Food Services and Nutrition Management Year One Semester Two Study Guide 2013-2014 © 2013 Canadian Healthcare Association. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without expressed permission of the publisher. Canadian Healthcare Association 17 York Street, Suite 100 Ottawa, Ontario K1N 9J6 www.cha.ca © 2013 Canadian Healthcare Association. All rights reserved. 2 Food Services and Nutrition Management Year One Semester Two 2013-2014 Table of Contents Unit 5: Quantity Food Production ............................................................................................... 6 Unit 6: Financial Management...................................................................................................40 Unit 7: Sanitation, Safety and Security ......................................................................................71 Unit 8: Quality Food Management ...........................................................................................122 © 2013 Canadian Healthcare Association. All rights reserved. 3 FSNM Yr 1 Se 2 Introduction Introduction The Food Service and Nutrition Management (FSNM) program is fully accredited by the Canadian Society of Nutrition Management (CSNM). The two-year program is designed for individuals currently working in food services in health care or other institutional settings who wish to pursue a career in food service management. A food service nutrition manager is involved with the day-to-day operation of the food and nutrition/dietary department and is an active member of the management team. He/she provides the much needed link between administrative and food service personnel. The role of this manager is to incorporate education and experience in coordinating and supervising operations of the food service department and to provide quality, economical meal service. The emphasis on cost control, quality assurance, accreditation, menu planning, patient counseling and safe food handling makes for a stimulating and challenging program. The first year of study focuses on food management, while the second year explores nutrition and diet therapy and focuses on the clinical aspects of the food service and nutrition manager’s role. Learning Objectives Upon completion of the Food Services and Nutrition Management Program, students will be able to: 1. Understand the basic physiological processes of digestion, 2. Identify the food sources of the key nutrients and their functions in the body, 3. Understand the relationship between nutrition and maintenance of good health, 4. Understand the principles involved in menu planning, 5. Understand the rationale for therapeutic nutrition modifications, and 6. Follow established procedures for writing modified diets for various disorders of the human body. Program Components The Food Services and Nutrition Management Year One Semester One program includes: Four structured study units, with written assignments to be completed between September and December 30 Supervisory Hours per months 10 days Field Placement Study Units Each study unit includes learning objectives, required readings, suggested supplementary readings and an assignment. © 2013 Canadian Healthcare Association. All rights reserved. 4 FSNM Yr 1 Se 2 Introduction The study units in the program are: 5. 6. 7. 8. Quantity Food Production Financial Management Sanitation, Safety and Security Quality Food Management Unit Assignments Unit assignments are available individually on the Gateway. Students must upload all completed assignments directly to the Gateway for grading. © 2013 Canadian Healthcare Association. All rights reserved. 5 FSNM Yr 1 Se 2 Unit 5 Food Services and Nutrition Management Year One Semester Two Unit 5: Quantity Food Production © 2013 Canadian Healthcare Association. All rights reserved. 6 FSNM Yr 1 Se 2 Unit 5 Quantity Food Production Objectives Upon completion of this unit, the learner will: Identify the basic objectives of cooking in food production; Describe methods of cooking and heat transfer including conduction, convection and radiation; Follow procedures standardize recipes and analyze results, including food quality, cost, sensory evaluation, yield and portion sizes; Prepare quality standards for standardized recipes; Convert a recipe from imperial to metric; Implement a sensory evaluation of a food product; Explain the importance of portion control; Describe two different methods to determine production requirements; Compare and contrast different food service production systems; Discuss quality control methods in the food production, distribution and service to clients. Introduction to Quality Food Production The objective of food production is the preparation of menu items in the needed quantity and desired quality at appropriate cost. Today’s food service operations are expected to be easy to manage, flexible, cost-effective to operate, and be responsive to modern technology. The food service manager must be familiar with the food preparation methods for various types of food products. To be a successful cook requires knowledge of the science of food preparation as well as the art of cooking. Knowledge of the food products and the most appropriate method of preparation along with a good food sense, leads to food items which are tasty, well prepared and presented with foods that complement the dish. In this unit the basic cooking methods will be covered but for more detailed information a good basic food preparation text will be useful. As a food service manager, you must be aware of cooking methods for different food products. Pages 461-484 in your textbook provides a comprehensive synopsis of the principles of basic cooking. Your food service facility is your laboratory for this aspect of the course. It is quantity that makes food preparation in a food service facility differ from family food preparation. There are several different types of food preparation and service systems from which a health care facility can choose. These systems range from ones where the majority of food items are prepared from “scratch” (conventional system) to those where items are entirely prepared by a central kitchen or commissary (located outside the facility). Health care facilities often use a combination of two or more food production systems. © 2013 Canadian Healthcare Association. All rights reserved. 7 FSNM Yr 1 Se 2 Unit 5 Throughout the 1990’s, control was the principle concern in food service operations. Shared food services and group purchasing became increasingly popular as a means of “pooling” resources and controlling costs. Labour and production is organized and controlled through the use of work and production schedules which aim to streamline work effort and save time. Food quality and quantity are also controlled. This is done by testing, evaluating and costing recipes and menu items. During this process food preferences and nutritional adequacy are considered. The challenge in today’s food service environment is balancing control and client satisfaction. Principles of Cooking Food is cooked for many reasons. Cooking destroys harmful microorganisms, alters texture, taste and aroma, and it can make the item easier to eat and digest. Cooking involves the transfer of heat or energy from an energy source to the food item. When heat is transferred to any material, its molecules absorb the energy and begin to vibrate. The moving molecules are in contact with neighbouring molecules and the energy is transferred to these neighbouring molecules. The more energy that is transferred the faster the molecules will vibrate. Picture a pot of water put on an element, as the heat is transferred from the element to the pot and then into the water, you can see small bubbles of water leaving the bottom of the pot and rising to the surface. As the heat transfer is increased the water starts to bubble more until it comes to a rolling boil. This is the result of the water molecules vibrating quickly and causing the movement within the water. In most cases of heat transfer the energy moves from the outside of the product to the interior. The exception to this is with microwave cooking. The main methods of heat transfer include conduction, convection, radiation and microwave energy. Microwave energy is a type of radiation, but the amount of heat transfer is dependent on the type of molecules present in the substance to be heated. Conduction is the transfer of heat through direct contact. Often food is in a cooking container such as a pot or fry pan and the heat from the energy source first conducts the heat to the cooking container and transfers this heat by conduction to the food within. In some cases the food is placed directly over the energy source and the heat is transferred directly to the food item. An example of direct conduction of the energy to the food item would be cooking hotdogs over an open fire. Those same hot dogs heated in a sauce pan suspended over the fire would require the heat to be transferred to the pot, that energy transferred to the water and finally the energy from the water being transferred to the hot dogs. Conduction is a slow method of heat transfer and in the case of a cooking pot also depends on the ability of the material the pot is made of to conduct heat. Copper and aluminum are two very good conductors of heat, while stainless steel conducts and retains heat poorly. Many stainless steel pots are constructed with an aluminum bottom core or with an aluminum or copper bottom. © 2013 Canadian Healthcare Association. All rights reserved. 8 FSNM Yr 1 Se 2 Unit 5 Convection is when energy is transferred by the movement of a liquid or a gas. Natural convection occurs through the tendency of warm liquids and gases to rise. The cooler molecules sink and they in turn are heated. The movement of the molecules throughout the liquid causes currents which allows for the transfer of heat to the whole product. Mechanical convection is when air or liquid is moved to circulate the heat around the product. Examples of convection are the fans in convection ovens which move the air to circulate around the food in the oven, and when liquids are stirred while being heated. Radiation is the transfer of energy to a product either through heat waves or light waves. Microwave ovens convert the electrical energy to radiation energy which is absorbed into the food and excites the molecules within the food product. This produces the heat which is transferred throughout the food and cooks it. Substances react differently to microwave energy, depending on their composition; microwaves are absorbed, transferred or reflected. Foods with a high moisture, sugar and fat content absorb microwaves and will readily heat up. Infrared cooking involves the transfer of heat from waves of energy directly to the food item. The intervening medium (air) does not assist in the transfer of energy. The glowing coils of a toaster and the glowing coals of a fire are examples of how radiant heat is used to cook foods. Effects of Heat The effects of the heat depends on the composition of the food product being heated. Foods are made up of proteins, fat, carbohydrate and water as well as small amounts of minerals and vitamins. The reactions of heat on a food depends on its composition. Proteins are long helix shaped chains of amino acids. As a protein is heated it loses its moisture and becomes firm. This is known as coagulation. Consider the changes in an egg as it is poached. At first it is a jelly like consistency and as it is heated it loses it's clear colour and becomes firm. The longer it is cooked the firmer the egg white becomes. This also explains the differences in firmness of a steak cooked rare to one that is well done. Fats may be solid in the uncooked food item or in liquid form such as in a cooking oil. When heated the solid fats melt and liquefy. This provides juiciness to the food item when heated or cooked. Consider the juiciness of a hamburger made from extra lean ground beef to one made of regular ground beef. The hamburger made from the regular ground beef will be moister than the one made from extra lean beef. Fats may usually be heated to high temperatures without burning. Each fat will have its own smoke point- that is the temperature at which it will begin to smoke and burn. © 2013 Canadian Healthcare Association. All rights reserved. 9 FSNM Yr 1 Se 2 Unit 5 Carbohydrates in foods are in the forms of sugars or starches. Heat has differing effects on sugars and starches. Sugars are simple carbohydrates which when heated to high temperatures caramelize or become brown and their flavour changes. Starches are complex carbohydrates which when heated absorb water, swell and become softer. This process is known as gelatinization. This is what gives starches the ability to thicken liquids and is also the characteristic which provides structure to baked goods. Water is a forgotten constituent of most foods; however all foods contain some water. Fruit and vegetables contain high percentage of water, while flours and nuts contain significantly less water. When water is heated to the boiling temperature, the liquid changes to a gas and is evaporated as steam. Cooking Methods Cooking methods may be classified as either dry heat or moist heat or combination cooking. As the names imply, dry heat is a method in which the heat is transferred to the food without a liquid medium (although fat may be used) and moist cooking uses either liquid or steam in the transfer of the heat to the food product. Examples of dry heat cooking are grilling, broiling, roasting, baking, sautéing, pan frying, deep frying. Moist heat cooking includes poaching, simmering, boiling and steaming. Combination cooking includes braising and stewing. The choice of cooking method depends on the food item to be prepared and the desired outcome. For example a tender cut of meat may be preferable roasted and served medium rare, while a tougher cut of meat may be better prepared with a combination method such as braising. Your textbook has a brief review of the basic cooking techniques for specific foods. The following list of food production techniques should be reviewed and understood. While a food service manager does not have to be a chef, you should be able to guide your staff in the correct use of basic cooking methods. Topics relating to food preparation which FSNM students should review. Principles cooking- including the effects of heat on proteins, starches, sugars, fats and liquids. Dry heat cooking methods including broiling, grilling roasting, baking, sautéing, pan-frying and deep-frying. Moist heat cooking methods including poaching, simmering boiling, and steaming. Combination cooking methods such as braising and stewing. Preparation of stocks and sauces. Soup preparation including cream, stock and chilled soups. Cooking of eggs and dairy products. © 2013 Canadian Healthcare Association. All rights reserved. 10 FSNM Yr 1 Se 2 Unit 5 Principles of meat cookery including beef, veal , lamb , pork and poultry Preparation of fish and shellfish. Vegetable preparation including salads and salad dressings as well as cooked vegetables. Preparation of grains and pastas Preparation of fruit. Principles of baking, including quick breads, yeast breads, pastry, pies and cookies, cakes and frostings . Preparation of custards, frozen desserts and dessert sauces. For those with limited knowledge of basic cooking, you may wish to research basic cooking techniques in cookbooks from libraries. Food Production A food production sheet is an important part of the kitchen production system. It shows the number of particular food items that must be prepared for a meal and should include information on the number of items remaining after the meal. One production schedule may be all that is needed for kitchen staff in a small food service department. Larger operations may have several production schedules, each designed for a particular working group (e.g. salads, desserts, main kitchen, etc.)The food items listed on the production sheet are taken directly from the planned menu. The number needed is based on the projected or forecasted number of portions required. In a long term care facility, it is fairly easy to forecast the number of servings of each entree and dessert to prepare for a meal, as past usage records and records of residents' likes/dislikes can be used for reference. In hospitals, menus are marked in advance by patients and the chosen menu items are tallied by a clerk or other food service staff. This figure is then padded or added to allow for changes in number at the time of service by a figure that comes from historical data. The production for a cafeteria is usually based on past historical data. The closer the forecasted number of food items required is to the actual number served, the more control in food costs. Forecasting is covered in your textbook on pages 452-453. At the end of meal service, a tally of the amount of remaining food should be recorded. As well, additional information regarding weather conditions, unexpected guests, day of the week, etc should be noted. This information is kept to be used in forecasting the amount to prepare during the next menu cycle. Figure 1 is a sample production schedule. Exhibit 20.2 on page 456 of your text, Foodservice Manual for Health Care Institutions also gives an example of a daily production sheet. © 2013 Canadian Healthcare Association. All rights reserved. 