Gallagher_fm.qxd 7/25/06 4:56 PM Page i Natural Gas Measurement Handbook James E. Gallagher Houston, Texas Gallagher_fm.qxd 7/25/06 4:56 PM Page ii Copyright © 2006 by Gulf Publishing Company, Houston, Texas. All rights reserved. No part of this publication may be reproduced or transmitted in any form without the prior written permission of the publisher. Gulf Publishing Company 2 Greenway Plaza, Suite 1020 Houston, TX 77046 10 9 8 7 6 5 4 3 2 1 Printed in the United States of America. Printed on acid-free paper. Text design and composition by Ruth Maassen. Library of Congress Cataloging-in-Publication Data Gallagher, James E. Natural gas measurement handbook / James E. Gallagher. p. cm. Includes bibliographical references and index. ISBN 1-933762-00-4 (acid-free paper) 1. Natural gas—Measurement. 2. Gas-meters—Handbooks, manuals, etc. I. Title. TH6870.G35 2006 665.7'4—dc22 2006016759 Gallagher_fm.qxd 7/25/06 4:56 PM Page iii To my wife Patricia, my sons Ryan and Daniel, and my parents Gallagher_fm.qxd 7/25/06 4:56 PM Page iv Gallagher_fm.qxd 7/25/06 4:56 PM Page v Contents List of Tables List of Figures Preface Symbols Unit Conversions xi xiii xix xxi xxvii 1 1.1 1.2 1.3 1.4 1.5 Introduction Transportation System Measurement Fluid Classification, Commercial Material Quality Risk Management 1 2 9 12 14 15 2 2.1 2.2 2.3 2.4 Composition and Quality Assay Quality Parameters and Tolerances Potential Impacts of Gas Quality Typical Streams 19 20 22 26 29 3 3.1 3.2 3.3 Physical Properties and Process Conditions Natural Gas Fluid Classification: Technical Phase Envelope 39 39 42 43 v Gallagher_fm.qxd 7/25/06 4:56 PM Page vi vi Contents 3.4 Fluid Properties 3.5 Process (or Operating) Conditions 3.6 Typical Natural Gas Physical Properties 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 47 54 65 Measurement Concepts Applicable Fluids Base Conditions Flowmeters (or Primary Devices) Flowmeter Calibration Concepts Law of Similarity Single-Phase Fluid Flow in Pipes Multiphase Fluid Flow in Pipes Secondary Devices Tertiary Device Uncertainty Total Cost of Measurement 79 80 80 81 82 88 92 102 107 108 108 110 5 5.1 5.2 5.3 5.4 5.5 5.6 Orifice Flowmeter General Principles Mass Flow Equation Artifact Calibration Uncertainty Roadmap Sources of Error Risk Management 111 111 115 121 125 129 129 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 Ultrasonic Flowmeter General Principles Mass Flow Equation Central Facility Calibration In Situ Calibration Uncertainty Roadmap Sources of Error Risk Management 135 135 139 141 142 143 148 158 7 7.1 7.2 7.3 Turbine Flowmeter General Principles Mass Flow Equation Central Facility Calibration 163 163 166 166 Gallagher_fm.qxd 7/25/06 4:56 PM Page vii Contents vii 7.4 7.5 7.6 7.7 In Situ Calibration Uncertainty Roadmap Sources of Error Risk Management 167 168 173 174 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Rotary Displacement Flowmeter General Principles Mass Flow Equation Central Facility Calibration In Situ Calibration Uncertainty Roadmap Sources of Error Risk Management 177 177 180 181 182 183 187 188 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 Calculations Base Conditions Physical Properties Natural Gas Density GPA 2172 versus A.G.A.8 Mass Flow Rate in Pipes Mass Flow Rate for Orifice Flowmeter Mass Flow Rate for Ultrasonic Flowmeter Mass Flow Rate for Turbine Flowmeter Mass Flow Rate for Rotary Displacement Flowmeter Volumetric Flow Rate at Base Conditions Energy Flow Rate at Base Conditions Quantities 191 191 192 202 209 214 215 222 227 230 231 231 233 10 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 Secondary and Tertiary Devices General Differential Pressure (dP) Static Pressure Temperature Multivariable Transmitter Online Densitometer