Faculty of Technology, Policy and Management MSC Program Management of Technology Supplier Development for Different Supplier Segments Master Thesis Committee First supervisor: Dr. Jafar Rezaei TLO section Second supervisor: Dr. Victor Scholten TSE section Chairman: Prof. dr. Lorant Tavasszy TLO section Jing Wang 4258150 Abstract In order to standout from competition in the global market, companies must rely on competent suppliers. The supplier development program is designed to create and maintain a network of competent suppliers, which has a major influence on the competitive advantages of a buying company. The existing literatures on supplier development all adopt “one-size-fit-all” strategies. However, to allocate scarce resources more efficiently suppliers need to be strategically segmented and improved by tailored strategies. Moreover, a strong and close supplier-buyer relationship, to a great extent depending on supplier willingness, also plays a key role for buying companies to achieve lead position in the market. However, the existing literatures usually only focus on supplier capabilities development while neglect supplier willingness improvement. To address these practical problems, this research proposes a strategic method that considers capabilities and willingness as two dimensions for segmenting and developing suppliers and links supplier development to supplier segmentation to achieve an effective and efficient supplier development. In the proposed methodology, Analytic Hierarchy Process (AHP), fuzzy Analytic Hierarchy Process (AHP) using fuzzy preference programming (FPP) and Best-Worst Multi-Criteria Decision-Making Method are utilized to solve the Multi-Criteria Decision Making (MCDM) problem of supplier evaluation. A supplier development conceptual model is proposed to develop suppliers in different segments. The proposed framework is further applied in a real world case with experience from a mid-size high tech company as input to validate the model. Keywords: supplier segmentation, supplier development, AHP, fuzzy AHP using FPP, BWM Acknowledgements Two years of Master life has been an enjoyable journey to me. This thesis is the final part of my Master degree program in Management of Technology at TU Delft. Now that the time comes to a conclusion, I would like to express my gratitude to all who helped me and encouraged me along the way. First and foremost I would like to express my sincere thanks and gratitude to my first supervisor, Dr. Jafar Rezaei, for his guidance, inspiration, and full support to my research work. Thank you for helping me to overcome the difficulties and challenges in my work, while setting high goals for me and giving me the opportunity to write my first journal paper. It has always been a great pleasure working with you. I would also like to offer my gratitude to my thesis committee chairman Prof. Dr. Lorant Tavasszy, and my second supervisor Dr. Victor Scholten, for your efforts on reviewing my thesis and your valuable suggestions. I appreciate your advice and the inspirational discussions we had. I have had the pleasure of collaborating with Beijing Time High Technology Ltd., and I would like to extend my thanks to the colleagues in BTHT for their important contribution to this thesis, this work wouldn’t have been finished without your help. Special thanks to Mr. Rong Tang, CEO of BTHT, the discussions with you have broadened my horizon and allowed me to have an in-depth view of the industrial perspective. Also, I would like to extend special thanks to my friends and roommates, you enriched my staying in Delft in many aspects. Life is happy with your accompany. And most of all, I want to express my deepest appreciation to my family, for your endless love, understanding, and encouraging me to pursue my dream. Summary In today’s competitive business climate most organizations focus on their core competencies and outsource non-core products or services to external suppliers. Companies are becoming increasingly depending on external suppliers for resources and complementary capabilities. The levels of suppliers’ capabilities and willingness have a major influence on the buying company’s competitive advantage in the marketplace. Effective supplier development supports the suppliers to improve its capabilities and performance, which in return helps the buying company to achieve cost reduction, productivity improvement, quality improvement, optimal resource utilization, etc. The existing supplier development programs are mostly focusing on improving supplier capabilities. However, a strong and close supplier-buyer relationship, to a great extent depending on supplier willingness, is also crucial for the buying company to achieve a lead position in the marketplace. Therefore, supplier’s willingness to engage in a relationship with a buyer also serves as an important role, which should be taken into consideration. However in existing literatures the supplier’s willingness is not included in supplier development activities. Moreover, supplier development activities require the buying company to spend considerable time and manpower, financial and technical resources which are scarce commodity in any company and should be allocated more efficiently and strategically (Dyer, Cho, & Chu, 1998). Therefore rather than employ a “one-size-fits-all” strategy for supplier development, more strategic approach to manage supplier relationship is needed (Dyer et al., 1998; Krause, 1997). However, the supplier development strategies in the existing literatures are not tailored for different types of suppliers but consider all suppliers to be the same (Krause & Ellram, 1997a, 1997b). To optimize purchasing effectiveness, a more strategic and systematic supplier development methodology is needed. Supplier development has also gained increasing importance for Beijing Time High Technology Company, a Chinese company specializing in testing instruments. The increasing challenges of export and cost reduction lead the buyer to place higher expectation to its suppliers in the terms of delivery, sustainability, long-term commitment, etc. How to achieve a better supplier performance in an effective manner has become a practical problem that affects the company’s competitiveness. To provide a solution to all these practical problems the following main research question has been formulated: How can the buying company classify the suppliers into different classes based on supplier capabilities and willingness, and develop different types of suppliers to improve their willingness or/and capabilities? In order to answer the research question, this research carries out two phase of investigations. The first phase is supplier segmentation. In our research, we propose not to consider supplier segmentation and supplier development separately. Instead, supplier segmentation serving as a step between supplier selection and supplier development provides basis for designing strategies to develop suppliers (Rezaei & Ortt, 2013b). Hence buying company is suggested to strategically segment their suppliers into different groups firstly, and then allocate different levels of resources to each group. In Chapter 2, the necessity of integration of supplier segmentation and development has also been supported by empirical evidence drawn from the experience of several companies. In this research, Rezaei and Ortt’s supplier segmentation framework is adopted because other portfolio approaches all have the drawbacks that they cannot incorporate all the important variables. The suppliers are evaluated and segmented from the dimensions of capabilities and willingness. In order to give a clear impression of the evaluation variables and help the decision-maker with making selections, the conceptual model has been further developed in this research by classifying capabilities and willingness variables into different groups according to their characteristics. The capabilities criteria contain eight categories: Technical capabilities, Product quality capability, Delivery capability, Intangible capability, Service capability, Financial/cost capability, Sustainable capability, Organizational capability; While willingness variables can be categorized into four classes: Willingness to improve performance, Willingness to share information, Willingness to rely on each other, Willingness to get involved in long-term relationship. The final supplier evaluation consisting of a MCDM problem was derived by implementing AHP, fuzzy AHP using FPP, and BWM. By comparing the results it is found that the differences between three segmentations are minute and can be neglected, which has demonstrated the robustness of the segmentation. Besides, it is also found that BWM is superior in data collection and consistency improvement compared to conventional AHP and fuzzy AHP using FPP. The final segmentation is a 2×2 matrix, containing four categories of suppliers: low willingness, low capabilities (Type 1); high willingness, low capabilities (Type 2); low willingness, high capabilities (Type 3); high willingness, high capabilities (Type 4). The second phase of this research focuses on supplier development. All of the supplier development strategies in the existing literatures are reviewed and summarized in Chapter 5. Based on supplier’s position in the grid, the obtained supplier segmentation serves for the distinction among different development strategies regarding suppliers. With the purpose of mapping strategies to supplier segmentation, the strategies have been classified into the following three categories: Strategies to improve capabilities: Competitive pressure Emphasis on factors other than price Establishing higher supplier performance expectations Strategies to improve willingness Two way communication Joint-action Plant visits to suppliers Long-term commitment Trust building Purchasing large percentage of suppliers’ annual sales Strategies to improve both capabilities and willingness Supplier assessment and feedback Making investments Knowledge transfer Supplier incentives Therefore, the supplier development conceptual model can be obtained to move suppliers in each segment to a better quadrant (see Table A): Type 2: Low C High W Type 4: High C and High W Direct and Indirect involvement Maintain a good relationship These suppliers are willing to cooperate with the buying company but lack of capabilities, which illustrates the need of direct involvement and availability of resources of the buying company. These suppliers have a strong capabilities and high Level of willingness, who are also attractive to other buying companies in the marketplace. Hence It is important to maintain a good relationship with these suppliers through effective communication, supplier incentives, long term commitment, etc. – Develop supplier capabilities: Competitive pressure Emphasis on factors other than price Establishing higher supplier performance expectations Supplier assessment and feedback Making investments Knowledge transfer Supplier incentives Type 1: Low C and Low W Type 3: High C and Low W Develop willingness before capabilities Increase the buying company’s attractiveness Type 1 suppliers have low levels of both capabilities and willingness. Direct involvement and resource commitment may induce risks to the buying company. Indirect strategies can be adopted. These suppliers are capable but less willing to work with the buyer. It is necessary for the buyer to improve its own attraction by increasing its resource-based, socially based and economical attractiveness. – – – – Develop supplier willingness: Develop supplier willingness: Two-way communication Two-way communication Plant visits to suppliers Plant visits to suppliers Long-term commitment Purchasing a large supplier’s annual sales Develop supplier capabilities: percentage Competitive pressure Emphasis on factors other than price Supplier assessment and feedback Establishing higher supplier performance expectations Making investments knowledge transfer Supplier incentives joint action Develop both capabilities and willingness: Supplier assessment and feedback Supplier incentives Table A Supplier development for different supplier segments of Contents 1 2 Introduction .................................................................................................................................... 1 1.1 Problem sketch ....................................................................................................................... 1 1.2 Company description and problem identification .................................................................. 2 1.3 Research objectives ................................................................................................................ 3 1.4 Research question................................................................................................................... 3 1.5 Research framework ............................................................................................................... 4 1.6 Structure of the report............................................................................................................ 5 Literature review............................................................................................................................. 7 2.1 Supply chain management (SCM) ........................................................................................... 7 2.2 Supplier selection .................................................................................................................... 8 2.2.1 Definition......................................................................................................................... 8 2.2.2 Process ............................................................................................................................ 8 2.3 2.3.1 Definition....................................................................................................................... 11 2.3.2 Methods ........................................................................................................................ 11 2.3.3 Criteria classification ..................................................................................................... 15 2.4 Supplier Development .......................................................................................................... 18 2.4.1 Definition....................................................................................................................... 18 2.4.2 Benefits of supplier development................................................................................. 19 2.4.3 Supplier development process ..................................................................................... 19 2.4.4 Strategies Classification ................................................................................................ 21 2.5 Application of supplier management in real world .............................................................. 22 2.5.1 RWE (RWE, n.d.) ............................................................................................................ 22 2.5.2 Infineon (Infineon, n.d.) ................................................................................................ 24 2.5.3 Deutsche Bahn (DB) (DB, n.d.) ...................................................................................... 27 2.5.4 Comparison ................................................................................................................... 30 2.6 3 Supplier segmentation .......................................................................................................... 11 Conclusion ............................................................................................................................. 30 Supplier segmentation methodology ........................................................................................... 32 3.1 Analytic Hierarchy Process (AHP).......................................................................................... 33 3.2 An improved fuzzy preference programming ....................................................................... 35 3.2.1 Fuzzy Set Theory ........................................................................................................... 35 3.2.2 Fuzzy AHP using fuzzy preference programming (FPP) ................................................ 37 4 3.3 Best-Worst Multi-criteria Decision-Making Method (BWM) ................................................ 40 3.4 Conclusion ............................................................................................................................. 42 Application of supplier segmentation ........................................................................................... 43 4.1 4.1.1 AHP ................................................................................................................................ 47 4.1.2 Fuzzy AHP ...................................................................................................................... 50 4.1.3 BWM ............................................................................................................................. 52 4.2 Normalized scores ......................................................................................................... 55 4.2.2 Supplier segmentation .................................................................................................. 58 4.2.3 Comparison of three methodologies ............................................................................ 60 Conclusion ............................................................................................................................. 62 Supplier development ................................................................................................................... 65 5.1 Supplier development strategies .......................................................................................... 65 5.1.1 Supplier assessment and feedback ............................................................................... 65 5.1.2 Competitive pressure .................................................................................................... 65 5.1.3 Knowledge transfer ....................................................................................................... 66 5.1.4 Joint action .................................................................................................................... 67 5.1.5 Plant visits to suppliers ................................................................................................. 67 5.1.6 Making investments ...................................................................................................... 67 5.1.7 Two-way communication.............................................................................................. 67 5.1.8 Long-term commitment ................................................................................................ 68 5.1.9 Supplier incentives ........................................................................................................ 68 5.1.10 Emphasis on factors other than price ........................................................................... 68 5.1.11 Purchasing a large percentage of suppliers’ annual sales ............................................ 69 5.1.12 Establishing higher supplier performance expectations............................................... 69 5.1.13 Trust building ................................................................................................................ 69 5.2 6 Result analysis ....................................................................................................................... 55 4.2.1 4.3 5 Data collection and processing ............................................................................................. 43 Supplier development conceptual model ............................................................................. 70 5.2.1 Strategy classification ................................................................................................... 70 5.2.2 Supplier development conceptual model ..................................................................... 75 5.3 Validation (interview) ........................................................................................................... 79 5.4 Conclusion ............................................................................................................................. 82 Conclusion, recommendation, reflection and future research .................................................... 85 6.1 Conclusion ............................................................................................................................. 85 7 6.2 Recommendation (RQ 7)....................................................................................................... 88 6.3 Reflection .............................................................................................................................. 89 6.4 Future research ..................................................................................................................... 90 Bibliography .................................................................................................................................. 91 Chapter 1 Introduction 1 Introduction 1.1 Problem sketch In today’s competitive business climate, most organizations focus on their core competencies and outsource non-core products or services to external suppliers. Firms can benefit from this strategic approach in several ways. For example, such combination allows firms to maximize their returns on internal resources by focusing on the function they perform best and make full advantage of their supplier’s capabilities, which increase the buying companies’ ability to respond to their customers (Rezaei & Ortt, 2012a). Such growing trend of outsourcing leads purchasing to become a critical role in an organization’s effectiveness and efficiency and suppliers have a direct effect on cost reduction, profitability and flexibility of a company. The raw materials and components parts account for the main cost of a product and companies have to spend a considerable percentage of their revenue on procurement (Goffin, Szwejczewski, & New, 1997). In most industries, the purchased materials and services accounts for the majority cost of a product. In some cases, it can reach up to 70% (Spekman, Kamauff, & Spear, 1999). In high tech companies, the cost of raw materials and component parts represent up to 80% of total product cost (Weber, Current, & Benton, 1991). A saving of 1% on purchasing costs can have the same effect on profit as an 8%-10% increase in sales (Sandelands, 1994). Hence companies are becoming increasingly depending on external suppliers for resources and complementary capabilities, and the levels of suppliers’ capabilities and willingness have a major influence on the buying company’s competitive advantage in the marketplace. Supplier management has become a major factor influencing the competitive success and survival according to the increasing pressure of reducing the cost and inventories to improve global market position. Sometimes the buying company may face the problem that suppliers are not providing products that were demanded by the buyer, like the products do not meet the requirement or price provided by suppliers cannot make the buying company competitive, etc. There are three solutions for such problems (Chavhan, Mahajan, & P., 2012): Switching suppliers. Buying company can search other suppliers which are more capable than current one. Vertical integration. Bringing in the needed product by acquiring the supplier or setting up manufacturing capability internally Supplier development. By adopting various supplier development strategies, the current supplier’s performance and/or capability can be improved to meet the buying company’s requirement. Switching to new suppliers may lead to considerable switching costs, especially when the components/services are strategically important or there are few alternative suppliers. Setting up manufacturing internally results in huge investments. Apparently, supplier development is the most feasible solution which would make the suppliers more efficient and capable and in return improve the buyer’s competitive advantage. How to develop the suppliers in an effective way has become a major issue that attracts increasing attentions. 1|Page Chapter 1 Introduction Relevant research articles addressing supplier development were mainly focusing on improving supplier’s capabilities. However, a strong and close supplier-buyer relationship, to a great extent depending on supplier willingness, is also crucial for the buying company to achieve a lead position in the marketplace. Supplier willingness was defined by Rezaei and Ortt as “the confidence, commitment and motivation to engage in a (long-term) relationship with the buyer” (Rezaei & Ortt, 2012a, 2012b). High levels of willingness from both the supplier and the buyer result in mutual trust and increase the length of the relationship (Krause, Handfield, & Tyler, 2007; Sako & Helper, 1998), which has a major impact on the buying firms’ competitive advantages. For example, trust in longterm relationships can overcome the difficulties in relationships in the supply chain, such as conflicts, abuse of power and low profitability (Rezaei & Ortt, 2012a; Sullivan & Peterson, 1982). Trust also can help to maintain the stability of the supply chain in the long term (Chen & Paulraj, 2004). Therefore, supplier’s willingness to engage in a relationship with a buyer also serves as an important role, which should be taken into consideration. However in existing literatures the supplier’s willingness is not included during supplier development. Moreover, supplier development activities require the buying company to spend considerable time and manpower, financial and technical resources which are scarce commodity in any company and should be allocated more efficiently and strategically (Dyer et al., 1998). Therefore rather than employ a “one-size-fits-all” strategy for supplier development, more strategic approach to manage supplier relationship is needed (Dyer et al., 1998; Krause, 1997). In order to optimize purchasing effectiveness, supplier segmentation is introduced as a means to deal with different suppliers in a systematic way (Rezaei & Ortt, 2012a, 2013b). Supplier segmentation logically takes place after supplier selection and before supplier development, yielding distinct groups of suppliers based on their similarities (Rezaei & Ortt, 2013b). However, there is no extensive investigation on linking supplier development to supplier segmentation. The supplier development strategies in the existing literatures are not tailored for different types of suppliers but consider all suppliers to be the same (Krause & Ellram, 1997a, 1997b). To address the gap in existing literatures, the aim of this research is to propose more strategic approach to develop different segments of suppliers. 