20.3.2014 Strategic procurement BLAŽENKA KNEŽEVIĆ, PHD Management philososphy in general is shifting towards more holistic views concerning the integration of material and information flows Procurement therefore is becoming proactive business function! Reduces wastes and costs (adding) value throughout managing supplier involvement Has integrative role in business strategy Increasing 1 20.3.2014 Management Philosophy EOQ Time line 1915 MRP 1965 MRP II 1970 JIT 1975 TQM 1980 TOC 1985 TBC 1990 SCM 1995 Advantage Disadvantage Minimisation of inventory cost for independent demand Minimisation of inventory costs for dependent demand Not suited for independent demand Required precise information Very difficult to implement Integrated financial and marketing planning with production planning Elimination of waste by reducing inventory levels and improving process Required extensive hardware, software and computer expertise Focus on quality and continuous improvement of process Focus on constraints to improve throughput Efforts to shorten supply chain Focus on time as competitive advantage variable Expansion of focus to include suppliers and customers Primarily cost reduction strategy and within factory focus ; Heavy dependence on timely supplier deliveries Within factory focus; lack of focus on external process improvement Limited focus on constraints within the factory Limit to how much chain can be shortened; Competitors rapidly adopt similar strategy EOQ - economic order quantity; MRP- materials requirement planning; MRP II - manufacturing resource planning, JIT - just-in-time TQM - total quality management; TOC - theory of constraints; TBC - time-based competition; SCM - supply chain management Scope of the purchase function Strategic level • Purchasing research • Long-range planning • Policy determination • Supplier relationship development • etc. Tactical level (Managerial level) Operational level • Buying methods selection • Negotiation • Budgeting • Interface development • Staff development • Contracting • Cost reduction techniques implementation • etc. • Enquiries/ RFQs • Requisition • Requisition handling • Records and systems maitenance • Invoice clearing • Expediting • Price determination • etc. 2 20.3.2014 Traditional organizations Modern organizations Allocate resources and Process (streamline) organize work on a functional basis Each function attempt attempt to achieve its objectives regardless of the others Leads to suboptimization approach (Multifunctional) team approach to a problem solving – getting the job done Integrated management approach Porter’s 5 forces and barganing power in purchasing processes 3 20.3.2014 The supplier has high power if there is concentration of suppliers (oligopoly or monopoly) the “switching costs” from one supplier to another are high there is a possibility of suppliers to integrate forward the supplier’s customers and their long-term future are of little importance to supplier The buyer has a high power if there is a concentration of buyers (high volume of purchases) there are alternative sources of supply if the component or material cost is a high percentage of their total costs (they are likely to “shop around” and “squeeze” the suppliers) there is a threat of backward integration by the buyer 4 20.3.2014 Discuss in pairs: Who has the power? Cheese producer has to purchase: Milk Emulgators and additives Packaging paper 1 Pasteurisateur 3 Refrigerators 4 PC-s (standard office configuration) Discuss in pairs for which purchasing object the cheese producer can anticipate the highest negotiation power the lowest negotiation power explain your answer in detail! 15 min + 10 min Developing purchasing strategy First: DRAW IDEA(S) HOW TO REACH A GOAL!!! The goal is: Increase profit by reducing purchasing costs! suggest 4 options to reduce purchasing costs (10 min) 5 20.3.2014 This is just one example… Increase profits -> Reduce purchasing costs Pay less for purchasing objects Reduce costs of purchasing process Merge order quantities Improve negotiation with suppliers Buy more (increase quantities) Reduce supplier base (fewer suppliers) Improve ordering and inventory management systems Increase straff efficiency Offer long-term contracts Share information on inventories/ demand Adopt joint approach to customers TQM JIT Electronic data exchange (EDI or sth simmilar) The book, page 52, Figure 2.15 (structure of cost reduction sources), short comment (5 min) Second: EVALUATE IDEAS (OPTIONS)!!! Suitability – is the idea suitable under current (or future) circumstances in operation at your company Feasibility – can strategy be operative within organizational culture and environment; detailed examination of resources and strategic capabilities; ranking against agreed criteria; decision tree Acceptability – expectation of performance vs. expectation of stakeholders; tools: funds flow analysis; break-even analysis; resources deployment analysis 6 20.3.2014 Third: SELECT AND IMPLEMENT!!! What influences the choice of a purchasing strategy? Position of a company in its supply chain Is company closer to raw materials or to consumers? Are there many competitors at the same level in supply chain Number of effective sources in the supply market The pace of technological development The volatility (change, dynamics, unstability) of the supply and/or end market The degree of government involvement in the marketplace The quality of staff available to control and manage assessments 7 20.3.2014 Types of organizations and purchasing strategic potentials Extractive industry No raw material purchases High capital expenditures (equipement) Important maitenance and spares needs Often in remote locations Examples: mining, oil extraction, lumbering, hunting, farming, fishing… Process industry High volume of raw material purchased Continuity of supply is vital (or ensuring continuous process at least) Buying worldwide Category specialists Examples: chemicals, pharmaceuticals, petroleum, ceramics, base metals, plastics, rubber, textiles… 8 20.3.2014 Major manufacturing Materials are high proportion of cost Continuity of supply is important Strong professional approach is needed Head of procurement will be at board level Well structured department with experts in particular field Examples: production of aircraft, household appliances, automobiles, computers, clothes, shoes, food… Retail industry Goods are bought to be sold; Customer-related Buying around 80% of total expense Choice and control of stock extremely important Net profit margins below 5% - buying expertise is vital Purchasing is represented at high management levels 9 20.3.2014 Centralized vs. Decentralized procurement Advantages of decentralization: The unit will develop closer relationship with local suppliers The unit will be more responsive – shorter lines of communication, awareness of local circumstances; quicker response to emergency requirements The unit has better control because it is usually operating as a profit center- If local manager has no control over sources, how can he be responsible for outputs? Advantages of centralization: Ecnonomy of scales – purchasing power increases due to large quantities ordered Avoiding price anomalities between units Better overall stock management and material utilization Economy of staffing and administrative costs reduction Uniformity od procedures, forms, standards and specifications 10 20.3.2014 Usually companies combine cenralization and decentralization to obtain optimal results However, at past 30 years the percentage of companies utilizing centralized purchasing is growing EFFICIENT COMBINE = EFFICIENT HARVESTING! Discuss purchasing characteristics LEFT SIDE (choose one) Hotel Restaurant chain (5 restaurant) Hair dresser chain (10 salons) Car repair workshop (a certified part of a multinational network) Bank RIGHT SIDE (choose one) Hospital School Ministry of science Major’s office Parliament (1) Aim of purchasing; (2) purchasing objects - goods; products; services to be purchased (give at least 4 examples) together with (a) cruitial characteristic to be extra monitored when coosing supplier and (b) wanted dinamics of delivery; (3) isolate at one purchasing object for which you will have high negotiation power, explain why!; (4) explain would you centralise or decentralise purchasing in particular organization (give arguments to support your statement) Also, discuss important characteristics regarding purchasing issues at: • SMEs • Multinationals 11