Moisture Analyzer Online Gas Chromatograph Other Analyzers 235 236 248 251 253 255 257 259 263 268 Gallagher_fm.qxd 7/25/06 viii 4:56 PM Page viii Contents 10.10 Flow Computers 10.11 Gas Sampling Systems 269 270 11 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 11.10 11.11 11.12 Electronic Gas Measurement Description of an Electronic Gas Measurement System System Accuracy Definitions Sampling Flow Variables Low Flow Detection Averaging Techniques Compressibility, Density, and Heating Values Hourly and Daily Quantity Calculations Data Availability Audit and Reporting Requirements Equipment Verification, Calibration, and Certification Security 279 279 280 281 282 282 282 282 283 283 286 294 296 Uncertainty Uncertainty Terms Measurement Uncertainty Examples of Flowmeter Uncertainties Statistical Weighting 299 301 303 307 312 Measurement System Design Targeted Uncertainty Fluid Physical Properties Operating Design Data Other Process Conditions General Equipment Redundancy Site Requirements Structures Piping Requirements Pressure Regulation and Control Flare and Vent Facilities Overpressure Protection Thermal Relief Valves Headers Strainers 319 319 320 320 321 322 324 325 326 329 330 330 331 331 332 12 12.1 12.2 12.3 12.4 13 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 13.11 13.12 13.13 13.14 Gallagher_fm.qxd 7/25/06 4:56 PM Page ix Contents 13.15 13.16 13.17 13.18 13.19 13.20 13.21 13.22 13.23 13.24 13.25 13.26 13.27 13.28 13.29 13.30 ix DB&B Valves Check Valves Pulsation Control Primary Device Secondary Devices Tertiary Device (Flow Computer) Control Valves Wiring and Grounding Measurement Control Panel Power Supplies Satellite Panels Supervisory Control and Leak Detection Security Factory Acceptance Testing Dewatering, Cleaning, and Drying Commissioning 333 334 334 334 335 344 345 345 347 347 348 348 349 350 350 351 14 14.1 14.2 14.3 14.4 14.5 14.6 14.7 Orifice Flowmeter Design General Velocity and Piping Insulation Strainers Flowmeter Assembly Flowmeter, Mechanical Piping Spools, Mechanical Secondary and Tertiary Devices 353 353 354 355 355 358 358 358 15 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 Ultrasonic Flowmeter Design General Velocity and Piping Insulation Acoustic Filter Flowmeter Assembly Flowmeter, Mechanical Piping Spools, Mechanical Flowmeter: SPU, Electrical, and Software Secondary and Tertiary Devices 361 361 363 363 363 366 367 367 369 16 Turbine Flowmeter Design 16.1 General 371 371 Gallagher_fm.qxd 7/25/06 4:56 PM x Page x Contents 16.2 16.3 16.4 16.5 16.6 16.7 16.8 Velocity and Piping Insulation Strainer and Lubrication Flowmeter Assembly Flowmeter, Mechanical Piping Spools, Mechanical Flowmeter: SPU, Electrical, and Software Secondary and Tertiary Devices 372 373 373 375 375 376 377 17 17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 Rotary Displacement Flowmeter Design General Velocity and Piping Insulation Filtration and Lubrication Flowmeter Assembly Flowmeter, Mechanical Piping Spools, Mechanical Flowmeter: SPU, Electrical, and Software Secondary and Tertiary Devices 379 379 380 381 381 382 382 383 384 18 Inspection, Testing, Verification, Calibration, and Certification 18.1 Inspection 18.2 Testing 18.3 Verification 18.4 Calibration 18.5 Certification 18.6 Equipment 18.7 Equipment Information 18.8 Records 387 389 389 390 391 392 392 395 406 Appendix: Standards, Publications, and Regulations Mechanical Standards and Publications Electrical Standards and Publications Measurement Standards and Publications U.S. Government Regulations 407 408 409 410 418 Glossary Index 421 453 A.1 A.2 A.3 A.4 Gallagher_fm.qxd 7/25/06 4:56 PM Page xi List of Tables 2 2–1 2–2 2–3 2–4 2–5 2–6 2–7 Composition and Quality Typical Assay Additional Information Quality