1.2 Company description and problem identification In this research, the company of Beijing Time High Technology Ltd. (BTHT) is selected as a case study. BTHT is a medium-sized company specializing in testing instruments, which has 180 employees. The company is the leading manufacturer of testing instruments in China, serving more than 70 types of products. The majority of its products are sold and consumed in China, accounting for 75% its annual sales. The company relies on local distributors to serve the market of Europe, South Korea, America, etc. Currently, its sales network has reached to 60 countries in the world. BTHT have been focusing on improving efficiency, reducing cost and increasing cost. It demands high quality products at low prices. Hence better supplier performance, guaranteeing its leading position, is always what the company pursues. Moreover, in recent years more challenges for export and cost reduction have raised. For example, BTHT has changed its supply chain mode from depending on inventory to serve the market. The company has adopted the production strategy of ‘Just-in-Time’ to improve return on 2|Page Chapter 1 Introduction investments by reducing in-process inventory and associated carrying cost. BTHT only keeps a small inventory on crucial components and does not conduct purchasing other components or assembly until it receives the order from the customer. Hence the company has enhanced its requirements to its suppliers on delivery. Moreover, BTHT’s products are exported to 60 countries in the world. Different countries and regions have their own safety regulations that the products sold in the regions should meet. For example, products sold in the USA require UL standards, while European market requires CE mark to declare the product is assessed before being placed on the market and meets EU safety, health and environmental protection requirements (European Commission, 2014). Therefore, BTHT requires its suppliers to have high-level quality control system and also a willingness to get involved in a longterm relationship with BTHT. Since once the safety certification has been approved, the internal components of the product cannot be changed. Also, the environmental friendliness of products has gained increasing attention in the last decade. For example, Restriction of Hazardous Substances Directive (RoHS) was adopted in 2003 by European Union, and took effect on 1 July 2006 (European Commission, 2006). This directive restricts the use of six hazardous materials in the manufacture of various types of electronic and electrical equipment. Therefore, to serve the European market, BTHT has raised the bar of its supplier’s sustainable capability. Hence BTHT has adjusted its strategies on purchasing according to these challenges, which consequently placed higher expectation to its suppliers. Thus supplier development becomes imperative for achieving better supplier performance. 1.3 Research objectives To addressing the problem mentioned in section 1 and section 2, the following objective is formulated: Classify suppliers according to their capabilities and willingness, and design strategies to deal with different type of suppliers in order to improve their capabilities and willingness. To reach this main goal, the following sub-objectives should be completed: Classify suppliers based on their willingness and capabilities; Design strategies to improve willingness of suppliers in ‘low willingness and high capabilities’ segment; Design strategies to improve capabilities of suppliers in ‘high willingness and low capabilities’ segment. Design strategies to improve both willingness and capabilities of suppliers in ‘low willingness and low capabilities’ segment. Validate the conceptual model by the real world case. 1.4 Research question To achieve the objectives as described above, research questions must be completed. The main research question shall answer the main objective: 3|Page Chapter 1 Introduction How can the buying company classify the suppliers into different classes based on supplier capabilities and willingness, and develop different types of suppliers to improve their willingness or/and capabilities? To get all the input which is necessary to answer the main research question some sub-questions are defined. RQ1: Why is it important for a buying company to develop suppliers? RQ2: Why is it necessary to link supplier development to supplier segmentation? RQ3: Why should the company consider supplier willingness in addition to supplier capabilities while performing supplier segmentation and development? RQ4: How can a buying company achieve its supplier segmentation? o What are the criteria to evaluate suppliers? o What is the appropriate multi-criteria decision making method for supplier segmentation? RQ5: What are the strategies to improve supplier willingness, supplier capabilities, and both the supplier willingness and capabilities? RQ6: How to improve suppliers in different supplier segments? o What are the main strategies to improve suppliers’ willingness in ‘low willingness and high capabilities’ segment? o What are the main strategies to improve suppliers’ capabilities in ‘high willingness and low capabilities’ segment? o What are the main strategies to improve both willingness and capabilities of suppliers in ‘low willingness and low capabilities’ segment? RQ 7: How can the results of this research be applied in our case? (application) Question 1, 2 and 3 answer why this research is being conducted, which are already partially answered in Chapter 1. Question 4, 5 and 6 answer how the objective should be approached and the steps to answer the main research questions. The last research question refers to the application and validation of the developed methodology to our case. 1.5 Research framework This research can be divided into two phases as illustrated in the Figure 1. The first phase focuses on supplier segmentation and the second phase deals with the supplier development. Both phases include gathering the necessary information for building a robust and comprehensive methodologies and application/validation in the selected company. Last but not least, conclusions and recommendations will be given. 4|Page Chapter 1 Introduction Figure 1 Research Framework 1.6 Structure of the report The rest of the research is structured in the following way. Chapter 2: Literature review Theories related to supply chain management, supplier selection, supplier segmentation, and supplier development will be presented. Moreover, the supplier management in real world will be examined. Chapter 3: Supplier segmentation methodology A five-step methodology that is used to segment suppliers will be introduced, including three multicriteria decision making methods, AHP, fuzzy AHP using FPP and BWM. Chapter 4: Application of supplier segmetation methodology The supplier segmentation methodology will be applied in a real world company. Chapter 5: Supplier development conceputal model The supplier development strategies in existing literature will be reviewed; supplier development conceptual model will be formulated and validated by the experience of the case company. Chapter 6: Conclusions and future research Revise research questions and main findings and make suggestions for future research 5|Page Chapter 2 Literature review 2 Literature review Supplier management usually contains three steps: supplier selection, supplier segmentation and supplier development (see Figure 2). Generally speaking, a number of qualitative and quantitative criteria are identified by the company to choose the most suitable suppliers. After the suppliers are chosen, the buyer further classifies the selected suppliers in the step of supplier segmentation. Logically, supplier segmentation happens between supplier selection and supplier development (Rezaei & Ortt, 2013a). Hence, the supplier segmentation criteria also reflect supplier selection criteria (Rezaei & Ortt, 2012a). The segmentation could provide a solid basis for supplier management over time. In the step of supplier development, most suitable strategies can be formulated to deal with different segments of selected suppliers (Dyer et al., 1998). supplier selection supplier segmentation supplier development Figure 2 Steps of supplier management Therefore, this chapter will review the supplier related activities. Section 2.1 will give an overview of supply chain management, in which supplier management will be identified as the key aspect of supply chain management. Sections 2.2, 2.3, and 2.4 will review the existing literatures on “supplier selection”, “supplier segmentation”, and “supplier development”. Section 2.5 will examine the application of supplier management in the real world. 2.1 Supply chain management (SCM) Supply chain serves as the major factor influencing the competitive success and survival according to the increasing pressure of reducing the cost and inventories to improve global market position (Grossmann, 2005). The definition of supply chain management (SCM) differs across authors. For example, Cooper et.al defined SCM as “an integrative philosophy to management the total flow of distribution channel from supplier to the ultimate user” (Cooper, Lambert, & Pagh, 1997). Monczka et.al described SCM as “integration and management of sourcing, flow, and control of materials using a total systems perspective across multiple functions and multiple tiers of suppliers” (Monczka, Handfield, & Giunipero, 1998). According to Mentzer at.al, the definitions are classified into three categories: a management of philosophy, implementation of a management philosophy, and a set of management process (Mentzer, DeWitt, & Keebler, 2001). Although the definition of supply chain management could be various, the goal is common. The short-term objective of supply chain management is primarily to increase productivity and reduce the entire inventory and the total cycle time (Ou, Liu, Hung, & Yen, 2010). The long-term goal is to 7|Page Chapter 2 Literature review increase customer satisfaction, market share, and profits for all organizations in the supply chain, including suppliers, manufactures, distribution centers and customers (Ou et al., 2010). By using effective supply chain management, firms are able to achieve multiple manufacturing goals like flexibility, cost reduction, improvement on quality and delivery (Wacker, 1996). The supply chain management strategies can be categorized into three dimensions: supplier management activities and strategy, customer relationship activities and strategy, and system-wide supply chain management strategy (Wisner, 2003). With an increasing impact of suppliers on cost, quality, time and responsiveness of buying firms, the supplier management as well as buyer-supplier relationship management is increasingly becoming the key aspect of supply chain management. 2.2 Supplier selection 2.2.1 Definition Supplier selection strategy is adopted by the buying company to evaluate and select suppliers, which fulfills the requirements of the buying company at an acceptable price. Supplier selection is a multicriteria problem which includes both qualitative and quantitative factors. The supplier selection has been critical for the supply chain management for several reasons (Ndubisi, Jantan, Hing, & Ayub, 2005). First, the trend towards “just-in time” manufacturing has caused a supply base reduction. Second, the buyer and supplier need greater interaction because of resource scarcity. Third, an increasing number of suppliers have been involved early in the planning process by the buying firms to help the buyers to deliver superior value to their customers. By bringing the leading technologies into design process at an early stage, suppliers are able to assist the manufacturing company to reduce the cycle time and to improve the product quality. 2.2.2 Process According to Cousins et.al, strategic supplier selection involves four main stages (Cousins, Lamming, Lawson, & Squire, 2007): 1. 2. 3. 4. initial supplier qualification; agree measurement criteria; obtain relevant information; make selection initial supplier qualification agree measurement criteria obtain relevant information make selection Figure 3 Strategic supplier selection process Step 1 Initial supplier qualification The goal of initial supplier qualification is to identify suppliers who meet the minimum standards of product and process, and are capable of supporting the buyer’s long term objectives (Cousins et al., 2007). Since the resources are constrained, the supplier qualification could help to reduce the pool of suppliers, so that the buyer could conduct detailed evaluation and selection among a manageable 8|Page Chapter 2 Literature review number of qualified suppliers. Therefore, this step is not ranking the suppliers by their qualification, but sorting suppliers who meet the requisite standards. Step 2 Agree measurement criteria To build more effective relationship with suppliers, the buying companies shall adopt supplier selection to strengthen the selection process. Dickson firstly carried out study on identifying factors that the buying company considers in awarding contracts to suppliers. He proposed 23 criteria for vendor selection including quality, delivery, performance history, etc. (Dickson, 1966). Out of these 23 criteria, he concluded that quality, delivery and performance history are the three most important criteria. Hence it can be seen that the financial factors serve as critical measure in the decision making process of traditional vendor evaluation methods. Later, Weber conducted another research by reviewing, annotating, and classifying 74 related articles since Dickson’s well-known study. Based on a comprehensive review of vendor evaluation methods, he concluded that price is the most important factor, followed by delivery and quality. These researches revealed that factors like quality, delivery, and price are common variables of vendor selection. Selection criteria typically contains three categorizes or fall into one of the three categorizes (Figure 4) (Kahraman, Cebeci, & Ulukan, 2003; Kilincci & Onal, 2011). While more detailed criteria of supplier selection in either specific industries or specific countries could be various. The criteria should reflect the firm’s needs and its supply and technology strategy. Supplier Selection Supplier Criteria Product Performance Criteria Service Performance Financial status Product Price Follow-up Management Handling Lead Time Technical ability Product Quality Technical Support Quality System Professionalizm Geographical Location Support resources Figure 4 the hierarchy of the supplier selection problem 9|Page Chapter 2 Literature review Step 3 Obtain relevant information This step is to collect information according to the criteria. The information should be comparable across suppliers, timely and accurate (Cousins et al., 2007). The information could be obtained from three resources (Cousins et al., 2007): Information offered from suppliers. Supplier visits. A cross-functional team from the buyer could visit the potential suppliers to evaluate specific areas, like level of technological expertise, levels of capacity utilization, etc. This also offers a good forum for information exchange, sharing cultures and allows both parties to understand more about each other’s businesses. Supplier performance measures. Existing suppliers can be evaluated against current performance. Step 4 Make selection Supplier selection is a multi-criteria decision making (MCDM) problem that involves trade-offs among multiple criteria and includes both quantitative and qualitative factors. Extensive multicriteria decision making approaches have been proposed for supporting supplier selection, such the analytic hierarchy process (AHP), analytic network process (ANP), case-based reasoning (CBR), data envelopment analysis (DEA), fuzzy set theory, etc. The research from Ho et.al summarized the methods that have been utilized in supplier selection process (Ho, Xu, & Dey, 2010) (see Table 1). Based on the results of multi-criteria decision making methods, the best alternatives will be selected. Methodologies classification Individual approaches Integrated approaches methodology Data envelopment analysis Mathematical programming Linear programming Integer linear programming Integer non-linear programming Goal programming Multi-objective programming Analytic hierarchy process Case-based reasoning Analytic network process Fuzzy set theory Simple multi-attribute rating technique Genetic algorithm Integrated AHP approach Integrated AHP and Bi-negotiation Integrated AHP and DEA Integrated AHP, DEA, and artificial neural network Integrated AHP and GP Integrated AHP and grey relational analysis Integrated AHP and mixed integer non-linear programming Integrated AHP and multi-objective programming 10 | P a g e Chapter 2 Other approach Literature review Integrated fuzzy approaches Integrated fuzzy and AHP Integrated fuzzy, AHP and cluster analysis Integrated fuzzy and GA Integrated fuzzy and multi-objective programming Integrated fuzzy and quality function development Integrated fuzzy and SMART Integrated ANN and CBR Integrated ANN and GA Integrated ANP and multi-objective programming Integrated ANP and GP Integrated DEA and multi-objective programming Integrated DEA and SMART Integrated GA and multi-objective programming Table 1 Multi-criteria decision making approaches for supplier evaluat ion (Ho et al., 2010) 2.3 Supplier segmentation 2.3.1 Definition Supplier segmentation serves as a step between supplier selection and supplier relationship management (Rezaei & Ortt, 2012a). Researches across industries have generated different criteria and approaches to facilitate the process of supplier segmentations. The identification of different supplier segmentation dimension is a consequence of industry specific criteria, such as the business environment and relationship criteria involved in the supplier-buyer relationships (Svensson, 2004). 2.3.2 Methods Parasuraman firstly introduced the conceptual approach “vendor segmentation” in 1980. The main idea of vendor segmentation is to “identify distinguishable segments of potential vendors of each item to be purchased by an industrial marketer, based on characteristics that are closely related to the key characteristics of the marketer’s own customer segments” (Parasuraman, 1980). The implementation of the vendor selection was described as a stepwise procedure: Step 1: Identification of Key Features of Customer Segments Step 2: Identification of Critical Vendor Characteristics Step 3: Selection of Relevant Dimensions for Vendor Segmentation Step 4: Identification of Vendor Segments Parasuraman’s research didn’t specify the segmentation dimension (Rezaei & Ortt, 2012a). Instead, he proposed that the dimensions should be derived in step 2, taking into account any overlap of those features across various customer segments. Hence, the dimension could be various in different cases. Later, another researcher Kraljic introduced the first comprehensive portfolio approach for the determination of differentiated purchasing strategies (Kraljic, 1983). Aiming at minimize supply risk and make the most of buying power, he classifies the materials that a company purchased from the perspective of supply risk and profit impact (Kraljic, 1983). The result is a 2×2 matrix and a classification in four categories: bottleneck (high supply risk and low profit impact); non-critical (low 11 | P a g e Chapter 2 Literature review supply risk and low profit impact); leverage (high profit impact and low supply risk); strategic (high supply risk and high profit impact) (Kraljic, 1983) (see Figure 5). Figure 5 Categories and strategies in the Kraljic approach (Kraljic, 1983) Kraljic’s portfolio approach has been adopted by several large companies like Shell, Alcatel, Philips, Siemens, etc. (Gelderman & Weele, 2002). Most current approaches to supplier segmentation are extensions or modification of Kraljic’s approach. Olsen and Ellram further developed Kraljic portfolio model by categorizing the purchases from two dimensions: difficulty of managing the purchase situation and strategic importance of the purchase (Olsen & Ellram, 1997). The typology proposed by Bensaou is based on two dimensions: buyer’s specific investments and the supplier’s specific investments (Bensaou, 1999). According to their model, the suppliers can be classified into four categories: market exchange, captive buyer, captive supplier, strategic partnership. Kaufman et. al developed a strategic supplier typology to segment suppliers according to their performance (Kaufman, Wood, & Theyel, 2000). There are two dimensions in his research, namely technology and collaboration. Four categorizes can be obtained: commodity supplier, collaboration specialist, technology specialist, problem-solving supplier. Dyer suggested to segment suppliers into two primary categories: strategic partners and durable arm’s-length suppliers, in order to allocate different levels of resources to each group (Dyer et al., 1998). Strategic partners provide high-value inputs that are related to the buying company’s core competence, while durable arm’s-length suppliers only provide non-crucial products. Masella and Rangone proposed four different supplier segmentation systems according to the time horizon involved and on the content of relationship (Masella & Rangone, 2000). The length of reference time involves long-term relationship and shortterm relationship, depending on factors like the level of investments in specific assets and switching costs. The content of relationship can be related to logistic or strategic goals. The logistic integration refers to arrangements on performance such as quality, service support, etc. Strategic integration implies arrangement beyond performance, like supplier know-how. To sum up, several portfolio approaches have been proposed, while they all have the drawback that each of the proposed approaches contains several variables, while is not able to cover other important variables. Aiming at dealing with the problem that there is no integrated approach to supplier segmentation, a new approach to supplier segmentation, considering the various variables used in existing literature, was introduced by Rezaei and Ortt (Rezaei & Ortt, 2012a, 2012b). The new approach segments the suppliers from two dimensions: capabilities and willingness. Capabilities and willingness are defined as follows: 12 | P a g e Chapter 2 Literature review Supplier’ capabilities are complex bundles of skills and accumulated knowledge, exercised through organizational processes that enable firms to co-ordinate activities and make use of their assets in different business functions that are important for a buyer. Supplier’s willingness is confidence, commitment and motivation to engage in a (long-term) relationship with a buyer. Furthermore, they defined supplier segmentation as: Supplier segmentation is the identification of the capabilities and willingness of suppliers by a particular buyer in order for the buyer to engage in a strategic and effective partnership with the suppliers with regard to a set of evolving business functions and activities in the supply chain management. The variables consist of willingness and capabilities are summarized in the table below (Rezaei & Ortt, 2012a, 2012b). Since the number of variables of capabilities and willingness are considerable. In real application, the company decision-maker will be asked to choose the most important variables according to their firm strategy, product life cycle, industry competition, etc. (Rezaei & Ortt, 2012a, 2012b) dimension willingness capabilities variables Commitment to quality Honest and frequent communications/communication Openness Commitment to continuous improvement in product and process Relationship closeness Open to site evaluation Bidding procedural compliance Reciprocal arrangements Prior experience with supplier Impression Ethical standards Willingness to co-design and participate in new product development Willingness to integrate supply chain management relationship Mutual respect and honesty Willingness to share information, ideas, technology, and cost savings Consistency and follow-through Supplier’s effort in eliminating waste Supplier’s effort in promoting JIT principles Dependency Willingness to invest in specific equipment Long term relationship Price/cost Profit impact of supplier Delivery Quality 13 | P a g e Chapter 2 Literature review Reserve capacity Industry knowledge Production, manufacturing/transformation facilities and capacity Geographic location/proximity Design capability Technical capability Technology monitoring Management and organization Supplier process capability Reputation and position in industry Financial position Performance awards Performance history Cost control Technology development Repair services After sales support Packaging ability Reliability of product Operational controls Training aids Labor relations record Impact on energy utilization Ease of maintenance design Communication system Desire for business Human resource management Amount of past business Warranties and claims Market sensing Customer linking Environmental health and safety Innovation Supplier’s order entry and invoicing system including EDI Public disclosure of environmental record Availability of clean technologies Hazardous waste management Pollution reduction capability ISO 14000 and 14001 certification Recycling and reverse logistics program Environmentally friendly product packaging Hazardous air emissions management Table 2 Variables of suppliers’ willingness and capabilities for possible supplier segmentation (Rezaei & Ortt, 2012a) By applying these two overarching dimensions, the suppliers can be classified into four categories (see Figure 6): low willingness, low capabilities; high willingness, low capabilities; low willingness, high capabilities; high willingness, high capabilities. The resulting matrix is much more inclusive than those used by other methods, because the dimensions are based on multiple criteria (Rezaei & Ortt, 14 | P a g e Chapter 2 Literature review 2013a). This research adopts this robust conceptual model for supplier segmentation. Moreover, five more capabilities variables are added to the list in this research in order to make the framework more complete, including “contribution to the production”, “cost reduction program”, “follow-up”, “lead time” and “R&D expenditure” (Ho et al., 2010; Kilincci & Onal, 2011). Figure 6 Supplier segmentation based on supplier potential (Rezaei & Ortt, 2012a) 2.3.3 Criteria classification In order to give a clear impression of the variables and helps the decision-maker with making selections, the conceptual model is further developed by classifying capabilities and willingness variables into different groups according to their characteristics. According to existing literatures, six major categories of resource have been suggested: financial resources, physical resources, human resources, technological resources, reputation, and organizational resources (Grant, 1991; Hofer & Schendel, 1978; Mahoney & Pandian, 1992). Creating capabilities is not simply a matter of assembling a team of resources, but involves complex patterns of coordination between people and between people and other resources (Mahoney & Pandian, 1992). A key ingredient in the relationship between resources and capabilities is the ability of an organization to achieve cooperation and coordination within teams (Mahoney & Pandian, 1992). So a company’s human resources and organizational resources can be reflected by organizational capability. Product quality capability can serve as a reflection of physical resources. Influenced by Just-in-time principles, more buying companies pay increasing attention on the delivery capability of suppliers. Besides, service performance criteria should always be included in the supplier evaluation criteria because any purchase involves some degree of service (Kilincci & Onal, 2011). Since the aim is to evaluate suppliers, delivery capability and service capability are crucial criteria in addition to the major categories mentioned above. In recent years sustainability has received a great deal of attention from the media and business community. Companies have shifted their attention from only improving the environmental performance of the companies’ own processes and production activities to the entire value chain in which it operates including their supply base. As a result, sustainable capability can serve as another important criterion for evaluating suppliers. To sum up, capabilities variables can be classified into the following 8 categorizes: 1. Technical capability, e.g. capability in design, production improvement 2. Product quality capability, e.g. quality assurance 15 | P a g e Chapter 2 3. 