (±5%) 2 x (M5x7) ¯ 0.59 Ø 15 ¯ 0.75 Ø 19 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force Cu M8 4365 1940 3915 1740 3465 1540 3015 1340 2565 1140 2115 940 1665 740 .39 .59 .98 1.97 0.04 1 Cu (inch) L min L ±0.01 ±0,25 Force (lbs. daN) / stroke (inch) diagram 2.5 80 70 ±0.01 Ø 32 ±0,3 CHARGING HOLE M6 60 50 1.5 40 1 30 Cycles / min. ¯ 1.26 Cycles (in millions) 2 20 0.5 10 Ordering example: (10) K 75 - 50 93 0 0 0 .39 .59 .98 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” K K 100 Cu Code K K K K K K K 100 100 100 100 100 100 100 - 006 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 55 0.68 11 2.56 65 1.12 18 3.31 84 2.05 33 135 4.33 110 2385 1 060 4073 1 810 3.29 53 167 5.31 135 4.47 72 7.68 195 6.10 155 5.40 87 9.06 230 7.09 180 6.65 107 inch mm inch mm inch mm 0.24 6 2.40 61 2.17 0.39 10 2.95 75 0.63 16 3.94 100 0.98 25 5.31 1.26 32 6.57 1.57 40 1.97 50 in.2 P 1.09 cm2 psi bar 7,06 2175 150 lb. daN lb. daN (±5%) --------------- ~ lb. ~ Kg 0.80 0,36 0.91 0,41 1.06 0,48 1.28 0,58 1.37 0,62 1.50 0,68 1.63 0,74 2 x (M6x7) ¯Ê0.67 Ø 17 ¯ 0.79 Ø 20 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 5085 2260 4635 2060 4185 1860 3735 1660 3385 1460 2835 1260 2385 1060 0.37 9,5 Cu 0.04 1 M8 .24 .39 .63 .98 1.26 1.57 1.97 Ø 36 ¯ 1.42 Ø 36 R0.04 ¯ 1.42 Force (lbs. daN) / stroke (inch) diagram 80 1.4 70 1.2 60 Ø 38 ± 0,3 1.0 50 CHARGING HOLE G1/8" 0.8 40 0.6 30 0.4 20 0.2 10 Ordering example: (10) K 100 - 50 0 0 0 .24 .39 .63 .98 1.26 1.57 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. ±0.01 Cycles (in millions) 10,5 R0.04 0.41 ¯ 1.50 1.6 1 L min L ±0.01 0,25 1 Cu (inch) 94 Fixing 0.35 A 9 1.57 Ø 40 ¯ 1.57 40 40 Ø 38,5 = ¯ 1.51 A Ø 6,6 (4x) ¯ 0.26 ¯ 2.68 Ø 68 = 1.57 AA ¯Ê0.08 FCQ 38 A Ø2 A 0.35 40 1.57 2.05 52 1.57 40 A 52 2.05 = ¯ 0.26 Ø 6,6 (4x) ¯ 1.57 Ø 40 = 9 Ø 38,5 AA ¯ 1.52 FC 38 A ISO11901- 2 K 100 - ... N Non self-containing cylinders Cu Code K K K K K K K 100 100 100 100 100 100 100 - Cu M6 x 5 006N 010N 016N 025N 032N 040N 050N L Lmin inch mm inch mm inch mm 0.24 6 3.19 81 2.95 75 0.39 10 3.74 95 3.35 85 0.63 16 4.72 120 4.09 104 0.98 25 6.10 155 5.12 130 1.26 32 7.36 187 6.10 155 1.57 40 8.46 215 6.89 175 1.97 50 9.84 250 7.87 200 Ordering example: 0.16 4 95 ¯Ê1.3 Ø 33 ¯ 0.27 0 -0.1 55 40 0.2 5 2.16 55 1.57 40 4 2.16 1.57 Ø7 A 0.27 7 0 0.16 -0.004 ¯ 1.51 Ø 38,5 PA CONNECTIONS TYPE ¯ 1.36 Ø 34,5 20 0.79 0.41 10,5 0.14 3.5 G1/8" FS2 38 AA L min L ±0,25 (10) K 100 - 50 N A K K 180 Cu Code K K K K K K K 180 180 180 180 180 180 180 - 006 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 60 1.43 23 2.76 70 2.30 37 3.54 90 3.97 64 inch mm inch mm inch mm 0.24 6 2.60 66 2.36 0.39 10 3.15 80 0.63 16 4.17 106 0.98 25 5.31 135 4.33 110 1.26 32 6.38 162 5.12 130 1.57 40 7.48 190 5.91 1.97 50 8.66 220 6.69 in.2 P cm2 psi bar 1.94 12,57 2175 lb. daN lb. daN 150 4241 1885 7000 3110 5.77 93 7.51 121 150 7.51 148 170 11.1 179 (±5%) --------------- ~ lb. ~ Kg 1.57 0,71 1.72 0,78 2.01 0,91 2.30 1,04 2.47 1,12 2.67 1,21 2.94 1,33 2 x (M6 x 8) ¯ 1.02 Ø 26 ¯ 1.18 Ø 30 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 3485 7391 3285 6941 3085 6491 2885 6041 2685 5591 2485 5141 2285 4691 2085 4241 1885 .24 .39 .63 0.53 13,5 Cu 0.04 1 M8 7841 .98 1.26 1.57 1.97 Ø 46 Force (lbs. daN) / stroke (inch) diagram Ø 50 0,3 CHARGING HOLE G1/8" Ordering example: (10) K 180 - 50 Cycles (in millions) 14,5 0.57 ¯Ê1.97 ±0.01 80 1.4 70 1.2 60 1.0 50 0.8 40 0.6 30 0.4 20 0.2 10 0 0 0 .24 .39 .63 .98 1.26 1.57 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Ø 46 R0.08 ¯Ê1.81 1.6 2 L min L ±0.01 ¯Ê1.81 R0.08 0,25 2 Cu (inch) 96 Fixing ISO11901- 2 7 Ø 1.57 70 56,5 2.75 2.22 ¯ 1.99 40 .9 50 37,5 1 1.48 ¯ 90 1.97 110 4.33 Ø 50,5 Ø 54 ¯ 2.13 = 20 50 60 2.36 130 5.12 70 56,5 80 3.15 0.79 2.75 2.22 A 30 = = ¯ 0.35 Ø4 = = = 13 3.54 1.18 0.51 AA Ø 9 (4x) 56,5 2.22 56,5 A Ø 54 ¯ 2.12 Ø 9 (4x) Ø 50,5 ¯ 0.35 Ø 9 (2x) ¯ 0.16 ¯ 0.35 FSA 50 2.22 = ¯Ê1.99 Ø 95 ¯ 3.74 = A 13 FCQ 50 FC 50 A A 0.51 AA M8 K 180 - ... N Non self-containing cylinders Cu Code 006N 010N 016N 025N 032N 040N 050N inch mm inch mm inch mm 0.24 6 3.38 86 3.15 80 0.39 10 3.94 100 3.54 90 0.63 16 4.96 126 4.33 110 0.98 25 6.10 155 5.12 130 1.26 32 7.17 182 5.91 150 1.57 40 8.27 210 6.69 170 1.97 50 9.45 240 7.48 190 A 97 O r d e r i n g e x a m p l e : (10) K 180 - 50 N 75 56,5 24 ¯ 0.35 Ø9 2.95 2.22 0.94 75 56,5 2.95 Ø 50,5 ¯ 1.99 2.22 Ø 44,5 ¯ 1.75 0 8 -0.1 A A-A A 0.47 0.31 1.77 1.26 12 8 45 32 62 75 2.95 2.44 Ø 50,5 ¯ 0.35 Ø 9 (4x) ¯ 1.99 20 0.79 Ø 43 12 0 0.31 -0.004 Ø 44,5 ¯Ê1.69 PA CONNECTIONS TYPE 0.47 ¯ 1.75 0.31 8 0.41 10,5 0.2 5 G1/8" FS2A 50 FS2 50 L min L ±0,25 AA 25 Ø 26 180 180 180 180 180 180 180 - Lmin A 0.98 ¯Ê1.02 Cu 4 x (M6 x 8) K K K K K K K L K K 470 Cu Code K K K K K K 470 470 470 470 470 470 - 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 70 5.90 95 3.54 90 10.2 165 4.33 110 14.8 238 167 5.31 135 20.3 327 200 6.30 160 25.8 416 240 7.48 190 32.5 523 inch mm inch mm inch mm 0.39 10 3.15 80 2.76 0.63 16 4.17 106 0.98 25 5.31 135 1.26 32 6.57 1.57 40 7.87 1.97 50 9.45 in.2 P cm2 psi bar 4.81 31,16 2175 150 lb. lb. daN daN 10520 4 675 17651 7 845 (±5%) ------------- ~ lb. ~ Kg 4.08 1,85 4.66 2,11 5.17 2,34 5.61 2,54 6.12 2,77 6.76 3,06 4 x (M8x8) ¯ 1.57 O 1.97 Ø 40 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 19520 8675 18395 8175 17270 7675 16145 7175 15020 6675 13895 6175 12770 5675 11645 5175 10520 4675 Ø 50 .39 .63 .98 1.26 1.57 1.97 Cu (inch) 17 Cu 0.04 1 M8 2,5 Ø 70 50 1.2 L L min 45 18 0.71 ¯ 2.95 ±0.01 Ø 75 ±0,3 CHARGING HOLE G1/8" Cycles (in millions) 2,5 Ø 70 R0.1 ¯ 2.76 1.0 40 35 0.8 30 25 0.6 20 0.4 Cycles / min. ±0.01 ¯ 2.76 R0.1 ±0,25 0.67 Force (lbs. daN) / stroke (inch) diagram 15 10 0.2 5 Ordering example: (10) K 470 - 50 0 0 0 .39 .63 .98 1.26 1.57 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 98 Fixing A 90 73,5 3.54 ¯ 2.97 2.89 Ø 75,5 Ø 80 ¯ 3.15 = 52,5 5.39 2 .9 5 Ø 75 50 137 2.5 2.95 160 ¯ 1.97 6.3 90 73,5 20 63,5 75 0.79 2.07 = 3.54 2.89 105 4.13 = = Ø 11 (4x) A 30 = 115 1.18 Ø5 = 16 4.53 ¯Ê0.2 A 0.63 AA ¯ 0.43 73,5 73,5 2.89 Ø 80 ¯ 3.15 2.89 FCQ 75 A = Ø 75,5 Ø11 (4x) A ¯ 2.97 Ø122 ¯ 4.8 ¯ 0.43 = ¯ 0.43 FSA 75 16 0.63 AA Ø 11 (2x) FC 75 A ISO11901- 2 M10 K 470 - ... N Non self-containing cylinders Cu Code 010N 016N 025N 