Parameters and Tolerances GOM Production Sales Gas Composition GOM Inlet to Gas Plant Composition GOM Outlet of Gas Plant Composition Outlet of LNG Plant Composition 21 22 23 30 32 33 35 4 Measurement Concepts 4–1 Multiphase Classifications, Horizontal and Vertical Pipes 103 5 Orifice Flowmeter 5–1 Mass Flow, Reynolds Number, and Expansion Factor Equations 5–2 Errors in Orifice Flowmeters 122 130 6 6–1 6–2 6–3 Ultrasonic Flowmeter Sensitivity Analysis Due to Buildup and Decay Chordal Path Angle Error Reflective Timing Measurements, 4-in. (100 mm) Flowmeter xi 150 152 154 Gallagher_fm.qxd 7/25/06 xii 4:56 PM Page xii List of Tables 6–4 Reflective Timing Measurements, 12-in. (300 mm) Flowmeter 155 6–5 Nonreflective Timing Measurements, 4-in. (100 mm) Flowmeter 156 6–6 Nonreflective Timing Measurements, 12-in. (300 mm) Flowmeter 157 9 Calculations 9–1 GPA 2172 versus A.G.A.8, GOM Production Sales Gas 9–2 GPA 2172 versus A.G.A.8, GOM Inlet to Gas Plant 9–3 GPA 2172 versus A.G.A.8, GOM Outlet of Gas Plant 9–4 GPA 2172 versus A.G.A.8, Outlet of LNG Plant 12 Uncertainty 12–1 Summary of Flowmeter Uncertainty Calculations for a Pf of 1385 psig and a Tf of 100°F 12–2 Summary of Flowmeter Uncertainty Calculations for a Pf of 985 psig and a Tf of 70°F 12–3 Summary of Flowmeter Uncertainty Calculations for a Pf of 585 psig and a Tf of 100°F 12–1 Summary of Flowmeter Uncertainty Calculations for a Pf of 185 psig and a Tf of 70°F 13 Measurement System Design 13–1 Components Analyzed by the Gas Chromatograph 210 211 212 213 308 309 310 311 342 Gallagher_fm.qxd 7/25/06 4:56 PM Page xiii List of Figures 1 1–1 1–2 1–3 1–4 1–5 1–6 1–7 Introduction Transportation System Simple Gas Gathering System Complex Gas Gathering System Gas Processing Plant Transmission Pipeline System Distribution System Phase Envelope: Raw Material and Finished Product 3 3–1 3–2 3–3 Physical Properties and Process Conditions Multicomponent Gas Stream, PR EOS Phase Envelope Typical Gulf Coast Gas, Phase Diagram Predicted PhasePro Retrograde Generation, GOM Production Sales Gas Predicted PhasePro Envelope Hydrate Disassociation Curves for Natural Gas GOM Production Sales Gas: ρb, ρtp, μ, SOS, κr GOM Production Sales Gas: Mass Density versus Pressure for Various Isotherms GOM Production Sales Gas: Absolute Viscosity versus Pressure for Various Isotherms GOM Production Sales Gas: Speed of Sound versus Pressure for Various Isotherms 3–4 3–5 3–6 3–7 3–8 3–9 xiii 3 3 5 6 8 9 15 44 45 46 46 53 67 68 68 69 Gallagher_fm.qxd 7/25/06 xiv 4:56 PM Page xiv List of Figures 3–10 GOM Production Sales Gas: Real Isentropic Exponent versus Pressure for Various Isotherms 3–11 GOM Inlet to Gas Plant: ρb, ρtp, μ, SOS, κr 3–12 GOM Inlet to Gas Plant: Mass Density versus Pressure for Various Isotherms 3–13 GOM Inlet to Gas Plant: Absolute Viscosity versus Pressure for Various Isotherms 3–14 GOM Inlet to Gas Plant: Speed of Sound versus Pressure for Various Isotherms 3–15 GOM Inlet to Gas Plant: Real Isentropic Exponent versus Pressure for Various Isotherms 3–16 GOM Outlet of Gas Plant: ρb, ρtp, μ, SOS, κr 3–17 GOM Outlet of Gas Plant: Mass Density versus Pressure for Various Isotherms 3–18 GOM Outlet of Gas Plant: Absolute Viscosity versus Pressure for Various Isotherms 3–19 GOM Outlet of Gas Plant: Speed of Sound versus Pressure for Various Isotherms 3–20 GOM Outlet of Gas Plant: Real Isentropic Exponent versus Pressure for Various Isotherms 4 4–1 4–2 4–3 4–4 4–5 4–6 4–7 Measurement Concepts Classification of Flowmeters Classification of Calibration Concepts Calibration Systems, Central Facility and In Situ SwRI’s Metering Research Facility CEESI’s Iowa Facility TransCanada Calibrations’ Winnipeg Facility Fully Developed Velocity Profiles, Laminar and Turbulent 