4. 5. 6. 7. 8. Literature review Delivery capability, e.g. capacity level, order entry system Intangible capability, e.g. reputation, brand recognition Service capability, e.g. follow-up, technical support Financial/cost capability, e.g. cost reduction program, price Sustainable capability, e.g. pollution reduction Organizational capability, e.g. human resources management Goal Capabilities Main criteria Technical capability Product quality capability Delivery capability Intangible capability Service capability Financial/Cost capability Sustainable capability Sub-criteria Industry knowledge Design capability Supplier process capability Technology monitoring Technology development Innovation Production, manufacturing/transformation facilities and capacity R&D expenditure Quality Reliability of product Ease of maintenance design Ease of operation Contribution to the production Geographic location/proximity Delivery Reserve capability Profit impact of supplier Packaging ability Lead time Reputation and position in industry Labor relations record Amount of past business Performance awards Performance history Repair services After sales support Training aids Follow-up Supplier’s order entry and invoicing system including EDI Financial position Price/cost Cost reduction program Cost control Hazardous air emissions management Hazardous waste management Environmentally friendly product packaging Recycling and reverse logistics program Pollution reduction capability 16 | P a g e Chapter 2 Literature review Organizational capability Availability of clean technologies Public disclosure of environmental record ISO 14000 and 14001 certification Environmental health and safety Impact on energy utilization Management and organization Human resource management Market sensing Operational controls Customer linking Communication system Desire for business Warranties and claims Table 3 classification of capabilities variables To the author’s knowledge, there is no existing classification of willingness. Classification is usually based on major characteristics that distinguish between the objects. As mentioned in Section 1, supplier’s willingness is confidence, commitment and motivation to engage in a relationship with a buyer (Rezaei & Ortt, 2012a). Therefore supplier’s willingness should reflect not only the suppliers’ willingness to improve itself, but also the willingness to maintain and develop the buyer and supplier’s relationship. “Willingness to improve performance” can serve as the supplier’s effort for self-improvement. By providing better products or services, the suppliers show their commitment to engage in a long-term relationship with the buyer. “Willingness to share information” is an important indicator of supplier’s willingness to maintain and develop the buyer and supplier’s relationship. Besides, according to commitment-trust theory (Morgan & Hunt, 1994), successful relationship requires trust and relationship commitment. “Trust is defined as a willingness to rely on an exchange partner in whom one has confidence” (Rotter, 1967). Confidence on the part of the trusting party results from the firm belief that the trustworthy party is reliable and has high integrity, which are associated with such qualities as consistent, honest, fair, responsible, etc. (Morgan & Hunt, 1994). “Willingness” is a critical facet of trust’s conceptualization because “if one believes that a partner is trustworthy without being willing to rely on that partner, trust is limited” (Moorman, Deshpande, & Zaltman, 1993). “Commitment to relationship is defined as an enduring desire to maintain a valued relationship” (Moorman et al., 1993). For a supplier, if it believes that an ongoing relationship with the buyer is so important as to warrant maximum efforts at maintaining it (Morgan & Hunt, 1994), this supplier has a strong willingness to get involved in a long-term relationship with the buying company. In summary, as a relationship-related criterion willingness contains the following four dimensions: 1. 2. 3. 4. Willingness to improve performance Willingness to share information Willingness to rely on each other Willingness to get involved in a long-term relationship 17 | P a g e Chapter 2 Goal willingness Literature review Main criteria willingness to improve performance Willingness to share information Willingness to rely on each other Willingness to get involved in long-term relationship Sub-criteria Commitment to continuous improvement in product and process Supplier’s effort in eliminating waste Supplier’s effort in promoting JIT principles Willingness to integrate supply chain management relationship Honest and frequent communications/ communication openness Openness Willingness to share information, ideas, technology, and cost savings Open to site evaluation Mutual respect and honesty Ethical standards Impression Dependency Long-term relationship Commitment to quality Relationship closeness Willingness to invest in specific equipment Prior experience with supplier Reciprocal arrangements Willingness to co-design and participate in new product development Bidding procedural compliance Consistency and follow-through Table 4 Classification of willingness variables 2.4 Supplier Development 2.4.1 Definition “Supplier development” was first introduced by Leenders to describe the activities adopted by manufacturers to increase the number of alternative suppliers and supplier performance (Leenders, 1966). This definition did not strongly mention that supplier development program should be supported by both the suppliers and the buyers. The buyers serve as the initiation and play a key role in supplier development program. Later, some other researcher considered supplier development as a joint effort of suppliers and buyers. Krause extended the scope and purpose of supplier development by defining it as “an effort of a buying firm with a supplier to increase the performance and/or capabilities of a supplier and to meet the buying firm’s long-term and/or short-term needs” (Krause, Handfield, & Scannell, 1998). Here Krause recognized that supplier development is collaboration between buying and supplying firms to enhance supplier’s capability and/or capabilities for the sake of buying company. Supplier development may range from limited involvement such as supplier qualification and supplier performance evaluation, to more intense efforts like assistance with new product design and provide training to supplier’s personnel (Krause, 1997). In this research, the scope of supplier 18 | P a g e Chapter 2 Literature review development has been broadened from developing supplier capabilities to increase the level of supplier willingness, in order to meet the buying firm’s short and/or long-term supply needs. 2.4.2 Benefits of supplier development A number of studies have identified the benefits and outcomes of adopting supplier developing practices. The supplier development improves supplier performance along with the supply chain. The supplier program supports the suppliers to improve its capability and performance, which in return help the buying company to achieve competitive advantages and enhance the market position. The main benefits out of supplier development program are listed in Table 5. Benefits Cost reduction Authors (Talluri, Narasimhan, & Chung, 2010); (Wouters, van Jarwaarde, & Groen, 2007); (Sako, 2004) Productivity improvement (Sako, 2004) Buyer performance improvement (Sako, 2004) An increased percentage of on time delivery (Krause, 1997); (Krause & Ellram, 1997a) Improvement in quality (Krause, 1997); (Talluri et al., 2010) Increase the buying firm’s financial performance (Talluri et al., 2010) Lean manufacturing capability improvement (Dyer & Nobeoka, 2000) Operations improvement (Sánchez-Rodríguez, 2009) reduction in defective products (Krause & Ellram, 1997b) Collaboration between buyer and supplier (Sánchez-Rodríguez, 2009) Optimal resource utilization (Talluri et al., 2010) Competitive advantage (Krause & Ellram, 1997a) Reduce supplier dependency (Wouters et al., 2007) Supplier performance (Krause & Ellram, 1997a) Shorter cycle times (Krause, 1997); (Krause, Scannell, & Calantone, 2000) Improvements in relationships between buyer and (Krause, 1997); (Krause et al., 2000) suppliers Table 5 Benefits of supplier development 2.4.3 Supplier development process Some rather general supplier development process that support firms in identifying, evaluating, conducting and following up on supplier development projects have been proposed by researchers. Krause et.al proposed a seven step supplier development process model, which starts from identify critical commodities for development to systematically institute ongoing continuous improvement (Krause et al., 1998). Hartley and Jones focused on supplier development process and introduced a four-step model, which includes assess the supplier’s readiness for change, build commitment through collaboration, implement system-wide changes, transition out of the supplier’s organization (Hartley & Jones, 1997). Hartley also pointed out that process-oriented rather than results oriented supplier development could be more effective, since the improvement effort will continue once the buying firm accomplishes its activities (Hartley & Jones, 1997). The most famous conceptual model that describes the organizational decision process associated with a supplier development program was proposed by Hahn and Watts in 1990s (Hahn, Watts, & Kim, 1990) (see Figure 7). In their research, the need for developing suppliers must be recognized by 19 | P a g e Chapter 2 Literature review the top management group firstly, followed by the formation of a supplier development team or department. Then the supplier development activities would be triggered by supplier evaluation, including assessment of existing and new suppliers. The assessment process is based on four dimensions: product, quality, cost and service. The next step is to identify the areas for improvement and design a development plan as well as reach a consensus on the plan with the suppliers. The final stage is the implementation of the plans and the evaluation of results. Once a supplier development project has been completed, the supplier’s continued progress must be monitored and tracked over time. Ongoing exchange of information will help to maintain the momentum of supplier development project (Krause et al., 1998). Competition/Customers (Product/Quality/Cost/Service) New suppliers selection based on capabilities and willingness Initiation organization/Objectives Existing suppliers evaluation based on capabilities and willingness Supplier ratings Supplier involvement Determination of areas to be improved and the degree of emphasis for each Supplier development program activity matrix Organize the implementation team (Cross Functional Members) Consensus development plans (Time phase) Implement supplier development plans Evaluate the results-Technical capabilities, Quality, Delivery, Costs Figure 7 Supplier development decision process (Hahn et al., 1990) Based on Hahn and Watts’s supplier development conceptual model, this research focuses on supplier ratings and formulation of supplier development activity matrix. Instead of evaluating the suppliers with only four variables, we will apply a multi-variable approach to assess and segment the suppliers. 20 | P a g e Chapter 2 Literature review 2.4.4 Strategies Classification In existing literature, researchers have proposed several strategies for supplier development. Supplier development strategies were classified by Sanchez et.al into three categories based on buyer’s resource involvement parameters (Chavhan et al., 2012) (see Table 6). Basic Supplier Development Evaluation of supplier’s performance and feedback to suppliers; Sourcing from a limited number of suppliers; Parts standardization; Supplier qualification Moderate Supplier Development Visiting supplier’s plants; Awards and approval of supplier’s performance improvement; Collaboration with suppliers in materials improvement; Supplier certification Advanced Supplier Development Training to supplier; Collaboration with supplier; Involvement of suppliers in the buyer’s new product development process; Intensive information exchange with suppliers. Table 6 Classification of supplier development strategies Krause categorized the supplier strategies as internalized and externalized activities according to resource-based theory and the internalization/externalization framework (Krause et al., 2000). The classification of externalized and internalized supplier development strategies is widely adopted (Krause, 1997). Wagner classified strategies in a similar way: direct and indirect development strategies. These kinds of classification are based on the extent of involvement of the buying company. The main strategies are listed in the Table 7. Externalized/indirect supplier development Competitive Pressure Supplier assessment efforts Supplier incentives for improvement Internalized/direct supplier development Transaction specific investment Human investment financial investment Table 7 Classification of supplier development strategies In the case of externalized supplier development, the buying company commits no or only limited resources to a specific supplier (Krause et al., 2000). The buying company uses external market and communication approach to stimulate or enforce the suppliers to make improvement. The externalized supplier development activities usually include assessing suppliers, communicating supplier evaluation results and performance goals, increasing supplier’s performance goals, increasing competition by the use of multiple sources or promising future business (Wagner, 2006). In the case of direct supplier development, the buying firm plays an active role and dedicates human and/or capital resources to a specific supplier (Krause et al., 2000). This is frequently done by education and training programs, personal transfer, provision of equipment or capital, etc. (Wagner, 2006). The theoretical bases of internalized supplier development is transaction cost theory (Wagner, 2010). The human and capitals dedicated by the buying firm can be considered as relationshipspecific investments, which are frequently associated with the customization of products or the tailoring of production processes by the supplier on behalf of the buying firm. Traditional classification methods only focus on the degree (low, high) of extent that the buying company gets involved in the supplier development activities. There is no direct link between the strategies and the supplier’s willingness or capabilities improvement. In this research, a new framework of the supplier development strategies classification will be proposed. 21 | P a g e Chapter 2 Literature review 2.5 Application of supplier management in real world In this section, several examples of supplier development in real world will be studied. Understanding the principles behind those successful company cases helps to develop our theory on supplier segmentation and development. 2.5.1 RWE (RWE, 2014) RWE is one of European leading electricity and gas companies. The company indicates that its suppliers are the key to achieve a top position in the energy market. Therefore, RWE focuses on the most efficient suppliers to support the company. Its supplier management system allows the company to promote cooperation between suppliers and RWE, which contains four key elements (RWE, 2014): Supplier selection: – Initiation of supplier selection and definition of strategic importance of suppliers Supplier evaluation: – Group-wide uniform evaluation criteria and system – Group-wide uniform communication of evaluation results, also to suppliers Supplier classification: – Group-wide uniform system of supplier classification based on the results of supplier evaluation and strategic importance – Classified strategic recommendations for action Supplier development: – Business-specific definition of actions and programs to improve supplier performance on the basis of supplier classification – Management and controlling of development activities Figure 8 Supplier management circle of RWE Supplier selection is a preliminary step for supplier management. After selection, the selected suppliers have to been through evaluation and classification, and then the supplier development activities will be carried out to achieve a better supplier performance. 22 | P a g e Chapter 2 Literature review Selected suppliers are objectively evaluated by RWE-internal experts, and the results will be communicated with the suppliers. This process contains five steps: Step 1: Preparation o select evaluators per product group and /or supplier Step 2: Implementation o evaluating the suppliers according to six dimensions as follows: quality, logistics, commercial aspects, technology/innovation, risk, industrial safety/environmental protection Step 3: visualization of results Step 4: Plausibility check of results Step 5: communicate the evaluation results within RWE and to suppliers The detailed criteria of those six dimensions can be found in the figure below: Figure 9 Supplier evaluation criteria of RWE In RWE, the category to which a supplier is assigned is determined by combing the evaluation of suppliers with the assessment of their strategic status. This supplier segmentation forms the basis for optimizing the cooperation between the supplier and RWE. It is possible for a supplier to move into a higher-rated category by not only improving its performance but also aligning its strategy with RWE requirements. This will enhance the supplier's opportunities for establishing business relations. 23 | P a g e Chapter 2 Literature review Figure 10 Supplier classification in RWE (derivation of strategic action recommendations) With the purpose of modifying a supplier to enhance its performance, RWE develop the objectives of supplier development jointly with the supplier on the basis of its classification and evaluation results. The objectives are usually achieved in various ways: Suppliers optimize themselves in line with jointly defined objectives whose progress is regularly analyzed and discussed. RWE actively supports the supplier's development, i.e. jointly identified measures are carried out by RWE together with the supplier. Ad-hoc measures are implemented by the supplier in the short term in line with defined objectives. 2.5.2 Infineon (Infineon, 2014) Infineon Technologies is a German semiconductor manufacturer offering semiconductors and system solutions for automotive and industrial electronics and chip card and security applications. The company mentions that a long-lasting partnership between Infineon and its suppliers is vitally important for their business development, since purchasing products and services already accounts for more than 50 percent of the company’s revenue, and purchasing’s share of costs is continuously rising. The company’s purchasing capability and the competitiveness of its suppliers are strategic core elements. Infineon adopts a holistic, company-wide approach to manage its suppliers. This approach is based on four interlocking modules, through which uniform sourcing, evaluation, classification and development of suppliers is achieved (Figure 11). The company mainly concentrates on its most important suppliers and develops/maintains strategic alliances with key suppliers. Its goals of supplier management are: The management of suppliers, based on the total cost of the relationship The concentration of purchasing volume on the best suppliers 24 | P a g e Chapter 2 Literature review The decrease in purchasing costs and increase in supplier performance The improvement of co-operation The optimization of the entire value chain in collaboration with suppliers Figure 11 Supplier management in Infineon In Infineon, only the most important suppliers taking a significant percentage of their purchasing volume will be evaluated via the Supplier Evaluation System. The smaller suppliers are taken into account only if they are strategically important. The goals of supplier evaluation are: To evaluate the performance of its suppliers (document performance and development over time); To identify areas of improvement (strengths and weaknesses) in order to work on corrective action plans; To compare suppliers against competitors and markets (benchmarking); To concentrate the company’s purchasing volume on the best suppliers. The supplier evaluation system process includes three steps: Step 1: conducting evaluations Suppliers are evaluated by appropriate experts from purchasing, logistics, quality, risk and technology. The performance and efficiency of suppliers will be evaluated using standard Infineonwide criteria, as shown in the following figure. 25 | P a g e Chapter 2 Literature review Figure 12 Criteria for evaluating suppliers in Infineon Step 2: Analysis of evaluation data Then evaluation data will be analyzed and interpreted by various ways for successful supplier development and the determination of improvement strategies/targets. Step 3: communication of results Once evaluation is completed, the results are made available on the system for all authorized users within the company. Thus, supplier performance is transparent throughout the organization and can be communicated clearly. After evaluation, the individual results in each evaluation category are weighted and aggregated to provide an overall result for each supplier. On the basis of these results, the supplier is placed into one of the three standard performance classes that have been defined across Infineon: on probation preferred standard Figure 13 . Infineon’s Supplier segmentation 26 | P a g e Chapter 2 Literature review The evaluation frequency is geared to site-specific requirements. On the corporate level, the evaluation is done once a year to Infineon's major suppliers 2.5.3 Deutsche Bahn (DB) (DB, 2014) Deutsche Bahn AG (DB) was founded in 1994. Today, it is one of the world’s leading passenger and logistics companies and operates in 130 countries. DB considers suppliers as their partners in safeguarding Group success, and effective supplier management help the company to improve its market position. DB implements a standardized regulating process to make sure their high quality standards together with their suppliers. The supplier development process in DB contains three phases on a continuous, recurrent basis (Figure 14): Supplier qualification Supplier appraisal Supplier development Figure 14 DB supplier management process Step 1: Supplier qualification In the first phase, according to defined minimum standards DB includes suitable suppliers in the pool of potential DB contract partners. This could accelerate the award process. The principles for future development of the qualified suppliers are also created in this step. Step 2: Supplier appraisal 27 | P a g e Chapter 2 Literature review The supplier appraisal process is carried out according to standard criteria and serves as the base for supplier development. DB differentiates according to different supplier classes, performance dimensions and phases which lead to a final rating. First of all, the appraisal process allocates the suppliers to three classes: high (high appraisal intensity and frequency) middle (middle appraisal intensity and frequency) low (low appraisal intensity and frequency) The supplier class that the suppliers are allocated to depends on the requirement category of their DB relevant supplies and services, and on the strategic significance of the products or services. Figure 15 Deriving supplier class In the next step, the supplier will be evaluated from three dimensions: quality, cost and punctuality; along with three phases: offer, supply and service phase, until the product has been proven in practice (see Figure 16). The appraisal results in a rating on the following levels: outstanding, i.e. the supplier's supplies and services fulfilled DB's requirements good, i.e. the supplier's supplies and services mainly fulfilled DB's requirements restricted, i.e. the supplier's supplies and services partly fulfilled DB's requirements 28 | P a g e Chapter 2 Literature review poor, i.e. the supplier's supplies and services did not fulfil DB's requirements The results of assessment will be communicated with the suppliers once a year. Figure 16 DB assess logic of dimensions and phases Supplier development The aims of Supplier development in DB are to enhance the quality of approved suppliers and improve the chances for new suppliers. It concentrates all purchasing activities that help to further optimize the performance of existing suppliers. Hence, the supplier development usually takes place not only after the supplier appraisal process, but also during qualification and after orders have been placed. The supplier development strategies are designed after obtaining the appraisal results and supplier classification. There are four basic possible strategies usually as shown in Figure 17. The company uses incentive strategy to promote the outstanding suppliers (Type 1). For good suppliers (Type 2), DB cultivates and possibly expands supplier relations. To develop restricted suppliers (Type 3), the company proceeds with strategic further development of supplier relations. For the suppliers getting a rating of poor, they would be critical reviewed and possibly phased out. 29 | P a g e Chapter 2 Literature review Figure 17 DB supplier development strategies 2.5.4 Comparison By comparing the supplier management approaches of RWE, Infineon and DB, it can be found that the supplier managements in these three companies are all a continuous process and through three main steps: supplier selection, supplier evaluation & segmentation, and supplier development. The criteria for evaluating suppliers are different according to the companies’ different business sectors and company strategies. Unlike Infineon who only assesses the most important suppliers, RWE and DB take all the suppliers into account. Both of them have an axis in the supply segmentation to illustrate the strategic importance of the suppliers or the products they supply. In the development phase, RWE and DB adopt similar strategies. Both of the two companies awards and maintain a good relationship with excellent suppliers, promote the average suppliers, critical review and phase out the below average suppliers. 