11 FSNM Yr 1 Se 2 Unit 5 Figure 1 SAMPLE: PRODUCTION SCHEDULE Date: Monday, October 1, 1990 MEALS ANTIC P NO. MENU ITEM RECIPE FILE NO. Breakfast 35 2 grapefruit - 15 mins scrambled eggs B-05 20 mins PREP TIME crisp bacon whole wheat toast 15 mins butter - EQUIPME NT NEEDED PORTION SIZE TOTAL YIELD AMOUNT LEFTOVER small knife 2 grapefruit each 18 grapefrui ts L. grill approx 125 g tray, broiler GARNISH COMMENTS 2 grapefruit 1 curled orange slice 2 cherry 40 servings 5 servings parsley sprig Approx 10 refused grapefruit. Identified & provided alternative(s) 2 strips 70 strips - - toaster 2 slices 6 loaves - jam coffee tea Lunch 45 clam chowder L-25 60 mins 18 litre pot approx 200 mL 50 servings approx 4-5 chopped parsley grilled cheese L-46 70 mins grill 1-2 slice sandwich 45 servings - pickled olive 1 onion cole slaw L-150 30 mins salad shredder 125 g 50 servings 4-5 - D-75 30 mins total time broiler 2 chops 100 chops 4 chops fresh mint leaves glazed carrots D-285 10 kg 45 mins 15 litre pot 180 mL 9 kg/50 portions nil mashed potato D-210 8 kg 45 mins 15 litre pot 140 mL 7 kg/50 portions nil mint jelly 3-340 mL jars - - approx 20 mL - - tossed salad D-308 - L. bowl 200 g 50 portions - carrot cake D-414 20 mins 7 L pan cut cake 6x9 54 portions 4 portions 4 cole slaw refused too difficult to chew and digest. Identified fresh fruit Dinner 48 chilled apple juice broiled lamb chops 3 refused disliked lamb. Identified cream cheese icing 6 salads refused 7 refused dessert © 2013 Canadian Healthcare Association. All rights reserved. 12 FSNM Yr 1 Se 2 Unit 5 Quantity Control Standardized Recipes Quantity control in food production is concerned with minimizing food waste and maximizing yield and maintaining food quality. When the menu is planned, there should be standardized recipes for each menu item. The standardized recipe means that it has been tested and adopted for use in a particular facility. It will ensure that every time a menu item is prepared, it will taste the same and will have the same yield. It is not easy to develop recipes. Initially it is done by preparing a recipe in a small family-size quantity. The sources of recipes may be from peers, co-workers, other institutions, magazines, newspapers and cookbooks. In selecting a recipe look for recipes which will meet a niche of your market. For example do you need a recipe for a vegetarian entree or a dish which will be appropriate for a certain ethnic group? Recipes should be evaluated for the cost and availability of the ingredients as well as for the ease of preparation, equipment required and service. The recipes are first prepared in the amount of the original recipe following the exact procedures and exact quantities of ingredients. Critique the product and the method and make changes to the original size recipe. It is often better to make just one change at a time. Once you have a satisfactory product, this will be your comparison product for the final large scale recipe. The next step is to triple the recipe and evaluate the product with your control/ comparison product. Determine any changes which must be made and modify the written recipe. Determine the yield of this recipe. The next stage is to increase the recipe to yield a standard of 25, 50, 75 or 100 portions. The size of the recipe will be determined by the size of the facility and the anticipated requirement for the product. Prepare the recipe for the larger quantity and adjust for the handling loss of a large quantity recipe. This loss is due to the extra batter, sauce, gravy or pudding which remains in the larger sized equipment. Losses may be due to the evaporation of water and from the shrinkage of food ingredients. Common adjustments to recipes developed from family size recipes include: reduction in the amount of liquid. lengthening of some cooking times for individual steps in the recipe (e.g. sautéing) adjustment of herbs and seasonings. The direct multiplication of herbs and seasonings may result in excess. © 2013 Canadian Healthcare Association. All rights reserved. 13 FSNM Yr 1 Se 2 Unit 5 Your textbook, Food Service Manual for Healthcare Institutions, p. 458 discusses four ways to adjust a recipe. A sample recipe evaluation sheet is also provided in Exhibit 20.3 (pp. 459). © 2013 Canadian Healthcare Association. All rights reserved. 14 FSNM Yr 1 Se 2 Unit 5 Below is a table illustrating the adjustment of a recipe from a yield of 12 to 75 using the factor method. Adjusting a recipe from a yield of 20 to 75: Baked Beans Step 1 Step 2 Step 3 Step 4 Original recipe Yield = 20 Converted volume Multiplied by factor Rounded weights Ontario white beans, soaked 3 cups 500g 1.875 Kg 2 kg Onion, small dice ¾ cup 125g 468.75 g 450 g Bacon lardons 125g 125g 468.75 g 450 g Anaheim chile, small dice 2 Tbsp 30g 112.5 g 100 g Molasses 1/4 cup 100mL 375 mL 375 mL Maple sugar 1/3 cup 100g 375 g 375 g Ketchup 1 cup 250mL 937.5 mL 1L Cider vinegar 1 Tbsp 15mL 56.25 mL 60 mL Worcestershire sauce 2 Tbsp 30mL 112.5 mL 125 mL Instant coffee powder 2 tsp 2g 7.5 g 7.5 g Salt and pepper TT TT TT TT Ingredients Measures to weights Factor: 75/20 = 3.75 The final approval of the prototype product is the final sensory evaluation. It is tasted by a sensory or taste panel composed of the cook, staff, clients/residents, etc. If the product is found to be acceptable to all, it can then be produced for larger quantities. Several panel tests may occur while the recipe is being resized before it has been found to be "perfect". Figure 2 outlines things to consider when taste-testing food products and includes a sample questionnaire. Standard recipes can be reproduced each time they are made with no difference in quality and quantity. Because of this prediction of quality and quantity, they require less supervision in the kitchen. Figure 3 is an example of a Standardized Recipe. Recipes should all be written in a format that: lists ingredients in the order in which they will be combined, © 2013 Canadian Healthcare Association. All rights reserved. 15 FSNM Yr 1 Se 2 Unit 5 lists quantities of ingredients in both weight and volume measures, describes the form of the ingredients, e.g. chopped onions, has simple procedures that are stated clearly, states pan type and size, cooking time and temperature, size and amount of serving. When recipes are written in Imperial format, there may be the need to convert them to Metric. The reference in the required readings gives the steps to converting a recipe to metric as well as the acceptable measures to use in the metric system. Your textbook covers the writing of standardized recipes on pages 455-457. Portion Control In combination with the standardized recipe is portion control. Portion control means using measured serving sizes to ensure that each person is given a specified quantity of a food item. Portion control regulates the number of servings each batch of food will yield from a standardized recipe. Portion control helps prevent running short of an item halfway through service because the amounts first distributed were too large. Accuracy depends on the use of appropriate ladles, scoops and scales for measurement. © 2013 Canadian Healthcare Association. All rights reserved. 16 FSNM Yr 1 Se 2 Unit 5 Figure 2 SENSORY EVALUATION OF FOOD (TASTE PANELS) “A sensory evaluation is made by the senses of taste, smell, touch, and hearing when food is eaten. The complex sensation that results from the interaction of our senses is used to measure food quality in programs for quality control and new product development. This evaluation may be carried out by one person or by several hundred.”1 For taste testing of food products, the following guidelines should be followed: Set up a special testing area that has minimum number of distractions. It should be quiet, free from foreign odours and smoke. For most tests, taste panellists should be separated from each other to prevent distraction and communication among them. As little information as possible about the test should be given to test panellists as this information may influence results. Each taste-panellist should receive the same size sample under the same serving conditions. The samples should be typical of the product. The number of samples to be tested should be restricted to four or less. When requesting preference of one product over another, it may be better to present one sample at a time if the two products differ greatly in appearance. Colour differences can be masked by coloured or dimmed lights. Food samples should always be served at the temperature at which they are normally eaten. Assign a code to each sample that will not give the panellist a bias towards one product. Taste panelists should be given water and/or crackers with which to rinse the taste of each sample from their mouth. © 2013 Canadian Healthcare Association. All rights reserved. 17 FSNM Yr 1 Se 2 Unit 5 Figure 2 (continued) PREFERENCE QUESTIONNAIRE #1 Name: Date: Product: Taste these samples and check how much you like or dislike each one. Sample # Sample # like very much like very much like very much like slightly like slightly like slightly dislike slightly dislike slightly dislike slightly dislike very much Sample # dislike very much dislike very much Comments: © 2013 Canadian Healthcare Association. All rights reserved. 18 FSNM Yr 1 Se 2 Unit 5 PREFERENCE QUESTIONNAIRE #2 Name: Date: Product: Taste the two sample in the following order: #317 #294 Which of these two samples do you prefer? Comments: © 2013 Canadian Healthcare Association. All rights reserved. 19 FSNM Yr 1 Se 2 Unit 5 Figure 3 HEARTY BEEF SOUP 50 Servings (200 mL each) INGREDIENTS MASS Ground Beef 2.3 kg Celery, chopped 660 g A.P. VOLUME 1L 555 g E.P Onion, thinly sliced 450 g A.P. METHOD Brown meat with celery, onion and garlic until onion is transparent. Drain off excess fat 850 mL 400 g E.P Garlic, cloves Cabbage, grated 4 300 g A.P. 750 mL 250 g.E.P Turnip, chopped 450 g. A.P. 625 mL Add all remaining ingredients and simmer for 30 min. stirring occasionally. 300 g. E.P Carrots, chopped 450 g. A.P. 625 mL 300 g. E.P Beef Bouillon or stock 5L Canned tomatoes 4 cans (798 mL each) Salt 25 mL Pepper 5 mL Bay Leaves 4 Basil 10 mL Worcestershire sauce 25 mL Macaroni 500 g A.P. 1L © 2013 Canadian Healthcare Association. All rights reserved. Add simmer 15 min 20 FSNM Yr 1 Se 2 Unit 5 Food Quality The sensory evaluation of food was previously discussed in this unit. “Food Quality is evaluated by sensory, chemical and physical methods. Sensory methods are used to determine if foods differ in qualities as taste, odour, juiciness, tenderness or texture and to define the extent and direction of the differences”2 the physical and chemical testing of foods are used by food manufacturing plants where they have sophisticated quality control and product development laboratories. These methods are used to identify differences in the colour, texture and flavour of foods. The sensory analysis of foods has three main purposes: detecting differences among two or more food items describing the characteristics of the food item determining the acceptability of a product and a preference for one product over several samples. Quality Standards In describing the characteristics of a food there are many characteristics to consider such as the appearance of the food item. This would include the colour of the item and other optical characteristics such as clarity, frothiness, sparkle, as well as the physical form. As it is well known that we eat with our eyes first, the appearance of a food product is vital to the perception of quality. The aroma and flavour are other characteristics to evaluate. Does the product taste and smell as you would expect it to. The odour and taste of garlic would be a desirable characteristic in a spicy spaghetti sauce, while in a hollandaise sauce this would be undesirable. Other categories of characteristics include the taste of the product, the consistency and the mouth feel of the product. Quality judgements refer to the acceptability of the product. Terms such as delicious, excellent, objectionable, poor can all refer to the quality judgement. Once the desired attributes of the product have been developed a description of the product should be prepared. The following is a description of a quality standard of a Blueberry Muffin. “A blueberry muffin should be scored on overall acceptability including appearance, texture, tenderness and flavor. The crust should be crisp, shiny, pebbly, and golden brown with a wellrounded top free from knots. It should be large in volume compared to weight. The interior crumb should be moist, light and tender with a coarse, even grain and no tunnelling. The whole blueberries should be moist but not discolour the muffin. The muffin flavour should be delicate, not bready or too sweet and the blueberries should have a natural taste.” © 2013 Canadian Healthcare Association. All rights reserved. 21 FSNM Yr 1 Se 2 Unit 5 “Quality standards are measurable statements of the aesthetic characteristics of food items, and they serve as the basis for sensory analysis of the prepared product. Quality aspects include appearance, color, flavour, texture, consistency, and temperature”3 Evaluating quality standards can be done using a score card. A sample score card is provided below. Score Card for Cake4 Date: ____________________________ Sample No Factor Qualities Standard Comments 1 1. External appearance 2. Internal appearance Shape, symmetrical, slightly rounded top, free from cracks or peaks 10 Volume, light in weight in proportion to size 10 Crust, smooth uniform golden brown 10 Texture tender, slightly moist, velvety feel to tongue and finger 10 Grain, fine, round, evenly distributed cells with thin cell walls, free from tunnels 2 3 10 Color, crumb even and rich looking 10 © 2013 Canadian Healthcare Association. All rights reserved. 22 FSNM Yr 1 Se 2 Unit 5 3. Flavor Delicate, well-blended flavour of ingredients. Free from unpleasant odors or taste 10 Directions for use of score card for plain cake: Standard 10 No detectable fault, highest possible score Excellent 8-9 Of unusual excellence but not perfect Good 6-7 Average good quality Fair 4-5 Below average, slightly objectionable Poor 2-3 Objectionable, but edible Bad 0-1 Highly objectionable, inedible Evaluator signature:_______________________________ Now that you have the description of the quality characteristics, and a standardized recipe you are then able to evaluate each production of the product based on these characteristics. In a food manufacturing plant a quality assessment panel would evaluate the product produced on each manufacturing batch based on these criteria. In a similar manner healthcare facilities will have a taste panel prior to each meal to evaluate what is being served to the customer, resident or patient and determine the acceptability of the products and the conformity to a standard. Types of Food Production Services A food service system is a collection of interrelated parts (production, distribution, service, etc.) designed to work as a unit in order to accomplish one or more objectives (e.g. reduced labour, improved work flow, higher quality of food served, etc.). There are three primary food production systems currently used in health care facilities. These are: 1. Cook Serve (or Conventional) System 2. Ready Prepared System - there are two types cook/chill and cook/freeze 3. Assembly - Serve (or Convenience) System © 2013 Canadian Healthcare Association. All rights reserved. 23 FSNM Yr 1 Se 2 Unit 5 See Figure 4 for a general comparison of three food production systems. Your textbook reviews a fourth system, the commissary. See page 448 in your textbook for an overview of the food production systems. Cook - Serve System - or Conventional System In this type of food service system, the menu items are procured and produced within the facility where they are to be served. The preparation is finished as close to serving time as possible. Food is then held in steam tables or other types of hot holding equipment and placed onto plates while hot. Plated food may then be served to the consumer in various types of carts that contain heat maintenance systems. This system has many advantages. It is very adaptable to regional, ethnic and individual preferences of the customers. There is greater flexibility in making menu changes to take advantage of seasonal foods and market promotions. There can be high quality of product, depending on the ingredients used and the care taken in the production of food items. The main disadvantage to the conventional system is the stressful work day caused by meal period demands. As well, this system is labour intensive, requiring two shifts of employees to cover three meals. Ready - Prepared System There are two widely used ready prepared systems: cook/chill and cook/freeze Menu items are prepared several days before serving in both the cook/chill and cook/freeze systems. Products are cooked, packaged and chilled in the cook/chill method. The cook/freeze process includes cooking, packaging and fast freezing the menu items. The food may be "plated" before chilling/ freezing or this procedure can take place just prior to serving time. The prepared items can be reheated if required. See Figure 5 for an outline of the two systems. Basic principles and essential control checks for the preparation of food using cook/chill and cook/freeze production systems are outlined in Figure 6. In several areas of Canada, foodservice operations have combined their kitchens or production areas in a central location. This commissary or food production centre is a central location where food is produced, using the cook/serve, cook/chill and/or cook/freeze systems. Menu items are requisitioned by the various food facilities and the food production centre does the production on a large scale. The main advantage to the Commissary system is the cost saving due to large volume purchasing and reduced duplication of labour and equipment. There may be better quality control when only one kitchen is preparing the food and it can be better supervised. Food safety is enhanced as recipes are carefully monitored for compliance to the principles of HACCP. The © 2013 Canadian Healthcare Association. All rights reserved. 