032N 040N 050N inch mm inch mm inch mm 0.39 10 3.94 100 3.54 90 0.63 16 4.96 126 4.33 110 0.98 25 6.10 155 5.12 130 1.26 32 7.36 187 6.10 155 1.58 40 8.66 220 7.09 180 1.97 50 10.24 260 8.26 210 8 3.94 2.89 0 -0.1 100 73,5 0.94 24 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 ¯ 2.7 Ø 68,5 FS2 75 L min L ±0,25 0.47 12 0 0.32 -0.004 A 2.76 2.13 12 8 70 54 84 100 30 3.94 3.31 Ø 75,5 ¯ 0.43 Ø 1 ¯ 2.97 20 (10) K 470- 50 N A 0.47 0.31 Ø 68,5 Ordering example: 99 0.79 Ø 67 A-A ¯ 2.70 ¯Ê2.64 FS2A 75 0.31 8 0.41 10,5 0.2 5 G1/8" PA CONNECTIONS TYPE Ø 11 A AA ¯ 0.43 Ø 40 470 470 470 470 470 470 - Lmin A 1.18 ¯ 1.57 Cu 4 x (M8 x 8) K K K K K K L K K 750 Cu Code K K K K K K 750 750 750 750 750 750 - 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 80 10.1 163 3.94 100 16.9 273 4.72 120 24.1 388 33.8 545 41.2 663 53.1 855 inch mm inch mm inch mm 0.39 10 3.54 90 3.15 0.63 16 4.57 116 0.98 25 5.71 145 1.26 32 7.17 182 5.91 150 1.57 40 8.27 210 6.69 170 1.97 50 10.04 255 8.07 205 in.2 P cm2 psi bar 7.75 50,27 2175 150 lb. 16965 lb. daN 7540 daN 27697 12310 (±5%) ------------- ~ lb. ~ Kg 5.88 2,94 7.30 3,32 8.21 3,73 9.50 4,32 10.38 4,72 11.84 5,38 S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 27090 12040 25965 11540 4 x (M8x8) ¯ 2.05 Ø 52 O 2.17 Ø 55 23715 10540 22590 10040 21465 9540 20340 9040 19215 8540 18090 8040 16965 7540 .39 .63 .98 1.26 1.57 1.97 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 2,5 Ø 90 40 1.2 ±0.01 Ø 95 ± 0,3 CHARGING HOLE G1/8" Cycles (in millions) 21 0.83 ¯ 3.74 35 1.0 30 0.8 25 20 0.6 15 0.4 10 0.2 Ordering example: (10) K 750 - 50 5 0 0 0 .39 .63 .98 1.26 1.58 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Ø 90 R0.1 ¯ 3.54 2,5 L min L ±0.01 ¯ 3.54 R0.1 0,25 0.79 20 Cu 0.04 1 M8 Force (lbs. daN) 24840 11040 100 Fixing 30 110 92 3.62 ¯ 3.76 4.33 Ø 95,5 Ø 100 67,5 Ø 2.66 4 95 ¯ 145 .7 62,5 3 2.46 170 6.69 ¯ 3.94 = 3.15 195 7.68 3.64 92 20 80 92,5 0.79 110 5.71 = 3.62 125 4.92 = = 4.33 = A A Ø5 = 18 Ø 13 (4x) 92 Ø 100 ¯ 3.94 3.62 Ø 95,5 92 A 0.71 AA ¯ 0.51 3.62 = ¯Ê0.2 1.18 FCQ 95 A A 18 ¯ 3.76 ¯ 5.91 ¯ 0.51 Ø150 Ø 13 (4x) = ¯ 0.53 FSA 95 0.71 AA Ø 13,5 (2x) FC 95 A ISO11901- 2 M12 K 750 - ... N Non self-containing cylinders Cu Code mm inch mm inch mm 0.39 10 4.33 110 3.94 100 0.63 16 5.35 136 4.72 120 0.98 25 6.50 165 5.51 140 1.26 32 7.95 202 6.69 170 1.57 40 9.06 230 7.48 190 1.97 50 10.83 275 8.86 225 A 120 3.62 92,0 24 4.72 0.94 120 92,0 0 -0.1 4.72 Ø 95,5 ¯ 3.76 8 3.62 Ø 88,5 0.47 12 0 0.31 -0.004 ¯ 3.48 FS2 95 AA L min L ±0,25 inch Ø 13 Ø 52 010N 016N 025N 032N 040N 050N Lmin ¯Ê0.51 ¯ 2.05 750 750 750 750 750 750 - Cu 4 x (M8 x 8) K K K K K K L A 3.54 2.76 12 8 90 70 100 120 40 4.72 3.94 Ø 95,5 ¯ 3.76 ¯ 0.53 Ø 88,5 20 (10) K 750- 50 N A 0.47 0.31 A 1.57 Ordering example: 101 0.79 Ø 87 A-A ¯ 3.48 ¯Ê3.74 PA CONNECTIONS TYPE FS2A 95 0.31 8 0.41 10,5 0.2 5 G1/8" Ø 13 K K 1200 Cu Code K 1200 K 1200 K 1200 K 1200 K 1200 K 1200 - 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 90 18.7 302 4.33 110 29.5 476 5.12 130 40.9 659 187 6.10 155 54.3 875 220 7.09 180 67.9 1094 260 8.27 210 84.3 1358 ------------- .98 1.26 inch mm inch mm inch mm 0.39 10 3.94 100 3.54 0.63 16 4.96 126 0.98 25 6.10 155 1.26 32 7.36 1.57 40 8.66 1.97 50 10.24 in.2 P cm2 psi bar 12.17 78,50 2175 150 lb. daN lb. daN 26505 11 780 42638 18 950 (±5%) ~ lb. ~ Kg 12.03 5,47 13.40 6,07 14.96 6,80 16.72 7,60 18.44 8,38 20.66 9,39 4 x (M10x8) ¯ 2.68 Ø 68 ¯ 2.76 Ø 70 44505 19780 42255 18780 40005 17780 37755 16780 35505 15780 33255 14780 31005 13780 28755 12780 26505 11780 .39 0.04 Force (lbs. daN) / stroke (inch) diagram 1.97 2,5 0.85 21,5 1.57 Ø 115 1.2 40 35 22,5 0.89 ¯ 4.72 ±0.01 Ø 120 ±0,3 CHARGING HOLE G1/8" Cycles (in millions) Ø 115 R0.1 ¯ 4.53Ê 2,5 1.0 30 0.8 25 0.6 20 15 0.4 10 0.2 Ordering example: (10) K1200 - 50 5 0 0 0 .39 .63 .98 1.26 1.58 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. L min L ±0.01 ¯ 4.53Ê .63 Cu (inch) R0.1 ±0,25 Cu 1 M8 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 10 Fixing 30 5.83 109.5 130 A 5.12 ¯ 4.74 4.31 Ø 120,5 Ø 125 = .7 2 Ø 0 12 74 4 3.05 77,5 92,5 ¯ 2.91 195 7.68 ¯ 4.92 148 20 3.64 4.13 220 8.66 130 109.5 165 0.79 5.12 4.31 = 6.49 = 105 = = 21 Ø 13,5 (4x) A Ø 125 ¯ 4.92 109,5 Ø5 = ¯ 0.53 FSA 120 Ø 13,5 (2x) ¯ 0.2 1.18 109,5 A 0.83 AA ¯ 0.53 4.31 = Ø 120,5 Ø 13,5 (4x) A 21 ¯ 4.74 ¯ 0.53 O 6.89 Ø 175 = FCQ 120 A 0.83 AA 4.31 FC 120 A ISO11901- 2 M12 K 1200 - ... N Non self-containing cylinders Cu 010N 016N 025N 032N 040N 050N inch mm 0.39 10 4.72 120 4.33 110 0.63 16 5.75 146 5.12 130 0.98 25 6.89 175 5.91 150 1.26 32 8.15 207 6.89 175 1.57 40 9.45 240 7.87 200 1.97 50 11.02 280 9.06 230 4.31 109,5 Ø 13 140 24 5.51 0.94 140 109,5 5.51 Ø 120,5 ¯ 4.74 0 -0.1 4.31 Ø 113,5 ¯ 4.47 0.31 12 0 -0.004 8 A A-A A 0.47 0.31 3.54 2.76 12 8 115 95 120 50 Ø 120,5 ¯ 4.74 ¯ 0.53 A 1.97 O r d e r i n g e x a m p l e : (10) K1200- 50 N mm A 0.47 Ø 113,5 20 0.79 10,5 0.41 Ø 112 inch AA ¯ 4.47 5 0.2 8 0.31 10 ¯Ê4.41 PA CONNECTIONS TYPE FS2A 120 FS2 120 L min L ±0,25 G1/8" mm ¯Ê0.51 - Cu Ø 68 1200 1200 1200 1200 1200 1200 Lmin inch 140 4 x (M10 X 8) ¯ 2.68 K K K K K K L 5.51 4.72 22 ,5 ¡ Code Ø 13,5 K K 1830 Cu Code K 1830 K 1830 K 1830 K 1830 K 1830 K 1830 - 010 016 025 032 040 050 L Lmin S F0 F1 V0 Weight in.3 cm3 ~ lb. ~ Kg 100 34.4 555 20.3 9,20 4.72 120 51.7 832 22.9 10,4 5.51 140 70.0 1127 25.8 11,7 197 6.50 165 91.4 1471 28,9 13,1 235 7.68 195 117 1889 30,2 13,7 270 8.66 220 139 2244 36,2 16,4 inch mm inch mm inch mm 0.39 10 4.33 110 3.94 0.63 16 5.35 136 0.98 25 6.50 165 1.26 32 7.75 1.57 40 9.25 1.97 50 10.62 in.2 P cm2 psi bar 19.03 122.7 2175 150 lb. daN lb. daN 41422 18 410 61380 27280 (±5%) 4 x (M10x8) ¯ 3.54 Ø 90 ¯ 3.94 Force (lbs. daN) S = piston section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas 77422 34410 72922 32410 68422 30410 63922 28410 59422 26410 54922 24410 50422 22410 42922 20410 41422 18410 Ø 100 1.26 1.57 Force (lbs. daN) / stroke (inch) diagram 1.97 2,5 0.04 .98 0.92 23,5 .63 Ø 145 1.2 40 24,5 0.96 ¯ 5.9 ±0.01 Ø 150 ±0,3 CHARGING HOLE G1/8" Cycles (in millions) 2,5 Ø 145 R0.1 ¯ 5.71Ê 35 1.0 30 0.8 25 0.6 20 15 0.4 10 0.2 Ordering example: (10) K1830 - 50 5 0 0 0 .39 .63 .98 1.26 1.58 1.97 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. L min L ±0.01 ¯ 5.71Ê .39 Cu (inch) R0.1 ±0,25 Cu 1 M8 10 Fixing 30 = = 7.87 162 138 6.38 ¯ 5.93 5.43 Ø 150,5 Ø 155 ¯ 6.10 6.38 162 5.43 138 = 20 95 4.33 4.92 230 260 ¯5 9.05 10.24 = 200 110 125 0.79 = = 27 A Ø5 A 1.06 Ø 17,5 (4x) A ¯ 0.19 AA ¯ 0.69 FCQ 150 A 138 Ø 155 ¯ 6.10 1.18 138 5.43 Ø 150,5 Ø 17,5 (4x) 5.43 = ¯ 5.92 ¯ 0.69 Ø 13,5 (2x) ¯ 8.66 Ø 220 = A 27 .9 Ø 0 15 3.60 91,5 3.74 7.87 200 1.06 AA ¯ 0.53 FSA 150 FC 150 A ISO11901- 2 M12 K 1830 - ... N ,5 ¡ Cu Code 45¡ 22 Non self-containing cylinders Ø 90 4 x (M10x8) 1830 1830 1830 1830 1830 1830 - 010N 016N 025N 032N 040N 050N Lmin inch mm inch mm inch mm 0.39 10 5.12 130 4.72 120 0.63 16 6.14 156 5.51 140 0.98 25 7.28 185 6.30 160 1.26 32 8.54 217 7.28 185 1.57 40 10.04 255 8.46 215 1.97 50 11.42 290 9.45 240 K 138 Ø 17,5 5.43 ¯ 0.69 190 24 138 7.48 0.94 190 5.43 Ø 150,5 ¯ 5.92 0 -0.1 7.48 Ø 143,5 ¯ 5.65 12 0 -0.004 8 A A-A A 0.47 0.31 5.71 4.72 12 8 145 120 165 190 60 7.48 6.50 Ø 150,5 ¯ 0.69 A 2.36 O r d e r i n g e x a m p l e : (10) K1830- 50 N 105 0.31 ¯ 5.93 20 0.79 Ø 142 0.47 Ø 143,5 ¯Ê5.59 PA CONNECTIONS TYPE A AA ¯ 5.65 0.31 8 0.41 10,5 0.28 7 G1/8" FS2A 150 FS2 150 L min L ±0,25 Cu ¯ 3.54 K K K K K K L Ø 17,5 ( ML GENERAL INFORMATION BODY -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal GUIDE & SEAL -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimized side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring to ensures operator best safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime USE -Self contained -Hose system: subjected to supply a specific .79” (20mm) higher body LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2900 psi (200 bar) -For hose applications it is suggested to calculate the forces by charging at about 2175 psi (150 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2900 psi (200 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 106 one piece rod rod wiper permanent self-lubrication chamber self-lubricating guide elements body rod seal plug spring ball O-Ring seal retaining ring O-Ring seal end plate Series 107 ML 300 ML 500 ML 1000 ML 1800 ML 4700 ML 7500 ML 12000 ØD ML charging hole Cu L F0 Page inch mm inch mm inch mm lb. daN 0.98 25 0.39 - 3.15 10 - 80 2.95 - 8.66 75 - 220 698 310 1.26 32 0.39 - 3.15 10 - 80 2.95 - 8.86 75 - 225 1149 510 1.50 38 0.39 - 3.15 10 - 80 2.95 - 9.45 75 - 240 2205 980 1.97 50 0.59 - 3.15 15 - 80 3.74 - 9.65 95 - 245 4335 1925 2.95 75 0.59 - 3.15 15 - 80 3.94 - 9.84 100 - 250 11081 4925 3.74 95 0.59 - 3.15 15 - 80 4.53 - 10.24 115 - 260 17325 7700 4.72 120 0.59 - 3.15 15 - 80 4.53 - 10.43 115 - 265 28620 12720 108 109 110 112 114 116 118 ML 300 Cu Code ML ML ML ML ML ML ML 300 300 300 300 300 300 300 - 010 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.39 10 2.95 75 2.56 65 0.59 15 3.35 85 2.76 70 0.98 25 4.13 105 3.15 80 1.50 38 5.12 130 3.62 92 1.97 50 6.10 155 4.13 105 2.48 63 7.28 185 4.80 122 3.15 80 8.66 220 5.51 140 S in.2 0.24 P F0 psi cm2 1.54 lb. bar 2900 200 F1 daN 698 310 lb. 1241 Weight ~ lb. daN --------------- 551 (±5%) ~ Kg 0.40 0,18 0.42 0,19 0.49 0,22 0.55 0,25 0.62 0,28 0.73 0,33 0.84 0,38 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 1598 710 1485 660 1373 610 1260 560 1148 510 1035 460 923 410 810 360 698 310 .39 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Ordering example: (10) ML 300 - 50 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 0 0 .39 .98 .59 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 108 ML 500 Cu Code ML ML ML ML ML ML ML 500 500 500 500 500 500 500 - 010 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.39 10 2.95 75 2.56 65 0.59 15 3.35 85 2.76 70 0.98 25 4.13 105 3.15 80 1.50 38 5.12 130 3.62 92 1.97 50 6.10 155 4.13 105 2.48 63 7.48 190 5.00 127 3.15 80 8.86 225 5.71 145 S in.2 0.39 P psi cm2 2.54 F0 bar 2900 200 lb. F1 daN 1149 510 lb. 1980 Weight ~ lb. daN --------------- 879 (±5%) ~ Kg 0.66 0,30 0.73 0,33 0.79 0,36 0.93 0,42 1.02 0,46 1.19 0,54 1.39 0,63 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 2161 960 2049 910 1936 860 1824 810 1711 760 1599 710 1486 660 1374 610 1261 560 1149 510 .39 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Ordering example: (10) ML 500 - 50 109 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 ML Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 0 0 0 .39 .98 .59 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” ML 1000 Cu Code ML ML ML ML ML ML ML 1000 1000 1000 1000 1000 1000 1000 - 010 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.39 10 2.95 75 2.56 65 0.59 15 3.35 85 2.76 70 0.98 25 4.13 105 3.15 80 1.50 38 5.31 135 3.82 97 1.97 50 6.30 160 4.33 110 2.48 63 8.07 205 5.59 142 3.15 80 9.45 240 6.30 160 S in.2 0.75 P psi cm2 4,91 F0 bar 2900 200 lb. F1 daN 2205 980 lb. 1241 Weight ~ lb. daN --------------- 1764 (±5%) ~ Kg 0.88 0,40 0.95 0,43 1.08 0,49 1.28 0,58 1.46 0,66 1.77 0,80 1.92 0,87 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 4905 2180 4455 1980 4005 1780 3555 1580 3105 1380 2655 1180 2205 980 .39 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Ordering example: (10) ML 1000 - 50 4 160 3.5 140 3 120 2.5 100 2 80 1.5 60 1 40 0.5 20 0 0 0 .39 .98 .59 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. Cycles (in millions) Force (lbs. daN) / stroke (inch) diagram 110 Fixing ML1000 - ... N Non self-containing cylinders Cu Code ML ML ML ML ML ML ML 1000 1000 1000 1000 1000 1000 1000 - 010N 015N 025N 038N 050N 063N 080N L inch mm inch 0.39 10 0.59 15 0.98 1.50 Lmin mm inch mm 3.74 95 3.35 85 4.13 105 3.54 90 25 4.92 125 3.94 100 38 6.10 155 4.61 117 1.97 50 7.09 180 5.12 130 2.48 63 8.86 225 6.38 162 3.15 80 10.23 260 7.09 180 Ordering example: (10) ML 1000 - 50 N ¯ 0.27 0 -0.1 55 40 0.2 5 2.16 55 1.57 40 4 2.16 1.57 Ø7 A 0.27 7 0 0.16 -0.004 ¯ 1.51 Ø 38,5 ¯ 1.36 Ø 34,5 FS2 38 AA A 111 ML ML 1800 Cu Code ML ML ML ML ML ML 1800 1800 1800 1800 1800 1800 - 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.59 15 3.74 95 3.15 80 0.98 25 4.53 115 3.54 90 1.50 38 5.90 150 4.41 112 1.97 50 6.89 175 4.92 125 2.48 63 8.07 205 5.59 142 3.15 80 9.65 245 6.50 165 S in.2 1.49 P psi cm2 9,62 F0 bar 2900 200 lb. F1 daN 4335 1925 lb. 7831 Weight ~ lb. daN ------------- 3477 (±5%) ~ Kg 1.85 0,84 2.03 0,92 2.45 1,11 2.69 1,22 3.05 1,38 3.47 1,57 