2.6 Conclusion Supplier management mainly consists of three basic elements: supplier selection, supplier segmentation, and supplier development which form a cyclical process. By reviewing the supplier management in the real world (RWE, Infineon, DB) we found that most companies also adopt this cyclical process to manage their suppliers. Supplier development is based on the result of supplier segmentation, which demonstrates the motivation of this research. Supplier selection serving as the first step of supplier management usually contains four steps: initial supplier qualification; agree measurement criteria; obtain relevant information; and make selection. In the next step, supplier segmentation is carried out, providing a solid basis for supplier development. The conceptual model proposed by Rezaei and Ortt has been recognized as the most appropriate basis for supplier segmentation since it covers multiple variables and companies are flexible to choose variables according to their own perspectives. As the evaluation criteria are not predefined, the chosen criteria could reflect the companies’ strategies and long-term goals. In order 30 | P a g e Chapter 2 Literature review to give a clear impression of the variables and help decision makers to make selections, Rezaei and Ortt’s conceptual model has been further developed in this research by classifying capabilities variables into eight categories (technical capabilities, product quality capability, delivery capability, intangible capability, service capability, financial/cost capability, sustainable capability, organizational capability) and categorizing willingness criteria into four categories (willingness to improve performance, willingness to share information, willingness to rely on each other, willingness to get involved in long-term relationship). From the real world application it can be found that the evaluating criteria vary based on different companies and businesses. The conceptual model adopted in our research just reflects such flexibility, allowing the buying companies to choose freely from the criteria list. After the supplier segmentation is achieved, supplier development should be implemented. A number of studies have identified the benefits and outcomes of adopting supplier developing practices, such as cost reduction, productivity improvement, improvement in quality, etc. However, conventional supplier development conceptual models adopt “one-fits-all” strategies and strategies are classified only based on the degree of extent that the buyer involved. Tailored strategies for different type of suppliers and more strategic classification are needed to achieve more efficient and effective supplier development. 31 | P a g e Chapter 3 Supplier segmentation methodology 3 Supplier segmentation methodology In this chapter, the methodology that is used to evaluate and segment suppliers will be introduced, which includes the following five steps (Rezaei & Ortt, 2013a): Step 1: Determine a number of willingness and capabilities criteria based on the willingness and capabilities lists (Table 3). Step 2: Determine the weights of respective willingness and capabilities criteria respectively using an MCDM method. Step 3: Assign a score to each supplier with respect to each capabilities and willingness criterion by the decision-maker. Step 4: Determine the final aggregated scores of willingness and capabilities of each suppliers. Step 5: Classify the suppliers based on their final aggregated scores into XY segments, where X and Y are the number of levels considered for capabilities and willingness respectively. This chapter will mostly focus on the multi-criteria decision making methods that are employed to classify suppliers. As mentioned in Chapter 2, three multi-criteria decision making (MCDM) methods will be employed. Multi-criteria decision making (MCDM) methods deal with the process of making decisions in presence of multiple objectives (Pohekar & Ramachandran, 2004). A decision maker is asked to choose among quantifiable or non-quantifiable and multiple criteria, and assess the alternatives against the criteria. A MCDM problem can be generally shown as a matrix, as follows. Criteria Alternatives A1 A2 C1 W1 a11 a21 C2 W2 a12 a22 … ... ... ... Cn Wn a1n a2n Am an1 an2 ... amn Where A1 , A2 , , Am represents a set of decision alternatives, which is evaluated in terms of a set of decision criteria c1 , c2 , , cn . w1 , w2 , , wn represents weights of the criteria, indicating the relative importance of the criteria. aij is the score of alternative i with the respect to criterion j. The goal is to select the best alternatives, which means the alternatives with the highest overall degree would be chosen. The overall degree of an alternative can be obtained using a simple additive weighted value function as follows: n Vi w j aij (1) j 1 In this research, three multi-criteria decision-making methods will be employed to classify suppliers: Analytic Hierarchy Process (AHP), fuzzy AHP using fuzzy preference programming, and Best-Worst Method (BWM). The reason for adopting three methods is that multi-criteria decision making is 32 | P a g e Chapter 3 Supplier segmentation methodology based on experts’ knowledge, and there is no benchmark for the results. Therefore, in order to make sure the derived results are close to the optimal solution, we adopted three multi-criteria decision making methods here. If the weights resulting from three methods are close enough, it demonstrates that the segmentation is robust and reliable. The reasons for choosing AHP, fuzzy AHP and BWM are as follows. Analytic hierarchy Process (AHP) has become the most widely used multiple criteria decision making tools since its invention in 1977 (Saaty, 1977). It is simple to implement yet powerful to deal with complex problem, helping managers and researchers make effective decisions by structuring and evaluating the relative attractiveness of competing options or alternatives (Handfield, Walton, Sroufe, & Melnyk, 2002). The process makes it possible to incorporate judgments on intangible qualitative criteria and tangible quantitative criteria (Özkan, Başlıgil, & Şahin, 2011). Many outstanding works have been carried out based on AHP, including applications of AHP in planning, selecting a best alternative, resource allocation, optimization, etc. Since AHP is the most popular approach for decision making, we adopt it as our first approach. AHP is based on precise information, however, in the real world most decision making happens when the information is not precisely known. To deal with vagueness of human thoughts, Zadeh first introduced fuzzy set theory for modeling decision making processes based on vague and imprecise information (Kahraman et al., 2003; Zadeh, 1965). The merit of using fuzzy approach is to express the alternatives and the criteria with fuzzy numbers rather than crisp numbers. Hence Fuzzy AHP is a powerful mathematical tool for modeling: uncertain systems in industry, nature, and humanity; and facilitators for commonsense reasoning in decision-making in the absence of complete and precise information (Ertuğrul & Karakaşoğlu, 2007). In this research fuzzy AHP is adopted as the second method to segment the suppliers. In AHP and fuzzy AHP, the weights are derived from pairwise comparisons of criteria and the scores are derived from pair-wise comparisons of the alternatives against the criteria. There is a crucial challenge that the pairwise comparison matrices usually lack of consistency in practice. Especially in our case, there are up to 8 main criteria of capabilities, so the consistency of the main capability criteria comparison matrix tends to be problematic. To handle this potential issue, we will adopt a new multi-criteria decision-making method BWM, which conducts the pairwise comparison in a different way compared to the existing approaches (Rezaei, 2014). The new method uses less comparison data, and remedies the inconsistency. 3.1 Analytic Hierarchy Process (AHP) AHP contains three steps: 1) structure of the hierarchy; 2) comparative judgment of the alternatives and the criteria; 3) synthesis of the priorities (Özkan et al., 2011; Saaty & Vargas, 2001). The first step is to define criteria and sub-criteria. Based on the identified criteria and sub criteria, the hierarchical model is structured. The developed AHP model contains at least three levels: the overall goal of the problem at the top, multiple criteria that define alternatives in the middle, and alternatives at the bottom (Amiri, 2010). A typical problem structuring is depicted in Figure 18. 33 | P a g e Chapter 3 Supplier segmentation methodology Figure 18 hierarchical model of AHP After establishing the hierarchy model, the next step is to pairwise compare the relative importance of each criterion within each level. The pairwise comparison starts from the second level and finishes in the lowest level. In each level, the criteria are compared pairwise according to their levels of influence and based on the specified criteria in the higher level. The pairwise comparisons are based on a standardized comparison scale of nine levels (see Table 8). The result of pairwise comparison can be summarized in a matrix as follows: A= criteria A1 A2 A1 1 w2/w1 A2 w1/w2 1 … … An w1/wn w2/wn An wn/w1 wn/w2 … 1 Verbal judgment or preference Equal importance Weak importance of one over another Essential or strong importance Demonstrated importance Absolute importance Intermediate values between the two adjacent judgments Intensity of importance 1 3 5 7 9 2,4,6,8 Table 8 comparison scale (Saaty, 1977) At the last step, the relative weights can be found for each matrix. The weights are given by the eigenvector ( w (w1 , w2 ,..., wn ) ) corresponding to the largest Eigen value λmax as (Özkan et al., 2011; Saaty & Vargas, 2001): Aw maxW (2) 34 | P a g e Chapter 3 Supplier segmentation methodology The resulting criteria weight should fulfill the requirement: n Wi 1 . i 1 Consistency The quality of the output of the AHP is strictly related to the consistency of the pairwise comparison. If all the pairwise comparisons are completely consistent then, the following relation should always be true among any three comparisons aik, akj, and aij: aik akj aij , for any 1 i, j, k n (3) Saaty expresses the inconsistency of a pairwise comparison matrix in terms of the consistency index (CI). The CI index is defined as follows: CI max n (4) n 1 Where n is dimension of the matrix and λmax is the maximal eigenvalue. CI is compared with the random ratio (RI), which is obtained as an average over a large number of reciprocal matrices of the same order whose entries are random (Saaty & Vargas, 2001; Saaty, 1990). The values of RI have been predefined by Satty for problems with n≤10 as indicated in table 9. If the ratio (called the consistency ratio CR) of CI and the random index (RI) is significantly small (less than 0.1), the estimate of w can be accepted. If the final consistency ratio exceeds this value, the evaluation procedure has to be repeated to improve consistency. n RI 1 0 2 0 3 0.52 4 0.89 5 1.11 6 1.25 7 1.35 8 1.40 9 1.45 10 1.49 Table 9 average random consistency index (R.I.) (Saaty & Vargas, 2001) 3.2 An improved fuzzy preference programming 3.2.1 Fuzzy Set Theory Fuzzy AHP, providing a more widely frame than classic AHP, has proven to be an effective way for formulating decision problems where the information available is subjective and imprecise (Ertuğrul & Karakaşoğlu, 2007). Qualitative aspects are represented by the means of linguistic variables, and expressed qualitatively by linguistic terms and quantitatively by a fuzzy set in the universe of discourse (U) and respective membership function (Osiro, Lima-Junior, & Carpinetti, 2014). In the following, some important definitions and notations of fuzzy set theory will be reviewed (Zadeh, 1965, 1976; Zimmermann, 2001). Definition 1: fuzzy set “A fuzzy set is a class of objects, with a continuum of membership grades, where the membership grade can be taken as an intermediate value between 0 and 1. A fuzzy subset A of a universal set X is defined by a membership function f A ( x) which map each element x in X to a real number [0,1] ”: A x, A ( x) , x X 35 | P a g e Chapter 3 If Supplier segmentation methodology A ( x) equals to 1, x completely belongs to the fuzzy set A . If A ( x) equals to 0, x does not belong to the fuzzy set A . If A ( x) equals to a value between 0 and 1, x partially belongs to the fuzzy set A . Definition 2: fuzzy numbers Triangular Fuzzy Number A fuzzy number N on (, ) is defined to be a Triangular Fuzzy Number (TFN) if its membership function N ( x) : 0,1 is: x l m l , l x m, ux N ( x) , m x u, u m 0, otherwise, (5) Where l m u , and u as well as l are the upper and lower bounds of the support N respectively, m is the modal value. The fuzzy number can be represented as (l,m,u). l m u Figure 19 A triangular fuzzy number The operational laws of triangular fuzzy number are as follows: Fuzzy number addition N1 N2 (l1 , m2 , u2 ) (l2 , m2 , u2 ) (l1 l2 , m1 m2 , u1 u2 ) (6) Fuzzy number multiplication N1 N2 (l1 , m2 , u2 ) (l2 , m2 , u2 ) (l1 l2 , m1 m2 , u1 u2 ) (7) Fuzzy number division (/) 36 | P a g e Chapter 3 Supplier segmentation methodology N1 (/) N 2 (l1 , m2 , u2 )(/)(l2 , m2 , u2 ) (l1 / u2 , m1 / m2 , u1 / l2 ) where li , mi , ui are all positive real numbers (8) Trapezoidal Fuzzy Number A fuzzy number N on (, ) is defined to be a Trapezoidal Fuzzy Number if its membership function N ( x) : 0,1 is: xa b a , l x m1 1 1, m x m2 N ( x) 1 c x , m x u, c b2 2 0, otherwise, (9) Where a and c are lower and upper bounds of the support N respectively, b1=b2 is the modal value and a<b<c. Figure 20 Trapezoidal fuzzy number Definition 3: Linguistic variables A linguistic variable is characterized by a quintuple ( x, T ( x),U , G, M ) , where x is the name of the variable; T(x) is the term set of x; G is a syntactic rule for generating the names of values of x; and M is a semantic rule for assigning each value its meaning. 3.2.2 Fuzzy AHP using fuzzy preference programming (FPP) Mikhailov proposed a new approach for deriving priorities from fuzzy pairwise comparison judgment (Mikhailov, 2003). The aim of this approach is to determine the relative weight of the criteria w (w1 , w2 , , wn ) such that the ratios wi / w j are approximately within the scopes of the pair wise judgment: lij wi uij wj (10) 37 | P a g e Chapter 3 Supplier segmentation methodology This inequality indicates a maximization of decision-maker’s satisfaction. While for each i and j, there could be many different pairs of i and j that satisfies the inequality above. However, different ratios wi / w j can be measured by a membership function: wi w lij w j , i mij , mij lij w j N ( x) u wi ij w j wi , mij , uij mij w j (11) The membership function (9) may take the following values: ij ( wi w w ) (, 0) , if i lij or i uij wj wj wj (12) wi w ) 0,1 , if lij i uij wj wj (13) ij ( The membership function takes the maximum value of 1 when wi / w j = mij The purpose of fuzzy preference programming is to find the optimal crisp priority vector w* of the fuzzy feasible area P on the (n-1) dimensional simplex Qn-1. Q n 1 wi n w 1, w 0 i 1 i i (14) With the following membership function: p (w) min ij (w) i 1, 2,..., n 1, j 2,3,..., n, j i (15) ij According to Mikhailov (Mikhailov, 2003) ,since the fuzzy feasible area is a convex set and all fuzzy constraints are defined as convex, there is always an optimal crisp priority vector that has a maximum degree of membership * p ( w*) max min( ij ( w)) wQn1 (16) ij According to the max-min operator for deriving a maximizing solution proposed by Bellman and Zadeh, the problem (16) can be transformed to the following problem: 38 | P a g e Chapter 3 Supplier segmentation methodology max s.t. (mij lij ) w j wi lij w j 0, (uij mij ) w j wi uij w j 0, n k 1 (17) wk 1, wk 0 i 1, 2, , n 1, j 2,3, , n, j i, k 1,...., n By solving the above non-linear program, the optimal solution ( w*, *) is obtained. The first component w* represents the priority vector that has a maximum degree of membership in the fuzzy feasible area, and the second component * measures the degree of satisfaction and is a natural indicator for the inconsistency of the decision maker’s judgment (Mikhailov, 2003). Improved fuzzy AHP using FPP The membership function (9) is linearly decreasing over interval (, mij ) and linearly decreasing over interval (mij , ) . However, this is not totally applicable for fuzzy numbers. To deal with this issue, Rezaei improved Mikhaliov’s approach by taking into account the skewness and non-linearity of the reciprocal fuzzy numbers (Rezaei, Ortt, & Scholten, 2013). In fuzzy AHP, Rezaei defined that there are two types of fuzzy numbers describing the comparison of criteria: Type 1: Triangular fuzzy numbers (TFNs): 1, 2,3,...,9 Type 2: the corresponding reciprocals of the TFNs of Type 1: 1 1 1 , ,..., ,1 9 8 2 As defined in function (5), type 1 fuzzy numbers are linearly increasing and decreasing over interval (lij , mij ) and (mij , uij ) respectively, while the reciprocal of a TFN (type 2 fuzzy number) is not linearly changing over its left and right intervals. For type 2 fuzzy numbers, the satisfaction of decision-maker with different w j / wi is represented by the membership function: wj w l ji w i , j m ji , w m ji l ji wi ji j wi u w j ji wi w j , m ji , u ji m ji wi (18) Therefore, applying the logic of Mikhailov, the improved fuzzy AHP using FPP can be described as follows (Rezaei et al., 2013): 39 | P a g e Chapter 3 Supplier segmentation methodology max s.t. (mij lij ) w j wi lij w j 0, for fuzzy numbers of Type (uij mij ) w j wi uij w j 0, (m ji l ji ) wi w j l ji wi 0, for fuzzy numbers of Type (u ji m ji ) wi w j u ji wi 0, n k 1 (19) wk 1, wk 0 i 1, 2, , n 1, j 2,3, , n, j i, k 1,...., n By solving the non-linear programming problem above, the optimal priority vector w * and * can be found. * can be interpreted as the consistency index. 3.3 Best-Worst Multi-criteria Decision-Making Method (BWM) BWM is an efficient methodology which could handle the issue that the pair-wise comparison matrixes of AHP and fuzzy AHP lack consistency. BWM includes 5 steps to derive the weight of the criteria (Rezaei, 2014): Step 1. Determine a set of decision criteria In this step, the decision maker determines the criteria c1 , c2 , , c1 for evaluating the alternatives to arrive at a decision. Step 2. Determine the best and the worst criteria The best criterion can be considered as the most desirable or the most important criteria and the worst criterion represents less desirable or less important criteria to the decision. In this step, the decision maker identifies the best and the worst criteria from his perspective. Step 3. Conduct pairwise comparison between the best criterion and the others In this step, the preferences of the most important criterion over the rest criteria are determined by using a number from 1 to 9. The comparison result can be expressed by a Best-to-Others vector as follows: AB aB1 , aB 2 , , aBn , Where aBj indicates the relative importance of the best criterion B over the other criterion j , and aBB 1 . Step 4. Conduct pairwise comparison between the worst criterion and the others This step includes determining the preferences of the other criterion over least important criterion by using a number from 1 to 9. The comparison result can be expressed by a “Others-to-Worst vector” as follows: 40 | P a g e Chapter 3 Aw a1W , a2W , Supplier segmentation methodology , anW , Where a jW indicates the relative importance of the other criterion j over the worst criterion j , and aBB 1 . Step 5. Find the optimal weight ( w1* , w1* , , wn* ) For each pair of wB / w j and w j / wW , the optimal weight should meet the requirement that wB / w j aBj and w j / wW a jW . To satisfy the conditions, the maximum absolute difference Wj WB a jW for all j should be minimized. Also taking into consideration the non aBj and WW Wj negativity characteristic and sum condition of the weights, the following problem can be formulated: w w min max B aBj , j a jW wW w j s.t. w j (20) 1 j w j 0, for all j Hence, problem (20) can be transferred to the following linear programming problem: min s.t. WB aBj , Wj Wj WW (21) a jW , w j 1 j w j 0, By solving the linear programming problem, the optimal weights ( w1* , w1* , , wn* ) and can be obtained. The consistency ratio of BWM can be expressed as follows: Consistency Ratio * Consistency (22) Index 41 | P a g e Chapter 3 Supplier segmentation methodology aBW 1 2 3 4 5 6 7 8 9 Consistency Index 0.00 0.44 1.00 1.63 2.30 3.00 3.73 4.47 5.23 Table 10 consistency index (Rezaei, 2014) It can be seen that the bigger the * , the more consistent the vectors are. 3.4 Conclusion In this chapter a five steps method for developing supplier segmentation was introduced, which includes 1) determine a number of criteria; 2) determine the weights of respective criteria; 3) assign a score to each supplier; 4) determine the final aggregated scores; 5) classify the suppliers based on their final aggregated scores into XY segments. In order to derive the weights of respective criteria in step 2, three multi-criteria decision making methods were selected, because multi-criteria decision making method is based on experts’ knowledge and there is no benchmark for the results. Adopting three methods help us to examine if the results are close to optimal solution. Within these three methods, AHP is the most widely used method since its invention in 1977, which is able to handle both qualitative and quantitative data (Saaty, 1977). “Improved AHP using FPP” was chosen because of its ability to deal with fuzziness in human thinking, and the fact that it takes into account non-linearity and skewness of reciprocal numbers (Rezaei et al., 2013). However, both of these two methods may face problem of lacking consistency in practice. In order to overcome this issue, a third methodology BWM was introduced. This new method uses less comparison data, and remedies the inconsistency. 42 | P a g e Chapter 4 Application of supplier segmentation 4 Application of supplier segmentation In this chapter, the proposed methodology in Chapter 3 is applied in the case company, Beijing Time High Technology Company. 4.1 Data collection and processing By interviewing the CEO and vice-president of the selected company, the relevant data were gathered. Firstly, the CEO and vice-president were asked to screen the list of capabilities and willingness criteria to select a handful of criteria for each dimension. After serious consideration and discussion, they chose 11 sub-criteria for capabilities and 7 sub-criteria for willingness as shown in the Table 11 and 12. Main willingness criteria W 1 willingness to improve performance (C ) Selected willingness sub-criteria Commitment to continuous improvement in W product and process (C11 ) Supplier’s effort in promoting JIT principles (C12W ) Willingness to share information (C2W ) Honest and frequent communications/ W communication openness (C21 ) W Open to site evaluation (C22 ) Willingness to rely on each other (C3W ) W Ethical standards (C31 ) Willingness to get involved in long-term relationship (C4W ) W Long-term relationship (C41 ) W Commitment to quality (C42 ) Table 11 main criteria and sub-criteria considered to evaluate supplier willingness Main capabilities criteria C 1 Selected capabilities sub-criteria Technical capability (C ) C Process capability (C11 ) Product quality capability (C2C ) C Quality (C21 ) C Product reliability (C22 ) Delivery capability (C3C ) C Delivery (C31 ) C Reserve capability (C32 ) C Lead time (C33 ) Intangible capability (C4C ) C Amount of past business (C41 ) Service capability (C5C ) C After sales support (C51 ) Financial/cost capability (C6C ) C ) Price/cost (C61 Sustainable capability (C7C ) C Availability of clean technologies (C71 ) Organizational capability (C8C ) C Management and organization (C81 ) Table 12 main criteria and sub-criteria considered to evaluate supplier capabilities 43 | P a g e Chapter 4 Application of supplier segmentation Afterwards, the hierarchy of supplier capabilities and willingness are established, which includes three levels: identified goals, criteria, and sub-criteria. (Figure 21 and figure 22). technical capability process capability quality quality capability product reliability delivery delivery capability capability reserve capability lead time intangible capability amount of past business service capability after sales support financial/cost capability price/cost sustainable capability availability of clean technologies organizational capability management and organization Figure 21 Hierarchy of suppliers’ capabilities 44 | P a g e Chapter 4 Application of supplier segmentation commitment to improvement in product and process supplier's effort in improving 'just-in-time' principles willingness to improve performance honest and frequent communication willingness to share information willingness open to site evaluation willingness to rely on each other ethical standards long-term relationship willingness to get invovled in long-term relationship commitment to quality Figure 22 Hierarchy of suppliers’ willingness Then the company was asked to assign a score between 1 (very low) to 5 (very high) for each criterion as applied to the various suppliers. score description 1 Very low 2 Low 3 medium 4 high 5 Very high Table 13 Linguistic variables Firm no. 87 suppliers who provide more than 5 products were evaluated. Two decision makers from purchasing department, one from quality management and one from manufacturing department had a meeting together to discuss the scale, making sure they have the same subjective definition of the level of scale. The work is divided into four parts. Each employee gave scores to the suppliers that they are familiar with. The score shows how each supplier is perceived based on the criterion. The resulting scores for the various criteria are presented in Table 14. 