24 FSNM Yr 1 Se 2 Unit 5 more sophisticated equipment allows for better control of temperatures thru the danger zone because the equipment is designed for rapid heating and subsequent chilling. This means that the time foods are in the danger zone is minimized. Food undergoes random microbiological testing. The disadvantage to the commissary system is that packaging size may not be suitable for all facilities, especially smaller sites. When comparing kitchens using the ready-prepared and conventional systems, the readyprepared kitchen is often: less cluttered, -there is less food production and less need for large equipment safer - less equipment usage and fewer safety issues quieter - less machinery running, e.g. kettles, mixers There are several advantages to the ready-prepared systems, both cook-chill and cook-freeze. They reduce the peaks and valleys that exist in the conventional system. There is a reduction in labour cost because the workload can be distributed over and 8-hour day and 5-day week. There can be better nutritional quality of the food as it is not being held for serving as in the conventional system. There can be better use and balance of the equipment when food production is occurring throughout the day. There is better nutritional information concerning the products as the ingredients are carefully controlled and the recipes are not subject to individual cook's preferences. In summary, a well managed ready- prepared system has a sophisticated system of internal controls. The disadvantages to the ready-prepared system include the need for large cold storage and/or freezer units. Recipes may have to be modified because freezing can affect the appearance and texture of a food. Assembly - Serve System This system has no food production in the facility. It is sometimes referred to as the "kitchenless" kitchen. All foods are received from a commercial source in a ready-to-serve form. The principal advantage to this system is the savings in labour. There is no need for skilled workers in food production. There is less waste and greater portion control as well as a savings in equipment and space requirements. The disadvantages are limited menu choices and the higher cost of purchasing these items. When the assembly serve system was first being introduced to institutional food services, the menu choices were very limited. Now with greater interest in this type of food service operation, competition is heating up between the suppliers and the types of products being offered have greatly expanded and the cost of the items has decreased. © 2013 Canadian Healthcare Association. All rights reserved. 25 FSNM Yr 1 Se 2 Unit 5 Figure 4 GENERAL COMPARISON OF THREE FOOD PRODUCTION SYSTEMS CONVENTIONAL (Cook/Serve) READY-PREPARED CONVENIENCE (Assembly/Serve) COOK/CHILL COOK/FREEZE Purchase raw basic foods & limited convenience items Purchase raw basic foods Purchase raw basic foods Food purchased preprepared ↓ ↓ ↓ ↓ Receive goods Receive goods Receive goods ↓ ↓ ↓ ↓ Receive goods Store goods Store goods Store goods ↓ ↓ ↓ ↓ Store goods in freezer or refrigerator Prepreparation: washing, cutting, etc. Prepreparation: washing, cutting, etc. Prepreparation: washing, cutting, etc none Preparation and cooking; small batches & short order. Preparation and cooking; large batches Preparation and cooking; large batches none ↓ ↓ ↓ Portion & chill & store or bulk chill & store Portion & freeze & store or bulk freeze & store ↓ ↓ ↓ Short time holding in refrigerator or steam table or serve at once Store in refrigerator Store in freezer none ↓ ↓ ↓ ↓ Hold until serving Hold until serving Hold until serving ↓ ↓ ↓ ↓ Portioning Temper foods Temper (thaw) foods Temper (thaw) foods © 2013 Canadian Healthcare Association. All rights reserved. ↓ ↓ none ↓ 26 FSNM Yr 1 Se 2 Unit 5 ↓ ↓ ↓ ↓ ↓ Reheat as necessary Reheat as necessary Reheat as necessary ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Service Service Service Service © 2013 Canadian Healthcare Association. All rights reserved. 27 FSNM Yr 1 Se 2 Unit 5 Figure 5 THE COOK/FREEZE/CHILL SYSTEM Raw Food Storage ↓ Preparation ↓ Cooking ↓ Rapid Chilling ← Portioning (Packaging) → Blast Freezing ↓ ↓ Refrigerated Storage Frozen Storage ↓ ↓ Transport and Delivery of Chilled Food Transport and Delivery of Frozen Food ↓ ↓ Reheating (Rethermalization) Reheating (Rethernalization) ↓ → Service © 2013 Canadian Healthcare Association. All rights reserved. ← ↓ 28 FSNM Yr 1 Se 2 Unit 5 Figure 6 PREPARATION OF PRE COOKED FOOD BY ANY COOK/CHILL/FREEZE OPERATION A. Basic Principles 1. Cook the food sufficiently to ensure the destruction of any pathogenic micro organisms present. 2. Begin the chilling process as soon as possible after cooking and portioning is complete (within 30 minutes after cooking). The food should be chilled to an internal temperature of +3°C (37°F) within a period of one and half hours. 3. The food should be stored at a temperature between 0°C (32°F) and +3°C (37°F). 4. Ensure that any rise in temperature of the food during distribution is kept to a minimum. 5. For both safety and palatability the rethermalizing of the food should follow immediately after the removal of the food from chill conditions and should raise the temperature to at least 158°F/70°C. 6. The food should be consumed as soon as possible after reheating (within 2 hours). Discard unconsumed reheated food. 7. If the temperature of the chilled food rises above 10° C (50° F) the food should be discarded. 8. Cross contamination especially between raw and cooked food must be avoided at all stages. © 2013 Canadian Healthcare Association. All rights reserved. 29 FSNM Yr 1 Se 2 Unit 5 Figure 6 (continued) B. Essential Control Checks Check and record the following for every batch and menu item processed: the quality and the temperature (where appropriate) of the raw materials; the temperature at which perishable raw and precooked materials are stored prior to preparation for cooking; the centre temperatures of meat and poultry during cooking; the period which elapses during the cooling process of large pieces of meat and poultry; the time of the chilling or freezing process for portioned foods and the centre temperature of the food at the completion of the chilling process; the temperature of the chilling/freezing medium; the temperature of the food during storage and the air temperature of chill freezer store as recorded on the automatic recording instrument; the rotation of stocks within the store; the temperature of the food at the completion of its distribution from the refrigerated store; the centre temperatures achieved during the reheating process for each type of food which is subjected to a treatment prior to consumption. © 2013 Canadian Healthcare Association. All rights reserved. 30 FSNM Yr 1 Se 2 Unit 5 Meal Service Systems After food has been produced, the next operation in food service operations is to deliver the food to the client. In health care facilities, this can be done in three main ways - by tray, in cafeteria service or by table service. Tray delivery is used for patient care in hospitals where patients are unable to dine in a central location and the patients may be located on different floors. Individual trays are assembled according to the patient's needs and there is good control over providing the special diet for that patient. Tray Delivery There are two main types of tray assembly systems used in health care facilities: centralized decentralized Centralized service systems are prevalent in most food service departments today because they permit better control in the areas of food quality, production, and labour. In a centralized tray service system, menu items are plated and the trays assembled in a central location. The trays are then transported to the service location (e.g. patient's/resident's room, cafeteria, etc). Dishwashing also occurs in the central location. In a decentralized service system, the food will come from a central production area. However, the method used for assembly and delivery differs from the centralized system and includes the following steps: 1. Menu items are transported by food trucks (with heated and unheated compartments) to serving pantries on each floor. 2. The trays are assembled. Items such as toast and coffee may be prepared in the serving pantry and added to the trays. 3. The trays are delivered by hand or small trucks to the patients/residents. 4. Trays are returned to the pantries to be dismantled, cleaned and stored. Dishes and flatware are washed or sent to the central dishwashing area and clean items are returned to and stored in the pantries. The preparation of trays can be done with hot food just prior to meal service or with cold food and then the trays are reheated just prior to service. There are various advantages and disadvantages to various tray delivery systems. In order to keep meals hot from service to delivery to the patient, some type of insulated tray or cart is required. If the cart is to be heated, then provision to keep juice, milk, ice cream, etc cold must be available. Often carts have © 2013 Canadian Healthcare Association. All rights reserved. 31 FSNM Yr 1 Se 2 Unit 5 separate compartments for cold items or the items are stored in a refrigerated unit and placed on the tray when it is being delivered to the patient. Burlodge is an international company supplying specialized healthcare and hospital food systems particularly suited to cook-chill and cook-serve applications. Please visit the Burlodge website: http://www.burlodge.com . Click on the Canada. Also included in the readings are three articles from the research and development section of this website. While clearly promoting the company’s equipment, the articles do illustrate some of the challenges in meal production and service in healthcare today. Resident Meal Service Cafeteria or table service is common in facilities where residents are able to come to a central location to eat. This is common in long term care facilities, rehabilitation centres and some nursing homes. The food is delivered by servers and the resident is able to select their food choice either at the cafeteria line or at the table. Portion control and individualized meals may be more difficult to provide in this setting. This also is a more labour intensive way to serve meals. However, the dining room atmosphere is more conducive to actually dining. Staff and Visitor Meal Service Most healthcare facilities will provide meal service for staff and visitors. This service may include a cafeteria, vending machines, coffee shop, coffee carts in strategic places in the institution. As many staff have a limited period of time for a meal break the food service operation needs to be efficient and offer foods at a reasonable cost. This type of meal service is an important opportunity for the facility to generate revenue. Effective marketing of the foodservice will contribute to the effectiveness of the operation. More information is included relating to marketing in the unit on Financial Management. There are two basic types of cafeteria design, a straight line system in which customers start at one end of the line and pass by the portioned food selections, the hot food section in which the food service staff serve the product, beverages and finish at a cash register. This type of cafeteria design is common in school feeding programs as well as in some commercial cafeterias. The patron takes the tray to a table in the dining area of the facility. Some short order cooking may be done on the service line such as eggs, toast for breakfast service and hot dogs, grilled sandwiches, french fries for lunch and dinner meals. In a scatter or shopping center design of the cafeteria servery, there are various stations where the customer can select their food items from the station of their choice. The stations need to be clearly identified with the food featured at that area. A center island in the middle of the servery can be used to highlight featured foods which offer a high profitability for the facility. A common marketing strategy is to place impulse items at the first station and also at the cashier station. © 2013 Canadian Healthcare Association. All rights reserved. 32 FSNM Yr 1 Se 2 Unit 5 For both types of cafeteria design, the menu will dictate the space and equipment required. It is a common practice in healthcare facilities, to use the patient menu as the framework for the cafeteria menu and add other selections to provide more variety in order to attract the customer. As the cafeteria pricing is based on determining a selling cost which will result in a profit, some higher cost items may be included on the menu. The objective of a staff meal service is to provide a fast, efficient operation which meets the needs of the customers and provides a source of revenue for the facility. Two of the additional readings (Sue Grossbauer and Michael Babines) discuss Room Service as an up and coming trend in healthcare settings. While "room service" has various definitions and procedures from one foodservice operation to the next, the core concepts are based on hotel room service. A typical set of room service procedures allows clients to request meals when they wish to eat, choosing from a restaurant-style menu that remains constant from day to day. Foodservice employees produce the meal "on-demand" and deliver a tray to that client. A typical turnaround time from order to tray delivery is usually under 30 minutes. The Children’s Hospital of Eastern Ontario adopted a Room Service delivery system in 2006. Conclusion In quantity food production, one looks at a variety of ways of producing quality food. There is the conventional cook to serve method of food preparation which is used in small facilities. However, combinations of methods are used in most health care facilities these days. Food may be prepared in advance, in cook/chill or cook/freeze systems, to utilize labour during slow periods. It may be purchased from food production centres or produced on site. Delivery to the patient in health care facilities is very different from the restaurant and cafeteria service. There are methods of serving cold food on trays and reheating the trays just prior to delivery to the patient as well as methods of sending hot food to the patient. It is important to realize that there are advantages and disadvantages to each type of system. © 2013 Canadian Healthcare Association. All rights reserved. 33 FSNM Yr 1 Se 2 Unit 5 Metric Conversion The proper measurement of ingredients with the right tools is critical to the success of any recipe. Measures are classified as either dry measures or fluid. Fluid measures are measures of volume, while dry measures are measures of weight. A 1/2 cup is a volumetric measurement; 4 oz. is a weight measurement. They are different. Ounces vs. Fluid Ounces Are ounces or fluid ounces ever the same? Yes, but it is just a coincidence. Butter, for instance, just happens to weigh and measure the same. But few foods do, not even water. Examples: 1 cup, by definition, holds 8 fluid ounces. But 1 cup of water actually weights 8.3 ounces. Whereas 1 cup of cracked pepper weights 4 oz. and a cup of table salt weighs 10.3 oz. while 1 cup of honey weighs 12 ounces! These weights to volume relationships are called Equivalents. For instance, 1 cup of honey equals (is equivalent to) 12 oz. The following website is an excellent review for measuring tips and techniques. http://www.recipetips.com/kitchen-tips/t--1111/measuring-techniques.asp Although cooking is not an exact science, differences in measurement can make your dishes turn out less than perfect. Comparisons may confuse. Use either metric or imperial measures. Do not mix the two. Practice converting some of your recipes using the following conversion tool. http://www.gourmetsleuth.com/cooking-conversions/cooking-conversions-calculator.aspx © 2013 Canadian Healthcare Association. All rights reserved. 34 FSNM Yr 1 Se 2 Unit 5 Metric Conversion Guide Temperatures Fahrenheit Celsius Gas Mark 32° 0° Weight 212° 100° Imperial Metric 250° 120° 1/2 1 ounce 30 grams 275° 140° 1 2 ounces 55 grams 300° 150° 2 3 ounces 85 grams 325° 160° 3 4 ounces 115 grams 350° 180° 4 8 ounces 225 grams 375° 190° 5 16 ounces 455 grams 400° 200° 6 1 pound 455 grams 425° 220° 7 2 pounds 450° 230° 8 475° 240° 9 500° 260° Measurements Volume Inches Centimeters Units Metric 1 2.5 1/4 teaspoon 1 mL 2 5.0 1/2 teaspoon 2 mL 3 7.5 1 teaspoon 5 mL 4 10.0 1 tablespoon 15 mL 5 12.5 1/4 cup 50 mL © 2013 Canadian Healthcare Association. All rights reserved. 35 FSNM Yr 1 Se 2 Unit 5 6 15.0 1/3 cup 75 mL 7 17.5 1/2 cup 125 mL 8 20.5 2/3 cup 150 mL 9 23.0 3/4 cup 175 mL 10 25.5 1 cup 250 mL 11 28.0 1 pint 500 mL 12 30.5 1 quart 1 liter 13 33.0 1 1/2 quarts 1.5 liters 14 35.5 2 quarts 2 liters 15 38.0 2 1/2 quarts 2.5 liters 3 quarts 3 liters 4 quarts 4 liters © 2013 Canadian Healthcare Association. All rights reserved. 36 FSNM Yr 1 Se 2 Unit 5 Endnotes 1 Larmon, E. (1977). Laboratory methods for sensory evaluation of food. Agriculture Canada, p.6. (no longer in print). 2 Spears, M.C. (1995). Foodservice organizations A managerial and systems approach (3rd ed.), Englewood Cliffs, New Jersey: Merril, p.378 3 Payne-Palacia, J. and Theis, M. (2010). Foodservice management principles and practices, (12th ed.) Upper saddle river, New Jersey: Prentice Hall, pp. 214. 4 Ibid, pp. 215 © 2013 Canadian Healthcare Association. All rights reserved. 