4–8 Fully Developed Turbulent Velocity Profile (Hinze), Pipe Flows at Various Downstream Pipe Diameters 4–9 Developing Flows, Swirl Free, Nonsymmetrical Pipe Flows at Various Downstream Pipe Diameters 4–10 Developing Flows, Moderately Swirling, Nonsymmetrical Pipe Flows at Various Downstream Pipe Diameters 69 71 72 72 73 73 75 76 76 77 77 82 83 83 85 86 86 94 97 98 99 Gallagher_fm.qxd 7/25/06 4:56 PM Page xv List of Figures 4–11 Developing Flows, High Swirling, Symmetrical Pipe Flows at Various Downstream Pipe Diameters 4–12 Multiphase Flow for Horizontal Pipes 4–13 Sources of Uncertainty for Flowmeters 5 5–1 5–2 5–3 5–4 5–5 5–6 5–7 5–8 6 6–1 6–2 6–3 6–4 6–5 6–6 6–7 6–8 Orifice Flowmeter Classification of Orifice Flowmeters Dual-Chamber Orifice Fitting Orifice Plate Sources of Uncertainty for Orifice Meters, a Broad Overview Sources of Uncertainty Using Artifact Compliance Calibration Sources of Uncertainty for Orifice Meters, a Detailed Overview Deficiencies of Geometric Similarity Deficiencies of Dynamic Similarity Ultrasonic Flowmeter Classification of Ultrasonic Flowmeters Multipath Ultrasonic Flowmeters Sources of Uncertainty for Ultrasonic Meters, a Broad Overview Sources of Uncertainty Using Central Facility Calibration Sources of Uncertainty Using In Situ Calibration Sources of Uncertainty for Ultrasonic Meters, a Detailed Overview Deficiencies of Geometric Similarity Deficiencies of Dynamic Similarity 7 Turbine Flowmeter 7–1 Gas Turbine Flowmeter 7–2 Sources of Uncertainty for Gas Turbine Meters, a Broad Overview 7–3 Sources of Uncertainty Using Central Facility Calibration 7–4 Sources of Uncertainty Using In Situ Calibration xv 100 104 109 112 114 115 126 126 127 128 128 135 136 138 144 144 145 146 147 147 164 169 169 170 Gallagher_fm.qxd 7/25/06 xvi 4:56 PM Page xvi List of Figures 7–5 Sources of Uncertainty for Gas Turbine Meters, a Detailed Overview 7–6 Deficiencies of Geometric Similarity 7–7 Deficiencies of Dynamic Similarity 8 Rotary Displacement Flowmeter 8–1 Rotary Displacement Flowmeter 8–2 Sources of Uncertainty for Rotary Displacement Meters, a Broad Overview 8–3 Sources of Uncertainty Using Central Facility Calibration 8–4 Sources of Uncertainty Using In Situ Calibration 8–5 Sources of Uncertainty for Rotary Displacement Meters, a Detailed Overview 8–6 Deficiencies of Geometric Similarity 8–7 Deficiencies of Dynamic Similarity 9 Calculations 9–1 GOM Production Sales Gas Phase Envelope 9–2 GOM Production Sales Gas Retrograde Generation, PR 9–3 GOM Production Sales Gas Retrograde Generation, SRK 9–4 A.G.A.8’s Detailed Method, Uncertainties and Limitations 9–5 A.G.A.8’s Gross Characterization Method, Uncertainties and Limitations 9–6 Orifice Calculations of GOM Production Sales Gas 9–7 Orifice Calculations for GOM Outlet of a Gas Plant 9–8 Ultrasonic Calculations for GOM Outlet from a Gas Plant 9–9 Turbine Calculations for GOM Outlet of a Gas Plant 9–10 Rotary Displacement Calculations for GOM Outlet of a Gas Plant 10 Secondary and Tertiary Devices 10–1 Differential Pressure Transmitter 171 172 172 179 183 184 185 186 186 187 200 201 202 206 208 221 221 225 228 232 249 Gallagher_fm.qxd 7/25/06 4:56 PM Page xvii List of Figures 10–2 10–3 10–4 10–5 10–6 10–7 10–8 10–9 Static Pressure Transmitter Temperature Transmitter Multivariable Transmitter Online Gas Chromatograph Flow Computer Sampling System Overview Automatic Flow-Weighted Sampling System Manual (or Spot) Sampling System xvii 252 254 256 264 270 272 276 277 12 Uncertainty 12–1 Roadmap of Sources of Uncertainty for Flowmeter Estimations 12–2 Interlaboratory Results of a MUSM Flowmeter Assembly (Artifact) 12–3 Statistical Weighting Example 305 315 13 Measurement System Design 13–1 Header Configurations 332 14 Orifice Flowmeter