1 2 3 4 5 6 7 8 9 10 11 C C C C C C C C C W W W W W C C11C C21 C31 C32 C33 C41 C51 C61 C71 C81 C11W C12W C21 C22 C31 C41 C42 C22 4 4 4 4 4 4 4 4 4 5 4 5 5 5 5 3 5 5 4 5 4 3 5 5 5 4 4 5 5 5 4 5 4 3 5 4 4 4 3 4 4 4 5 4 4 5 4 4 5 4 4 4 4 5 4 5 5 5 5 5 4 4 4 5 5 4 5 5 5 5 5 5 5 5 5 5 4 5 5 5 4 5 5 4 4 4 5 4 5 5 5 4 5 5 4 4 4 5 4 5 5 5 4 5 4 4 4 4 5 4 5 5 5 5 5 4 5 4 5 4 3 5 4 5 5 4 5 5 4 5 5 3 5 4 5 5 4 4 4 4 5 4 3 4 4 4 4 4 3 4 3 4 5 4 5 4 5 4 5 5 5 5 4 5 4 4 4 4 3 5 4 4 4 3 4 4 4 4 4 4 4 3 3 3 4 5 4 4 4 4 4 4 4 4 3 4 5 4 45 | P a g e Chapter 4 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 4 5 5 5 4 4 5 4 4 4 4 3 4 4 5 4 4 3 5 5 4 5 5 5 4 5 4 5 4 5 4 4 5 5 3 4 5 5 4 5 5 4 5 4 4 4 5 4 4 4 Application of supplier segmentation 5 5 4 5 5 5 5 5 4 5 5 4 5 5 5 4 5 4 4 4 4 4 4 5 4 4 4 4 4 4 4 5 4 4 3 5 4 4 4 4 4 4 4 5 5 4 4 4 4 5 5 5 5 4 4 5 5 4 4 4 5 3 4 5 4 3 4 4 4 5 5 5 5 4 3 5 4 5 4 5 4 4 5 5 4 4 5 5 4 5 5 4 5 5 4 5 5 4 4 4 4 5 4 3 4 4 5 4 4 4 4 4 3 4 5 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 5 5 5 3 4 5 5 5 5 5 5 4 4 5 5 4 4 4 5 5 5 5 5 5 4 5 4 5 5 5 4 4 5 5 4 5 5 5 4 5 5 4 5 5 4 4 5 5 5 5 5 5 4 5 5 5 5 5 5 5 5 3 5 5 5 4 4 4 5 5 5 5 5 5 4 5 4 5 5 5 4 5 5 5 4 5 5 5 4 5 5 4 5 5 5 4 5 5 5 5 5 5 5 4 5 5 4 5 4 5 5 4 4 5 5 4 5 4 4 4 5 4 4 4 4 4 4 4 5 4 4 5 4 4 4 4 4 4 4 4 5 5 4 5 4 4 4 5 4 4 4 5 4 3 4 4 5 4 3 5 5 4 3 5 4 4 4 4 4 5 4 5 4 4 4 5 3 4 4 4 4 5 4 5 3 4 4 4 4 4 5 4 4 5 4 4 4 4 4 5 4 5 4 3 4 5 4 5 4 5 5 4 3 5 5 4 4 4 4 4 4 4 5 5 4 4 4 5 5 5 4 5 5 4 3 4 5 5 4 5 5 4 5 5 5 4 5 5 4 5 4 5 4 3 4 5 4 5 3 5 5 4 3 5 5 4 4 4 4 4 4 4 4 5 4 4 4 4 5 4 4 5 4 4 4 5 4 4 4 4 5 4 4 5 5 4 4 5 4 5 5 5 5 4 5 5 5 5 4 5 5 4 5 5 5 4 5 4 5 4 4 4 5 5 4 4 4 5 5 5 4 4 5 4 3 5 5 5 4 5 5 3 5 5 5 5 5 5 5 5 5 5 4 2 5 5 4 4 3 4 5 2 4 5 5 4 4 4 4 4 5 4 4 4 4 4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 4 3 4 5 4 5 4 3 3 4 5 5 5 4 5 5 5 5 4 4 4 3 4 4 5 4 5 4 3 4 4 4 5 5 4 4 4 5 4 5 4 4 5 4 3 5 5 5 4 5 4 3 5 5 4 5 5 4 4 5 4 4 4 3 4 5 4 4 4 4 5 4 4 5 4 3 4 3 4 5 4 5 4 4 4 5 3 4 4 4 4 4 4 5 4 4 4 4 4 4 5 4 4 4 4 3 4 4 4 4 5 5 5 2 4 5 3 4 3 4 5 4 4 5 5 4 5 4 4 4 5 4 4 5 4 4 4 4 5 4 4 4 4 4 3 4 4 4 4 4 5 4 4 5 4 4 4 4 4 4 4 4 5 3 3 4 4 5 3 5 4 4 4 4 5 4 5 4 3 3 4 3 4 5 4 3 4 4 5 4 4 5 4 3 5 5 4 4 4 4 4 4 4 5 5 4 4 5 5 4 4 4 4 1 4 4 5 4 3 4 5 3 4 5 4 4 4 3 3 4 4 4 4 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 3 4 4 4 4 4 4 4 4 4 4 4 2 4 4 5 4 3 4 5 4 4 5 5 4 4 3 4 5 4 5 4 5 4 5 4 4 5 4 4 4 4 5 4 4 4 4 4 4 5 4 4 5 4 4 4 4 4 4 46 | P a g e Chapter 4 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 5 4 4 4 4 3 4 5 4 5 5 4 4 4 4 4 4 4 4 5 4 4 4 5 4 3 Application of supplier segmentation 4 4 4 4 4 5 4 5 5 4 4 4 5 4 4 4 4 4 4 5 5 4 3 5 4 3 5 3 4 3 4 4 4 4 5 5 5 5 5 4 3 4 4 4 4 5 4 5 4 5 4 3 4 1 4 3 4 4 4 4 4 4 4 5 4 4 4 4 4 4 4 4 4 5 3 3 3 3 5 3 4 4 5 4 5 5 5 5 5 4 4 5 4 4 4 4 4 5 4 4 4 5 4 4 5 3 4 5 5 4 5 5 5 5 5 5 5 5 5 4 4 4 4 5 4 4 4 4 4 4 4 5 4 4 5 4 5 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 4 5 5 4 4 5 4 4 4 4 5 4 4 4 5 5 4 3 3 4 4 4 4 5 4 4 4 5 5 4 5 5 4 4 4 4 5 4 4 5 4 4 4 4 3 4 4 4 4 5 4 4 5 5 5 5 4 5 4 4 4 4 5 4 5 4 4 4 4 3 3 4 4 4 4 5 4 4 5 5 5 4 5 4 4 5 4 5 5 5 5 5 4 5 5 4 4 4 4 4 4 5 5 5 4 5 4 4 4 5 3 5 3 5 3 5 3 4 4 5 5 3 4 3 4 4 4 5 5 5 3 3 3 4 5 3 3 5 4 5 4 5 4 5 4 5 5 4 4 3 4 4 4 5 5 5 3 4 3 4 4 3 4 4 4 3 4 4 4 4 5 3 4 4 4 3 4 4 4 4 4 3 4 5 3 4 4 4 4 4 4 4 5 4 4 4 4 4 4 3 3 4 4 4 4 4 4 4 4 4 3 3 4 2 4 5 5 4 4 4 4 4 3 4 4 3 4 4 4 4 4 5 4 4 3 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 4 4 3 4 4 4 4 4 4 4 4 5 5 4 4 Table 14 willingness and capabilities measures of the suppliers Afterwards, three multi-criteria decision making methods are applied to derive the weights of each criterion. 4.1.1 AHP We started from the first level to evaluate the contribution of the main criteria to the goals. The CEO and purchasing manager were asked to conduct a pairwise comparison with regard to different main criteria. The relative importance is described by linguistic variables, and then converted into crisp variables for AHP (see Table 15 and 16). Capability (C) C1C C2C C3C C4C C5C C6C C7C C8C C1C 1 1/7 1/6 2 1/3 1/5 1/4 3 C 2 7 1 2 8 4 3 4 8 C3C 6 1/2 1 8 3 2 2 8 C4C C 1/2 1/8 1/8 1 1/5 1/8 1/4 2 C 5 3 1/4 1/3 5 1 1/3 1/2 5 C 6 C 5 1/3 1/2 8 3 1 4 5 C7C 4 1/4 1/2 4 2 1/4 1 2 C 47 | P a g e Chapter 4 C8C Application of supplier segmentation 1/3 1/8 1/8 1/2 1/5 1/5 1/2 1 Table 15 pairwise comparisons of capabilities main criteria Willingness (W) C1W C2W C3W C4W C1W 1 6 3 2 C2W 1/6 1 1/5 1/4 C3W 1/3 5 1 2 C4W 1/2 4 1/2 1 Table 16 pairwise comparison of willingness main criteria For those main criteria that include more than one sub-criterion, the pairwise comparisons are conducted as well. The pairwise comparisons can be found in Table 17 and 18. Product quality capability (C2C ) C C21 C C 22 Delivery capability (C3C ) C C31 C 32 C C C33 C C21 C C22 1 3 1/3 1 C C31 C C32 C C33 1 2 1/6 1/2 1 1/7 6 7 1 Table 17 pairwise comparisons of the capabilities sub-criteria Willingness to improve performance (C1W ) C11W C12W C11W 1 1/3 C12W 3 1 W C21 W C22 1 3 1/3 1 W C41 W C42 W C41 1 1/5 W C42 5 1 Willingness to share information (C2W ) W C21 C W 22 Willingness to get involved in long-term relationship (C4W ) Table 18 pairwise comparison of the willingness sub-criteria The weights of criteria and sub-criteria can be obtained by calculating the eigenvalue of the pairwise comparisons, as shown in Table 19 and Table 20. Through multiplying the relative weights of the sub-criteria by the weights of the main criteria, the global weights of sub-criteria can be obtained (see column 5 of Table 19 and 20). 48 | P a g e Chapter 4 Main willingness criteria willingness to improve performance (C1W ) Willingness to share information (C2W ) Willingness to rely on each other (C3W ) Willingness to get involved in long-term relationship (C4W ) Application of supplier segmentation Criteria weights 0.480 0.059 0.265 0.196 Willingness sub-criteria Commitment to continuous improvement in product and W process (C11 ) Sub-criteria weights 0.250 Global weights 0.120 Supplier’s effort in promoting JIT W principles (C12 ) 0.750 0.360 Honest and frequent communications/ communication W openness (C21 ) 0.750 0.044 W Open to site evaluation (C22 ) 0.250 0.015 W Ethical standards (C31 ) 1.000 0.265 W Long-term relationship (C41 ) 0.167 0.033 W Commitment to quality (C42 ) 0.833 0.163 Table 19 results based on AHP—weights of criteria and sub-criteria (willingness) Main capabilities criteria Criteria weights 0.040 Capabilities sub-criteria Product quality capability (C2C ) 0.324 C Quality (C21 ) 0.750 0.243 C Product reliability (C22 ) 0.250 0.081 Delivery capability (C3C ) 0.225 C Delivery (C31 ) 0.151 0.034 C Reserve capability (C32 ) 0.091 0.020 C Lead time (C33 ) 0.758 0.171 0.027 C Amount of past business (C41 ) 1.000 0.027 Service capability (C5C ) 0.086 C After sales support (C51 ) 1.000 0.086 Financial/cost capability 0.181 C Price/cost (C61 ) 1.000 0.181 0.093 Availability of clean technologies 1.000 0.093 1.000 0.025 Technical capability C 1 C Process capability (C11 ) Sub-criteria weights 1.000 Global weights 0.040 (C ) Intangible capability C 4 (C ) C 6 (C ) Sustainable capability C 7 C 71 (C ) Organizational capability C 8 (C ) (C ) 0.025 Management and organization C 81 (C ) Table 20 results based on AHP-weights of criteria and sub-criteria (capabilities) Consistency check Using the equation in Chapter 3, the consistency ratio is checked for each pairwise comparison matrix (see Table 21). It can be seen that each matrix has a CR smaller than 0.1, which means the consistency of the comparisons are acceptable. 49 | P a g e Chapter 4 Application of supplier segmentation Pairwise comparison matrix Consistency ratio (CR) C W C2C C3C C1W C2W C4W 0.057 0.056 0 0.031 0 0 0 Table 21 Consistency ratio of all pairwise comparison matrixes 4.1.2 Fuzzy AHP To obtain fuzzy pairwise comparisons of main criteria and sub-criteria, the obtained linguistic variables are converted to fuzzy numbers, as shown in Table 22 to 25. Capability (C) C1C C1C (1,1,1) C2C (6,7,8) (1,1,1) (1,2,3) (7,8,9) (3,4,5) (2,3,4) (3,4,5) (7,8,9) C3C (5,6,7) (1/4,1/3,1/2) (1,1,1) (7,8,9) (2,3,4) (1,2,3) (1,2,3) (7,8,9) C4C C2C C3C C4C (1/6,1/7,1/8) (1/7,1/6,1/5) (1/4,1/3,1/2) (1/9,1/8,1/7) (1/9,1/8,1/7) C5C (1,2,3) C6C C7C C8C (1/4,1/3,1/2) (1/6,1/5,1/4) (1/5,1/4,1/3) (1,2,3) (1,1,1) (1/6,1/5,1/4) (1/9,1/8,1/7) (1/5,1/4,1/3) (1,2,3) C5C (2,3,4) (1/5,1/4,1/3) (1/4,1/3,1/2) (4,5,6) (1,1,1) (1/4,1/3,1/2) (1/3,1/2,1) (4,5,6) C6C (4,5,6) (1/4,1/3,1/2) (1/3,1/2,1) (7,8,9) (2,3,4) (1,1,1) (3,4,5) (4,5,6) C7C (3,4,5) (1/5,1/4,1/3) (1/3,1/2,1) (3,4,5) (1,2,3) (1/5,1/4,1/3) (1,1,1) (1,2,3) (1/3,1/2,1) (1,1,1) C8C (1/5,1/4,1/3) (1/7,1/6,1/5) (1/9,1/8,1/7) (1/3,1/2,1) (1/6,1/5,1/4) (1/6,1/5,1/4) Table 22 Fuzzy pairwise comparison of main criteria (capabilities) Willingness (W) C1W C2W C3W C4W C1W (1,1,1) (5,6,7) (2,3,4) (1,2,3) C2W (1/7,1/6,1/5) (1,1,1) (1/6,1/5,1/4) (1/5,1/4,1/3) C3W (1/4,1/3,1/2) (4,5,6) (1,1,1) (1,2,3) C4W (1/3,1/2,1) (3,4,5) (1/3,1/2,1) (1,1,1) Table 23 Fuzzy pairwise comparisons of the main criteria (willingness) The pairwise comparison of sub-criteria can also be described as fuzzy numbers: C C21 C C22 C C21 (1,1,1) (2,3,4) C C22 (1/4,1/3,1/2) (1,1,1) C C31 C C32 C C33 C C31 (1,1,1) (1,2,3) (1/7,1/6,1/5) C C32 (1/3,1/2,1) (1,1,1) (1/8.1/7,1/6) C C33 (5,6,7) (6,7,8) (1,1,1) C Product quality capability (C2 ) C Delivery capability (C3 ) Table 24 Fuzzy pairwise comparisons of sub-criteria (capabilities) W Willingness to improve performance (C1 ) C11W C12W 50 | P a g e Chapter 4 Application of supplier segmentation C11W (1,1,1) (1/4,1/3,1/2) C12W (2,3,4) (1,1,1) Willingness to share information (C2 ) W C21 W C22 W C21 (1,1,1) (2,3,4) W C22 (1/4,1/3,1/2) (1,1,1) Willingness to get involved in long-term relationship (C4 ) W C41 W C42 W C41 (1,1,1) (1/6,1/5,1/4) W C42 (4,5,6) (1,1,1) W W Table 25 Fuzzy pairwise comparisons of sub-criteria (willingness) Afterwards, by solving the improved non-linear programming model, as presented in equation (19) for each comparison matrix, the crisp weights of criteria and sub-criteria are obtained, as shown in Table 26 and 27. To obtain the global weights of sub-criteria, the relative weights of the sub-criteria are multiplied by the weights of the main criteria (see column 5 of Table 26 and 27). Main willingness criteria willingness to improve Criteria weights 0.433 W 1 performance (C ) Willingness sub-criteria Commitment to continuous improvement in product and Sub-criteria weights 0.250 Global weights 0.108 W process (C11 ) Supplier’s effort in promoting JIT 0.750 0.325 0.750 0.045 0.250 0.015 1.000 0.233 W 0.167 0.046 W 0.833 0.228 W 12 principles (C ) Willingness to share 0.061 W 2 information (C ) Honest and frequent communications/ communication W openness (C21 ) W Open to site evaluation (C22 ) Willingness to rely on 0.233 Ethical standards (C31 ) 0.273 Long-term relationship (C41 ) W 3 W each other (C ) Willingness to get involved in long-term Commitment to quality (C42 ) W relationship (C4 ) Table 26 results of fuzzy AHP—weights of criteria and sub-criteria (willingness) Main capabilities criteria Technical capability Criteria weights 0.032 Capabilities sub-criteria 0.277 Quality (C21 ) C 1 Sub-criteria weights 1.000 Global weights 0.032 0.750 0.207 Product reliability (C22 ) 0.250 0.069 C 0.141 0.034 C Process capability (C11 ) (C ) Product quality C 2 capability (C ) C C C Delivery capability (C3 ) 0.244 Delivery (C31 ) 51 | P a g e Chapter 4 Application of supplier segmentation C Reserve capability (C32 ) C Lead time (C33 ) Intangible capability 0.100 0.024 0.760 0.185 1.000 0.030 1.000 0.114 0.030 Amount of past business (C41 ) Service capability (C5 ) 0.114 After sales support (C51 ) Financial/cost capability 0.192 Price/cost (C61 ) 1.000 0.192 0.079 Availability of clean technologies 1.000 0.079 1.000 0.033 C 4 C (C ) C C 6 C C (C ) Sustainable capability C 7 C 71 (C ) (C ) Organizational capability 0.033 C 8 Management and organization C 81 (C ) (C ) Table 27 results of fuzzy AHP—weights of criteria and sub-criteria (capabilities) 4.1.3 BWM In order to obtain the weights by applying BWM, firstly the manager and CEO were asked to select the most important and the least important criteria respectively for each level. Then pairwise comparisons are conducted between the best/worst criterion and the other criteria. The results can be found in the Table 28 to 41. Willingness (W) W The most important criterion: C1 C1W C2W C3W C4W 1 6 3 2 Table 28 Best criterion vector for main criteria (willingness) Willingness (W) The least important criterion: C2 C1W 6 C2W 1 C3W 5 C4W 4 W Table 29 Worst criterion vector for main criteria (willingness) Capabilities (C) C The most important criterion: C2 C1C C2C C3C C4C C5C C6C C7C C8C 6 1 2 8 5 3 4 9 Table 30 Best criterion vector for main criteria (capabilities) Capabilities (C) C The least important criterion: C8 C1C 2 C2C 9 C3C 8 C 4 2 C 5 3 C 6 5 C C C 52 | P a g e Chapter 4 Application of supplier segmentation C7C 4 C 8 1 C Table 31 Worst criterion vector for main criteria (capabilities) W Willingness to improve performance (C1 ) C11W C12W 3 1 W The most important criterion: C12 Table 32 Best criterion vector for sub-criteria (willingness to improve performance) W Willingness to improve performance (C1 ) W The least important criterion: C11 C11W 1 W 12 3 C Table 33 Worst criterion vector for sub-criteria (willingness to improve performance) W Willingness to share information (C2 ) W C21 W C22 1 3 W The most important criterion: C21 Table 34 Best criterion vector for sub-criteria (willingness to share information) W Willingness to share information (C2 ) W The least important criterion: C22 W C21 3 W 22 1 C Table 35 Worst criterion vector for sub-criteria (willingness to share information) W Willingness to get involved in long-term relationship (C4 ) W C41 W C42 5 1 W The most important criterion: C42 Table 36 Best criterion vector for sub-criteria (willingness to get involved in long-term relationship) W Willingness to get involved in long-term relationship (C4 ) W The least important criterion: C42 W C41 5 W C42 1 Table 37 Worst criterion vector for sub-criteria (willingness to get involved in long-term relationship) C C C21 C C22 C 1 3 Product quality capability (C2 ) The most important criterion: C21 Table 38 Best criterion vector for sub-criteria (product quality capability) C Product quality capability (C2 ) C The least important criterion: C22 C C21 3 C C22 1 Table 39 Worst criterion vector for sub-criteria (product quality capability) C Delivery capability (C3 ) C The most important criterion: C33 C C31 C C32 C C33 6 7 1 Table 40 Best criterion vector for sub-criteria (delivery capability) 53 | P a g e Chapter 4 Application of supplier segmentation C C Product quality capability (C2 ) The least important criterion: C32 C C31 2 C C32 1 C C33 7 Table 41 Worst criterion vector for sub-criteria (delivery capability) By solving the non-linear programming model, as presented in Equation (21) for each pair of vectors, the weights of criteria and sub-criteria can be obtained. However, what is important to notice here is that for the case of more than 3 criteria, the solution is not unique. Therefore, we obtained an interval of weights for each criteria rather than a crisp number for main willingness criteria and main capabilities criteria (see the Table 42 and 43). To obtain their global weights, their relative weights were multiplied by the weights of the main criteria (see column 5 in Table 42 and 43), and the global weights are also intervals. Main willingness criteria willingness to improve Criteria weights [0.461,0.510] W performance (C1 ) Willingness sub-criteria Commitment to continuous improvement in product and process Sub-criteria weights 0.250 Global weights [0.115,0.127] (C11W ) Supplier’s effort in promoting JIT principles 0.750 [0.346,0.382] 0.750 [0.051,0.056] 0.250 [0.017,0.019] (C12W ) Willingness to share information [0.067,0.075] (C2W ) Honest and frequent communications/ communication openness W (C21 ) Open to site evaluation W 22 (C ) Willingness to rely on each other [0.213,0.236] Ethical standards (C31 ) 1.000 [0.213,0.236] [0.180,0.259] Long-term relationship 0.167 [0.030,0.043] 0.833 [0.150,0.215] Sub-criteria weights 1.000 Global weights [0.044,0.063] 0.750 [0.226,0.247] 0.250 [0.075,0.082] W (C3W ) Willingness to get involved in longterm relationship W 41 (C ) Commitment to quality (C4W ) W 42 (C ) Table 42 results of BWM—weights of criteria and sub-criteria (willingness) Main capabilities criteria Technical capability Criteria weights [0.044,0.063] Capabilities sub-criteria [0.301,0.329] Quality (C21 ) C 1 C Process capability (C11 ) (C ) Product quality C 2 capability (C ) C C Product reliability (C22 ) 54 | P a g e Chapter 4 Application of supplier segmentation Delivery capability [0.227,0.274] C 3 (C ) 0.141 [0.032,0.039] 0.100 [0.023,0.027] Lead time (C33 ) 0.759 [0.172,0.208] Amount of past business 1.000 [0.035,0.046] 1.000 [0.065,0.079] 1.000 [0.128,0.151] 1.000 [0.096,0.105] 1.000 [0.031,0.033] C Delivery (C31 ) C Reserve capability (C32 ) C Intangible capability [0.035,0.046] C 4 C 41 (C ) (C ) Service capability [0.065,0.079] After sales support (C51 ) [0.128,0.151] Price/cost (C61 ) [0.096,0.105] Availability of clean C 5 C (C ) Financial/cost C 6 C capability (C ) Sustainable capability C 7 C 71 (C ) technologies (C ) Organizational [0.031,0.033] C 8 Management and C 81 capability (C ) organization (C ) Table 43 results of BWM—weights of criteria and sub-criteria (capabilities) 4.2 Result analysis 4.2.1 Normalized scores From Table 19, 20, 26, 27, 42, 43, it can be seen that based on the CEO and vice-president’s comparisons, ‘willingness to improve performance’ is the most important dimension for supplier willingness, and ‘quality capability’ serves as the most significant factor for supplier capabilities. To compare the actual weights of all sub-criteria, it is important to consider both the weights of the main criteria and the relative weights of the sub-criteria. The fifth column of Table 19, 20, 26, 27, 42, 43 shows the actual (global) weights of all the sub-criterion. The difference in actual weights is now obvious: “supplier’s effort in promoting JIT principles” serves as the most crucial factor for supplier willingness and the least important criterion is “open to site evaluation”; “Quality” has the biggest weights for evaluating supplier capabilities, “reserve capability” owns the smallest importance. The final aggregate scores of willingness for supplier k, Wk are calculated as Wk i 1 wi aik , k 1,..., K , where wi is the global weight of willingness sub-criterion i ; ai is the n assigned score to supplier k with respect to sub-criterion i ; n is the number of sub-criteria and K is the number of the suppliers. The final aggregate scores of capabilities also can be obtained in the similar way. From Table 14, it can be seen that all of the suppliers get scores above 3. The CEO indicated that in their mind all the suppliers should get a minimum score of 3, otherwise the supplier should be replaced. Therefore, in this case all the suppliers will be categorized in ‘high willingness and high capabilities’ group according to Rezaei and Ortt’s segmentation model (Rezaei & Ortt, 2013a). In order to effectively classify the suppliers, the suppliers’ relative levels of willingness and capabilities are considered. To obtain the relative level of supplier willingness and capabilities, the final scores have been normalized by the following functions: Normalized Willingness score supplier j Willingness score supplier j min Cap max Cap min Cap 55 | P a g e (23) Chapter 4 Application of supplier segmentation Normalized Capability score supplier j Capability score supplier j min Cap max Cap min Cap (24) Hence the normalized scores resulting from three methods are shown in Table 44, where for BWM, the scores of willingness and capabilities of each supplier are reported by the mid-points and the width of the intervals. Supplier no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 AHP willingness capabilities 0.73 0.88 0.92 0.75 0.74 0.88 0.71 0.57 0.42 0.88 0.71 0.68 0.72 0.57 0.49 0.52 0.71 0.57 0.77 0.85 0.12 0.44 0.91 0.70 1.00 0.88 0.74 0.78 0.50 0.00 0.71 0.57 0.91 0.88 0.89 0.69 0.88 0.90 0.54 0.29 0.88 0.83 0.91 0.87 0.22 0.40 0.60 0.39 0.91 0.87 0.97 0.96 0.31 0.54 0.69 0.78 0.27 0.48 0.62 0.35 0.65 0.51 0.68 0.60 0.65 0.51 0.65 0.77 0.86 1.00 0.32 0.55 0.65 0.51 0.35 0.52 0.65 0.77 0.65 0.87 Fuzzy AHP willingness capabilities 0.75 0.88 0.93 0.72 0.76 0.88 0.73 0.57 0.45 0.87 0.72 0.68 0.73 0.59 0.51 0.53 0.73 0.57 0.78 0.84 0.11 0.43 0.92 0.73 1.00 0.88 0.74 0.81 0.48 0.00 0.73 0.57 0.92 0.88 0.85 0.67 0.89 0.89 0.52 0.28 0.89 0.81 0.92 0.86 0.20 0.39 0.57 0.41 0.92 0.86 0.97 0.97 0.29 0.53 0.70 0.81 0.26 0.48 0.59 0.34 0.62 0.50 0.70 0.62 0.62 0.50 0.62 0.76 0.81 1.00 0.30 0.55 0.62 0.50 0.33 0.52 0.62 0.76 0.67 0.87 BWM willingness capabilities 0.65(0.17) 0.77(0.15) 0.77(0.17) 0.73(0.06) 0.66(0.17) 0.85(0.07) 0.64(0.16) 0.59(0.07) 0.41(0.16) 0.82(0.07) 0.64(0.16) 0.66(0.06) 0.65(0.16) 0.57(0.06) 0.48(0.16) 0.50(0.07) 0.64(0.16) 0.59(0.07) 0.66(0.17) 0.83(0.06) 0.22(0.13) 0.45(0.04) 0.76(0.17) 0.68(0.08) 0.82(0.18) 0.85(0.07) 0.81(0.00) 0.73(0.08) 0.50(0.15) 0.06(0.05) 0.64(0.16) 0.59(0.07) 0.76(0.17) 0.84(0.08) 0.74(0.16) 0.69(0.07) 0.74(0.17) 0.84(0.07) 0.49(0.15) 0.33(0.05) 0.74(0.17) 0.79(0.06) 0.76(0.17) 0.85(0.06) 0.28(0.14) 0.41(0.05) 0.55(0.15) 0.40(0.06) 0.76(0.17) 0.85(0.06) 0.80(0.17) 0.89(0.08) 0.35(0.13) 0.53(0.06) 0.62(0.16) 0.73(0.08) 0.32(0.14) 0.47(0.06) 0.55(0.15) 0.39(0.05) 0.57(0.16) 0.55(0.05) 0.60(0.17) 0.59(0.06) 0.57(0.16) 0.55(0.05) 0.57(0.16) 0.74(0.07) 0.71(0.16) 0.93(0.07) 0.35(0.14) 0.55(0.06) 0.57(0.16) 0.55(0.05) 0.38(0.14) 0.50(0.06) 0.57(0.16) 0.74(0.07) 0.57(0.17) 0.81(0.06) 56 | P a g e Chapter 4 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Application of supplier segmentation 0.65 0.35 0.71 0.65 0.65 0.04 0.78 0.65 0.65 0.35 0.65 0.76 0.46 0.65 0.91 0.60 0.38 0.65 0.65 0.54 0.78 0.65 0.21 0.35 0.33 0.65 0.51 0.65 0.86 0.81 0.65 0.65 0.41 0.63 0.54 0.24 0.35 0.35 0.35 0.35 0.88 0.58 0.39 0.11 0.96 0.45 0.00 0.77 0.55 0.82 0.77 0.51 0.35 0.78 0.77 0.77 0.55 0.77 0.86 0.39 0.77 0.98 0.82 0.65 0.77 0.81 0.65 0.83 0.77 0.46 0.46 0.75 0.63 0.65 0.78 0.66 0.60 0.77 0.51 0.67 0.66 0.29 0.33 0.44 0.55 0.55 0.55 0.93 0.66 0.65 0.54 0.76 0.58 0.54 0.62 0.33 0.73 0.62 0.62 0.04 0.73 0.62 0.62 0.33 0.62 0.77 0.48 0.62 0.92 0.57 0.36 0.62 0.67 0.52 0.73 0.62 0.24 0.33 0.32 0.67 0.48 0.67 0.81 0.76 0.62 0.62 0.40 0.61 0.52 0.18 0.33 0.33 0.33 0.33 0.84 0.55 0.37 0.10 0.95 0.47 0.00 0.76 0.55 0.80 0.76 0.50 0.35 0.79 0.76 0.76 0.55 0.76 0.84 0.39 0.76 0.99 0.80 0.65 0.76 0.78 0.65 0.81 0.76 0.42 0.44 0.76 0.63 0.65 0.76 0.67 0.59 0.76 0.50 0.67 0.67 0.28 0.34 0.43 0.55 0.55 0.55 0.92 0.67 0.65 0.50 0.74 0.53 0.49 0.57(0.16) 0.38(0.14) 0.64(0.16) 0.57(0.16) 0.57(0.16) 0.16(0.14) 0.65(0.16) 0.57(0.16) 0.57(0.16) 0.38(0.14) 0.57(0.16) 0.65(0.17) 0.46(0.16) 0.57(0.16) 0.76(0.17) 0.55(0.15) 0.40(0.15) 0.57(0.16) 0.57(0.17) 0.49(0.15) 0.65(0.16) 0.57(0.16) 0.30(0.14) 0.38(0.14) 0.36(0.14) 0.57(0.17) 0.48(0.15) 0.57(0.17) 0.71(0.16) 0.68(0.16) 0.57(0.16) 0.57(0.16) 0.43(0.14) 0.58(0.15) 0.49(0.15) 0.29(0.12) 0.38(0.14) 0.38(0.14) 0.38(0.14) 0.38(0.14) 0.73(0.16) 0.54(0.15) 0.41(0.15) 0.21(0.13) 0.79(0.17) 0.45(0.16) 0.13(0.13) 0.74(0.07) 0.55(0.06) 0.77(0.07) 0.74(0.07) 0.55(0.05) 0.34(0.05) 0.73(0.08) 0.74(0.07) 0.74(0.07) 0.55(0.06) 0.74(0.07) 0.84(0.06) 0.40(0.05) 0.74(0.07) 0.92(0.08) 0.76(0.07) 0.63(0.07) 0.74(0.07) 0.75(0.06) 0.61(0.07) 0.80(0.07) 0.74(0.07) 0.50(0.05) 0.46(0.05) 0.71(0.08) 0.60(0.06) 0.63(0.07) 0.75(0.06) 0.65(0.07) 0.59(0.06) 0.74(0.07) 0.55(0.05) 0.65(0.08) 0.65(0.07) 0.33(0.05) 0.35(0.06) 0.44(0.05) 0.55(0.06) 0.55(0.06) 0.55(0.06) 0.87(0.08) 0.65(0.07) 0.63(0.07) 0.55(0.05) 0.75(0.06) 0.57(0.05) 0.56(0.06) Table 44 Normalized scores for supplier’s willingness and capabilities resulting from AHP, fuzzy AHP using FPP and BWM 57 | P a g e Chapter 4 Application of supplier segmentation 4.2.2 Supplier segmentation In line with the final step of the proposed methodology (step 5), it is possible to divide the suppliers into four segments, which can be seen in Figure 23, 24, 25. All the computations are done using Microsoft Excel’s Solver (Microsoft, 2010). It is important to notice that suppliers of Type 1 do not necessarily have a low level of willingness and capabilities, but relatively lower willingness and capabilities compared to other suppliers. All the suppliers have got scores above 3 for willingness and capabilities criteria, which indicates they are all good suppliers. The scores have been normalized in the last step for the purpose of segmentation. In supplier development phase, strategies will be designed to improve the willingness and capabilities of suppliers of Type 1, 2 and 3 to even higher levels. Supplier segmentation based on AHP As can be seen in Table 45 and Figure 23, nine suppliers are assigned to Type 1 (low capabilities and low willingness); five suppliers are assigned to Type 2 (low capabilities and high willingness); seventeen suppliers are assigned to Type 3 (high capabilities and low willingness); fifty-six suppliers are assigned to Type 4 (high capabilities and high willingness). Segments Type 1 Type 2 Type 3 Type 4 No. of suppliers 9 5 17 56 Supplier no. 11, 23, 29, 46, 53, 63, 64, 76, 77 15, 20, 24, 30, 75 5, 8, 27, 36, 38, 42, 50, 57, 65, 73, 78, 79, 80, 83, 84, 86, 87 1, 2, 3, 4, 6, 7, 9, 10, 12, 13, 14, 16, 17, 18, 19, 21, 22, 25, 26, 28, 31, 32, 33, 34, 35, 37, 39, 40, 41, 43, 44, 45, 47, 48, 49, 51, 52, 54, 55, 56, 58, 59, 60, 61, 62, 66, 67, 68, 69, 70, 71, 72, 74, 81, 82, 85 Table 45 Segments of suppliers based on AHP Figure 23 Supplier segmentation based on AHP 58 | P a g e Chapter 4 Application of supplier segmentation Segmentation based on fuzzy AHP using FPP According to fuzzy AHP using FPP, there are ten suppliers of Type 1 (low capabilities and low willingness); four suppliers of Type 2 (low capabilities and high willingness); seventeen suppliers of Type 3 (high capabilities and low willingness); fifty-six suppliers of Type 4 (high capabilities and high willingness). Segments Type 1 Type 2 Type 3 Type 4 No. of suppliers 10 4 17 56 Supplier no. 11, 15, 23, 29, 46, 53, 63, 64, 76, 77 20, 24, 30, 75 5, 27, 36, 38, 42, 50, 57, 65, 67, 73, 78, 79, 80, 83, 84, 86, 87 1, 2, 3, 4, 6, 7, 8, 9, 10, 12, 13, 14, 16, 17, 18, 19, 21, 22, 25, 26, 28, 31, 32, 33, 34, 35, 37, 39, 40, 41, 43, 44, 45, 47, 48, 49, 51, 52, 54, 55, 56, 58, 59, 60, 61, 62, 66, 67, 68, 69, 70, 71, 72, 74, 81, 82, 85 Table 46 Segments of suppliers based on fuzzy AHP using FPP Figure 24 Supplier segmentation based on fuzzy AHP Segmentation based on BWM As shown in table 44, the BWM method gives a range of value for the supplier scores, rather than an exact value. To depict the suppliers in the segmentation, the scores of each supplier should be compared with the cut-point 0.5. Since the cut-point is a crisp number and this research only focuses on the position of the suppliers in the segmentation, the mid-point of interval numbers can be simply used to compare with the cut-point 0.5 in order to decide the position of the suppliers. Hence the segmentation based on BWM can be obtained as shown in Figure 25 and Table 47. 