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 8840 3925 7714 3425 6588 2925 5462 2425 4335 1925 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 2 160 120 1.5 100 80 1 60 0.5 Cycles / min. Cycles (in millions) 140 40 20 Ordering example: (10) ML 1800 - 50 0 0 0 .59 .98 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 112 30 80 3.15 = 0.79 = 7 Ø 1.57 40 .9 50 37,5 1 ¯ 1.48 5.12 4.33 130 110 1.97 2.36 50 20 90 = 60 = 3.54 1.18 ¯ 0.35 FSA 50 Ø 9 (2x) Fixing M8 ML1800 - ... N Non self-containing cylinders Cu Code ML ML ML ML ML ML 1800 1800 1800 1800 1800 1800 - 015N 025N 038N 050N 063N 080N L Lmin inch mm inch mm inch mm 0.59 15 4.52 115 3.94 100 0.98 25 5.31 135 4.33 110 1.50 38 6.69 170 5.20 132 1.97 50 7.68 195 5.71 145 2.48 63 8.86 225 6.38 162 3.15 80 10.43 265 7.28 185 Ordering example: (10) ML 1800 - 50 N 113 80 3.15 = = 20 7 Ø 50 1.57 40 ¯ .9 M8 90 1.97 1 37,5 4.33 110 2.36 50 60 0.79 3.54 = 130 = 8 45 32 62 75 25 2.95 2.44 Ø 50,5 ¯ 1.99 ¯ 0.35 24 30 1.48 1.18 5.12 Ø 9 (2x) ¯ 0.35 FSA 50 A 1.77 1.26 12 ¯ 0.35 Ø 9 (4x) Ø 44,5 56,5 0.47 0.31 ¯ 1.75 2.22 A A-A FS2A 50 75 Ø9 2.95 0.94 75 56,5 2.95 Ø 50,5 ¯ 1.99 2.22 Ø 44,5 12 0 0 0.31 -0.004 8 -0.1 ¯ 1.75 FS2 50 0.47 A 0.98 A AA ML ML 4700 Cu Code ML ML ML ML ML ML 4700 4700 4700 4700 4700 4700 - 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.59 15 3.94 100 3.35 85 0.98 25 4.72 120 3.74 95 1.50 38 5.91 150 4.41 112 1.97 50 7.09 180 5.12 130 2.48 63 8.27 210 5.79 147 3.15 80 9.84 250 6.69 170 S in.2 3.80 P psi cm2 24,63 F0 bar 2900 200 lb. F1 daN lb. Weight ~ lb. daN ------------- 11081 4925 18800 8347 (±5%) ~ Kg 4.15 1,88 4.59 2,08 5.21 2,36 5.85 2,65 6.45 2,92 7.15 3,24 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 21206 9425 20081 8925 18956 8425 17831 7925 16706 7425 15581 6925 14456 6425 13331 5925 12206 5425 11081 4925 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 2 160 120 1.5 100 1 80 60 Cycles / min. Cycles (in millions) 140 40 0.5 20 Ordering example: (10) ML 4700 - 50 0 0 0 .59 .98 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 114 30 105 4.13 = 0.79 = 5 Ø 75 ¯ 1.97 6.3 .9 2.07 52,5 2 5.39 160 137 2.5 2.95 63,5 20 115 = 50 = 4.53 1.18 75 ¯ 0.43 FSA 75 Ø 11 (2x) Fixing M10 ML4700 - ... N Non self-containing cylinders Cu Code ML ML ML ML ML ML 4700 4700 4700 4700 4700 4700 - 015N 025N 038N 050N 063N 080N L Lmin inch mm inch mm inch mm 0.59 15 4.72 120 4.13 105 0.98 25 5.70 140 4.53 115 1.50 38 6.69 170 5.20 132 1.97 50 7.87 200 5.91 150 2.48 63 9.06 230 6.57 167 3.15 80 10.63 270 7.48 190 Ordering example: (10) ML 4700 - 50 N 105 4.13 = = 20 ¯ .9 5 75 2.07 Ø 115 52,5 2 50 5.39 137 2.5 2.95 63,5 75 0.79 M10 115 4.53 = 160 = 0.47 0.31 2.76 2.13 12 8 70 54 84 100 30 3.94 3.31 Ø 75,5 ¯ 2.97 ¯ 0.43 Ø 11 (4x) Ø 68,5 24 30 1.97 1.18 6.3 ¯ 0.43 FSA 75 Ø 11 (2x) A A ¯ 2.70 73,5 FS2A 75 Ø 11 A-A ¯ 0.43 0 -0.1 100 0.94 8 3.94 2.89 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 ¯ 2.7 Ø 68,5 FS2 75 0.47 12 0 0.32 -0.004 A 1.18 A AA ML ML 7500 Cu Code ML ML ML ML ML ML 7500 7500 7500 7500 7500 7500 - 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.59 15 4.53 115 3.94 100 0.98 25 5.31 135 4.33 110 1.50 38 6.50 165 5.00 127 1.97 50 7.48 190 5.51 140 2.48 63 8.66 220 6.18 157 3.15 80 10.24 260 7.09 180 S in.2 5.94 P psi cm2 38,48 F0 bar 2900 200 lb. F1 daN lb. Weight ~ lb. daN ------------- 17325 7700 28182 12513 (±5%) ~ Kg 7.79 3,53 8.48 3,84 9.71 4,40 10.31 4,67 11.37 5,15 12.72 5,76 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 33075 14700 Force (lbs. daN) 30825 13700 28575 12700 26325 11700 24075 10700 21825 9700 19575 8700 17325 7700 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 2 160 1.5 120 100 80 1 60 0.5 Cycles / min. Cycles (in millions) 140 40 20 Ordering example: (10) ML 7500 - 50 0 0 0 .59 .98 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 116 125 4.92 = 0.79 = 4 Ø 2.66 67,5 .7 95 62,5 3 ¯ 2.46 170 6.69 3.15 195 7.68 3.64 80 20 145 = 5.71 = 92,5 FSA 95 30 1.18 ¯ 0.53 Ø 13,5 (2x) Fixing M12 ML7500 - ... N Non self-containing cylinders Cu Code ML ML ML ML ML ML 7500 7500 7500 7500 7500 7500 - 015N 025N 038N 050N 063N 080N L Lmin inch mm inch mm inch mm 0.59 15 5.31 135 4.72 120 0.98 25 6.10 155 5.12 130 1.50 38 7.28 185 5.79 147 1.97 50 8.27 210 6.53 160 2.48 63 9.45 240 6.97 177 3.15 80 11.02 280 7.87 200 Ordering example: (10) ML 7500 - 50 N 117 30 125 4.92 = = 20 ¯ .7 Ø 95 2.66 4 M12 145 67,5 3 62,5 3.15 170 6.69 3.64 80 92,5 0.79 5.71 = 195 = 2.46 1.18 7.68 ¯ 0.53 FSA 95 Ø 13,5 (2x) A A-A A 0.47 0.31 3.54 2.76 12 8 90 70 100 120 40 A 1.57 Ø 95,5 ¯ 3.76 4.72 3.94 Ø 88,5 ¯ 0.53 ¯ 3.48 92,0 FS2A 95 3.62 ¯Ê0.51 120 24 4.72 0.94 120 92,0 0 -0.1 4.72 Ø 95,5 ¯ 3.76 8 3.62 Ø 88,5 ¯ 3.48 FS2 95 0.47 12 0 0.31 -0.004 Ø 13 A AA Ø 13,5 (4x) ML ML12000 Cu Code ML ML ML ML ML ML 12000 12000 12000 12000 12000 12000 - 015 025 038 050 063 080 L Lmin inch mm inch mm inch mm 0.59 15 4.53 115 3.94 100 0.98 25 5.31 135 4.33 110 1.50 38 6.50 165 5.00 127 1.97 50 7.68 195 5.71 145 2.48 63 8.86 225 6.38 162 3.15 80 10.43 265 7.28 185 S in.2 9.82 P psi cm2 63,62 F0 bar 2900 200 lb. F1 daN lb. Weight ~ lb. daN ------------- 286201272047556 21115 (±5%) ~ Kg 12.89 5,84 14.46 6,55 16.00 7,25 17.79 8,06 20.18 9,14 21.72 9,84 Force (lbs. daN) S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force 55620 24720 51120 22720 46620 20720 42120 18720 37620 16720 33120 14720 28620 12720 .59 .98 1.50 1.97 2.48 3.15 Cu (inch) Force (lbs. daN) / stroke (inch) diagram 160 2 120 1.5 100 80 1 60 Cycles / min. Cycles (in millions) 140 40 0.5 20 Ordering example: (10) ML 12000 - 50 0 0 0 .59 .98 1.5 1.97 2.48 3.15 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 118 30 148 5.83 = 0.79 = 77,5 .7 2 Ø 3.05 195 7.68 4 0 12 74 220 8.66 3.64 4.13 92,5 20 165 = ¯ 2.91 = 6.49 1.18 105 ¯ 0.53 FSA 120 Ø 13,5 (2x) Fixing M12 ML12000 - ... N Non self-containing cylinders Cu Code ML12000 ML12000 ML12000 ML12000 ML12000 ML12000 - 015N 025N 038N 050N 063N 080N L Lmin inch mm inch mm inch mm 0.59 15 5.31 135 4.72 120 0.98 25 6.10 155 5.12 130 1.50 38 7.28 185 5.79 147 1.97 50 8.46 215 6.50 165 2.48 63 9.65 245 7.17 182 3.15 80 11.22 285 8.07 205 Ordering example: (10) ML 12000 - 50 N 119 30 5.83 148 = = ¯ .7 2 Ø 0 12 3.05 195 7.68 4 M12 165 220 8.66 3.64 