Design 14–1 Orifice Flowmeter Assembly 356 15 Ultrasonic Flowmeter Design 15–1 Ultrasonic Flowmeter Assembly 364 16 Turbine Flowmeter Design 16–1 Turbine Flowmeter Assembly 374 304 Gallagher_fm.qxd 7/25/06 4:56 PM Page xviii Gallagher_fm.qxd 7/25/06 4:56 PM Page xix Preface Measurement is the basis of commerce between producers, royalty owners, transporters, process plants, marketers, state and federal government authorities, and the general public. In fact, accurate measurement of hydrocarbon fluids and materials has a significant impact on the Gross National Product of exporting and importing countries, the financial performance and asset base of global companies, and the perceived efficiency of operating facilities. The need for accurate fiscal measurement is obvious. Given the present or future levels of the cost of natural gas, one can quickly quantify the material and economic value unaccounted for that is associated with each ±0.01% of systematic uncertainty that might unknowingly exist in the measurement systems. Measurement errors can have both immediate and long-term impacts on profits. Inaccurate measurement may result in loss of customers, adverse publicity, potential penalties, and legal liabilities. In short, equitable and accurate measurement is essential to business. It affects the validity of financial and operating reports as well as the corporate reputation (cash flow, profit and loss, balance sheet, royalties and taxes). For reasons such as these, it is essential that material quantity measurements be precise and accurate with minimal bias errors. Furthermore, it is incumbent on those involved in custody transfer to establish and maintain the traceability chains that link their measurements to appropriate domestic and international standards. xix Gallagher_fm.qxd 7/25/06 xx 4:56 PM Page xx Preface In this manner, fiscal transfers can be done equitably with the confidence of both seller and buyer alike. The capital and operating resources (CAPEX, OPEX) applied for fiscal transfers must be commensurate with the total cost of measurement: the capital cost of technology, the operating cost of technology, industry practice or standards, regulatory compliance and the total fiscal exposure or risk (commodity value times throughput), the strategic and tactical business direction, and competitors’ strategy. The amount of uncertainty is governed by the investment of resources (CAPEX and OPEX) combined with the inherent uncertainty associated with the method of measurement (primary, secondary, and tertiary devices) and the fiscal exposure or risk. Measurement is a technically demanding, complex, state-ofthe-art field with a significant impact on the profitability of any business. As such, the field of measurement demands a highly technical language of definitions, acronyms, and symbols that must be fully understood and embraced by managers, supervisors, engineers, technicians, and operating personnel. The combination of the “roadmaps” (sources of uncertainty) for each flowmeter technology, the uncertainty estimations (U 95), and the statistical weighting method are tools that can • Identify error types and magnitude for the primary, secondary, and tertiary devices. • Identify areas of improvement for existing facilities (upgrade or replacement). • Set achievable loss performance based on the invested resources (CAPEX). • Identify OPEX requirements for each flowmeter technology. • Set priorities on OPEX resource allocation for each location. • Set priorities on the loss investigation process. The author’s desire is that the information contained in this handbook provides a clear presentation of the measurement principles, state-of-the-art technology, and its applications in the real