MECHANICAL AND INDUSTRIAL ENGINEERING An overview by Joan Omoruyi, Engineering Librarian, Northeastern University Mechanical engineering is one of the oldest and broadest areas of engineering activity. At one time mechanical engineering was practiced concurrently with civil engineering because many of the devices needed to construct civil engineering projects were mechanical in nature. However during the Industrial Revolution (1750-1850), many great machines were developed such as steam engines, internal combustion engines, mechanical looms and sewing machines, and mechanical engineering emerged as a discipline distinct from civil engineering. Mechanical engineering is concerned with machinery, power and manufacturing or production methods. Mechanical engineers design engines, vehicles (automobiles, trains, planes), robots and generators, machine tools, heat exchangers, power plants, consumer items and systems for heating, refrigeration, air conditioning and ventilation, kitchen appliances and artificial hearts and limbs. If a device has moving parts, most probably mechanical engineers were involved in its creation. Mechanical engineers must have knowledge about structures, heat transfer, fluid mechanics, materials and thermodynamics. The discipline is concerned with machinery, power, and manufacturing or production methods. Mechanical engineers design and manufacture machine tools – the machines that make machines – and machinery and equipment for all branches of industry. Their machines move and lift loads and transport and goods and produce energy and convert it to other forms. In the power specialty area, mechanical engineers are involved in the design, production, and operation of hydraulic turbines for driving electric generators and of boilers, engines and pumps for the development of steam power. They design and operate power plants and are concerned with the economical combustion of fuels, the conversion of heat energy into mechanical power and the use of that power to perform useful work. 1 Mechanical engineers work closely with industrial engineers and managers in many fields of manufacturing, designing imaginative machinery and systems that yield great economies in production. These engineers are also involved in marine engineering, designing boats, naval vessels, and merchant ships and in the aerospace industry, working in the design of new aircraft and spacecraft. This is a broad field that deals with diverse engineering problems. Often mechanical engineers work in interdisciplinary activities including automation, computer technology and microelectromechanical systems (MEMS) MEMS Mems are physically small systems that have both electrical and mechanical components. Examples include inkjet-printer cartridges, accelerometers that deploy automobile airbags and miniature robots. MEMS systems usually have sensors that because of their small size can measure the environment without significantly changing or modifying. Included are microsensors that can measure pressure, acceleration, strain, vibration, proximity, sound and many other environmental features. MEMS can be placed in small spaces such as inside automobile engines, small appliances and living organisms to measure and affect their environment. INDUSTRIAL ENGINEERING Industrial engineers are concerned with the design, improvement and installation of integrated systems of people, materials and energy in the production of either goods or services. In the late 1800s industries began to use “scientific management” techniques to improve efficiency. Early pioneers did time-motion studies on workers to reduce the amount of labor required to produce the product. Industrial engineers are primarily interested in problems that involve economy in the use of money, materials , time, human effort, and energy. They are more concerned about the big picture in industrial management and production than with the detailed development of processes. Most of the activities of industrial engineers fall into one of four categories: 2 • Those related to plant layout • Those designed to increase worker productivity • Those designed to control the quality of products • Those designed to reduce and control costs. Plant layout determines the floor space needed for each product component – workers, equipment and materials handling and storage. It also includes arranging and sequencing various operations to ensure a safe, smooth and efficient operation. Industrial engineers perform time and motion studies of workers, set standards of performance and propose new and improved methods to increase productivity. Quality control techniques are used to reduce waste and customer complaints. Statistical procedures are used to establish reasonable tolerances in quality and develop procedures to routinely check product quality. Industrial engineers are employed by manufacturing industries, but they may also be found working in other settings such as hospitals, railroads, retail businesses, municipal state and federal government agencies, hospitals, banks or overnight package delivery services. Those industrial engineers who specialize in human factors may design products such as hand tools or airplane cockpits with the human user in mind. References 1. Holtzapple, Mark T, Reece, Dan, W. Foundations of engineering. Boston (MA): McGraw-Hill, 2003. 2. Wright, Paul H. Introduction to engineering. 3rd Ed. New York (NY):2003. 3