77,5 92,5 20 74 0.79 6.49 = 105 = 2.91 1.18 4.13 Ø 13,5 (2x) ¯ 0.53 FSA 120 A 12 8 95 ¯ 0.53 50 24 0.94 140 109,5 5.51 Ø 120,5 ¯ 4.74 4.31 Ø 113,5 ¯Ê0.51 0.47 0.31 A 1.97 109,5 115 120 4.31 140 8 A 3.54 2.76 5.51 4.72 0.31 A-A Ø 120,5 140 ¯ 4.74 5.51 Ø 113,5 12 ¯ 4.47 0.47 FS2A 120 A ¯ 4.47 FS2 120 AA Ø 13,5 (4x) ML LS GENERAL INFORMATION BODY -One piece construction for greater safety -Internal surface burnished for maximum efficiency of static O-Ring -Black oxided ROD -One piece construction for greater safety -Nitrided surface with hardness ab. 1200 HV for maximum durability, no wearing for optimum life of seal -Lapped surface “mirror like” with roughness Ra 0,05µ for maximum performances, smoothest friction, lower over all temperature, longer lasting and less wear to the seal BUSHING / GUIDE & SEAL -One piece construction -Two non-metallic self-lubricating guide elements for lower friction, longer lasting and minimize side loading -Wiper rod to protect inside room from contaminants -Polyurethane dynamic rod seal -Permanent self-lubricating circular room for maximum lubricating and smoother working conditions of the rod seal for greater life -C-style retaining ring ensures operator safety and prevents from opening a charged cylinder -Designed and built for easy, rapid and inexpensive maintenance LUBRICATION -Double permanent self-lubrication to maximize working performances in any position and minimize over heating anytime USE -Self contained -Hose system: for this application the cylinders are easily converted by removing the protective screw, locking nut and one way valve LOADING PRESSURE -Minimum allowed 290 psi (20 bar) -Maximum allowed 2175 psi (150 bar) -For hose applications it is suggested to calculate the forces by charging at about 1450 psi (100 bar). In this case the user can adjust the required force by increasing charging pressure up to the maximum allowed of 2175 psi (150 bar) anytime SPEED - LIFETIME -The maximum recommended speed (cycles/minute) and the minimum estimated life are easily indicated by specific graphs for each model 120 Zero force on contact. Drastically reduced noise and vibration. Great improvement in ambient and production conditions. Dimensionally interchangeable with the SC/ISO series. INITIAL IMPACT VIBRATIONS FORCE CURVE 12,5 10,0 LS series Standard series 7,5 F1 F0 2,5 0 - 2,5 Force Acceleration [g] 5,0 LS series Standard series - 5,0 - 7,5 - 10,0 0 C ls - 12,5 -0,2 0 0,2 Time [sec] 0,4 Cu Stroke 0,6 one piece rod retaining ring permanent self-lubrication chamber rod wiper self-lubricating guide elements O-Ring seal bushing rod seal one piece body one way valve charging hole plug Series 121 LS LS LS LS 1500 2400 3000 4200 nut ØD Cu L F0 Page inch mm inch mm inch mm lb. daN 2.95 75 0.98 - 11.81 25 - 300 6.30 - 27.95 160 - 710 3581 1590 2.95 75 0.98 - 11.81 25 - 300 6.30 - 27.95 160 - 710 5372 2385 3.74 95 0.98 - 11.81 25 - 300 6.69 - 28.34 170 - 720 6374 2830 3.74 95 0.98 - 11.81 25 - 300 6.69 - 28.34 170 - 720 9550 4240 122 124 126 128 LS LS 1500 Cu Code LS LS LS LS LS LS LS LS LS LS LS 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 - 025 038 050 063 080 100 125 160 200 250 300 L Lmin inch mm inch mm inch mm 0.98 25 6.30 160 5.31 1.50 38 7.32 186 1.97 50 8.27 210 2.48 63 9.33 3.15 80 10.63 3.94 100 4.92 125 6.30 7.87 S in.2 8.19 3,71 5.83 148 8.37 3,79 6.30 160 8.59 3,89 237 6.83 173,5 9.89 4,48 270 7.48 190 10.44 4,73 12.20 310 8.27 210 10.79 4,89 14.17 360 9.25 235 12.30 5,57 160 16.93 430 10.63 270 13.97 6,33 200 20.08 510 12.20 310 15.87 7,19 9.84 250 24.02 610 14.17 360 20.28 9,19 11.81 300 27.95 710 16.14 410 24.37 11,04 2.45 Force (lbs. daN) 7631 3390 7181 3190 6731 2990 6281 2790 5831 2590 5381 2390 4931 2190 4481 1990 Ø 1.77 Ø 45 4031 1790 Ø 0.79 Ø 20 3581 1590 5 (Cls) 1450 3 0.12 3581 1590 6898 3063 .98 1.97 3.15 4.92 1.50 2.48 3.94 6.30 7.87 9.84 11.81 Cu (inch) 18 Cu 100 daN (±5%) M8 x 13 (4x) Ø 1.57 Ø 40 15,9 daN lb. Weight 135 bar lb. F1 ~ Kg cm2 psi F0 ~ lb. G 1/8" 0.20 P 2,5 0.71 Force (lbs. daN) / stroke (inch) diagram 120 L min 0,25 2.5 2 80 1.5 60 1 40 0.5 20 Cycles / min. 100 8 Ø 2.95 ± 0.01 Ø 75 ± 0.3 0.31 0.41 10,5 0.20 5 Ø 2.64 Ø 67 Cycles (in millions) ±0.01 L 3 R 0.1 Ø 2.76 Ø 70 Ordering example: (10) LS 1500 - 50 0 0 .98 1.97 3.15 4.92 6.30 1.50 2.48 3.94 7.87 9.84 11.81 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 122 Fixing ISO11901- 2 30 5 Ø 75 (4x) (4x) 100 ¯ 0.71 Ø 18 3.94 2.89 (4x) ¯ 0.35 73,5 Ø9 Ø 15 (4x) ¯ 0.59 Ø 11 S = rod section area P = nominal charging pressure 90 73,5 A M10 123 84 100 90 73,5 3.54 2.89 4.53 ¯ .9 115 52,5 2 3.54 2.89 LS 1.97 5.39 137 2.5 2.95 160 6.3 = 20 63,5 75 0.79 = 16 = 2.07 = A 0.63 AA 105 4.13 = = 70 54 ¯ 0.43 Ø 11 (4x) Ø 75,5 FCQ 75 A A Ø5 50 1.18 2.76 2.13 12 8 30 0.94 73,5 2.89 Ø 80 ¯ 3.15 Ø11 (4x) Ø 75,5 ¯ 0.43 73,5 2.89 ¯Ê0.2 ¯ 0.43 FSA 75 = ¯ 2.97 Ø122 ¯ 4.8 = A Ø 40 A A 16 0.63 AA Ø 11 (2x) FC 75 A A ¯ 1.57 3.94 3.31 Ø 11 (4x) 24 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 ¯ 0.43 0.47 0.31 Ø 75,5 100 73,5 12 ¯ 2.97 8 Ø 80 3.94 2.89 12 100 73,5 A ¯ 3.15 0.47 0.32 14 A-A Ø 11 (4x) AA ¯ 2.7 Ø 68,5 FS2 75 A 0.47 ¯ 2.97 Ø 9 (4x) A 20 FS2A 75 0.79 3.94 2.89 20 ¯ 0.43 ¯ 0.35 12 Ø 40 ¯ 0.43 73,5 100 3.94 2.89 Ø 18 (4x) .47 ¯Ê1.57 0.79 0.55 Ø 68,5 73,5 A ¯ 2.70 2.89 FBA 75 Ø 11 (4x) 100 ¯ 0.59 Ø 15 (4x) ¯ 0.43 14 ¯ 0.71 FB 75 0.55 A-A 3.94 1.18 A AA F0 = nominal initial force F1 = average final force V0 = volume of gas LS 2400 Cu Code LS LS LS LS LS LS LS LS LS LS LS 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 - 025 038 050 063 080 100 125 160 200 250 300 L Lmin inch mm inch mm inch mm 0.98 25 6.30 160 5.31 1.50 38 7.32 186 1.97 50 8.27 210 2.48 63 9.33 3.15 80 10.63 3.94 100 4.92 125 6.30 7.87 S in.2 8.19 3,71 5.83 148 8.37 3,79 6.30 160 8.59 3,89 237 6.83 173,5 9.89 4,48 270 7.48 190 10.44 4,73 12.20 310 8.27 210 10.79 4,89 14.17 360 9.25 235 12.30 5,57 160 16.93 430 10.63 270 13.97 6,33 200 20.08 510 12.20 310 15.87 7,19 9.84 250 24.02 610 14.17 360 20.28 9,19 11.81 300 27.95 710 16.14 410 24.37 11,04 2.45 12122 5385 10998 4885 9873 4385 8747 3885 7622 3385 6497 2885 5372 2385 Force (lbs. daN) Ø 40 2175 150 5372 daN 2385 10358 4599 (±5%) M8 x 13 (4x) Ø 1.57 15,9 daN lb. Weight 135 bar lb. F1 ~ Kg cm2 psi