37 FSNM Yr 1 Se 2 Unit 5 Required Readings Textbook(s) Puckett, R.P. (2013). Food service manual for health care institutions (4th ed.). San Francisco, CA: Jossey-Bass. Chapter 20, Food Production, pp.447-485 Appendix 20.1, A Culinary Glossary, pp.486-488 Chapter 21, Distribution and Service, pp. 489-506 Readings from Course Reader Grosbauer, S. (2005). Tips for successful room service implementation. Dietary Managers Association. Babines, M. (2007). Interactive hospital menus reach prime time. Press Release, Nashville, TN. February 13, 2007. McMaster, C. (2011). Cost control: It’s everybody’s business. Food Service and Nutrition: Canadian Society of Nutrition Management News, 10-12 Internet readings Burlodge Canada website: http://www.burlodge.com (Click on Canada) © 2013 Canadian Healthcare Association. All rights reserved. 38 FSNM Yr 1 Se 2 Unit 5 Unit 5 Assignments To complete the Unit 5 assignment, please access your account on the Gateway at www.cha.ca. The assignment is available in Word Format on the Gateway for you to download. Once completed, please upload your assignment into the designated location. © 2013 Canadian Healthcare Association. All rights reserved. 39 FSNM Yr 1 Se 2 Unit 6 Food Services and Nutrition Management Year One Semester Two Unit 6: Financial Management © 2013 Canadian Healthcare Association. All rights reserved. 40 FSNM Yr 1 Se 2 Unit 6 Financial Management Objectives Upon completion of this unit, the learner will: Discuss financial reports used in food service; Apply accounting procedures used in food service; Collect and analyse data to implement cost control measures; Discuss federal and provincial taxes and implications on cost control measures; Interpret performance indicators in cost control systems; Interpret financial statistics used in food service; Describe procedures for developing and revising budgets; Describe the use of computers in word processing and spreadsheet/accounting; Discuss the uses of workload measurement systems; Explain the role of marketing in a nutrition and food services department. Introduction Financial planning and accountability for the foodservice organization are major responsibilities for the manager. Cost-effectiveness is essential if operations are to be successful especially with today’s economy and competitive market.1 Sound financial management includes knowing the direction and goals for the current period of operation, measuring the progress to date in meeting those goals within the resources available, and making any necessary adjustments to keep the operations on track. In addition it includes a plan for future operations and activities. Budgeting Every food manager will be controlling budgets and also be controlled by them. It would be a disservice to yourself and your organization if you were not knowledgeable in the fundamentals of budgeting. A budget is a plan, often in chart form, of how one expects to perform financially during a specified period of time. It is the organization’s business plan expressed in financial terms. As such, it should be based on the mission, goals and objectives of the organization. A budget includes an estimate for all items of expense and revenue and usually covers a one year period. The budget must relate to measurable activities such as meals served, patient visits etc. © 2013 Canadian Healthcare Association. All rights reserved. 41 FSNM Yr 1 Se 2 Unit 6 In both our business and personal lives the effective use of a budget assists in achieving our goals. If your goal was to purchase a new car, some of the considerations might include: How much you wish to spend? Do you need to borrow the money? Should you lease or buy the car? What will be the cost of operating the car? By considering and making decisions relating to these variables you will know if your goal is achievable or if it needs to be modified. In foodservices it is important to have a clear understanding of the goals of the department and to use the budget to meet those goals. Budgets are used at every level of management. There are several kinds: operating budgets include the expenses and incomes which occur on a regular basis (e.g. food, wages, supplies, training costs etc.). The operating budget may have costs such as heating and maintenance allocated to your department budget or it may be included in the overall organizational budget. equipment (or capital) budgets are prepared to help in deciding the priority of equipment purchases (or major renovations to a facility). Departments submitting capital budget requests are asked to justify such requests to the committee which approves such a budget. All departments may be competing for a share of a limited amount of funds. cash budgets show the inflow and outgo of cash and the amount of cash on hand. Budgets require time to prepare. They should be considered a guide on how to manage the department's finances for the coming year. To prepare a budget, one must forecast activity, and the expenses and revenues there will be in the coming year. To forecast is to determine costs using available data. © 2013 Canadian Healthcare Association. All rights reserved. 42 FSNM Yr 1 Se 2 Unit 6 A manager or food service supervisor needs to determine: 1. the current level of expenditure, 2. the additional costs needed due to inflation to maintain the same level of service or additional savings required and the implications on the level of service, and 3. calculate the costs of new programs and services. In addition the following information is required: 1. estimated client statistics (patients, cash customers) for the coming year, including active patient bed count and estimated admissions ( including established and new programs), 2. estimated inflation factor for supplies and overhead, 3. estimated salary increases ( if applicable) for the year, 4. staffing increases or decreases deemed necessary, and 5. other major policy changes 6. environmental conditions which will affect cash sales By gathering this type of data the manager or supervisor will be prepared to forecast revenue and expenditures. Most foodservice departments in health care institutions will have two or more sections of the department. These may include cafeteria operations, patient or resident foodservices, catering and clinical services. These different sections of the department may have separate budget accounts or cost centers which when combined complete the overall departmental budget. All expenses and revenues specific for a certain area are allocated to that cost centre. Some costs which are shared such as dishwashing, production and administration may be prorated and charged back to specific cost centers. For example patient dishwashing may account for 60% of the work required in the dishroom. All of the dishroom costs including labour and supplies would be prorated so that the patient service account would be charged with 60% of these costs. This internal prorating of costs may be determined by measuring workload or by estimating the allocations. They may then be adjusted when further data or information supports such a change. This method of allocating revenue and expenses allows the manager or supervisors responsible for each area to track their financial performance and to make decisions based on the true cost to provide a service. © 2013 Canadian Healthcare Association. All rights reserved. 43 FSNM Yr 1 Se 2 Unit 6 Revenue Most food service departments in hospitals and long term care facilities are allotted an amount of money per patient or resident day. For example, this may be $7.50 per day per patient/resident. Then, the food service director must know the number of patients/residents that are served per day. Multiplying these two numbers gives a forecast of the revenues from serving the facility's main clientele. Most facilities have a record of occupancy for the past year which can be used in forecasting the number of clientele. Other sources of revenue to the food service department are also included in the budget. These may include: cafeteria sales, catering, Meals-on-Wheels, marketed services such as a weight loss program for staff. It is necessary to consider factors which will influence the revenue from these sources and to reflect these changes in the budget. A new or amalgamated tax such as the HST may alter patron's spending patterns and this will be reflected in your revenue for the period. Expenses The category entitled expenses can be divided as to labour and operating costs. To determine labour costs, it is necessary to estimate the number of employees needed and the number of paid hours (hours they work in the year) plus the benefits they receive, e.g. vacation, sick leave, statutory holidays. As the traditional foodservice operation is staffed for seven days a week, the labour budget includes replacement costs for employees on vacation, sick leave, statutory holidays and relief for days off. Operating costs are those expenses other than labour. This includes food costs, purchases of equipment, cleaning and stationary supplies, staff training, etc. Often the expenses are referred to as fixed and variable costs. Fixed costs do not change regardless of volume. Salaries in a health care facility may be a fixed cost because the basic staff does not change regardless of volume of meals served. Variable costs change with the volume; food costs are a variable cost because the more meals served, the higher the expense. In many organizations the budgeted costs are allocated throughout the year either on a monthly or accounting period basis. By using past documentation, the budget can be fine-tuned to include seasonal variations in certain budget areas; e.g. sick leave replacement costs may be greater in the first quarter of the calendar year, annual leave replacement costs may be greater in the summer or in December. Activity levels throughout the organization may vary throughout the year. Some acute care institutions may close beds during a summer slow down or during the school break. Such variable activity levels will have an impact on the variable costs and these variations in patterns of spending may be included in the budget. The budget should be viewed as a general guideline for operating throughout the year. In some circumstances forecasts may have to be changed. For example, a change in legislation may have an effect on the operating cost of the foodservices. © 2013 Canadian Healthcare Association. All rights reserved. 44 FSNM Yr 1 Se 2 Unit 6 Budgets may be fixed or flexible. The fixed budget is based on a definite level of sales or activity, whereas a flexible budget provides cost information for differing levels of sales activity. Fixed budgets are common in a facility that provides one specified volume of meals (e.g. long term care facility with 100 residents eating every meal in-house). Flexible or variable budgets are used when estimating volume of sales and costs, as in cafeteria operations. In determining a flexible budget, a high and low volume of sales is determined based on past figures and experience (e.g. On statutory holidays, 50 meals are served in the cafeteria while on regular days, there may be 200 people eating meals). Expenses and profits are calculated for each extreme to determine a projected range of costs that could occur. This can help the food service manager explain why variations in their monthly expenses can occur. You may come across a system called zero based budgeting. This was designed to overcome problems encountered in operational budgeting (e.g. the perpetuation of past errors and unnecessary costs). Usually, zero based budgeting means that all current and new activities are identified, analysed and evaluated before funds are allocated. The result is that food service must justify the need for each item and type of financial resource requested (food, equipment, personnel, etc). Zero based budgeting does have some drawbacks. Requests must be thoroughly reviewed and this is time consuming. An assumption is made that former budgeting methods are incorrect. This is not the case. Former budgets provide an accurate synopsis of previous challenges, and while the type of budgeting may no longer be appropriate for the department, the overview of challenges can be built upon to provide a better means of controlling expenditure. In many food service facilities, it is important to know how to budget for catering and restauranttype activities as well as for patient services, as this is one area where sales volume can directly affect the revenues available to the department. Accounting Methods Two methods of accounting are used for preparing financial statements. They are: cash basis accounting and accrual basis accounting. Cash basis accounting records events when cash is received or paid out. When the department receives payments, they are recorded as revenues in that month. This occurs whether the payment is for services rendered some months in the past or for services to be provided in the future. Expenses are recorded in the same manner that is in the month the payments are made, even though the foods and services purchased were delivered in the past or will be delivered in the future. For example, cash basis accounting could be used to record the payment of an insurance premium in the month it is actually paid for. This occurs even though the benefits of the insurance coverage would occur over twelve months. Cash basis © 2013 Canadian Healthcare Association. All rights reserved. 45 FSNM Yr 1 Se 2 Unit 6 accounting has the advantage of being very simple. Most people use this method for their personal finances. Accrual basis accounting is a method of recording events as they occur, not when cash is received or dispersed. Revenue is recorded when it is earned, not when cash is received. For example, if the dietary department is sent a deposit towards a catering function which they will provide in the next month, the payment is not recorded as a revenue until the catering is actually provided. The same procedure is used for recording expenses. An expense is entered when supplies or services are received, and not necessarily when cash payments are made. For example, a contract food service fee may be paid for at the beginning of the year but it is recorded monthly as the service covers a one year period. Accrual accounting includes costs due to depreciation. Depreciation is “an accounting technique that spreads the expense of capital equipment or buildings over their life spans, because value decreases gradually with time."2 Depreciation recognizes that fixed assets, such as capital equipment are useful to the facility for several years. This period of time is known as the fixed asset's useful life. In most cases, a fixed asset (such as a new steam table) requires a large cash outlay at the time of purchase. If a steam table is estimated to have a useful life of five years, a proportionate amount of its purchase cost would be included in each year's operating budget. e.g. purchase cost of the steam table = budgeted cost per year 5 years Financial Statements One of the basic accounting statements you will receive is the statement of income (profit and loss statement or income statement) shows whether the operation has made or lost money over a specific period. The revenues are listed in one section and the expenses in another. The difference between the total revenues and expenses is the profit or the loss. See Figure 1 for an example of an Income Statement. © 2013 Canadian Healthcare Association. All rights reserved. 46 FSNM Yr 1 Se 2 Unit 6 Revenues Revenues can be considered the income that the department earns from doing business. It includes patient meals and non-patients meals. The food service department will be allotted a certain amount of money per patient/resident per day in the facility. This will be the revenue from patient meals. Non-patient meals refer to cafeteria sales, catering, meals-on-wheels, vending machine operations as well as marketed services such as a weight-loss program. Meal census is the term for the total number of meals served to the patients/residents and paying clientele (staff, cafeteria customer, visitors, etc.) in one day. A meal day is the amount of food provided for a person during one day. Typically a meal day consists of three meals and a refreshment. Usually the number of patient/resident meal days corresponds to the number of days of care provided. In many cases, health care patient days equal the number of patient meal days minus ambulatory care meals. © 2013 Canadian Healthcare Association. All rights reserved. 47 FSNM Yr 1 Se 2 Unit 6 Figure 1 ANY HEALTH CARE FACILITY Statement of Income Food Service Department Current Month Actual to Date Approved Budget to Date Variance REVENUES Patient/Resident meals Non-patient/Resident meals a) Cafeteria b) Catering c) Vending d) Meals on Wheels TOTAL EXPENSES Labour a) Paid Hours b) Benefits - vacation - sick leave - statutory holidays © 2013 Canadian Healthcare Association. All rights reserved. 48 FSNM Yr 1 Se 2 Unit 6 Operating Costs a) b) Food - general (cans, flour, read) - meat, fish, poultry - dairy produce - fresh produce Equipment - small equipment - equipment maintenance c) Replacement (dishes, cutlery) d) Overhead e) Staff Training/Travel f) Miscellaneous TOTAL BALANCE © 2013 Canadian Healthcare Association. All rights reserved. 