59 | P a g e Chapter 4 Application of supplier segmentation Ten suppliers are Type 1 suppliers (low capabilities low willingness); three suppliers are Type 2 suppliers (low capabilities high willingness); twenty suppliers are Type 3 suppliers (high capabilities high willingness); fifty-four suppliers are Type 4 suppliers (high capabilities high willingness). Segments Type 1 Type 2 Type 3 Type 4 No. of suppliers 10 3 20 54 Supplier no. 11, 20, 23, 29, 46, 53, 64, 75, 76, 77 15, 24, 30 5, 8, 27, 36, 38, 42, 50, 57, 60, 63, 65, 67, 73, 78, 79, 80, 83, 84, 86, 87 1, 2, 3, 4, 6, 7, 9, 10, 12, 13, 14, 16, 17, 18, 19, 21, 22, 25, 26, 28, 31, 32, 33, 34, 35, 37, 39, 40, 41, 43, 44, 45, 47, 48, 49, 51, 52, 54, 55, 56, 58, 59, 61, 62, 66, 68, 69, 70, 71, 72, 74, 81, 82, 85 Table 47 Segments of suppliers based on BWM Figure 25 Supplier segmentation based on BWM 4.2.3 Comparison of three methodologies Segmentation difference The results show that the company has 56 relatively good suppliers according to AHP and fuzzy AHP using FPP, and 54 relatively good suppliers based on BWM. 31 and 33 suppliers lack willingness or capabilities or both according to AHP & fuzzy AHP, and BWM respectively. Through comparing the segmentations resulting from three different methods (see Figure 26 and Table 44), it has been found that the results are generally in good agreement, while only 6 suppliers are in different groups according to different methods. The normalized scores of supplier’s willingness and capabilities as well as the groups they belong to according to different methods are illustrated in table 48, where ‘T’ represents ‘Type’. 60 | P a g e Chapter 4 Application of supplier segmentation Figure 26 Supplier segmentation based on AHP, fuzzy AHP and BWM Although the suppliers are in different segmentations according to different methods, the difference of their normalized scores resulting from different methods are minute. For example, supplier #8 is assigned in Type 3 by applying AHP and BWM, but according to fuzzy AHP Supplier #8 is Type 4 supplier. Supplier #8’s three capabilities scores are all above 0.5, but its willingness scored 0.51 according to fuzzy AHP, which is very close to the results from the other two methods. The same holds true for the Supplier #15, #20, #60, #63, #67. Therefore, such differences can be neglected, which demonstrates the robustness of the segmentation. Supplier no. 8 15 20 60 63 67 Willingness 0.49 0.50 0.54 0.54 0.21 0.51 AHP Capability 0.52 0.00 0.29 0.65 0.46 0.65 T 3 2 2 4 1 4 Fuzzy AHP Willingness Capability 0.51 0.48 0.52 0.52 0.24 0.48 0.53 0.00 0.28 0.65 0.42 0.65 T Willingness 4 1 2 4 1 3 0.48(0.16) 0.50(0.15) 0.49(0.15) 0.49(0.15) 0.30(0.14) 0.48(0.15) BWM Capability T 0.50(0.07) 0.06(0.05) 0.33(0.05) 0.61(0.07) 0.50(0.05) 0.63(0.07) 3 2 1 3 3 3 Table 48 Different segmentations for the same suppliers due to minute difference in score according to different methods Data collection To conduct AHP and fuzzy AHP, it is necessary to have n(n 1) / 2 pair-wise comparison to obtain a completed matrix. BWM only requires 2n 3 pair-wise comparison. When there are too many criteria or alternatives in the same level, a large amount of comparisons need to be conducted, which indicates a considerable workload and a high chance that may lead to inconsistency of the 61 | P a g e Chapter 4 Application of supplier segmentation pair-wise comparison matrix. However, BWM requires less comparison data compared to AHP and fuzzy AHP: n(n 1) / 2 (2n 3) . Table 49 shows the number of comparisons of different methods. For example in our case there are n=8 main criteria of capabilities, hence more than twice pairwise comparisons are conducted for AHP and fuzzy AHP than for BWM. n AHP & Fuzzy AHP BWM 2 1 3 3 4 6 5 10 6 15 7 21 8 28 9 36 10 45 1 3 5 7 9 11 13 15 17 Table 49 number of pairwise comparisons of different methods Consistency improvement The pair-wise comparison matrix A (aij )nn is fully consistent if, for each i and j, aik akj aij . When the consistency ratio is larger than 0.1, the comparison need to be revised. The improvement of consistency for AHP and fuzzy AHP is complex, since the elements are interrelated. Once a single element changes, other related elements also need to be adjusted to make sure a proper logic and ratio. There is still no systematic method available to improve the consistency for AHP and fuzzy AHP comparison matrix. For BWM, the consistency check is more clear and simple. Using a table as shown in Table 50, there are row 2 and row 3 showing aBj and a jW respectively. By multiplying the elements in row 2 and row 3 and compare the results with aBW , aBj and a jW can be revised to make the comparisons more consistent. aBj a jW aBW Consistency check C1 C2 aB1 aB 2 … 1 … aBW … aBn a1W a2W … aBW … 1 … anW aB1 a1W aB 2 a2W … 1 aBW … aBW 1 … aBn anW aBW aBW aBW aBW aBW ? ? ? ? ? CBest Cn CWorst Table 50 BWM Consistency check 4.3 Conclusion In this chapter, the supplier segmentation methodology as presented in Chapter 3 has been applied to Beijing Time High Technology Company’s supply base. Based on the company’s purchasing strategy and long-term objectives, the company chose eleven sub-criteria from the capabilities list (process capability, quality, product reliability, delivery, reserve capability, lead time, amount of past business, after sales support, price/cost, availability of clean technologies, and management and organization) and seven from willingness list (commitment to improvement in product and process, supplier’s effort in improving ‘just-in-time’ principles, honest and frequent communication, open to site evaluation, ethical standards, long-term relationship, commitment to quality). By applying our five steps methodology, three segmentations have been obtained according to AHP, fuzzy AHP using FPP, and BWM. The results show that the company has 56 relatively good suppliers 62 | P a g e Chapter 4 Application of supplier segmentation according to AHP and fuzzy AHP and 54 relatively good suppliers based on BWM. 31 and 33 suppliers lack willingness or capabilities or both according to AHP & fuzzy AHP, and BWM respectively. The differences between three segmentations are minute which can be neglected. This has demonstrated the robustness of the segmentation. Besides, it is also found that BWM is superior in data collection and consistency improvement compared to conventional AHP and fuzzy AHP, which prove the ease of use of this new method. 63 | P a g e Chapter 5 Supplier development 5 Supplier development Based on the result of supplier segmentation, the supplier development can be implemented to promote the suppliers in different groups. To obtain the supplier development conceptual model, in this chapter we will review all the supplier development strategies in the existing literature in section 5.1. Followed by section 5.2, the strategies will be classified into three categories: strategies to improve willingness, strategies to improve capabilities and strategies to improve both willingness and capabilities. Then the conceptual model of supplier development will be formulated by mapping the strategies to supplier segmentation to move suppliers from different segments to a better quadrant. Last but not least, the interview will be done in our case company to learn its experience on supplier development. 5.1 Supplier development strategies Supplier development strategies vary widely, and may include supplier evaluation, feedback of supplier performance, raising performance expectation, supplier recognition, education and training for supplier personnel, placement of engineering and other buyer personnel at the supplier’s premises, and direct capital investments by the buying firm in the supplier, etc. (Krause & Ellram, 1997a). In this section, the strategies reported in existing literature will be summarized. 5.1.1 Supplier assessment and feedback Supplier assessment and feedback is one of the most important strategies not only in the academic research but also in the real world application (DB, 2014; Infineon, 2014; RWE, 2014). With the intention of putting pressure on suppliers, stimulating learning by experience, and providing assistance for making improvements, buyers should evaluate their suppliers regularly (Wouters et al., 2007). Traditional supplier assessment represents in-depth evaluations of suppliers’ quality, delivery, cost, technical, and managerial capabilities (Krause et al., 2000). In this research, we propose that supplier willingness is also a critical dimension for evaluating suppliers. An important part of supplier assessment process includes providing evaluative feedback to suppliers. The feedback ensures the suppliers are aware of their performance, clarifies the buying firm’s expectation and provides the supplier with direction for improvement (Wagner, 2006). This strategy can be applied along with “competitive pressure” and “supplier incentives”. The assessment and feedback process could incorporate the competitive force of the market, in that a buying firm will advise the supplier of its performance compared to its competitors, and encourage it to improve its performance (Krause et al., 2000). Meanwhile, incentives can be awarded to suppliers with good performance. From Section 2.5.2, it can be found that Infineon also combined “supplier assessment and feedback” with “competitive pressure” and “suppler incentives”. During the assessment process, suppliers are compared against competitors and markets, and the company’s purchasing volume will be concentrated on the best suppliers. 5.1.2 Competitive pressure A buying company can apply competitive pressure to its suppliers, when it uses multiple suppliers for a purchased item or service, or is willing and able to switch to other alternate suppliers (Krause et al., 2000). The firm applies the competitive force of the market by requesting competitive bids from 65 | P a g e Chapter 5 Supplier development more than one supplier, and utilize fully developed bidding specifications and short-term contracts to achieve a low purchase price (Krause et al., 2000). A buying company can distribute the volume of business such that the best performing suppliers gets higher volume of business, and the suppliers with poor performance may face the risk of being replaced. This could motivate suppliers to improve its capabilities, keeping competitive in terms of quality, delivery, or whatever supplier performance characteristic the buying firm deems important (Modi & Mabert, 2007). 5.1.3 Knowledge transfer According to the knowledge based view (KBV) of the firm, as a the key role of the firm is creating, storing and applying knowledge (Grant, 1996). Since knowledge is important to a company, the purpose of knowledge transfer is to increase the supplier’s capabilities by transferring specialized knowledge to the suppliers (Lorenzoni & Lipparini, 1999). According to the existing researches, knowledge can be distinguished as being of two types: (1) explicit knowledge or information, which can be easily codified, (2) tacit knowledge or know-how, which is impossible to codify, such as production knowledge (Modi & Mabert, 2007). “The emphasis of KBV is on tacit knowledge, since in the form of know-how, skills and practical knowledge of organizational members, tacit knowledge is closely associated with production tasks, and raises the more interesting and complex issues regarding its transfer both within and between organizations” ( (Lorenzoni & Lipparini, 1999) p.377). The knowledge transfer between supplier and buyer is also focusing on tacit knowledge. While the transfer of tacit knowledge can be time consuming and extremely difficult since it resides within the individuals, can only be observed through application, and acquired through practice (Grant, 1997; Lorenzoni & Lipparini, 1999). Supplier development activities of knowledge transfer usually contain providing expert advice which helps the suppliers to improve in the technological, product development, quality, and manufacturing capabilities (Krause et al., 1998). Besides, clustering of individuals from both buying firm and vendors can facility non-codifiable tacit knowledge to flow across organizational boundaries of the involved firms, since tacit knowledge can transferred through organizational routines (Modi & Mabert, 2007). So it is also very important to co-locate either buying firm or supplier firm employees, which is associated with more frequent and more intensive communication, and the exchange of upto-date knowledge between the parties (Wagner & Krause, 2009). The co-location of buyer or supplier employees may include (Modi & Mabert, 2007): – – – – Direct “on-site” assistance to suppliers, Bringing suppliers to the firm to observe the knowledge as applied in practice, Conducting education and training of supplier personnel, Exchanging employees from both companies in a short-term, etc. All these activities involve direct contact and interaction between individuals from both parties, allowing the employees to learn from each other and communicate face-to-face and share even more tacit information during their residence with the other firm (Hunter, Beaumont, & Sinclair, 1996). 66 | P a g e Chapter 5 Supplier development 5.1.4 Joint action Joint action was defined by Heide and John as the degree of interpenetration of organizational boundaries (Heide & John, 1990). In conventional procurement, the responsibility for a given task is assigned to only one party. Nowadays, some focal activities are carried out by both parties in a cooperative or coordinated way. Joint action is an important transaction-specific supplier development (Wouters et al., 2007). It is a non-equity mode of governance in which both buyers and suppliers cooperate on certain activities that are essential for improving the performance of both parties (Humphreys, Li, & Chan, 2004). For example, suppliers may assist customers in product development, value analysis and cost targeting, and long-term planning; buyers may participate in the management of the supplier’s operations, and design of quality control and delivery system (Heide & John, 1990). Such joint activities allow both parties to move toward closer relationships. 5.1.5 Plant visits to suppliers As mentioned in “knowledge transfer”, site visit facilitates knowledge transfer, allowing both parties to have a better communication, sharing culture and approach, and providing suppliers and buyers a good opportunity to understand more about each other’s business (Krause, 1997). This process helps to stimulate the knowledge flowing between two parities, as well as build and enhance understanding and inter-firm relationship (Cousins et al., 2007). Moreover, the visit of the buying company to suppliers can also be used to evaluate specific areas of the suppliers, for example the amount of rework on the factory floor, so that the buyer could achieve a more accurate supplier assessment (Sánchez-Rodríguez, 2009). 5.1.6 Making investments Many companies invest in equipment for the suppliers or give financial support as a means for supplier development (Wagner, 2006; Wouters et al., 2007). Such investments are considered as transaction-specific investments, which could make suppliers more willing to make customized items for customers. Past studies indicate that these transaction-specific investments reduce inventories, improve quality, and speed product development (Dyer et al., 1998; Dyer, 1996). It also results in a more efficient communication between both parties and hence leads to shorted product development cycles and reduced procurement costs (Dyer, 1996). Sometimes, the investments can be made by partly acquiring the supplier firm by the buying firm, which may involve huge financial investments by the procuring firm (Modi & Mabert, 2007). For example manufacturers such as Toyota and Nissan typically have a 20%-50% equity position in their largest suppliers. 5.1.7 Two-way communication “Communication is usually defined as the formal or informal sharing and exchange of meaningful and timely information between a buyer and a supplier” (Yen, Wang, & Horng, 2011). The shared information could contain information about costs, accounting, quality levels, financial data, etc. (Sánchez-Rodríguez, 2009). Effective communication helps to develop a common understanding of the message from both the supplier’s and buyer’s perspectives. It makes both the buyer’s needs, expectations and the supplier’s facilities, capabilities well known. Moreover, it also could result in improved forecasting by reduced uncertainty, increasing understanding and conflict resolution between both parties (Humphreys et 67 | P a g e Chapter 5 Supplier development al., 2004). In turn, this could lower the partner’s perceived risk and improves trust. Suppliers become more willing to get involved in a long term relationship with the buyer. Effective communication also helps the buying company in product development. Through early involvement and open channels of communication, suppliers become committed to the final product and willingly share responsibility for its integrity and reliability (Spekman, 1988). 5.1.8 Long-term commitment Commitment refers to the willingness of buyers and suppliers to exert effort on maintaining a good relationship between each other. Such long-term relationship helps to reduce transaction costs and risk (Abdullah & Maharjan, 2003). It helps the buying company to save time and cost in investigating and screening the new supplier candidate (Abdullah & Maharjan, 2003). Supplier development involves risk for both the buying firm and the supplier, since both parties have to be willing to invest resources and time in dedicated assets for pay-offs that may only occur over a relatively long time period (Krause & Ellram, 1997a). Hence only with a buyer’s commitment, the supplier can be willing to make changes in its operation to accommodate the requirements of a specific buyer (Humphreys et al., 2004). Without the supplier’s commitment, the buyer may be unwilling to make any effort to develop that supplier. According to Krause and Ellram’s research, “the majority of buying firms involved in supplier development perceive their suppliers as partners” (Krause & Ellram, 1997a). Adopting a partnership strategy means that a buying company pursues a long-term relationship with supplies. To demonstrate commitment to a relationship, committing resources to the relationship is one of the most frequently used, which may occur in the form of an organization’s time, money, facilities, etc. These types of resources are often referred to as “asset specific” resources (Monczka, Petersen, Handfield, & Ragatz, 1998). 5.1.9 Supplier incentives Offering incentives is an effective way to motivate suppliers. These incentives are awarded according to supplier performance (Wagner, 2010). The incentives may include giving consideration for increased volumes, the sharing of achieved cost savings, future business, an opportunity for worldwide purchase contracts, increased access to technical insight at the buyer, and recognizing supplier improvements through awards (Krause et al., 2000; Modi & Mabert, 2007; Monczka, Trent, & Callanhan, 1993a). Based on a desire for increased business with the buying firm, incentives are able to motivate the suppliers to make improvement to give a better performance. Supplier incentives are also given to suppliers who succeed in increasing performance and capabilities in supplier development program (Hahn et al., 1990). Supplier incentives may serve a least two roles (Krause & Ellram, 1997a): first of all, it is a motivating tool for suppliers, since suppliers may strive for award status if it means recognition in the marketplace and allows them to attract new business; secondly, supplier recognition may mark the culmination of the supplier development effort with a particular supplier. 5.1.10 Emphasis on factors other than price Traditional purchasing is focusing on low price, so the buyer-supplier relationship are usually characterized by competitive bidding, frequent switching of suppliers, and short-term contracts 68 | P a g e Chapter 5 Supplier development (Krause & Ellram, 1997a). It is found that an overemphasis on price may result in poor-quality products and higher costs over the long run. Therefore, from a long-term perspective developing supplier capabilities would be the key to the success of supplier development. Putting emphasis on other factors other than price helps the supplier development efforts to focus on developing supplier future capabilities in technology and product development (Humphreys et al., 2004). 5.1.11 Purchasing a large percentage of suppliers’ annual sales Referred to as buyer leverage, the magnitude of the buyer’s annual purchases with the supplier is an important factor that influences the supplier’s willingness to engage in development activities (Krause & Ellram, 1997a). It is clear that the higher the percentage of supplier’s output purchased by any buying firm, the more important the buyer is to the supplier, the more the buying company can expect acquiescence to its needs (Krause & Ellram, 1997a). Without leverage, some suppliers could be uncooperative in supplier development effort. Therefore, rather than purchasing one product from several suppliers, reducing the supply base and increasing the purchasing volume from certain crucial suppliers can help to increase these suppliers’ willingness not only for supplier development, but also for getting involved in long-term relationship with the buying company. 5.1.12 Establishing higher supplier performance expectations Increasing supplier performance expectations is an efficient way to motivate suppliers since suppliers are reluctant to initiate programs to enhance their performance and capabilities (Humphreys et al., 2004). Monczka et.al argued that most buying firms need to aggressively increase the supplier performance goals, so that a buying company can expect supplier contributions and capabilities to increase at an accelerated rate (Monczka, Trent, & Callanhan, 1993b). Firm should maintain only those suppliers who are capable to satisfy the increasing performance expectation levels (Monczka et al., 1993b). 5.1.13 Trust building “Trust is defined as a willingness to rely on an exchange partner in whom one has confidence” (Moorman et al., 1993). Customer trust is belief in the supplier’s honesty, goodwill, and competence (Coote, Forrest, & Tam, 2003). From the definition of trust we can identify that there is a positive relationship between trust and willingness: the higher the trust, the higher the level of willingness. Trust plays a critical role in not only buyer-supplier relationship but also supplier development programs. Transaction-specific investments resulting from supplier development increase both parties’ dependence on the particular trading relationship and expose them to greater risk and uncertainty. Therefore, to safeguard themselves against the hazards of opportunism, both parties need to adopt some methods for safeguarding transaction (Johnsen, 2009; Li, Humphreys, Yeung, & Cheng, 2012). Contracts serve as the primary formal means. However, trust is a more effective and less costly means (Johnsen, 2009; Li et al., 2012). Trust is essential to developing and sustaining all kinds of alliances, not only those in a supply chain context. Absent trust, transaction costs are increased, and there is a high possibility that self-serving behavior will emerge and partners will be unable to leverage each other’s capabilities (Spekman et al., 1999). 69 | P a g e Chapter 5 Supplier development 5.2 Supplier development conceptual model 5.2.1 Strategy classification The suppliers are segmented in to four quadrants with X and Y axis representing the level of willingness and capabilities, respectively. Various strategies can be applied in order to develop the suppler performance in their willingness and/or capabilities. For the purpose of mapping existing strategies to supplier segmentation, these strategies are classified into 3 categories, which are strategies to improve willingness, strategies to improve capabilities, strategies to improve both willingness and capabilities simultaneously. Strategies to improve willingness According to Mortensen et. al’s research, company attractiveness is an important approach to manage business relationships based on creation of voluntary motivation and commitment between the relationship partners, which is different from the traditional approach of managing relations by power (Mortensen, Freytag, & Arlbjørn, 2008). Therefore, to improve suppliers’ willingness to cooperate with the buyer, the buying firm should make themselves more attractive to the suppliers. Attraction was firstly defined by Halinen as “a company’s interest in exchange with another, based on the economic and social reward-cost outcomes expected from the relationship overtime” (Halinen, 1996). Later Morgan suggested that the basis for relational exchange should be expanded to incorporate access to resources, since parties to a relationship need access to resources that they don’t have to improve their competitiveness (Morgan, 2000). Consequently in this research, we adopt Harries et al’s theoretical framework of attractiveness which contains three drivers of attractiveness between two companies (Harris, O’Malley, & Patterson, 2003; Mortensen et al., 2008): Economical attractiveness Attraction Resourcebased attractiveness Socially based attractiveness Figure 27 Drivers of attractiveness 1. Economical attractiveness refers to the business volume offered, the level of profit, and the stability of the business of the buyer. 70 | P a g e Chapter 5 Supplier development 2. Resource-based attractiveness refers to the possibility of knowledge and resource transfer from the buyer, the market and information access provided by the buyers. 