F0 ~ lb. G 1/8" Ø 1.77 Ø 45 Ø 0.79 Ø 20 3 0.20 5 (Cls) P 6.30 7.87 9.84 11.81 Cu (inch) 18 Cu 0.12 .98 1.97 3.15 4.92 1.50 2.48 3.94 2,5 0.71 Force (lbs. daN) / stroke (inch) diagram 120 8 Ø 2.95 ± 0.01 Ø 75 ± 0.3 80 1 60 Ordering example: (10) LS 2400 - 50 40 0.5 20 0 0 .98 1.97 3.15 4.92 6.30 1.50 2.48 3.94 7.87 9.84 11.81 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” Cycles / min. 100 1.5 0.31 0.41 10,5 0.20 5 Ø 2.64 Ø 67 Cycles (in millions) L min 0,25 ±0.01 L 2 R 0.1 Ø 2.76 Ø 70 124 Fixing ISO11901- 2 30 5 Ø 75 (4x) (4x) 100 ¯ 0.71 Ø 18 3.94 2.89 (4x) ¯ 0.35 73,5 Ø9 Ø 15 (4x) ¯ 0.59 Ø 11 M10 125 S = rod section area P = nominal charging pressure 84 90 73,5 A 90 73,5 3.54 2.89 Ø 75,5 4.53 .9 115 52,5 2 ¯ 3.54 2.89 LS 1.97 5.39 137 2.5 2.95 160 = 20 63,5 75 0.79 = 16 = 2.07 = A 0.63 AA 105 4.13 = = ¯ 0.43 Ø 11 (4x) ¯ 2.97 FCQ 75 A A Ø 80 73,5 Ø5 50 1.18 6.3 Ø 11 (2x) ¯Ê0.2 70 54 30 0.94 73,5 2.89 ¯ 3.15 Ø11 (4x) = Ø 75,5 ¯ 0.43 A ¯ 2.97 Ø122 ¯ 4.8 = ¯ 0.43 FSA 75 16 0.63 AA 2.76 2.13 12 8 A 2.89 FC 75 A A 0.47 0.31 100 Ø 11 (4x) 24 3.94 100 2.89 73,5 ¯ 2.97 Ø 75,5 ¯ 0.43 A 3.94 3.31 100 73,5 12 Ø 75,5 8 Ø 40 A Ø 80 3.94 2.89 12 100 73,5 ¯ 1.57 A-A ¯ 3.15 0.47 0.32 0.47 Ø 11 (4x) AA ¯ 2.7 Ø 68,5 FS2 75 A 14 ¯ 2.97 Ø 9 (4x) A 20 3.94 2.89 20 ¯ 0.43 0.79 ¯ 0.43 ¯ 0.35 12 Ø 40 0.79 0.55 Ø 68,5 3.94 2.89 100 73,5 Ø 18 (4x) .47 ¯Ê1.57 A ¯ 2.70 73,5 FBA 75 2.89 ¯ 0.59 Ø 11 (4x) 100 FS2A 75 Ø 15 (4x) ¯ 0.43 14 ¯ 0.71 FB 75 0.55 A-A 3.94 1.18 A AA F0 = nominal initial force F1 = average final force V0 = volume of gas LS 3000 Cu Code LS LS LS LS LS LS LS LS LS LS LS 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 - 025 038 050 063 080 100 125 160 200 250 300 L Lmin inch mm inch mm inch mm 0.98 25 6.69 170 5.71 1.50 38 7.72 196 1.97 50 8.66 220 2.48 63 9.72 3.15 80 11.02 3.94 100 4.92 125 6.30 7.87 S in.2 12.56 5,69 6.22 158 14.30 6,48 6.69 170 14.94 6,77 247 7.22 183,5 15.10 6,84 280 7.87 200 15.96 7,23 12.60 320 8.66 220 17.55 7,95 14.57 370 9.65 245 21.15 9,58 160 17.32 440 11.02 280 24.04 10,89 200 20.47 520 12.60 320 24.35 11,03 9.84 250 24.41 620 14.57 370 26.62 12,06 11.81 300 28.35 720 16.54 420 28.74 13,02 28,27 1450 100 daN 6374 daN 2830 12691 5635 (±5%) 15374 6830 14249 6330 13124 5830 11999 5330 10874 4830 9749 4330 8624 3830 Ø 2.36 Ø 60 7501 3330 Ø 1.38 Ø 35 6374 2830 Force (lbs. daN) M8 x 13 (4x) Ø 2.36 Ø 60 bar lb. Weight 145 4.36 lb. F1 ~ Kg cm2 psi F0 ~ lb. G 1/8" .98 1.97 3.15 4.92 1.50 2.48 3.94 6.30 7.87 9.84 11.81 Cu (inch) 21 Cu 0.12 3 0.20 5 (Cls) P 2,5 0.83 Force (lbs. daN) / stroke (inch) diagram 0,25 80 2.5 L min 50 1.5 40 1 30 8 Ø 3.74 ± 0.01 Ø 95 ± 0.3 0.31 0.41 10,5 0.20 5 Ø 3.42 Ø 87 60 2 Cycles / min. 70 Cycles (in millions) ±0.01 L 90 3 R 0.1 Ø 3.54 Ø 90 20 0.5 10 Ordering example: (10) LS 3000 - 50 0 0 .98 1.97 3.15 4.92 1.50 2.48 3.94 6.30 7.87 9.84 11.81 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 126 Fixing ISO11901- 2 (4x) (4x) ¯ 0.35 4.72 120 3.62 92 Ø9 (4x) Ø 15 (4x) ¯ 0.59 Ø 20 ¯ 0.79 A A-A A 0.47 0.31 3.54 2.76 12 8 90 70 ¯ 0.53 A A Ø5 (4x) A 0.71 4.33 3.62 110 92 4.33 3.62 = Ø 95,5 ¯ 3.94 Ø 100 = 18 ¯ 3.76 AA Ø 13 (4x) 92 Ø 100 ¯ 3.94 3.62 Ø 95,5 ¯Ê0.2 92 Ø 13,5 110 92 ¯ 0.51 3.62 = ¯ 3.76 Ø 13 (4x) Ø150 ¯ 5.91 A 18 FCQ 95 A 0.71 = ¯ 0.51 FC 95 A A AA Ø 60 40 Ø 13,5 (4x) ¯ 2.36 1.57 24 0.94 120 92,0 4.72 Ø 95,5 ¯ 3.76 3.62 Ø 88,5 ¯ 3.48 ¯Ê0.53 120 92 100 92,0 14 120 120 3.62 4.72 3.62 20 4.72 3.94 4.72 8 13 Ø 95,5 12 0.31 0.51 ¯ 3.76 A 0.47 Ø 13,5 ¯ 0.53 Ø 9 (4x) Ø 88,5 ¯ 0.35 A 13 20 A 0.79 0.55 ¯ 3.48 0.51 0.79 Ø 60 FBA 95 Ø 20 (4x) 4.72 3.62 ¯ 2.36 AA FS2 95 92 92 120 ¯ 0.59 Ø 13,5 (4x) A-A 120 FS2A 95 ¯ 0.53 14 Ø 15 (4x) 0.55 4.72 3.62 A A ¯ 0.79 FB 95 AA FSA 95 LS 127 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas LS 4200 Cu Code LS LS LS LS LS LS LS LS LS LS LS 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 - 025 038 050 063 080 100 125 160 200 250 300 L Lmin inch mm inch mm inch mm 0.98 25 6.69 170 5.71 1.50 38 7.72 196 1.97 50 8.66 220 2.48 63 9.72 3.15 80 11.02 3.94 100 4.92 125 6.30 7.87 S in.2 12.56 5,69 6.22 158 14.30 6,48 6.69 170 14.94 6,77 247 7.22 183,5 15.10 6,84 280 7.87 200 15.96 7,23 12.60 320 8.66 220 17.55 7,95 14.57 370 9.65 245 21.15 9,58 160 17.32 440 11.02 280 24.04 10,89 200 20.47 520 12.60 320 24.35 11,03 9.84 250 24.41 620 14.57 370 26.62 12,06 11.81 300 28.35 720 16.54 420 28.74 13,02 28,27 150 9550 daN 4240 19013 8442 (±5%) 23050 10240 20800 9240 18550 8240 16300 7240 14050 6240 11800 5240 9550 4240 Force (lbs. daN) M8 x 13 (4x) Ø 2.36 Ø 60 2175 daN lb. Weight 145 bar lb. F1 ~ Kg 4.36 psi F0 ~ lb. cm2 G 1/8" Ø 2.36 Ø 60 Ø 1.38 Ø 35 .98 1.97 3.15 4.92 1.50 2.48 3.94 6.30 7.87 9.84 11.81 Cu (inch) 21 Cu 0.12 3 0.20 5 (Cls) P 2,5 0.83 Force (lbs. daN) / stroke (inch) diagram 80 60 50 1 40 Cycles / min. 5 0.20 8 70 1.5 30 0.5 20 0.31 10,5 0.41 Ø 3.74 ± 0.01 Ø 95 ± 0.3 Cycles (in millions) L min 0,25 ±0.01 L Ø 3.42 Ø 87 90 2 R 0.1 Ø 3.54 Ø 90 10 Ordering example: (10) LS 4200 - 50 0 0 .98 1.97 3.15 4.92 1.50 2.48 3.94 6.30 7.87 9.84 11.81 Cu (inch) Minimum estimated life (cycles x millions) Maximum recommended speed (cycles / min.) “All dimensions are nominal unless tolerance is stated” 128 Fixing ISO11901- 2 A Ø5 (4x) (4x) ¯ 0.35 4.72 120 3.62 92 Ø9 (4x) Ø 15 (4x) ¯ 0.59 Ø 60 Ø 20 ¯ 0.79 8 90 70 (4x) 100 Ø 13,5 A 1.57 40 4.72 3.94 120 Ø 95,5 ¯ 3.76 ¯ 0.53 A 0.71 4.33 3.62 = 92 = 18 110 AA 3.62 92 Ø 100 ¯ 3.94 3.62 Ø 95,5 ¯Ê0.2 92 3.54 2.76 4.33 3.62 = ¯ 3.76 Ø 13 (4x) Ø150 ¯ 5.91 A 18 ¯ 2.36 A Ø 95,5 0.71 = ¯ 0.51 FC 95 A A Ø 13,5 (4x) 120 92 A 12 ¯ 3.76 24 0.94 120 92,0 4.72 Ø 95,5 ¯ 3.76 3.62 Ø 88,5 ¯ 3.48 ¯Ê0.53 AA Ø 13,5 ¯ 0.53 92,0 14 0.47 0.31 Ø 88,5 3.62 13 ¯ 3.48 120 8 4.72 3.62 20 A-A Ø 100 4.72 0.31 A 0.51 ¯ 3.94 12 Ø 9 (4x) Ø 13 (4x) 0.47 13 A 0.79 0.55 110 92 ¯ 0.51 20 FS2A 95 Ø 20 (4x) ¯ 0.35 A 0.51 0.79 Ø 60 FBA 95 92 ¯ 2.36 AA FS2 95 92 4.72 3.62 120 ¯ 0.59 Ø 13,5 (4x) A-A 120 FCQ 95 A ¯ 0.53 14 Ø 15 (4x) 0.55 4.72 3.62 A A ¯ 0.79 FB 95 AA FSA 95 LS 129 S = rod section area P = nominal charging pressure F0 = nominal initial force F1 = average final force V0 = volume of gas NON SELF-CONTAINING CYLINDERS The nitrogen cylinders may be used in two different operating modes: self containing or non self-containing (hosed). In the non