49 FSNM Yr 1 Se 2 Unit 6 Cafeteria selling prices are calculated carefully in order to attract customers and operate profitably. Prices charged should recover expenses (food, labour, supplies and other operating costs). Careful consideration should be given to the amount which customers will be prepared to pay or what the market will bear. A cafeteria menu which has many expensive items may not be perceived as having value and will have the potential to encourage customers to bring meals from home or purchase them elsewhere. On the other hand if the selling price does not cover the costs then the institution is subsidizing the cost of the cafeteria meals. In some situations this may be acceptable to the institution. Such an example could be the provision of a night meal service for shift workers. The food service manager or the department head need to keep track of the extra expenses in providing such a service and relay this information to the senior management. In any revenue generating service it is important to keep accurate and complete financial records. In cafeterias and restaurants, computerized cash registers can provide valuable information for the food service operators. The print out of information will tell the operator the number of each food item sold on a particular day, the average charge per customer, sales relating to particular time periods during the day, the number of customers, number of employee sales, total sales, tax collected by category such as provincial sales tax (PST), the Goods and Service tax (GST) and the Harmonized Sales Tax (a combination of the PST and the GST). The types of tax, the rates of tax and the Legislation surrounding taxes will differ in each province for the sale of food and liquor. Vending machines provide food and beverage on a twenty-four hour basis. Vending machine services may be self-operated, in which case the institution purchases or leases the machines, provides the products to stock the machines, cleans and maintains them. All the profits from running the vending service return to the institution. Several companies provide vending service to health care institutions as an independent supplier. Depending on the volume of sales and the specific contract with the vendor, the institution may receive a percentage of the profits as a commission from the supplier. Suppliers may also offer volume rebates to institutions when the reach a certain volume of sales. Meals-on-wheels is a service provided to persons in the community who are not able to cook their own food for any number of reasons. The meal is provided by the food service department of an institution and the transportation and delivery is provided by volunteers. Prices for the meals are carefully determined in order to cover food, labour and supply costs, yet remain affordable for the clientele. Expenses Cost control means managing money, materials and labour in such a way as to obtain maximum quality of product and efficiency of effort within a specified budget. © 2013 Canadian Healthcare Association. All rights reserved. 50 FSNM Yr 1 Se 2 Unit 6 Labour Costs Labour costs account for one-half to two-thirds of the food service operating expenses. Direct labour costs are those related to wages and salaries. Benefits such as sick leave, pension benefits, etc. which are measurable are classified as indirect labour costs. Indirect labour costs also include items which are more difficult to measure such as labour turnover, training, etc. There are other factors that reflect labour costs to a foodservice operation that must be considered. These include: 1) productivity - the quality and quantity of work an employee can perform; 2) the amount of labour saving equipment being used; 3) the hours of work; 4) the amount of non productive time - meetings, illness, breaks; 5) the menu pattern complexity; 6) the form in which food is purchased - convenience versus prepared-on-site; 7) type of food service - cafeteria, tray delivery, retherm, cook\chill etc.; 8) the number of meals served per day; 9) working conditions - temperature, lighting, physical plan of kitchen and its location in relation to rest of the institution; and 10) efficiency of staff scheduling. Some concerns that elevate labour costs are absenteeism, overtime, abuse of sick leave, high rate of staff turnover, work duplication, poor performance and training. It will be evident that if there is a high rate of absenteeism or sick leave, labour costs will be higher. An annual turnover rate exceeding 10% also adds to labour costs. Training costs are another significant part of the labour budget. Training needs to be carefully evaluated to ensure that value is received for the training dollars spent. Food Costs Food costs account for the next highest percentage of the foodservice operation's expenses. Food cost must be calculated for patients/residents meals and for other revenue generating operations, such as catering. Nutritional supplements and formula are included in the food costs. Careful monitoring the use of supplements will help to bring this aspect of the food budget under control. The manager, food supervisor or dietitian should check that prescribed supplements are being consumed by the patient or resident. © 2013 Canadian Healthcare Association. All rights reserved. 51 FSNM Yr 1 Se 2 Unit 6 The food cost per meal day is the first important calculation done in the food service operation. To arrive at a figure, the number of patient/resident meal days for the month is obtained The conventional way of determining the non patient meal days is to divide the cafeteria receipts by an amount which represents the average price for the three meals. A suggested figure is arrived at by pricing a patient's menu according to cafeteria prices. The total price of the menu for the three meals is divided into the total cafeteria cash receipts. This number of cafeteria meal days is added to patient meal days to get a total meal day value. An example is displayed in Figure 2 A Sample Selection of Menu Items Priced at Cafeteria Selling Prices Breakfast Lunch Dinner Snack Juice 0.45 Soup 0.50 Soup/Crackers 0.70 Muffin 0.60 Cereal 0.40 Entrée 1.50 Entrée 2.00 0.55 Egg 0.45 Side Salad 0.60 Vegetable 0.50 Coffee, Cream and Sugar Toast & Butter 0.40 Dessert 0.55 Potato 0.40 Coffee, cream and sugar 0.55 Bread/Butter 0.40 Dessert 0.75 0.55 Bread/Butter 0.40 Tea, milk and sugar Tea, milk 0.55 and sugar TOTALS: 2.25 4.10 5.30 1.15 The total price of this menu for three meals and snack is $12.80. This amount is then divided into total daily cash receipts as follows: If cash receipts from cafeteria = $1,280.00 Then number of meal days = $1,280.00 = 100 Meal days $12.80 © 2013 Canadian Healthcare Association. All rights reserved. 52 FSNM Yr 1 Se 2 Unit 6 Menu costing is one important part of a food service manager's responsibilities. The raw food cost is found by costing a standardized recipe for each menu item. Figure 3 shows an example of a costed recipe. Storeroom purchase records or invoices provide the price of ingredients to use in the calculations. Figure 3 - Sample Recipe Cost Sheet ITEM: Dessert TYPE OF SERVING PAN: 66 X 42 CM TOTAL YIELD: 50 Servings DATE: November AMOUNT PER PAN: ENTIRE PAN NO. OF PORTIONS 50 PORTIONS PER PAN: 59 SIZE OF PORTIONS: 7x7x5 cm RECIPE Peach Cobbler UNIT Bakeshop AMOUNT USED weight INGREDIENT UNIT PURCHASED COST/UNIT AS PURCHASED COST PER BASIC UNIT COST OF AMOUNT USED 6 x 2.84 mL 22.90 1 tin 3.83 7.68 metric measur e Measure or count Canned Peaches 2 tins 2 tins Sugar granulated 681 g 40 kg bag 28.40 1 kg .71 .48 Salt 28 g 12 x 1 kg box 15.53 1 kg 1.29 .04 Flour, All Purpose 908 g 40 kg bag 38.40 1 kg .96 .87 Baking Powder 112 g 3 kg tin 6.25 1 kg 2.08 .23 Shortening 454 g 20 kg tin 25.50 1 kg 1.27 .58 © 2013 Canadian Healthcare Association. All rights reserved. 53 FSNM Yr 1 Se 2 Milk, Homogenized Unit 6 6L Garnish 1 Maraschino Cherry 50 1L 1.01 1L 1.01 6.06 2x4L 24.20 1L 3.02 2.01 Labour Hours to Prepare: 2 Cooking Temperature: 190°C Cooking Time: 35 minutes Total Cost: $ 17.93 Cost Per Portion: .36 It is important to practice portion control in a food service operation; otherwise food costs may rise. Figure 4 shows an example of the effect on food costs for a meal if larger than the standardized portions are served. FIGURE 4 The Cost of over-serving Menu Items Food Item Recommended Selling Price Serving Size Actual Serving Size Cost of Increased Portion Size Roast Chicken 90 g $ 2.50 120 g $ 0.83 Green Beans 125 mL $0.60 200 mL $ 0.36 Mashed Potato 125 mL $ 0.60 200 mL $ 0.36 Cost of over served portions per meal: $1.55 Each time a meal was served with these incorrect portions the cafeteria would lose $ 1.55 in the sale of this meal. Actual food production costs include a factor for labour, overhead and other operating expenses in order to prepare a menu item. To establish a selling price for food item or meal in a cafeteria or catering operation, one must establish a percentage of profit or markup that is desired. This amount will vary depending on the type of product and the type of operation. The textbook has a good discussion on establishing the menu selling price on pages 359-362. If actual food costs are more (or less) than the budgeted amount, you need to know the reasons for the discrepancies or variances. Some discrepancies create more concern than others. For example: the amount spent on meat for one month was $400.00 more than the budgeted meat allowance. This would be a great concern for a forty bed nursing home (whose total meat © 2013 Canadian Healthcare Association. All rights reserved. 54 FSNM Yr 1 Se 2 Unit 6 budget is quite small), but perhaps not as serious for a 750 bed hospital (where the amount "overspent" was a very small percentage of the total meat budget). The percentage of variance from the total budget is a good indicator of the seriousness of the problem. At certain times of the year the food cost per meal day will be higher than at other times of the year. The cost of meals for the Christmas and New Year period may be higher that for another month due to the more festive menu planned for residents. Identifying cost variances which affect overall planning and spending is vital to controlling food costs effectively. To calculate the food cost per meal day for the month: 1. determine the cost of your food inventory on the first day of the month, 2. add to this the food purchases for the month, 3. subtract the cost of the food inventory as of the end of the month, and 4. divide this figure by the total number of meal days for the month. (See example below.) Sample Calculation of Food Cost per Meal Day Cost of Food Inventory, March 1st $10,000.00 Food purchased, March 1st 31st inclusive 5,000.00 15,000.00 Cost of Food Inventory, March 31st $8,000.00 Cost of food used during month If number of meal days for month Then food cost per meal day = 1,000 $7,000.00 = 1,000 7,000.00 = $7.00 This method of calculating food cost per meal day includes the cost of food pilferage, spoilage and waste. Other Costs Keeping records on repair costs and maintenance are useful when determining whether or not a certain piece of equipment should be replaced. Before requesting to purchase a piece of equipment, determine first if it is essential and whether or not the cost will be offset by reduced labour expenses. Information is also needed on the initial and ongoing operating costs, service with regard to maintenance and repair, size required, etc. © 2013 Canadian Healthcare Association. All rights reserved. 55 FSNM Yr 1 Se 2 Unit 6 Supply costs include expenses for disposables such as paper and plastic plates, small equipment such as pots, pans, utensils, replacement of broken dishes, cleaning supplies and ware washing supplies etc. Other costs that occur in food service are those for overhead - lighting, electricity - staff training and travel, etc. See Figure 1. Preventative equipment maintenance to ensure the safe and efficient operation of foodservice equipment is discussed in the textbook (pp. 536-539), with a sample equipment record card on page 537. Nutritional supplements are expensive and controlling the use and cost of these products is usually the responsibility of either the nursing or food service department. The article by Sandra MacDonald outlines how one hospital monitors and evaluates their "practices and procedures to ensure cost-efficient and effective use of nutritional products". Financial Indicators and Analysis Thus far in this unit indicators for food cost have been discussed including the food cost per meal day. This data does give the food service manager some information for the comparison of performance. Other indicators which can be used include ratio analysis, trend analysis and break-even analysis. A ratio is defined in the Merriam Webster's Collegiate Dictionary as "the relationship in quantity, amount or size between two or more things: PROPORTION."3 Various types of comparisons can be made using ratio analysis. These would include the meals per labour hour, meals per full time equivalents and labour minutes per meal, number of trays assembled per minute. The type of operation will vary greatly in the actual ratio, for example in a hospital with a non selective menu, the output of trays on the conveyor belt would be expected to be much higher than in a facility with a selective menu. In a hotel operation, the number of meals served per waiter will be much higher in a banquet situation, than in a restaurant food service operation within the hotel. In commercial food service operations other ratios such as the solvency ratio is used to "examine an establishment's ability to meet its long- term financial obligations and its financial leverage. Solvency Ratio = Total Assets Total Liability © 2013 Canadian Healthcare Association. All rights reserved. 56 FSNM Yr 1 Se 2 Unit 6 Other solvency ratios examine the relationship between liabilities and equity (debt to equity ratio) and between liabilities and assets (debt to asset ratio)."4 Cafeterias and commercial food service operations often use ratios to determine their profitability. The profit margin is the ratio of net profit over sales. When there is a capital investment another profitability ratio would be return on assets. This is the net profit divided by the total assets. Trend Analysis is the comparison of financial outcomes comparing indicators over several periods of time. For example, if you started a ‘meals on wheels’ program four years ago; in the first year you served 1000 meals, the next year you served 1600 meals and in the third year you had 2500 meals. The trend analysis would show you that the activity of this program has increased steadily. If everything else remained stable, the trend analysis would indicate that you could expect a similar increase for the fourth year. Break-even- analysis is a term to describe when an operation will cover its costs and begin to make a profit. In a new restaurant, the break-even point would be greater than for an established business, as there will be all the start-up costs to consider in the operation. To determine the break-even point of the operation the costs between fixed costs and variable costs need to be determined. The formula for break-even point is as follows: Fixed Cost Break-even point = Variable Cost 1Sales Consider a restaurant which has fixed costs of $ 40, 000 per year, variable costs of $ 85,000 and sales of $ 150,000 per year. The break-even point for the restaurant operation can be calculated as 40,000 Break-even point = 85,000 = 90,909 1150,000 This restaurant would not begin making a profit until it had reached a sales figure of $90,909 © 2013 Canadian Healthcare Association. All rights reserved. 57 FSNM Yr 1 Se 2 Unit 6 Computer Applications Computerized systems are becoming easier to use and lower in cost to implement and maintain. Computers make it possible to perform certain tasks in a shorter period of time and with better accuracy than when manual methods are used. In addition, a great deal of information can be analysed and stored for later reference. These are just some of the reasons why computerized systems are being introduced in more and more food service departments. Management Information Systems The means of communicating information and data within a department or organization to assist management in making decisions is known as a management information system (MIS). The first steps in developing a management information system is to identify the objectives of the system and what data are required. In considering the information needed from a management information system, the food service manager needs to consider several factors: the accuracy of the information - for example the selling price of an item may be rounded off to the nearest cent. Or the other hand a program calculating a drug dosage may need to be very accurate to 3 or 4 digits after the decimal point when you require the information - For example the month end closing inventory costs should be available in time to calculate raw food costs completeness of the information - all the data are available to allow the food service manager to make a decision the organization of the data - data are concise and presented in a manner which allows the manager to come to a meaningful decision. cost effectiveness - the data must be able to be retrieved in a cost effective manner. As the name implies a MIS is a system that organizes individual pieces of information and presents it in a manner which allows the information to be analysed In your textbook, Food Service Management for Health Care Institutions, chapter 10 reviews management information systems (MIS) and the various elements of a MIS. Starting on page 191 it looks specifically at computers in food service operations. Food Services Computerization Many people expect that conversion to an automated MIS system within the food service department will solve many of the problems. Unfortunately this is not true; any system is only as good as the information provided to it. The computer adage holds true that © 2013 Canadian Healthcare Association. All rights reserved. 