3. Socially based attractiveness refers to the personal relationships between the individual buyer and the supplier, the familiarity between the two parties and the ease of the dyadic interaction. According to Harries’ framework the following four strategies are categorized to the class of strategies to improve supplier willingness. Two-way communication: Effective communication is a critical aspect of successful buyer-supplier relationships (Krause & Ellram, 1997b), which has a positive effect on the level of cooperation between two organizations. A sound communication system that enables both parties to collaborate more efficiently and discuss their common interests in greater details can enhance trust in a business relationship (Coote et al., 2003). Two parties get familiar with each other by sharing information and culture. Therefore, effective communication could increase the socially based attractiveness of the buying company and further improve the supplier’s willingness to work with the buyer. Joint action Organizational boundaries become penetrated by the joint activities as the supplier becomes involved in the activities that are traditionally considered as the buyer’s responsibility and vice versa (Heide & John, 1990). By carrying out joint action, both companies can increase their resource-based attractiveness, since both parties can bring complementary skills/resources (e.g. clients, expertise, etc.) to the alliance so that their needs will be profitably fulfilled by coalition (Harris et al., 2003). Besides, joint action is a type of socialization mechanism, playing a positive role in establishing and enhancing the relationship (Cousins & Menguc, 2006). As the extent and scope of joint activities increase, the firms move toward closer relationship. Therefore, both parties have increased their socially based attractiveness. Plant visits to suppliers Supplier visits serve as an important aspect of supply chain socialization, which offers a good opportunity for both parties to have better communication, share culture, and understand more about each other’s business (Cousins & Menguc, 2006). This strategy helps to increases the buyer’s socially based attractiveness. Long-term commitment Long-term relationship orientation increases communication between the firms (Modi & Mabert, 2007) and leads to the establishment of trust between trading partners (Bensaou & Venkatraman, 1995). Such long-term commitment proves the stability of the business between both parties, and increases the economical attractiveness of the buying firm. Moreover, through long-term relationships, both buyer and supplier get increasing familiar with each other over time (Abdullah & Maharjan, 2003). Therefore the companies’ socially based attractiveness will be improved. 71 | P a g e Chapter 5 Supplier development Purchase large percentage of suppliers’ annual sales Purchasing a large percentage of supplier’s annual sales can definitely make the buying company an important customer to the supplier and increase the buying company’s economical attractiveness. This strategy has a positive influence on the supplier’s willingness to engage in the relationship. Trust building Previous studies have found that trust could increase the length of the relationship between buyers and suppliers (Krause et al., 2007; Sako & Helper, 1998). A long-term relationship allows both parties to get familiar with each other and guarantee the stability of the business, so that increases the buying company’s socially based attractiveness as well as economical attractiveness. Trust is the most efficient means for safeguarding both parties against the hazards of opportunism when the transaction-specific investments expose them to greater risk and uncertainties (Johnsen, 2009; Li et al., 2012). Therefore, only based on trust can the buying company dare to make transaction-specific investments. Trust also helps to increase the company’s resource-based attractiveness, and furthermore stimulate the supplier willingness. Figure 28 Correlation between supplier development strategies and drivers of attractiveness (class of strategies to improve supplier willingness) Strategies to improve capabilities Competitive pressure When the buying company use multiple suppliers for a purchased item or service, the competitive pressure force the suppliers to improve its capabilities, keeping competitive in terms of quality, delivery, or whatever supplier performance characteristic that the buying firm deems important (Modi & Mabert, 2007). Otherwise, the suppliers with poor capabilities would be replaced by 72 | P a g e Chapter 5 Supplier development alternative suppliers or receive a reduced business volume. Thus competitive pressure is an effective strategy to improve the supplier’s capabilities. Emphasis on factors other than price Putting emphasis on factors other than price motivate the suppliers to develop their other capabilities like technical and product quality capabilities (Krause & Ellram, 1997a), and avoid the suppliers from blindly lowering the cost and the deterioration of the product quality. Establishing higher supplier performance expectations Since the buying company only maintains relationship with those suppliers who are capable to satisfy the increasing buyer expectation (Monczka et al., 1993b), the suppliers are stimulated to increase their capabilities continuously. This is an efficient strategy for the buying company to enhance its competitiveness by continuously achieving the improvement of supplier capabilities. Strategies to improve both capabilities and willingness simultaneously Supplier assessment and feedback By regularly evaluating the current suppliers, the buying company knows well about the levels of suppliers’ capabilities and willingness (Krause et al., 2000; Wouters et al., 2007). By providing feedback to suppliers, the buying company clarifies its expectation and provides the supplier with direction for improvement (Wagner, 2006). Wagner and Krause’s research has demonstrated the positive relationship between the buying firm’s goal to improve a supplier’s capabilities, and the buying firm’s effort to evaluate the supplier (Wagner & Krause, 2009). From the perspective of attractiveness framework (Harris et al., 2003; Mortensen et al., 2008), the feedback of supplier assessment result helps both parties to communicate the issues and expectation, and furthermore improve the buying company’s socially based attractiveness. Therefore, it is an effective way to improve both supplier willingness and capabilities. Making investments By investing in equipment for suppliers or giving financial support, the supplier’s capabilities could be increased in terms of production, innovation, etc. Meanwhile, according to theoretical framework of attractiveness, resource-based attractiveness is one of the three drivers and contains “possibility of resource transfer from the buyer” as an important aspect (Harris et al., 2003). Therefore, relationspecific investments could lead to the increase of buying company’s resource-based attractiveness. Besides, such investments show the buying company’s loyalty and willingness to get involved in a long relationship with the supplier (Monczka, Petersen, et al., 1998). The stability of the business is a critical part of “economical attractiveness” (Harris et al., 2003). Hence this also helps the buying company to increase its economical attractiveness. Because of transaction-specific investments, organizational boundaries between supplier and buyer begin to blur (Dyer et al., 1998). The partners’ destinies become tightly intertwined. Thus each party has strong incentives to help the other as much as possible, because each party has made co-specialized investments that are of little value outside of the relationship (Dyer et al., 1998). Therefore, this can lead to the increase of the 73 | P a g e Chapter 5 Supplier development familiarity between two parties; so that making investments has the potential to increase the company’s socially based attractiveness. Knowledge transfer Wager and Krause have demonstrated that there is a positive relationship between supplier’s capabilities improvement and the knowledge transfer from the buyer to the supplier (Wagner & Krause, 2009). Besides, knowledge transfer is considered as human resource transaction-specific investments (Dyer et al., 1998; Dyer, 1996), serving as another type of transaction-specific investments made by the buying company. Similar to financial and physical investments mentioned above, this kind of investments will also result in the increase of the resource-based attractiveness and economical attractiveness of the buying firm. Both parties may get more relied on each other since the relation-based investments have little value outside the relationship. Also, the process of knowledge transfer needs to co-location of employees from both parties, which leads to frequent and extensive communications, and increases the company’s socially based attractiveness. Therefore, this is an effective way to improve both capabilities and willingness simultaneously. Supplier incentives The incentives awarded to the outstanding suppliers may include giving consideration for increased volumes, the sharing of achieved cost savings, future business, and recognition/rewards for improved performance (Krause et al., 2000; Krause & Scannell, 2002; Modi & Mabert, 2007). Business volume offered by the buying company is a major aspect of economical attractiveness (Harris et al., 2003; Mortensen et al., 2008). Thus by offering the supplier incentives, the buying company increases its economical attractiveness. Moreover, offering supplier incentives is also an important approach to drive supplier capabilities improvement (Monczka et al., 1993a). The incentives can be used by the customer firms that succeed in increasing suppliers’ performance and capabilities to recognize suppliers’ achievements with ‘certified’ or ‘preferred’ status (Hahn et al., 1990; Krause & Ellram, 1997a). Therefore, this action could motivate the suppliers to make continuous improvement on their capabilities. Figure 29 Correlation between supplier development strategies and drivers of attractiveness (Class of strategies to improve both supplier capabilities and willingness) 74 | P a g e Chapter 5 Supplier development Therefore, the classification of the strategies can be summarized in the following table: Strategy to improve willingness Two way communication Plant visits to suppliers Long term commitment Purchasing a large percentage of suppliers’ annual sales Joint action Trust building Strategy to improve capabilities Competitive pressure Emphasis on factors other than price Establishing higher supplier performance expectations Strategy to improve both Supplier assessment and feedback Making investments Knowledge transfer Supplier incentives Table 51 Supplier development strategies classification 5.2.2 Supplier development conceptual model Based on the strategies classification, the strategies can be easily mapped into the supplier segmentation. – Developing Type 1 suppliers Type 1 suppliers are the worst suppliers as they have low capabilities and low willingness to work with the buyers. Suppliers who do not handle their relationship with their customers effectively are likely to be removed from their customer’s list of partnership (Dorsch, Swanson, & Kelley, 1998). In general, buyers may be advised to replace these suppliers (Rezaei & Ortt, 2013a) or maintain an arm’s length relationship with these suppliers (Rezaei & Ortt, 2013b). Here we make recommendations on how to improve this type of suppliers. To improve willingness To develop suppliers in this segment, it is important to improve their willingness to cooperate before increasing their capabilities. Only if the suppliers have a high level of willingness, could they be willing to engage in the supplier development program and then further improve their capabilities. However, “joint-action” is usually carried out in the case that both companies can bring complementary resources to the alliance (Harris et al., 2003). Since Type 1 suppliers lack capabilities, it is not recommended for the buying company to get involved in joint-action with this type of suppliers. “Long-term commitment” and “purchasing a large percentage of the suppliers’ annual sales” are based on the fact that the buying company is satisfied with the supplying products or services and the supplier’s capabilities. Thus in these cases these strategies are inapplicable as well. As a consequence, two way communication, plant visits and trust building to suppliers are recommended to improve Type 1 suppliers’ willingness. To improve capabilities According to section 5.2.1, all strategies to improve supplier capabilities can be applied to Type 1 suppliers. “Competitive pressure” forces suppliers to improve their capabilities and performance as the buyer desired (Modi & Mabert, 2007). “Establishing a higher performance expectation” ensure 75 | P a g e Chapter 5 Supplier development the continuousness of such capabilities improvement (Humphreys et al., 2004; Monczka et al., 1993a; Terpend & Ashenbaum, 2012). “Emphasis on factors other than price” can be implemented in the case that the buying company values not only price but also other capabilities like technical capabilities, quality capabilities, etc. (Humphreys et al., 2004) To improve willingness and capabilities simultaneously Since transaction-specific investments (“making investments” and “knowledge transfer”) will cause risks and uncertainties for the buying company (Johnsen, 2009; Li et al., 2012), these strategies are not applicable to Type 1 suppliers who do not have a high level of willingness or capabilities. Therefore, to improve Type 1 suppliers’ willingness and capabilities simultaneously, supplier assessment and feedback can be utilized to inform the suppliers about their level of capabilities and willingness (Krause et al., 2000; Wouters et al., 2007), clarify the buying company’s expectation, and provide suppliers with the direction for improvement (Wagner, 2006). Moreover, if Type 1 suppliers succeed in increasing its performance and capabilities, “supplier incentives” can be awarded to motivate them to make further improvement (Hahn et al., 1990). – Developing Type 2 suppliers To improve capabilities Type 2 suppliers are very willing to work with the buyer but have a low level of capabilities. these suppliers may benefit more from the relationship than the buyers (Rezaei & Ortt, 2013a). To improve their capabilities, the buyer could adopt the strategies of “competitive pressure”, and “establishing higher supplier performance expectation”, forcing the suppliers to make continuous improvement on capabilities (Humphreys et al., 2004; Modi & Mabert, 2007; Monczka et al., 1993a; Terpend & Ashenbaum, 2012). If the buying company values not only cost/price capabilities but other capabilities, “emphasis on factors other than price” can be adopted to stimulate the suppliers to improve capabilities like technical capabilities, quality capabilities, etc. Besides, strategies to improve both supplier capabilities and willingness can be adopted as well, which include “supplier assessment and feedback”, “making investments”, and “knowledge transfer”. “Supplier incentives” can be given when the suppliers achieve capabilities improvement. Different from Type 1 suppliers, Type 2 suppliers have a strong willingness to get involved with the buying company in a long-term relationship. Such commitment enhances the trust between both parties and reduces the risk induced by transaction-specific investments. Consequently, in this case “making investments” and “knowledge transfer” are efficient approaches to help the suppliers to improve their capabilities. – Developing Type 3 suppliers To improve willingness Type 3 suppliers have a high level of capabilities but are less willing to cooperate with the buyer. It is likely that the suppliers benefit less, or the relationship is not that important for them to enter into a close relationship with the buying companies (Rezaei & Ortt, 2013a). These suppliers are also attractive to other buyers in the market place because of their high capabilities, hence it is necessary 76 | P a g e Chapter 5 Supplier development for the buyer to find the causes behind the supplier behavior and tighten the relationship (Rezaei & Ortt, 2013a). According to Lambert’s research, the motivation for most partnerships is that both parties must believe that they will receive significant benefits in one or more areas and that these benefits would not be possible without a partnership (Lambert, 1996). As a result, the most effective way to improve the supplier willingness to work with the buyer is to increase the buyer’s own attractiveness. Therefore, all the strategies to improve supplier willingness can be adopted, including “two-way communication”, “joint action”, “supplier visits”, “long-term commitment”, “purchase a large percentage of supplier’s annual sales” and “trust building”. Meanwhile, strategies that improve supplier capabilities and willingness simultaneously can be adopted, such as “supplier assessment and feedback”, “making investments”, “knowledge transfer” and “supplier incentives”. – Maintaining relationship with Type 4 suppliers Type 4 suppliers are best suppliers, as they have high willingness and high capabilities. Both the buyer and supplier can benefit from working with each other. In these cases, the buyer is suggested to maintain strong relationships with this type of suppliers. In conclusion, the supplier development conceptual model can be obtained (see Figure 30). 77 | P a g e Supplier development Type 2 Type 4 Group 1 Competitive pressure Emphasis on factors other than price Establishing higher supplier performance expectations Supplier assessment and feedback Group 4 Making investments; Knowledge transfer Supplier incentives low Two-way communication Plant visits to suppliers Trust building Willingness Group 2 Group 1 Two-way communication; Plant visits to suppliers Long-term commitment; Trust building Purchasing a large percentage of supplier’s annual sales Supplier assessment and feedback Making investments; knowledge transfer Supplier incentives; Joint action high Chapter 5 Group 1 Competitive pressure Group 3 Emphasis on factors other than price Establishing higher supplier performance expectations Type 1 Type 3 low Figure 30 supplier development conceptual model high Capabilities 78 | P a g e Chapter 5 Supplier development 5.3 Validation (interview) Based on the supplier segmentation obtained in Chapter 4, the CEO of Beijing Time High Technology Company (BTHT) is interviewed about the company’s purchasing and supplier development strategies. According to the CEO, the case company acquires parts and components through three channels: imports, in-house production, and local purchasing. We asked the CEO if the evaluation results comply with the company’s purchasing strategies. The CEO indicated that BTHT focuses on supplier’s product quality and delivery as a buyer, and this has been reflected by Table 20, 27, and 43 that the “product quality” owns the biggest weights. Moreover, in time delivery is important for the company to ensure its production strategy of “justin-time” and minimization of waiting costs. Hence according to the weights calculation, “delivery capabilities” serves as the second important criterion to the buying company (see Table 20, 27, and 43). Besides, the company is very careful in the selection of suppliers and controls the quality of its suppliers in order to guaranty high quality of its own products. Hence all the suppliers being evaluated receive a score higher than 3 (see Table 14). In order to manage the supplier in an efficient way, currently BTHT classifies its suppliers into three categories: Type A: key suppliers (supply crucial components or services, which have major influences on production or the quality of the final product) Type B: important suppliers (supply important components or services, which have influence on certain function of the final product) Type C: normal suppliers However, the company only considers the importance of the suppliers when doing supplier classification but does not take into consideration of the characteristics of suppliers. In this research, suppliers are evaluated and classified from the dimensions of willingness and capabilities. Accordingly, the suppliers are categorized into four groups (Type 1 to Type 4). Therefore, during the interview with the CEO, we examined: What are the possible reasons that lead the suppliers to locate in different segments? How did/will the company develop suppliers’ willingness and capabilities in different segments? Also we asked the CEO to give us several examples in each segment if possible. In the next step, recommendation will be given after comparing the company’s supplier development practice with our conceptual model. Main strategies to develop Type 1 suppliers (low willingness, low capabilities) When asked about how to develop Type 1 suppliers, the CEO indicated that it is advisable to improve their willingness before improve their capabilities. “Willingness to improve performance” serves as the most crucial important willingness criterion for the company to evaluate its suppliers’ willingness. 79 | P a g e Chapter 5 Supplier development If a supplier is unwilling to make change, the company prefers to replace this supplier by other alternative suppliers. When asked about the reasons behind the supplier behavior, the CEO mentioned that the reasons could be various, but maybe mostly because of the location and business. For example, one plastic mold company is located in the city of Zhuhai, south of China, which is around 2300 km away from Beijing where BTHT is located. Since the distance is remote, this supplier does not have a high level of willingness to cooperate with companies far in the North. Another stainless steel company has low willingness because the business volume with BTHT only accounts for a small percentage of their annual sales. Moreover, the buying company orders a wide range of stainless steel products, which makes the supplier’s production process even more complex and less profitable business. To improve the supplier willingness, the CEO said that currently they adopt strategies including supplier visits, information exchange and long-term commitment. For example, send BTHT employees to supplier site visits, explaining the buyer’s expectation, providing assistance in solving production issues that the suppliers come across, and transferring knowledge to the suppliers if necessary. In order to develop the capabilities of Type 1 suppliers, the buying company sets clear goals to the suppliers, which represents the buying company’s expectation. Suppliers who fail to reach the goal will be replaced by other alternative companies. Such competitive pressures are mainly focusing on cost capabilities and delivery capabilities, which the buying company values most. Besides, the buying company also requests competitive bids from multiple suppliers in order to achieve a low purchasing price through bidding specifications and short-term contracts. Moreover, the buying company provides necessary assistance for product quality improvement, such as offering fixtures and sealed samples. Last but not least, the buying company requires the suppliers to continuously increase its capabilities. Main strategies to develop Type 2 suppliers (high willingness, low capabilities) When asked about how to develop suppliers with high willingness and low capabilities, the CEO says “to develop this type of suppliers, first of all we identify the specific shortcomings of each supplier and then adopt specific measures for improvement.” There are only two suppliers that fall in this segment, which provide magnet-related products and hardware molds respectively. One of the suppliers is a small scale company and the other one is geographically isolated. There is a high level of willingness among these suppliers, which make it worthwhile to make investments in developing this type of suppliers. Therefore, in order to help these two suppliers to develop their capabilities, the CEO pointed out that the buying company may offer assistance for quality improvement as what it does to improve Type 1 suppliers. Besides, the knowledge transfer is also necessary. The engineers in BTHT will be sent to the suppliers’ production sites to give technical advices, and to communicate with the suppliers about the customer requirements. Moreover, the buying company can co-construct laboratory with the suppliers so that each party can access complementary knowledge and resources from the other side. 80 | P a g e Chapter 5 Supplier development Additionally, the buying company may invite Type 2 suppliers to join BTHT for plant visits to other suppliers. During this process, the Type 2 suppliers could gain useful knowledge and information from the other outstanding suppliers. Main strategies to develop Type 3 suppliers (low willingness, high capabilities) This type of suppliers was identified through interview. Most of them are large-scale enterprises in the leading position of industry. Compared to other competitors, these suppliers are strong in capabilities and very attractive in market place. Since they are experienced in operation and have complete management system, this type of companies tends to be more independent. They are reluctant to accept the intervention from other parties in the term of external investments or knowledge transfer. To deal with these particular Type 3 suppliers, the BTHT CEO indicated that first of all the buying company will show its loyalty and collaboration posture by making long term commitments to these suppliers. Afterwards, the company may adopt the communication strategies to improve supplier willingness, especially focusing on the communication with the suppliers’ top management personnel. Through effective communication, shared value and goals are expected to be achieved. Additionally, increasing the purchasing amount will also contribute to the willingness improvement. One example within this group is an English-speaking supplier in England. The long distance leads to time zone differences and communication inconvenience. The language barrier and culture differences result in lack of effective communication or even misunderstanding sometimes. Hence the relationship between two parties is never close. To solve this issue, the CEO suggests that instead of purchasing department, the international trade department should be responsible for communicating with this supplier, since employees working in international trade department are skilled in English. By doing so, the communication between the two parties tend to more efficient and effective, which results in a positive influence on buyer and supplier relationship. Main strategies to maintain relationship with Type 4 suppliers (high willingness, high capabilities) These suppliers are excellent suppliers from the perspectives of both capabilities and willingness. To maintain a close relationship with this type of suppliers, the CEO mentioned that the buying company mainly utilizes incentive strategies. For example, the buying company holds annual awarding ceremony to recognize outstanding suppliers. Such recognition allows the supplier to attract other customers in the market place. When designing a new product, the buyer would consider outstanding suppliers’ products to be incorporated in the product design phase with high priority level. Besides, vice-presidents of the buying company visit the outstanding suppliers in person to have a better communication and achieve a long term commitments with the suppliers. The outstanding suppliers will be introduced to each other by the buyer, which allows them to exchange information, experience or even knowledge. By comparing the interview with the CEO and the conceptual model proposed in this research, it can be found that the conceptual model was mostly supported by the experience of the company, except two conflicts that are due to particular situations: 81 | P a g e Chapter 5 Supplier development 1. In the conceptual model, the knowledge transfer and long-term commitment are not recommended as means for the buying company to develop Type 1 suppliers (low capabilities low willingness) in terms of capabilities or willingness. The reason is that without a high level of supplier willingness, such activities could induce risks to the suppliers. However, the case company adopted these strategies to develop this type of suppliers. Type 1 suppliers are the worst suppliers in the conceptual model, while to the case company these suppliers are not suppliers with poor capabilities and willingness, but are relatively below average suppliers compared to other suppliers. Thus it is worthwhile to making investments or long-term commitment to develop suppliers in this segment. 