self-containing operating mode, several cylinders are positioned in the die in the desired configuration and are connected using a network of special high-pressure hoses. The circuit includes a control panel, equipped with a pressure gauge, a quick-fit coupling for charging and discharge valve. Once the nitrogen has been charged into the circuit, the pressure is virtually the same in each cylinder. If the system pressure decreases, just re-connect the nitrogen bottle to the control panel to return to rated conditions. If the pressure is excessive, on the other hand, it can be reduced using the discharging valve. The control panel could be equipped (optional) with a special rupture-disc safety device which completely discharging the entire circuit if the pressure should exceed a safe level. To order non-self-containing cylinders, add letter N or NA to the code. PC - 3 BD 6 MCP AUMCP BD 10 MCP PC 5 130 “All dimensions are nominal unless tolerance is stated” MCP - MINI CONTROL PANEL The Special Springs mini control panel, thanks to its unique miniaturized design, offers wide flexibility of use, increased when combined with additional AUMCP units. It consists of a steel block with pressure gauge, charging and discharging valve, 5 outlets and one on-off valve. Cod. MCP 131 NON SELF-CONTAINING CYLINDERS AUMCP - ADDITIONAL UNIT MINI CONTROL PANEL Additional units for the mini control panel MCP. Ideal for operating hosed systems or single cylinders with different pressures in the same mould. Each unit includes pressure gauge, on-off valve and 1 outlet. Designed fo a maximum combination of 1 MCP + 4 AUMCP. Cod. AUMCP 132 “All dimensions are nominal unless tolerance is stated” CPV - CONTROL PANEL Standard control panel to charge, adjust and check the pressure in the connected system. It consists of a steel plate with pressure gauge, charging and discharging valve, 3 outlets, steel case and can be equipped with a rupture disc (optional). Cod. CPV CPV PANEL MEMBRANE PRESSURE SWITCH WITH CLAMP The use of a suitable pressure switch will immediately stop the press when the system pressure falls below the fixed minimum limit. This can be easily achieved by the introduction of the switch into the hosed system, the console/control panel or into the body of singly used/or self contained cylinders. Pressure adjusting range: 725 ÷ 2175 psi (50 ÷150 bar) Operating voltage: 110/220 V AC max. Cod. PMM 150 133 DISTRIBUTION BLOCK cod. BD6 cod. BD6/1 cod. BD6/2 cod. BD10 WARNING SIGN 70 5 5 Cod. TAR-GB 9 125 134 “All dimensions are nominal unless tolerance is stated” COMPENSATION TANKS Gas cylinders operating in non self-contained mode may be connected to a compensation tank. The principal aim is to limit the pressure within the system to a lower figure than would normally be obtained with standard compression rates. The compensation tank volume may be easily found using the following formula: Vp = n • {[S • x • R / (R-1)] - V0} Vp n S x R compensation volume [inch3 cm3] no. of gas cylinders required. Area of rod (piston for series K) in [inch2 cm3] effective working stroke in [inch cm] Ratio between final required pressure and initial pressure of the system. V0 = Initial volume of each cylinder in [inch3 cm3] = = = = = Attention! The maximum charging pressure for the system is limited to 1450 psi (100 bar), therefore it is necessary to re-calculate the initial force for each cylinder using the following formula: F0 = S • P. example: Force required ~9000 lbs. 4000 daN and R = 1,1 (10%). No. of cylinders = 4 Type SC1500-50 (or 2 Type SC3000-50). The compensation volume required is approximately 92 inch31500 cm3. Therefore, the compensation tank required will be type PC-3. Extra volume in the tank is generally not a problem, and to obtain more accurate volume, extra tanks may be connected in the system. Code ØD L A H No. holes face 1 face 2 Holes Ø C Fittings Volume inch3 cm3 inch mm PC PC PC PC PC - 1 3 5 8 10 3.94 100 11.4 290 3.54 90 2.28 58 3 4 G1/8” 1.57 40 5.90 150 12.2 310 5.35 136 3.27 83 4 4 G1/8” 2.75 70 5.90 150 18.7 475 5.35 136 3.27 83 4 4 G1/8” 2.75 70 7.87 200 16.3 415 8.35 212 4.25 108 6 6 G1/8” 3.81 97 7.87 200 19.9 505 8.35 212 4.25 108 6 6 G1/8” 3.81 97 Ordering example: Maximum charging pressure: (1) PC - 5 P = 1450 psi (100 bar) Maximum working pressure increase: 40 % Test pressure: Example: 135 pag.98 61 183 305 488 610 Pmax = 2030 psi (140 bar) Pc = 3625 psi (250 bar) 1,000 3,000 5,000 8,000 9,960 JIC 37° STANDARD HOSE FOR COMPRESSED NITROGEN GAS Wide range of connections and accessories for any application. This standard recommended when using compensation tanks. Length upon request including end hose fittings Minimum lenght “L” : 10” min. (254 mm min.) Operation pressure: 5.000 psi max. (345 bar max.) Burst pressure: 20.000 psi (1.380 bar) R (bending radius): 2” min. (51 mm min.) Operation temperature: -40 ÷ +212 °F (-40 ÷ +100 °C) Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF) (inch) 7.87 11.81 15.75 19.68 24.80 31.50 39.37 49.21 59.05 78.74 98.42 1000 1250 1500 2000 2500 (mm) 200 300 400 500 630 800 O r d e r i n g e x a m p l e : (3) HY 400 - 12” (305mm) 136 “All dimensions are nominal unless tolerance is stated” JIC 37° STANDARD CRITERIA OF SELECTION L (inch) = ( X - 0.98” ) * 1.05 L (metric) = ( X - 25 ) * 1.05 Right R min = 2” (51 mm) 137 Wrong JIC 37° STANDARD HOSE-CYLINDER FITTINGS code: PA-S code: PA-E Port Adapter-Straight Port Adapter-Elbow 22 .87 22 .87 code: PA-AS code: PA-BTS Port Adapter-Angle Swivel Port Adapter-Branch Tee Swivel 50.4 1.98 code: PA-RT code: PA-TWS Port Adapter-Run Tee Port Adapter-Two Way Swivel 50.4 1.98 22 .87 code: PA-MWS Port Adapter-Multi Way Swivel 138 “All dimensions are nominal unless tolerance is stated” JIC 37° STANDARD HOSE-HOSE FITTINGS 43.2 1.70 43.2 1.70 21.6 .85 27.4 1.08 21.6 .85 21.6 .85 code: F-U code: F-E code: F-T code: F-C Fitting-Union Fitting-Elbow Fitting-Tee Fitting-Cross STANDARD SWIVEL NUT FITTINGS 9/16-18 21.6 .85 43.2 1.70 48.8 1.92 27.2 1.07 48.5 1.91 139 code: SN-A code: SN-BT code: SN-RT Swivel Nut-Angle Swivel Nut-Branch Tee Swivel Nut-Run Tee MICRO STANDARD HOSE FOR COMPRESSED NITROGEN GAS Great flexibility thanks to micro hoses and special connections (exclusive use of