58 FSNM Yr 1 Se 2 Unit 6 GARBAGE IN = GARBAGE OUT Consider the areas within a food service department which are automated. Computer programs are used to plan and implement budgets and production sheets, forecast price changes with varying patient numbers, etc. One of the results is that routine clerical work for supervisors may be substantially reduced. Computer tallying of patient menu choices allows for more accurate food ordering and food preparation, resulting in significant savings to the food service operation. Computerized printouts which list the amounts and costs of food ordered can be compared with predicted figures found in your budget. Adjustments to the menu can be made to correspond to computerized reports on market changes. If, for example, you have pork on the menu twice a week and prices for pork go up, you are easily able to replace the item on the menu with a less expensive meat. If your menu is computerized it is easier to take advantage of cost saving opportunities. For example, a surplus of strawberries on the market can be used by changing the regular dessert for a particular meal. Nutrient analysis allows dietitians and diet technicians to quickly determine a patient or person's actual intake and will be able to use that information in assessing their nutritional status The first steps in considering a conversion to an automated system or upgrading an existing system include: 1. Assessing needs - what information is required now and what information will be required in the future? The food service manager needs to have a clear understanding of the objectives of computerization or upgrading. Determining requirements - consider what you wish the computerized system to accomplish. Who will be using the computers and where should they be located to maximize efficiency. 2. Reviewing potential software suppliers. - this market research will prove to be invaluable. There are many companies which provide food service specific software. Visit food service operations which are using differing software to determine their satisfaction with the product, problems they encountered and the degree of assistance and training provided by the software company. Other considerations include the cost of the product including annual fees, compatibility with existing computer applications and how user friendly the programs are. 3. Determine hardware requirements - Once you have determined your software requirements you are then ready to establish the hardware requirements. Software companies will be able to inform you of the hardware requirements for their systems. © 2013 Canadian Healthcare Association. All rights reserved. 59 FSNM Yr 1 Se 2 Unit 6 4. Purchasing the software & hardware- In most cases this will be considered a capital cost and may require a public tender. It is essential that the specifications are very precise and reflect your needs. 5. Implementation of the system. - the key to a successful implementation is a comprehensive implementation plan. This will include the sequence of task required, the time for completion and the person responsible for each task. 6. You may decide that inventory control is the first stage, followed by production control, menu planning and analysis, food cost accounting, sales control and finally labor productivity. During the implementation stage audit checks of the system's accuracy need to be done as a quality control measure. Another critical task is the effective training of all personnel using the system. 7. Monitoring and maintaining the system. Any system requires regular back up of the data. Backup should be stored in a location away from the actual system in case of fire or water damage. Procedures need to be developed for addressing system failures. A review of the performance of the system should be done at regular intervals. In most instances computerization in food service allows for more accurate, timely information for the manager to use. However, they are not the cure for every management problem. Food service managers need to have a good understanding of the benefits and limits to the computerized systems used in their departments in order to make informed decisions about upgrades or new products on the market. After reading chapter 10, take the time to investigate the computerized programs used in your food department. Look at what data is collected; how is it collected (automatically or is it manually inputted?); how is the data used and who is responsible for data collection, updating and quality control. Workload Measurement The development of a workload system for hospitals was an initiative of the Canadian Hospital Association and Health and Welfare Canada. The initial focus of workload measurement was in the area of laboratory services and diagnostic services. The program expanded to include other areas of hospital services. For Nutrition and Food Services the first work load measurement system was for the clinical nutrition services and in 1993 the patient service workload measurement service was developed. A work load measurement system (WMS) is defined as a tool for measuring the volume of activity provided by a specific service in terms of a standardized unit of productive personnel time. It is important to note that a WMS will not account for every minute of the day for an individual - time to speak to a co-worker about a social event, the pleasantries of the work environment and down time are all factors which will not be accounted for . This is considered a normal part of the culture of the workplace. © 2013 Canadian Healthcare Association. All rights reserved. 60 FSNM Yr 1 Se 2 Unit 6 The WMS developed for Nutrition and Food Services was developed by a working group in which dietitians and food service managers were represented. The WMS now in place across Canada is under the umbrella of the Canadian Institute for Health Information (CIHI). A standardized workload measurement system has two major uses: a powerful management tool to provide specific measurable information which allows the manager to plan, budget, staff and review the performance for a specific occupation group. as a tool to allow comparison of the productivity of peer groups. The workload measurement system is designed to track the work of the unit producing employees. Management and secretarial support are not included in this system. For example in clinical nutrition services the clinical dietitians and diet technicians are included but the clinical nutrition manager is not included in the WMS. Clinical Nutrition Services For the clinical nutrition service the two categories in which work is classified are Direct Patient Care and Non-Patient Activities. Direct Patient Care is further broken into: Assessment- Determining the need for nutritional intervention. Nutritional Care- The planning, implementing and monitoring of the care provided. Education / Counselling- The actual patient education and counselling. Clinical Documentation- This category includes all records which are patient specific, (eg. patient care records, patient related correspondence and the cardex.) Non Patient Care Activities are: Departmental Support - this includes activities such as participation in quality assurance, quality management, meetings, taste panels, preparing statistics, committee work within the department, special projects, data input and the time to travel within the institution. Teaching / Education - This differs from the patient education and counselling in that it is the teaching of staff, other health care members, health students and dietetic interns. Hospital / Community Services - Includes activities that are a service to the profession, hospital wide committees, public education and public relations. Research - In this category research refers to the work done on a formal research project. It does not include reading about a new development or searching out new activities. © 2013 Canadian Healthcare Association. All rights reserved. 61 FSNM Yr 1 Se 2 Unit 6 Each diet tech and clinical dietitian would record their daily workload under these categories. Workload measurement may be designed to provide information about the amount of time caring for specific categories of patient, eg cardiology, pediatrics, intensive care, geriatrics. The number of patients they had during the month is also recorded. Patients are categorized as a new referral or active carryover. For inpatients a new referral is the first time a patient has been seen on this admission by clinical nutrition services. An active carry over is a patient who is receiving ongoing nutrition care in the form of intervention by nutrition services staff. Active carryovers also apply to patients seen by nutrition services in the previous month and who are still in hospital and receiving active clinical care (eg. monitoring of intake , adjustment of meal pattern.) For outpatients a new referral is the first time within a twelve month period that a client is seen as an outpatient by a member of clinical nutrition services. An active carryover is a client who has been seen by a member of the clinical nutrition services within the past twelve months and is now being seen either for a new problem or in follow up. As an example, a patient who is seen in a clinic for dietary counselling for hypertension in March and then is seen in the diabetes education program in September would be classified as a new referral for the March visit but as an active carry-over for the September visit, even though the staff in the diabetes education clinic have never met this patient before. By combining the WMS information for each team of clinical nutrition services and the number of patients (both new referrals and active carry-over) the management of the department can determine how much time on average is required for specific types of patients. They are also able to determine the productivity of individual practitioners and make comparisons within the peer group. Patient Food Services The patient food services WMS is designed to track all the activities associated with the provision and preparation of meals provided by the institution to the patients. It includes general and therapeutic diets, nourishments, tube feedings, infant formula and infant feeding, outpatient meals, and the provision of supplies to clinics. The patient food services WMS tracks the activities from the purchasing, preparation, serving, distribution and pick up of meals and/or trays. It does not include functions related to the revenue generation or non-patient activities of the department, nor does it include the work of management and personnel categorized as operational support. The work load for patient food services is categorized under six main activities: © 2013 Canadian Healthcare Association. All rights reserved. 62 FSNM Yr 1 Se 2 Unit 6 Procurement- those functions which are related to maintaining the inventory control for patient food services. Production- the preparation of foods either by cook-serve, cook-freeze, cook-chill, commissary or a combination of these methods. Distribution- this includes the functions related to the assembly, delivery and collection of meals/ trays. This can be to the bedside or to satellite dining rooms by food services department staff. Sanitation- this includes the activities to maintain the cleanliness and sanitation of the patient services area including equipment, dishes, cutlery, trays , serving pans, carts, and the removal of waste. Menu Control - The activities relating to the distribution and return of patient menus and the gathering of data from the menu for the food tally or forecasting of anticipated menu item production. Departmental Support - The activities of the non management and non operational support staff to support the general functions of the department. This can include the attendance at meetings and participation in hospital functions and the time spent teaching other individuals. A patient food service area of the department will not have their own staff dedicated to do the production, preparation and ware washing for patient food services. The staff for these functions will most likely be doing these activities for the cafeteria and catering sides of the department. Steps to implement a WMS: 1. By keeping track of the revenues generated in the department from food service and the revenues from the non-patient food service a simple calculation can determine the ratio of the patient food services to the total department for the allocation of the productive time for each of these functions. For example if during a specific month you had the following statistics; Patient Food Services Inpatient trays 3000 Outpatient meals 525 Emergency department trays 975 Total trays 4500 © 2013 Canadian Healthcare Association. All rights reserved. 63 FSNM Yr 1 Se 2 Unit 6 To convert the tray count to meal days divide the total number of trays by 3. In this example you have 4500 / 3 = 1500 meal days for patient food services. For the same period you had the following non patient revenues Non patient revenues Cafeteria sales $ 3500 Vending sales $ 1000 Catering $ 1500 Meals on wheels $ 1000 Total revenue $ 7000 To convert the non patient revenues to meal days, divide the monthly revenue by the calculated cost of the meal day. For example if your meal day recovery cost is $ 7.00, the total number of non patient meal days are 7000 / 7 = 1000 The total meal days for the department are 1500 patient meal days + 1000 non patient meal days = 2500 The ratio of patient meal days to the total is 1500 / 2500 = .6 Therefore for all the shared services 60 % of the labour time is allocated to the patient food services. 1. Identify all the activities associated with patient food services. 2. Develop standard times for each activity. This can be determined by conducting time studies for a month 3. Develop workload recording forms including the number of patient meals by source of request (eg. inpatients, outpatients, special clinics) 4. Develop a Department Workload report. The area of WMS for patient food services is a complex reporting system. Students are not expected to know all the details of the WMS but should be familiar with the basic principles. By using the reporting measures developed by the Canadian Institute of Health Information, the cost per patient tray for various activities can be calculated and provides the food service manager with valuable concrete information. © 2013 Canadian Healthcare Association. All rights reserved. 64 FSNM Yr 1 Se 2 Unit 6 Marketing and Merchandising Marketing is looking at the needs of the buyer rather than the needs of the seller. “To produce targeted results, not only must marketing become a way of doing business in the health care operation, it must become a function of management.”5 As a consumer, you have been the target of marketing techniques every day. When you turn on the television or the radio, you are bombarded with messages to encourage you to purchase a particular product or service. In a food services department the various suppliers and vendors have a marketing strategy to obtain your business. As a customer, what are the most important aspects of the service and product provided to you? Marketing in nutrition and food services has taken on a new meaning in the current economic climate in which we are operating. In health care, food services are an important part of the facilities' revenue generation. The revenue which is generated from the food service department becomes part of the overall revenue of the facility. Your text book has defined the terms of marketing in Chapter 3. It is important for food service and nutrition managers to be able to use these marketing techniques. The marketing cycle starts with the identification of current and potential customers. In nutrition and food services there are many customers of our products and services. Consider who your customers are - the patient, the patient's family and friends, the staff of the hospital who patronize your food service operation, internal customers such as the nurse on the floor who wants to help a patient with a meal, other departments who use the catering services. This is indeed a broad mix of customers and they may have differing needs and desires from your department. The marketing mix consists of four aspects: product - this is the what you have to offer to meet a customer's wants and needs. What is unique about what you offer and how does this have perceived value for your customers. place - a common phrase about business is that location is everything. If a product or service is easily accessible to the customer when they wish to have it, the business has more chance of success. Cafeterias are designed to allow staff to purchase their meals in a minimum of time and return to work within the scheduled time allotted for the break or meal. price- the amount of money charged for a particular service or product. The customer wants to feel they have received good value for their money. That perception of value depends on their particular situation. Have you ever complained about the price of a meal in a family style restaurant, yet feel that you have received value for a much more expensive meal at a fancy restaurant. promotion- this is how you let your customer know of the product and service you have to offer. © 2013 Canadian Healthcare Association. All rights reserved. 