2. To develop Type 3 suppliers (high capabilities low willingness), the conceptual model takes strategies like knowledge transfer, making investments, and supplier incentives to increase the buying company’s attractiveness. However, the case company does not adopt these strategies to improve this type of suppliers. The reason behind the case company’s behavior is that the suppliers in Segment 3 are big-sized companies and have low influence of the incentives or the investments from the buying company. Validation by supplier management in real world application The applications of supplier management in real world (section 2.5) also validate our conceptual model to a great extent. First of all, all those three companies are being through three steps to manage their suppliers. Supplier development is based on the results of supplier segmentation, which demonstrates the necessity of this research of linking supplier development to supplier segmentation. Moreover, the criteria for each company to evaluate the suppliers vary according to the company’s business sector and company strategies. The supplier segmentation framework that this research bases on reflects such flexibility, allowing the buying companies to choose freely from the capabilities and willingness criteria lists according to particular situations. Additionally, all the three companies adopt strategies of “supplier assessment and feedback”, communicating assessment results internally and with the suppliers. In our supplier conceptual model, this strategy is also considered as a very important activity that is recommended to apply to all suppliers in every segment. Last but not least, from RWE’s experience, it can be seen that the company actively supports good supplier’s development, phases out poor performance suppliers or reduce their volume. To deal with less good suppliers, the company let the supplier optimize themselves in line with jointly defined objectives. The proposed conceptual also adopts a similar method. To improve Type 1 suppliers, the buying company commits no or only limited resources to a specific supplier, but uses external market and communication approach to stimulate or force the suppliers to make improvement. To improve type 2 and 3 suppliers, the buying company plays an active role and dedicates human and/or capital resources to a specific supplier. 5.4 Conclusion In this chapter, we reviewed all the supplier development strategies in the existing literature. With the purpose of mapping strategies to our supplier segmentation, moving suppliers of Type 1, 2, and 3 to a better quadrant, we classified the strategies into three categories: strategies to improve 82 | P a g e Chapter 5 Supplier development capabilities, strategies to improve willingness and strategies to improve both capabilities and willingness simultaneously. The class of strategies to improve willingness is based on Harries et al’s theoretical framework of attractiveness, which contains three drivers of attractiveness: economical attractiveness, resource-based attractiveness, and socially based attractiveness. The class of strategies to improve supplier willingness includes “two-way communication”, “joint action”, “supplier visits”, “long-term commitment”, “purchasing a large percentage of suppliers’ annual sales” and “trust building”. Strategies to improve capabilities incorporate “competitive pressure”, “emphasis on factors other than price”, and “establishing higher supplier performance expectations”. “Supplier assessment and feedback”, “making investments and “knowledge transfer and supplier incentives” has been identified to have the effect to improve both capabilities and willingness simultaneously. Based on the strategies classification, the supplier development conceptual model was obtained. To develop type 1 suppliers, it is necessary to improve their willingness first. Hence “two way communication”, “plant visits” and “trust building” can be used to develop supplier willingness. When the buying company achieves higher suppliers’ willingness level, all the strategies to improve supplier capabilities can be adopted. To improve both willingness and capabilities, “supplier assessment and feedback”, “supplier incentives” can be used. Other strategies are not applicable in these cases since this type of suppliers is low in capabilities, using other strategies will induce risks and uncertainties to the buying companies. Type 2 suppliers are willing to work with the suppliers but have a low level of capabilities. All the strategies to improve supplier capabilities can be used, including “competitive pressure”, “establishing higher supplier performance expectations”, and “emphasis on factors other than price”. Unlike type 1 suppliers, type 2 suppliers have a strong willingness to maintain a long-term relationship with the type 1 suppliers, which enhances the trust between two parties and reduces the risk induced by transaction-specific investments. Hence in these cases besides “supplier assessment and feedback” and “supplier incentives”, “making investments” and “knowledge transfer” can be adopted to develop suppliers’ willingness and capabilities simultaneously. Type 3 suppliers are high in capabilities but low in willingness. Hence it is important for the buying company to increase its own attractiveness. All the strategies to improve supplier willingness can be adopted, including “two-way communication”, “joint action”, “supplier visits”, “long-term commitment”, “purchase a large percentage of supplier’s annual sales” and “trust building”. Meanwhile, strategies that improve supplier capabilities and willingness simultaneously can be adopted, such as “supplier assessment and feedback”, “making investments”, “knowledge transfer” and “supplier incentives”. The conceptual model is illustrated in Figure 30. At the end of this chapter, the CEO of our case company, Beijing Time High Technology Company (BTHT), has been interviewed about the company’s supplier development strategies. The proposed conceptual model is mostly supported by the experience of the case company except two conflicts that are due to particular situation. 83 | P a g e Chapter 6 Conclusion, recommendation, reflection and future research 6 Conclusion, recommendation, reflection and future research 6.1 Conclusion In today’s competitive business climate most organizations focus on their core competencies and outsource non-core products or services to external suppliers. Purchasing has become a key role in organization’s effectiveness and efficiency since the raw materials and components parts account for the major cost of a product and the company has to spend most of its revenue on procurement. Hence effective supplier development has a direct effect on cost reduction, profitability, flexibility, and competitive advantages of a company. Traditional supplier development only adopts “one-size-fit-all” strategies and do not take into consideration of supplier willingness. This research proposed a novel and effective approach for developing suppliers by integrating supplier segmentation results as an important input factor to the design of supplier development strategies. By applying the proposed conceptual model, limited resources can be allocated more efficiently to deal with different types of suppliers. Additionally, since supplier willingness is a critical factor that influences the success of supplier development and buyer-supplier relationship, supplier willingness is considered as an important dimension of supplier development besides supplier capabilities for the first time. The supplier development process contains two phases. In Phase 1, the suppliers are evaluated and segmented from two overarching dimensions: capabilities and willingness. These two dimensions cover the relevant criteria that each buyer can choose for its own purpose. The relative weights of each criterion are obtained by applying conventional AHP, fuzzy AHP using FPP, BWM. Two aggregated scores are calculated and normalized for capabilities and willingness for each buyer. Afterwards, the position of each supplier in terms of capabilities and willingness is illustrated by a scatter plot, where the horizontal and vertical axes indicate the capabilities and willingness respectively. By dividing each axis into two equal parts, four segments of suppliers are achieved. Unlike other segmentation approaches, the segmentation adopted by this research allows the buyer to examine the position of each supplier within a segment. In this research supplier segmentation is based on Rezaei and Ortt’s supplier segmentation framework. Compared to Rezaei and Ortt’s other researches on supplier segmentation, this research further develops their conceptual model by classifying capabilities and willingness variables into different categories according to the variables’ characteristics, which gives a clear impression of the variables and helps the decision-maker with making selections of evaluation variables. Moreover, this research is an extension of Rezaei and Ortt’s researches on supplier segmentation theory and methodologies. The purpose of segmenting suppliers is to develop suppliers in a systematic way. Hence this research mainly concentrates on formulating supplier development conceptual model, and links supplier development to supplier segmentation. Besides, this research adopted three multi-criteria decision-making methods and compared these three methods from the aspect of ease of application. The similarity of three segmentations resulting from different methods has demonstrated the robustness of the results. Moreover, the strength and weakness of three methods can be identified. An advantage of using AHP to derive the weights is that AHP is simple to implement yet powerful to deal with complex problem. In addition 85 | P a g e Chapter 6 Conclusion, recommendation, reflection and future research to the advantages of AHP, fuzzy AHP using FPP makes it possible to handle the vagueness of human perceptions when the information provided is not precisely known, and guarantees the preservation of the preference intensities. BWM is a superior methodology from the aspect of ease of application. It uses less comparison data compared to AHP and fuzzy AHP, and remedies the inconsistency. In the supplier development phase (Phase 2), the strategies in the existing literatures have been reviewed and classified into three categories: strategies to improve supplier capabilities, strategies to improve supplier willingness and strategies to improve both supplier capabilities and willingness simultaneously. Compared to traditional classification of supplier development strategies which only focus on the degree (low, high) of extent that the buying company gets involved in the supplier development activities, this research proposes a new framework of classification which make a direct link between the strategies and the supplier’s willingness or capabilities improvement. Suppliers in different segments are treated differently. Type 1 suppliers are low in both capabilities and willingness. “Two way communication”, “plant visits” and “trust building” can be used to develop supplier willingness. When the buying company achieves higher suppliers’ willingness level, all the strategies to improve supplier capabilities can be adopted. To improve both willingness and capabilities, “supplier assessment and feedback”, “supplier incentives” can be used. Other strategies are not applicable in these cases since this type of suppliers is low in both capabilities and willingness, using other strategies will induce risks and uncertainties to the buying companies. Type 2 suppliers have a strong willingness to maintain a long-term relationship with the buying company, which enhances the trust between two parties and reduces the risk induced by transaction-specific investments. As a consequence, all the strategies to improve supplier capabilities and strategies to improve both supplier capabilities and willingness can be used to develop type 2 suppliers. Type 3 suppliers are high in capabilities but low in willingness. Hence it is important for the buying company to increase its own attractiveness. All the strategies to improve supplier willingness and strategies to improve both supplier capabilities and willingness can be adopted. The proposed methodology of supplier segmentation and development has been applied in a high tech test instruments manufacturing company, Beijing Time High Technology Company. Eleven criteria for capabilities and seven criteria for willingness are selected and considered for evaluating and segmenting suppliers. The interview with the CEO of the company mostly complies with our conceptual model except two conflicts which are caused by particular situation. The experience of the case company demonstrates that the proposed supplier development conceptual model is generally applicable. In real-world application, specific strategies are being further tailored to develop different supplier segments in accordance to the specific situation of the case company. Research questions RQ 1: Why is it important for companies to develop suppliers? Answer to research question Purchasing play a key role in organization’s effectiveness and efficiency since the raw materials and components parts account for the major cost of a product and the company has to spend most of its revenue on purchasing. Additionally, in today’s competitive business climate most organizations focus on their core competencies and outsource non-core products or services to external suppliers. Hence effective supplier development has a direct effect on cost reduction, profitability, flexibility, and 86 | P a g e Chapter 6 Conclusion, recommendation, reflection and future research RQ2: Why is it necessary to link supplier development to supplier segmentation? RQ3: Why should the company consider supplier willingness in addition to supplier capabilities for supplier segmentation and development? RQ4: How can a buying company achieve its supplier segmentation? RQ5: What are the strategies to improve supplier willingness, capabilities, and both the willingness and capabilities simultaneously? RQ6: How to improve competitive advantages of a company. Supplier development needs buying company to invest resources which are scarce commodity in any company and should be allocated more efficiently and strategically (Dyer et al., 1998). Hence to optimize purchasing effectiveness, buying company should strategically segment their suppliers into different groups and adopt different strategies in order to allocate different levels of resources to each group. A strong and close supplier-buyer relationship, to a great extent depends on supplier willingness, is also crucial to the buying company to achieve a lead position in the market place. Hence high levels of willingness from both supplier and buyer result in mutual trust and increase the length of the relationship (Krause et al., 2007; Sako & Helper, 1998), which has a major impact on the buying firms’ competitive advantages. For example, trust in long-term relationships can overcome the difficulties in relationships in the supply chain, such as conflicts, abuse of power and low profitability (Rezaei & Ortt, 2012a; Sullivan & Peterson, 1982). It also can help to maintain the stability of the supply chain in the long term (Chen & Paulraj, 2004). Rezaei and Ortt’s conceptual model has been recognized as the most robust supplier segmentation framework as it covers multiple variables and companies are flexible to choose variables according to their own perspectives. A five steps method can be employed to obtain the supplier segmentation. To calculate the relative weights of each criterion, three multi-criteria decision making methods were adopted in this research, including conventional AHP, fuzzy AHP using FPP, and BWM. It is also found that BWM is superior in data collection and consistency improvement compared to conventional AHP and fuzzy AHP. The final segmentation is a 2×2 matrix (see figure 6), containing four categories of suppliers: low willingness, low capabilities (Type 1); high willingness, low capabilities (Type 2); low willingness, high capabilities (Type 3); high willingness, high capabilities (Type 4). Strategies to improve supplier willingness Two-way communication Joint action Plant visits to suppliers Long-term commitment Purchasing a large percentage of supplier’s annual sales Trust building Strategies to improve supplier capabilities Competitive pressure Emphasis on factors other than price Establishing higher supplier performance expectations Strategies to improve both supplier capabilities and willingness Supplier assessment and feedback Making investments Knowledge transfer Supplier incentives Type 1 suppliers are low in both capabilities and willingness. It is 87 | P a g e Chapter 6 Conclusion, recommendation, reflection and future research suppliers in different supplier necessary to improve their willingness before increasing capabilities. segments? Type 2 suppliers have a strong willingness to maintain a long-term relationship with the type 1 suppliers, which enhances the trust between two parties and reduces the risk induced by transactionspecific investments. To develop type 3 suppliers, the buying company should increase its own attractiveness. Type 4 suppliers are good suppliers, with whom the buying company should maintain a good relationship. The detailed strategies can be found in Figure 28 and Section 5.2.2. Table 52 Answers to research question 6.2 Recommendation (RQ 7) By interviewing the CEO of the case company, we have obtained an overview of their supplier development strategies. Through comparing their strategies with our conceptual model, some recommendations can be given, not only to help the case company but also companies in general to achieve an effective and efficient supplier development. Supplier segmentation: – – The methodology adopted in this research can be used to evaluate and segment the supplier base. To calculate the weights of each criterion, BWM is recommended from user-friendly perspective. The supplier evaluation and segmentation should be repeated regularly. If the company’s purchasing strategy does not change, the weights of criteria for evaluating suppliers are not necessarily to be recalculated over time. While the scores of the suppliers may change over time since the behavior of suppliers may change, so regular calculating the scores is necessary for the buying company to know well about its supplies’ exact levels of willingness and capabilities, and adjust its development strategies applied on each supplier. The evaluation intensity and frequency of suppliers could be different according to strategic significance of the products or services that the suppliers provide. Supplier development: – – – When switching cost is considerable and the setting up manufacturing internally results in huge investments, it is more feasible to carry out supplier development. The supplier development strategies should be designed based on the supplier segmentation, so that the resources could be allocated in a more efficient and effective way. The support and involvement of top management is crucial to the success of the supplier development, not only because the supplier development program is usually initiated by the top management (Krause & Ellram, 1997a) who have the desire to improve the firm’s competitive position or to meet specific competitive challenges in the marketplace (Hahn et al., 1990), but also because purchasing management needs the encouragement and support from top management to expend their resources within a supplier’s operation (Humphreys et al., 2004). Apart from top management involvement, cross-functional teams have been proved to be a crucial contributor to the success of suppler selection and evaluation, cost reduction, product design, Just-In-Time manufacturing, etc. Since supplier development deals with a wide range of supplier problems, expertise from various functions are required (Krause & 88 | P a g e Chapter 6 – – – Conclusion, recommendation, reflection and future research Ellram, 1997a). A cross-functional team can be organized by the material to be purchased or by the supplier to be developed (Hahn et al., 1990) to carry out the supplier development program. This team is ultimately responsible for driving the change, representing their constituencies in the organization when planning changes, communicating to employees about the change process, incorporating employee suggestions and concerns into the decision-making process, and evaluating and the outcomes. The case company uses “supplier incentives” as a method only to main a strong relationship with Type 4 suppliers. However, it is also an effective strategy to improve the performance of suppliers in other segments. When the suppliers succeed in increasing performance and capabilities, the incentives serve as a motivating tool could lead the suppliers to make more effort on developing themselves. Communication is a critical element in supplier development. Almost all of the strategies need effective communication to be carried out efficiently. From the conflicts between the supplier development conceptual model and the experience of the case company, it can be concluded that in real world application the conceptual model is generally applicable, while the specific strategies dealing with specific suppliers need to be further tailored in accordance to the specific situation of the buying company. 6.3 Reflection In addition to summarizing research results, answering research questions and giving recommendation to suppliers, reflection on the research itself is also given to maximize the output of this research. Critical remarks regarding the process are described here. – – – – The first point of reflection is that the strategic importance of the suppliers is not taken into consideration in the supplier development conceptual model. According to the supplier segmentation in the real world application (see Section 2.5 and 5.3), most companies tend to consider the importance of the supplier and the products it supplies. The strategic importance of the supplier may have an influence on the strategies that the buyer adopts. In this research, we assumed that all the suppliers to be segmented and developed are of the same strategically importance to the buyer. Hence the importance of the suppliers cannot be reflected by the conceptual model. Moreover, Type 4 suppliers with high level of both willingness and capabilities are also significant to the buying company’s success in competition with other competitors. This research mostly focuses on the improvement of Type 1, Type2 and Type 3 suppliers, while pays less attention on managing Type 4 suppliers. Because of time constrains, the validation of the supplier development conceptual model is based on the CEO’s subjective experience in company operation, which lacks of objective evidences. It would be more convincing to reassess the suppliers after the company adopts the conceptual model and examine if the suppliers in different segments have been improved as predicted. Since the case company is located in China, the distance and time difference lead to inconvenience to communication. Face-to-face communication could have resulted in more fruitful discussion. Because of the distance, it is also impossible to interview the employee of the case company’s suppliers, which may bring in more valuable inputs to the formulation of the supplier development conceptual model. 89 | P a g e Chapter 6 Conclusion, recommendation, reflection and future research 6.4 Future research After evaluating, concluding and reflecting on the complete research, it is possible to define recommendation for future research: – – – – In order to incorporate the importance of the suppliers as an input, in addition to two dimensions (capabilities and willingness) it is possible to develop a third dimension while doing supplier segmentation and development, representing the strategic importance of the suppliers. The strategies could be different based on the different importance of the suppliers. In Figure 26 it is found that most suppliers are located in Type 1 and Type 4, which imply a possible positive relationship between supplier capabilities and willingness. The direction of future research is to investigate whether if there is a correlation between supplier capabilities and willingness, or if such positive relationship is caused by common method bias. Because of the significance of Type 4 suppliers to the buying company, another interesting future direction could be how to manage this type of suppliers effectively and efficiently. Three multi-criteria decision making methods have been employed in this research. The comparison between these three methods is from the user-friendly perspective. Further comparison on the mathematical model of the three methods could reveal more insights and shall be the future work. Besides, as shown in Table 1 there are still tens of algorithms that can be used to calculate the weights respect to each criterion. Hence other multicriteria decision making methods are suggested as a future research direction. 90 | P a g e Chapter 7 Bibliography 7 Bibliography Abdullah, R., & Maharjan, K. (2003). 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