world. Gallagher_fm.qxd 7/25/06 4:56 PM Page xxi Symbols Terms A Am Ap AS AT B Btu BtuIT C Cd Cd(CT) Cd(FT) Ci(CT) Ci(FT) CPS CTS d A term in the RG discharge coefficient equation Cross-sectional area of flowmeter Cross-sectional area of pipe Automatic sampler Analyzer transmitter (moisture analyzer, gas chromatograph) A term in the RG discharge coefficient equation British thermal unit British thermal unit, international A term in the RG discharge coefficient equation Coefficient of discharge Coefficient of discharge for corner tapped orifice at a ReD Coefficient of discharge for flanged tapped orifice at a ReD Infinite coefficient of discharge for corner tapped orifice Infinite coefficient of discharge for corner tapped orifice Correction for pressure on flowmeter body or pipe Correction for temperature on flowmeter body or pipe Orifice bore diameter at Tf xxi Gallagher_fm.qxd 7/25/06 xxii dm dr dP D Dm Dr e e E Em Ev FT FQ gc G Gid GC Gross HVid H HHVb J KF L1 L2 Li LHV MAOP M1 M2 MF MS MW MWair MWgas n nm 4:56 PM Page xxii Symbols Orifice bore diameter at Tm Orifice bore diameter at Tr Differential pressure Internal diameter at Pf and Tf Internal diameter measured at Tm Internal diameter at Tr Naperian constant, 2.71828 Orifice bore thickness Orifice plate thickness Modulus of elasticity of pipe or flowmeter body Velocity of approach factor Flow transmitter (i.e., preamp, dP transmitter) Flow computer Dimensional conversion constant Specific gravity (identical to real relative density) Ideal gravity (identical to ideal relative density) Gas chromatograph Gross heating value at 14.696 psia and 60ºF Energy content Higher heating value per base volume unit on a “dry” basis Joule K-factor assigned to a flowmeter Upstream tap location for orifice flowmeter Downstream tap location for orifice flowmeter Chordal path length for an ultrasonic flowmeter Lower heating value Maximum allowable operating pressure A term in the RG discharge coefficient equation A term in the RG discharge coefficient equation Meter factor Manual sampler Molecular weight Molecular weight of air Molecular weight of gas Number of chordal paths for ultrasonic flowmeter Number of parallel flowmeter assembly(s) for uncertainty Gallagher_fm.qxd 7/25/06 4:56 PM Page xxiii Symbols N N1 N2 N3 N4 NKF NHV P Pb Pc Pf Pf 1 Pf 2 PDROP PT qH qm qav qvb QH Qm Qvb R RD RDid ReD SCd Sd SD SdP SMF SP SRD ST SY SZ Sρtp xxiii Number of flowmeter pulses Unit conversion factor (orifice flowrate equation) Unit conversion factor (Reynolds number equation) Unit conversion factor (expansion factor equation) Unit conversion factor (for RG tap term) Nominal K-factor assigned to a flowmeter Net heating value Pressure Base pressure Critical pressure Pressure at flowing conditions Absolute static pressure at upstream orifice sensing tap Absolute static pressure at downstream orifice sensing tap Permanent pressure loss Pressure transmitter Energy flow rate at base conditions Mass flow rate Actual volumetric flow rate Volume flow rate at base conditions Energy quantity at base conditions Mass quantity Volume quantity at base conditions Universal gas constant Real relative density Ideal relative density Pipe Reynolds number Sensitivity coefficient for Cd Sensitivity coefficient for d Sensitivity coefficient for D Sensitivity coefficient for dP Sensitivity coefficient for MF Sensitivity coefficient for Pf Sensitivity coefficient for RDid Sensitivity coefficient for Tf Sensitivity coefficient for Y Sensitivity coefficient for Ztp Sensitivity coefficient for ρtp Gallagher_fm.qxd 7/25/06 xxiv SOS SOSb SOSi SOStp tu td T Tb Tc Tf Tm Tr TT TW U Ur Ub U 95 or U95 V Vavg Vi Wi Ws x xj Y Z Zb Zb of air Ztp α αplate αpipe β 4:56 PM Page xxiv Symbols Speed of sound Speed