65 FSNM Yr 1 Se 2 Unit 6 The front line staff who deal with your customers are key personnel in the marketing of your department. A cheerful dietary aide who likes the food and tries to make sure the patient receives what they wish, will leave the patient with a positive feeling about the service. On the other hand an unpleasant server will give the patient the feeling that the service is second rate. Once you have completed your marketing plan and are in the process of implementation the merchandising aspect of your plan will take on added importance. Your text book has good information on sales promotion beginning on page 41. Branding As a marketing strategy, branding refers to the use of nationally or locally labelled products for sale in an existing foodservice operation.6 An example of branding is the use of a well known speciality coffee such as "Second Cup" as part of the cafeteria hot beverages. The institution and the company owning the brand enter into a contractual agreement that the brand is the only one sold at that site. Another example of national branding is the presence of Tim Horton kiosks within facilities to provide coffee and baked goods for point of purchase sale. Some other examples are the use of a national brand of pizza, the presence of a McDonald's in place of a coffee shop. The 2005 spring MenuSource newsletter published by Campbell’s Foods, and in the reading section of this unit, features the experiences of Mount Sinai Hospital as they ventured into a marketing partnership with Campbell’s. Does your facility use branded products on patient menus, the cafeteria or any commercial activity? Other than the use of national brands, some facilities create their own house brands. They may feature home baked style cakes, cookies and muffins and may even have the product prepared within site of the customer. The aroma of the product being baked along with a creative name and highly visible promotional materials will create a demand for the product. Your text covers the marketing of food services, however; there are other opportunities for marketing within a nutrition and food service department. Some examples include marketing of nutrition counselling for weight loss programs, the marketing of management experience as a consultant service to other facilities, and sales of nutrition education materials. A well balanced marketing of the products and services of the department will ensure that the expected revenues are produced and contribute to the overall success of the institution. © 2013 Canadian Healthcare Association. All rights reserved. 66 FSNM Yr 1 Se 2 Unit 6 Conclusion Financial Management consists of obtaining, controlling and spending funds within a costing system. The budget is the primary document used to plan, analyse and control costs. The food service department's budgetary needs are in competition with proposals submitted by other departments so requests must be justified and well documented. Because of the increased importance of financial criteria in health care, supervisors are finding that effective decision making in their jobs depends on an accurate interpretation of financial information. It is not usually difficult to lower costs by jeopardizing ("cutting down") on food quality or by reducing portion size; however client satisfaction may be affected. The challenge in controlling food costs is to have a perceived high value on the products and services offered. The efficient use of all resources including labour, food and supplies will result in high quality food service within reasonable costs. The abilities of a trained and capable supervisor are necessary to maintain food quality and service within the financial limitations imposed by the budget. © 2013 Canadian Healthcare Association. All rights reserved. 67 FSNM Yr 1 Se 2 Unit 6 Endnotes 1 Payne-Palacio, J. and Theis, M. (2009). Introduction to foodservice. New Jersey: PrenticeHall, p.590. 2 Hudson, N.R. (2006). Management practice in dietetics. California, Thomson Wadsworth, p. 442. 3 Merriam-Webster Online Dictionary copyright © 2011 by Merriam-Webster, Incorporated 4 Spears, M.C. (1995). Foodservice organizations A managerial and systems approach (3rd ed.). Englewood Cliffs, NJ: Merril, p.716 5 Puckett, R.P. (2004) Food service manual for health care institutions. San Francisco, CA: Jossey-Bass, p 51. 6 Payne-Palacio, J. and Theis, M. (2010). Foodservice management. New Jersey, p. 504. © 2013 Canadian Healthcare Association. All rights reserved. 68 FSNM Yr 1 Se 2 Unit 6 Required Readings Textbook(s) Puckett, R.P. (2013). Food service manual for health care institutions (4th ed.). San Francisco, CA: Jossey-Bass. Introduction to Budget, p. 80, (Department Budget) Chapter 10, Management Information Systems, pp. 190-205 Chapter 11, Control Function and Financial Management, pp. 207-235 Chapter 3, Marketing and Revenue-Generating Services, pp. 37-50. Readings from Course Reader Truber, H. (Winter 2008). Financial management in health care food services. Food Service & Nutrition, Canadian Society of Nutrition Management News. MenuSource – Your quarterly resource for creating mealtime possibilities. Campbell’s Healthcare, Spring 2005. © 2013 Canadian Healthcare Association. All rights reserved. 69 FSNM Yr 1 Se 2 Unit 6 Unit 6 Assignments To complete the Unit 6 assignment, please access your account on the Gateway at www.cha.ca. The assignment is available in Word format on the Gateway for you to download. Once completed, please upload your assignment into the designated location. © 2013 Canadian Healthcare Association. All rights reserved. 70 FSNM Yr 1 Se 2 Unit 7 Food Services and Nutrition Management Year One Semester Two Unit 7: Sanitation, Safety and Security © 2013 Canadian Healthcare Association. All rights reserved. 71 FSNM Yr 1 Se 2 Unit 7 Sanitation, Safety and Security Objectives Upon completion of this unit, the learner will: Implement procedures for maintaining and monitoring standards for safety, sanitation and security; Describe how bacterial growth occurs in food and be able to take the necessary steps to minimize bacterial growth; Recognize the major causes of food contamination and take preventative action; Implement a HACCP approach to food preparation; Identify the major features of WHMIS and know what information needs to be included on material safety data sheets, workplace labels and recognize the WHMIS hazard symbols; Implement WHMIS training for food service employees; Describe preventative maintenance requirements and be able to apply knowledge of government and institution regulations to develop cleaning and maintenance programs; Describe procedures for handling emergency situations; Discuss the basics of facility planning and design and the role of the food service manager; Discuss the concepts of waste management, energy and water conservation. The Food Service Environment Safe food handling and accident prevention requires commitment and a proactive approach on the part of employers and employees. The food service supervisor plays a major role in the process of preventing food contamination and occupational accidents. In this unit you will cover the principles of safe food handling including HACCP, safety and WHMIS as well as the security of the food service operation. “Food managers, especially those responsible for providing food to highly susceptible or at-risk populations, have a critical role in the prevention of foodborne illness. In effect, food managers and the employees they oversee are public health providers. It is their job to protect customers from food that could become unsafe though mishandling. Food service managers need to instil a sense of urgency about the potential for food borne illness and provide the training and education needed to ensure food handlers know proper procedures and controls. Food service managers themselves must be well educated on the related topics of food microbiology, food law, risk analysis, HACCP and standard operating procedures. These are a few of the knowledge and skill requirements needed on the part of the manager to design, implement and manage an integrated food safety program effectively.”1 © 2013 Canadian Healthcare Association. All rights reserved. 72 FSNM Yr 1 Se 2 Unit 7 Sanitation Sanitation Regulations In Canada, several different departments and different levels of government share responsibilities for maintaining public health. Local municipalities have the responsibility for environmental health. Each provincial government has Acts and Regulations governing the conditions and safety under which food is purchased, held, prepared and served to the public. At the federal level, Health Canada, Agriculture and Agri-Food Canada and The Canadian Food Inspection Agency all have responsibilities towards the safety of the food that is produced and sold to the public. At the municipal level, the local department of health plays an inspection role. Food-Borne Illness Food-borne illness may result from poisoning by bacteria toxins, poisoning by chemicals or by harmful microorganisms in food. Microorganisms - living cells that exist everywhere and are invisible to the naked eye - can be both beneficial to man or disease-producing. There are different types of microorganisms bacteria, viruses, parasites, molds and yeasts. Foods, such as beer, cheese, sauerkraut, vinegar and yogurt, would not exist without certain ones. Microorganisms which are diseaseproducing are called pathogens. Of particular concern to food service operators, are bacteria, as they multiply rapidly in the right conditions of warmth and moisture and are not killed by refrigeration or freezing. Bacteria particularly like high protein foods, such as meat, eggs, milk, fish, shellfish and poultry. Some food-borne illnesses of which to be aware are: staphylococcus aureus - involving ham, cooked meat, poultry, meat and potato salads, fish and cream desserts. trichinosis - involving pork salmonellosis - involving meat, poultry, milk, eggs, shellfish, pudding and gravies hepatitis A - involving shellfish, raw oysters, clams, milk, meat and water E-coli ("Hamburger Disease") involving meat and raw milk and contaminated drinking water botulism - involving improperly processed low acid foods, fish, mushrooms, smoked meats staphylococcal intoxication - involving foods high in protein, cream-filled baked goods, ham, potato salad listeria monocytegenes - bacteria which are present in the environment, found in processed and packaged foods, cheese, sausages and salami, raw milk © 2013 Canadian Healthcare Association. All rights reserved. 73 FSNM Yr 1 Se 2 Unit 7 shigellosis - associated with milk and dairy foods. Raw vegetables, poultry and salads such as potato, tuna, shrimp, macaroni and chicken. Norwalk virus family- associated with salad ingredients and shellfish. Contaminated food handlers may spread this to salads, eggs, clams and bakery items. The most frequently cited factors involving foodborne illness are: Temperature Abuse failure to properly cool food, failure to thoroughly heat or cook food, foods allowed to remain at bacteria-incubation temperatures, failure to reheat cooked foods to temperatures that will kill bacteria Cross-contamination raw, contaminated ingredients incorporated into foods that receive no cooking, cross-contamination through careless employees or improperly cleaned equipment, infected employees who practise poor hygiene. Depending on the type of food-borne illness, those people affected will have symptoms of fever, abdominal pain, diarrhoea, nausea, vomiting, dehydration, sore throat, headache, muscular stiffness. Safe Food Handling Safe food handling from the producer through to the consumer is important to prevent foodborne illness. All food is a potential source of contamination. A food contaminant is any substance present in a food that might cause illness or harm to people. For example, a piece of glass found in food could injure the mouth and is a food contaminant. It is important to purchase food only from government-approved sources and to examine each food item carefully for signs of spoilage, adulteration or filth when received and to return those products that fail to meet standards. Frozen foods must have been maintained at -18°C (0°F) or lower through delivery, those requiring refrigeration must have been kept at 4°C (40°F) or lower. A metal stem probe thermometer should be used to take the internal temperature of all meat which has been received. Storage facilities must be clean, well-ventilated and at the correct temperatures for the products being stored. Storage Temperatures: Refrigerators at 4ºC (40ºF) or lower; freezers at -18ºC (0ºF) or lower; and dry stores between 10ºC and 21ºC (50ºF and 70ºF). © 2013 Canadian Healthcare Association. All rights reserved. 74 FSNM Yr 1 Se 2 Unit 7 All foods must be kept in closed containers to prevent contamination. Special care must be taken in not transferring contamination from raw foods to ready-to-eat foods. Cross-contamination is the transfer of harmful microorganisms from one food to another, sometimes via equipment, utensils or human hands. Raw food should be stored below cooked food in a refrigerator. All cooked foods must be covered. Equipment and utensils must be cleaned and sanitized after each use. Food handlers must also be trained to wash their hands after handling raw food, after sneezing, coughing, nose-blowing, using the toilet and handling money. The food handler should not use his bare hands to handle food; clean and sanitized tongs, spoons or utensils should be used for each product. If gloves are worn, they too must be kept clean. Temperature control is the most significant factor in the control of foodborne illness. Food temperatures between 4°C and 60°C have been identified as the danger zone, because within this temperature range and under the right conditions bacteria can double every 10 to 20 minutes. Frozen foods must be thawed under correct conditions and temperature. There has to be strict control on temperatures for cooking, cooling, holding, reheating and serving foods. Many food service operations in Canada are becoming involved in supplying any excess food to programs, such as "Food Banks" and "Soup Kitchens". Special attention must be given to food being given away. Figure 1 is an example of the instructions given by food programs regarding the care which must be taken in providing prepared food for reuse in a soup kitchen operation. Both the donor and the recipient must take care to handle food safely. Personnel Correct hygiene for food handlers is vitally important in prevention of food-borne illness. Food handlers must be correctly trained and monitored for good health and personal hygiene; they must wear clean clothes and cover their hair; they must properly wash their hands prior to handling objects and surfaces which could contaminate food. Food handlers can be the carriers for disease organisms which are present on hands, face, hair, in their mouths and intestinal tracts. Cleaning and Sanitizing Effective cleaning and sanitizing will remove visible soil and reduce invisible microorganisms to safe levels. Care must be taken that toxins from cleaning agents are not allowed to remain on food contact surfaces as these toxins could be a cause of foodborne illness. Machine and manual cleaning and sanitizing of utensils, dishes, pots, pans must meet the requirement of the National Sanitation Code. Items to be washed by hand must be sorted, scraped, and pre-rinsed. Regulations for manual washing specify: 3 sinks first sink has hot water 44°C (110°F) with detergent second sink has hot water 44°C (110°F) for rinsing © 2013 Canadian Healthcare Association. All rights reserved. 75 FSNM Yr 1 Se 2 Unit 7 third sink has sanitizing solution at 24°C - 44°C (75°F-110°F) for 1 to 2 minutes Air drying is recommended as the drying cloth may be contaminated and may reintroduce bacteria to sanitized items. Machine washing should have wash water not lower than 60°C (140°F) and rinse temperature should be 80 - 90°C (176 - 194°F). There are specific times for each cycle depending on the type of machine. A thermometer must indicate the temperatures of the wash water and rinse water. Appendix H of the Food Safety Code of Practice outlines the types, symptoms and prevention of major food-borne illnesses. The problems associated with high risk products and of cross contamination are addressed. The Food Safety Code lists the procedures for handling, preparing and storing various types of food in pages 58-91. Correct hand washing procedures are outlined on page 126. Detailed procedures for manual and machine washing are provided on pages 106-110. Cleaning Procedures A cleaning procedure is step by step instructions on how to clean a particular area or piece of equipment. Cleaning procedures should be stored or posted in an area that all staff involved in cleaning has access to them. The benefits of cleaning procedures are many: 1) provides a step by step guidance document; 2) ensures consistency in cleaning from day-to-day and from person-to-person; 3) provides the facilities expectations on how to clean an area/piece of equipment, so everyone is aware of these expectations; 4) assists in ensuring the safety of the individual completing the cleaning task. Cleaning procedures should include the following: 1. Title or Heading of what is being cleaned 2. Tools needed (i.e. equipment, chemicals, personal protective equipment (PPE’s)) 3. Step by step cleaning instructions. Writing cleaning procedures can sometimes seem like an overwhelming task. To help improve your abilities in writing cleaning procedures it is helpful to observe and ask questions of the staff that are performing the cleaning task to see how they are currently doing the cleaning task. 1) Have the employee completing the cleaning task explain to you what they are going to do (make simple notes of what they have said). 