Special Springs). Perfect for the HR series with M6 charging hole. recommended when using mini control panel MCP. cod. TSMM8 cod. FF06 Minimum lenght “L” : Operation pressure: Burst pressure: R (bending radius): Operation temperature: 7.87” min. 9,135 psi max. 27,405 psi 0.79” min. -40 ÷ +212 °F (200 mm min.) (630 bar max.) (1,890 bar) (20 mm min.) (-40 ÷ +100 °C) Standard lengths available inclusive of no. 2 connections SMREP (M8 or 7/16”-20 UNF) (inch) 7.87 11.81 15.75 19.68 24.80 31.50 39.37 49.21 59.05 78.74 98.42 1000 1250 1500 2000 2500 (mm) 200 300 400 500 630 800 O r d e r i n g e x a m p l e : (3) TSSM8 - 39.37” (1000 mm) 140 “All dimensions are nominal unless tolerance is stated” MICRO STANDARD NIPPLES cod. RSMTCD FITTINGS cod. RSMPTD cod. MT cod. MB (only for M series) (only for M series) HOSE-CYLINDER BLOCK cod. BDSM1 cod. BDSM2 cod. BDSM2-45 Examples MT RSMPTD RSMTCD MCP BD6/2 141 TSMM8 ACCESSORIES The DM multi-device is designed and built to facilitate checking, decreasing/increasing pressure or pressurising self-contained cylinders or hosed systems. It consists of two units: main and secondary. Main unit: - steel block psi/bar gauge 2 hand grips 1 discharging valve 1 G1/8” built in adapter 1 quick fit male Secondary unit: - m high pressure hose female quick-fit ON/OFF valve hose release valve 1/2-20 UNF coupling for pressure/tank Ø 0.63 16 Charging adapters S 15 - full set of adapters A Code 3 1 1 1 1 ADM01 ADM02 ADM03 ADM04 ADM05 ADM06 ADM08 Directly with DM (without adapter) A Model G1/8” M6 K180÷1830 ML1800÷12000 K75÷100 HR300-5÷16 HR500-5÷16 HR700-10÷16 HRF300-5÷16 HRF500-5÷16 HRF700-10÷16 ML500÷1000 LI400-13 M6 M6 M6 M6 M6 G1/8” NE16, NE24 HR1000÷4200 HRF1000 LI900÷2000 SC150÷250 SCF250 H300÷500 HF500 HR300-25÷125 HR500-25÷125 HR700-19÷125 HRF300-25÷125 HRF500-25÷125 HRF700-19÷125 LI400-25÷100 K40 ML300 MCS19 MCS25 M90 M200 HR200 SC500÷10000 SCF500÷750 H700÷6600 HF700÷1000 HR6600÷11800 LI3200 LS1500÷4200 142 ACCESSORIES ) DISCARGING DEVICES Code DDS-M6/1 DDS-M6/2 DDS-1/8G DDS-1/8G1 A M6 M6 G1/8” G1/8” Model M K ML HR LI NE SC H HR LI SC H HR LI LS K ML THRUST PAD AND PLATES 0.39 10 0.27 7 R 0.98 25 cod. FA 022 M8 (SC500÷10000 H700÷6600) CH 3/4 19 Example ¯ 0.87 Hardened 22 Hardened Code A B C ØD ØD1 E E1 F inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 143 PS040040 1.57 40 PS056056 2.20 Model reference mm 0.83 21 0.39 10 32 1.26 32 0.51 13 1.89 48 1.89 48 0.51 13 0.27 7 1.26 32 0.31 8 0.31 8 11 0.27 7 1.57 40 0.55 14 0.31 8 0.59 15 0.35 9 1.89 48 0.55 14 0.39 10 15 0.59 15 0.35 9 2.20 56 1.18 30 0.39 10 0.59 15 0.59 15 0.35 9 2.60 66 1.57 40 0.39 10 0.79 20 0.71 18 0.43 11 2.83 72 2.20 56 0.47 12 PS110100 4.33 110 3.94 100 0.79 20 0.71 18 0.43 11 3.35 85 2.95 75 0.47 12 1.57 40 56 2.20 PS071071 2.79 71 0.59 15 56 0.79 2.79 71 PS050025 1.97 50 PS055030 2.16 0.59 15 20 0.71 0.79 20 0.98 25 55 1.18 PS070035 2.75 70 PS075050 2.95 PS085060 3.35 0.35 9 18 0.43 0.71 18 0.47 12 30 0.47 1.38 35 75 1.97 85 0.83 21 11 1.26 0.43 11 0.43 11 12 0.43 0.59 15 50 0.59 2.36 60 PS100080 3.94 100 3.15 80 SC150÷500, SCF500, H300÷500,HR300÷500, HRF500, K40÷100, LI400, ML300÷500 SC750÷1500, SCF750, H700÷1000, HF700÷1000, HR700÷1500, HRF700÷1000, K180, LI900÷1400, ML1000 SC3000÷5000, H2400÷4200, HR2400÷4200, K470÷750, ML1800÷4700, LS1500÷2400 SC250, H300, HR300, ML300÷500, LI400 SC500, H500, HR500, K40÷100 SC750, H700, HR700, ML1000, LI900 SC1500, H1000, HR1000÷1500, K180, ML1800, LI1400÷2000 SC3000, H2400, HR2400, K470, ML4700, LI3200, LS1500÷2400 SC5000, H4200, HR4200, K750, ML7500, LS3000÷4200 SC7500÷10000, H6600, HR6600÷11800, K1200÷1830, ML12000 ACCESSORIES cod. QDFV Code Model reference QDFV01 (G1/8”) SC500 / SC10000 H700 / H6600 HR6600 K180 / K1830 MCS19 / MCS25 NE16 / NE24 HR200 HR1000 / HR4200 K40 SC150 / SC250 H300 / H500 HR300 / HR700 K75 / K100 QDFV02 (M6) QDFV03 (M6) Quick disconnect filler valves. Cod. FT 4700 Cod. IPC/DIG Force testing rig equipped with: - 0÷5.000 daN steel structure electronic load cell digital force display hydraulic jack digital line for compression measuring CE 0÷20.000 daN 144 “All dimensions are nominal unless tolerance is stated” MAINTENANCE Special Springs cylinders guarantee extended life and minimum maintenance thanks to the exclusive use of the best materials and components along with their advanced constructional design. If pressure losses occur after extended use or particularly heavy applications, this indicates that the sealing gaskets are worn or damaged. Using special tools and kits, and with the support of videos and detailed instructions, it is possible to restore the original seal and guide conditions. For obvious reasons of economy, Special Springs only foresees maintenance for cylinders with body Ø ı 19,7” (50 mm). Complete set of hardware for dismantling and assembling nitrogen cylinders cod. CMC full set Cylinder maintenance kit cod. CMCT tool set only cod. CMC-... set of accessories for a specific family of cylinders (es. SC10000) Ordering example BM - model + bn xxxxx xxxx (ex. BM - SC750 - 038 - B bn 78448 3604) 145 MOUNTING SPECIFICATIONS RECOMMENDATIONS Obsolete L L + 10 mm The realization of special connections and hoses, exclusive use of Moeller/Special Springs, allow HR self contained cylinders (with M6 charging hole) to be used in linked systems (non self contained cylinders). This bring a saving of 10 mm in overall length compared to the non self contained standard version (HR...-N). To order the new linked version, please add “NA” next to the standard code. Example: (4) HR 1500-50 NA Cu HR ........ - N max 90% Cu HR ........ - NA Hose and accessories: page 140-141 > 90% Cu 150 bar CAUTION Do not release rod uncontrolled when returning Do not exceed maximum recommended pressure of 2175 psi (150 bar) when charging, unless otherwise stated 100% Cu N2 176 < Cu 80 CAUTION 100% Cu Assure the rod is 100% extracted when charging. When charging cylinders missing threaded hole at the rod end, initially fill with limited pressure of 75 psi (5 bar) to extract the rod completely; then charge to required pressure. CAUTION CAUTION Always wear safety glasses when exhausting a gas spring Before servicing gas spring assure all pressure is exhausted and the rod fully retracted into the body 146