of sound of fluid at base conditions Speed of sound of fluid along chordal path Speed of sound of fluid at flowing conditions Upstream transit time of the chordal path Downstream transit time of the chordal path Temperature Base temperature Critical temperature Temperature of fluid at flowing conditions Temperature of diameter measurements (Dm) Reference temperature (68ºF or 20ºC) for diameters (Dr) Temperature transmitter Thermowell Uncertainty Random uncertainty Systematic (or bias) uncertainty Uncertainty at 95% confidence interval Velocity Average or mean velocity of the flowmeter or pipe Mean velocity measured by the chordal path Weighting factor for individual ultrasonic chord Wobbe index of a given composition Ratio of differential pressure to absolute static pressure Mole fraction of component j Expansion factor Compressibility Compressibility of gas at Pb and Tb Compressibility of air at Pb and Tb Compressibility of gas at Pf and Tf Linear coefficient of thermal expansion Linear coefficient of thermal expansion of orifice plate Linear coefficient of thermal expansion of pipe or flowmeter Orifice diameter ratio (d/D) at Tf Gallagher_fm.qxd 7/25/06 4:56 PM Page xxv Symbols βr κ κid κr ρ ρb ρtp τ θ μ Orifice diameter ratio (dr/Dr ) at Tr Isentropic exponent Ideal isentropic exponent Real isentropic exponent Mass density of fluid Mass density of fluid at Pb and Tb Mass density of fluid at Pf and Tf Time period Angle of the ultrasonic transducer or orifice plate bevel angle Absolute viscosity of flowing fluid Units of Measure USC SI ft in. m mm ºF ºC ºR ºK H2O @60 psi bar mbar Pa kPa MPa fps mps lbm kgm SCF MSCF United States Customary units International System of units Foot or feet Inch Meter Millemeter Degrees Fahrenheit Degrees Celsius Degrees Rankine Degrees Kelvin Inches of water at 60ºF Pound per square inch Bar Millibar Pascal Kilopascal Megapascal Feet per second Meters per second Mass in pounds Mass in kilograms Standard cubic foot Thousand standard cubic feet xxv Gallagher_fm.qxd 7/25/06 4:56 PM Page xxvi xxvi Symbols MM SCF Nm3 Btu Dth MM Btu J MJ Million standard cubic feet Normalized (standard) cubic meter British thermal units Dekatherm, equivalent to MM Btu Million Btu, equivalent to a Dth Joule Megajoule Subscripts a b d g i j r 1 2 Atmospheric or absolute Base conditions Differential Gauge Chordal path i of ultrasonic flowmeter Component j of a gas mixture Reference conditions Upstream Downstream Powers Factor 1012 109 106 103 102 101 10–1 10–2 10–3 10–6 10–9 10–12 Prefix tera giga mega kilo hecto deka deci centi milli micro nano pico Symbol T G M k h da d c m μ n p Gallagher_fm.qxd 7/25/06 4:56 PM Page xxvii Unit Conversions The following unit conversions have been found useful for measurement engineers, technicians, and operating personnel. Length m = ft × 0.3048 mm = in. × 25.4 mm = m × 1E –03 Flowing Temperature (Tf ) ºC = (ºF – 32) × (5/9) ºF = [(9/5) × ºC] + 32 ºK = ºC + 273.15 ºR = ºF + 459.67 Flowing Pressure (Pf ) MPa = psi ×× 6.894 757E –03 KPa = psi × 6.894 757E +00 bar = psi × 6.894 757E –02 mbar = bar × 1E –03 KPa = Pa × 1E +03 MPa = Pa × 1E +06 xxvii Gallagher_fm.qxd 7/25/06 4:56 PM Page xxviii xxviii Unit Conversions Absolute Pressure (Pf ) psia = psig + Patm bara = barg + Patm kPaa = kPag + Patm MPaa = psig + Patm Differential Pressure (dP) psid = in H2O at 60ºF/27.707 271 psid = in H2O at 68ºF/27.729 760 mbard = in H2O at 60ºF × 2.488 429 kPad = in H2O at 60ºF × 0.248 842 9 Pad = in H2O at 60ºF × 248.842 9 Mass (m) kgm = lbm × 4.535 924E –01 grain= lbm/7.0E +03 Mass Density (ρ) kgm per m3 = lbm per ft3 × 1.601 846E +01 Volume (ρ) m3 = ft3 × 2.831 685E –02 Energy Content (H ) J = BtuIT × 1.055 056E +03 Calorie = BtuIT/3.968 3E –03 Calorie = Joule/4.1869E +00