2) Observe the actual cleaning process making notes of what they are doing (include tools, chemicals, PPE’s used in your notes). Ask the employee questions about the process and get them to verbally explain the process during your observation. Having the employee explain to you will assist you in better understanding what they are doing and why they are doing it. © 2013 Canadian Healthcare Association. All rights reserved. 76 FSNM Yr 1 Se 2 Unit 7 3) Compare what employee has actually done to what they said they were going to do. It’s okay to find some differences between what they said they were going to do and what they actually did (i.e. they may have said that they put the wet floor signs up and then sweep, but during the observation they swept and then put up the wet floor signs). Many people find it difficult to verbally explain tasks step by step and in detail and often give better detail by actually explaining the task as they are doing them. 4) Draft your cleaning procedure and ask for staff involved in the cleaning to read it and provide feedback. You may also want to clean the piece of equipment yourself, based on your cleaning procedure, to see if your instructions make sense. 5) Amend the cleaning procedure based on feedback accordingly. You may also want to contact your chemical company or equipment supplier to see if they can provide further information on how to clean a particular piece of equipment. Kitchen Floor Cleaning Procedure Equipment needed: Cloth (clean) Scrapper Broom Dustpan Wet floor sign Mop (clean) Bucket with wringer Hot water Floor cleaning chemical (As per MSDS sheet you must wear goggles and rubber gloves while dispensing this chemical). Cleaning Instructions: 1. Move any moveable equipment and mats out of the way 2. Post wet floor signs 3. Sweep and dispose of any debris 4. Scrape any stuck on debris and dispose of this 5. Fill bucket with hot water and floor cleaning chemical at proper dilution (use the © 2013 Canadian Healthcare Association. All rights reserved. 77 FSNM Yr 1 Se 2 Unit 7 chemical dispensing unit in the housekeeping closet). 6. Submerse mop into bucket (containing hot water and floor cleaning chemical) 7. Wring out mop to desired dampness 8. Begin mopping at the furthest point from the door o Outline an area/section o Mop in a “figure 8” motion 9. Change water as needed 10. Repeat steps 2 to 9 as necessary 11. Once completed, empty contents of bucket into floor sink in housekeeping closet. Rinse bucket. Remove dirty mop head and place in laundry bag. Environment Foodservices facilities must conform to local building ordinances, public health regulations, fire and safety regulations. Ventilation, lighting, plumbing, washrooms and food waste and garbage disposal all have regulations or guidelines that must be met. It is essential that the facilities be cleaned on a regular basis. Rodents and insects are a source of contamination. Regular and systematic inspections should be carried out to detect their presence. Inspect and monitor supplies of cereals, flour, rolled oats, pasta and store these products in sealed containers. Rodenticides must never be used while food preparation is taking place and it is best to have a licensed pest control operator using approved chemicals and methods to come and eradicate an infestation. Food waste and garbage must be handled, stored and removed in a way which prevents contamination or nuisances such as odours, insects or rodents. Wet and dry garbage should be sorted and disposed of separately. Garbage receptacles must be cleaned and sanitized after being emptied at least once a day. The Food Safety Code of Practice lists procedures for maintaining the cleanliness and safety of foodservices facilities (e.g. floors, walls, ceilings, washrooms, etc.) Appropriate ventilation, lighting and garbage disposal are also included. Some tips for housekeeping and general maintenance are outlined in pages 111-112. Appendix A defines and describes how to implement the HACCP System. © 2013 Canadian Healthcare Association. All rights reserved. 78 FSNM Yr 1 Se 2 Unit 7 Figure 1 FOOD SAFETY FOOD RISK LEVELS - The degree of care necessary for safe handling of the foods you wish to accept will vary with the degree of risk posed by the food. A LIST OF HIGH RISK AND LOW RISK FOOD AND THE DEGREE OF CARE REQUIRED IS ON THE FOLLOWING PAGE. PROTECTIVE MEASURES FOR HIGH RISK FOOD Once hot food is collected, the considerations of TIME, TEMPERATURE and PROTECTION from contamination must be continued by the agency accepting the donation. When dealing with hazardous food, its exposure to danger zone temperatures should be avoided or the time minimized. To be sure the food remains safe to eat the following points should be met. 1. Containers used to pick up food must be of food grade material and provided with lids. All food containers must be washed and sanitized between each use. 2. Coolers equipped with ice packs must be provided at all times. 3. Food must be transported directly from point of pick up to point of delivery. 4. The internal temperature of the food should be recorded and the time noted when the food arrives at your agency. This information should be compared with the time and temperature records sent with the food. If the food has been in the danger zone for more than 4 hours it should be discarded Example Food on buffet time - 2:30 p.m. Internal temperature 50º C Refrigerated time - 4:30 p.m. Internal temperature 30º C Food is picked up time - 5:50 p.m. Internal temperature 10º C Food arrives at site time - 7:00 p.m. Internal temperature 8º C DISCARD FOOD BECAUSE ELAPSED TIME IS 4.5 HOURS AT DANGER ZONE INTERNAL TEMPERATURES. 5. Upon arrival at your agency, hot food should be: a) Transferred to refrigerated storage until time of preparation and service, or; b) Reheated to a temperature of at least 74º C if it is to be served immediately. © 2013 Canadian Healthcare Association. All rights reserved. 79 FSNM Yr 1 Se 2 Unit 7 6. Upon arrival at your agency, cold food should be transferred to refrigerated storage until time of service. 7. Food should be stored in a manner to prevent cross contamination (cooked and readyto-eat foods should be stored above raw meat, poultry and fish in the cooler.) 8. Donated prepared food (leftovers) should not be stored long term. This type of food should be served as soon as possible after its time of arrival. For example: 1) Food arriving in morning is served at lunch. 2) Food arriving in the afternoon is served at dinner. 3) Food arriving in the evening is served at lunch the next day. Options 1 & 2 are preferred since the time lapse between acceptance and service is the least. 2. IN DOUBT ABOUT THE SAFETY OF THE FOOD, THROW IT OUT!!! FOOD RISK LEVELS- The degree of care necessary for safe handling of the foods you wish to donate will vary with the degree of risk posed by the food. Listed are examples of foods which fall into HIGH or LOW risk levels and the degree of care required at each level. HIGH RISK FOODS meat and meat dishes poultry and poultry dishes fish and seafood dishes gravy and stew cream or egg based sauces High risk foods require careful monitoring of TIME and TEMPERATURE as well as PROTECTION from contamination to ensure food poisoning bacteria does not have an opportunity to grow. salads - egg, tuna, meat , pasta sandwiches - egg, tuna , meat and chicken LOW RISK FOODS muffins and tea biscuits bread and rolls fruit pies Low risk foods also require protection from contamination but they do not require special care with respect to time and temperature cakes without a dairy or eggbased icing or filling © 2013 Canadian Healthcare Association. All rights reserved. 80 FSNM Yr 1 Se 2 Unit 7 PROTECTIVE MEASURES FOR HIGH RISK FOOD Food considered acceptable for donation should meet the following criteria. 1. Minimum time has elapsed between preparation of the food and recovery of leftovers. Suggested time is 2 hours. 2. Food has been held at acceptable hot or cold holding temperatures between preparation and recovery of left overs. Acceptable temperature for hot food is 60º C (140º F) or above and for cold food 5º C (41º F) or below. Food that has been allowed to enter the danger zone between 5º C and 60º C should NOT be considered for donation. 3. Food has been exposed to a minimum of handling or risk of contamination between preparation and recovery of leftovers. (use tongs and spoons to minimize hand contact) 4. Food has not passed its "best before" or "expiry date". 5. Food packaging is not damaged. (e.g., dented cans, opened boxes) Consider the following points when preparing food for donation. 1. Hot food should be quickly cooled prior to leaving the premises. Food should be stored under refrigeration in containers not exceeding 10 cm (4 in.) in depth. 2. Cold food should be maintained at 4º C or less while awaiting pickup. 3. The internal temperature of the food should be recorded when the food is put into cold storage and when it is picked up. A copy of this record should be sent with the food. 4. If it is necessary to transfer the food from the donators container to the receivers this should be done as quickly as possible with the use of spoons and tongs in order to minimize hand contact. Food should not leave the premises in food grade containers or if a cooler with ice packs are not provided for its transport. © 2013 Canadian Healthcare Association. All rights reserved. 81 FSNM Yr 1 Se 2 Unit 7 HACCP - The Hazard Analysis and Critical Control Point System The HACCP System is a process that identifies specific hazard and preventative measures for their control to ensure the safety of food throughout the preparation cycle, rather than depending on end product testing. It was developed to prevent foodborne illness in space foods for NASA. Traditional approaches to sanitation focused on cleanliness, but HACCP concentrates on cross-contamination and time-temperature controls. The System identifies the Critical Control Points (CCP) of different stages in the foodservices operation at which food might become contaminated because of cross-contamination or time-temperature abuse. A CCP is unique to the HACCP system in that the user can focus on preventative measures on identified problems, rather than relying on general sanitation measures. CPPs vary from food to food and between operations and food service systems. The HACCP system consists of seven principles which are as follows: Principle 1 Identify the potential hazard(s) associated with food production at all stages, from growth, processing, manufacture and distribution until the point of consumption. Assess the likelihood of occurrence of the hazard(s) and identify the preventative measures for their control. Principle 2 Determine the points/operational steps that can be controlled to eliminate the hazard(s) or minimize its likelihood of occurrence -(Critical Control Point). A "step" means any stage in food production and/or manufacture including raw materials, their receipt, and/or production, harvesting, transport, formulation, processing, storage, etc. Principle 3 Establish target level(s) and tolerances which must be met to ensure the CCP is under control. Principle 4 Establish a monitoring system to ensure control of the CCP by scheduled testing or observations. Principle 5 Establish the corrective action to be taken when monitoring indicates that a particular CCP is not under control, Principle 6 Establish monitoring procedures to confirm that HACCP is working effectively. Principle 7 Establish a documentation system for all procedures. © 2013 Canadian Healthcare Association. All rights reserved. 82 FSNM Yr 1 Se 2 Unit 7 A HACCP flowchart is recommended for each food product, identifying the Critical Control Points and the controls, from purchasing to consumption. Figure 2 is a sample of identified hazards for foods on a cold buffet. This is an example of Principle 1 of the HACCP principles. Figure 3 is an example of a flow chart for the preparation of frozen chicken or turkey. Note that the control points are monitored from the time the product is received until it is served. To integrate the HACCP principles in all components of the facility's food safety systems a HACCP coordination group is suggested. The function of the group is to plan, co-ordinate, educate and review HACCP safety programs and other systems within the facility. Individuals who are familiar with the various components of the food handling from purchasing to recipe development and the preparation and serving of the food product are all good persons to have on the committee. The support of administration is required to develop policies which are consistent with and support the HACCP principles. Figure 2 Canadian Restaurant & Foodservices Association STEP: "COLD HOLDING" (ie. Salad Bar, Buffet Bar) Hazard (if any) Contamination Failure to Control Temperature Standard Control 1. Do not introduce a fresh batch of product into a partially used batch, as above. Monitor. Train 2. Use commercially filled and unopened containers for products such as milk, condiments. Monitor 3. Throw our unused puddings, custards etc. which have been held cold for service. Monitor. Train 4. Avoid contamination from customers at self- serve areas. Keep foods covered by a sneeze guard. Provide clean tableware to customers wanting refills. Use separate clean and sanitized utensils for each item. Use pre-packaged items when possible. Assign staff to monitor the area. 1. Product being held must be maintained at a temperature Measure the temperature every two hours. © 2013 Canadian Healthcare Association. All rights reserved. 83 FSNM Yr 1 Se 2 Unit 7 of 60°C. 2. Discard product which is held for more than 4 hours. Monitor. Keep a time chart 3. Don't introduce a new batch of cooked product into one which has been held hot. Monitor. Train. Reprinted with the permission from the publisher of Canadian Restaurant & Foodservices Association, NSTP Instructor's Manual, 1993. © 2013 Canadian Healthcare Association. All rights reserved. 84 FSNM Yr 1 Se 2 Unit 7 Figure 3 © 2013 Canadian Healthcare Association. All rights reserved. 85 FSNM Yr 1 Se 2 Unit 7 Safety Employers are required by law to provide information, instruction and supervision to protect the health and safety of all their workers. Safe working habits that promote an awareness of potential hazards, are an important first step in fostering a culture of safety in the work environment. Accidents occur because of unsafe acts or unsafe conditions. It is the responsibility of the food service manager to ensure that employees follow safe work practices and take appropriate protective measures to avoid exposure to a hazard. The nature of work in a food services operation puts employees at risk for accidents. Consider all the potential hazards in an institutional kitchen- from the water on a dishroom floor to the knives and sharp implements in use to the heat from cooking equipment. Mangers and supervisors who do not take due care to ensure a safe working environment can be charged under provincial legislation and can be fined for breach of safety regulations. Safety Programs Developing a safety policy and implementing a safety program helps: make employees aware of hazards, know the protective measures to take and ensure correct work habits are followed, the food service department meet legal requirements (e.g. Homes for the Aged and Rest Homes Act, Public Hospitals Act, Nursing Homes Act), employees clearly understand their legal and individual roles and responsibilities to regularly and routinely maintain health and safety standards, A safety program includes training staff both on-the-job and in the classroom. A safety committee has members who include both management and union representatives, supervisors and workers. Frequently there are two co-chairs for the safety committee with management and labour sharing the responsibilities. Management has a responsibility: to set safety standards maintain job descriptions and specifications relating to safety see that all personnel are instructed in safety procedures maintain safety supplies and keep equipment in good working order establish safe working conditions Employees have responsibilities as well. They include: observing the correct prescribed procedures for operating equipment and using protective devices and clothing © 2013 Canadian Healthcare Association. All rights reserved. 86 FSNM Yr 1 Se 2 Unit 7 reporting to supervisors any potential hazards and any needed repairs or maintenance prompt notification of accidents Employees have the right to refuse work if they have reasonable cause to believe that they are in immediate danger. They must notify their supervisor of their concern and identify the hazardous situation and the reason for their refusal to work. Together the supervisor and the employee (and if available another person informed about safety) try to resolve the problem and if it is resolved to the satisfaction of the employee, the employee resumes the normal work as assigned. If the problem is not resolved to the employee's satisfaction, the employee may continue to refuse the work and a government safety and health officer must be notified. The regulations concerning the right to refuse work will vary form province to province. The supervisor needs to become familiar with the regulations in their province. Patients/Clients have responsibilities as well. They include: observing the safety signs posted in the facility, eg. No Smoking, Wet Floor - Slippery identifying to staff any problems with their room, appliances, etc. A safety committee is usually responsible for establishing safety inspection procedures, developing safe work procedures, accident investigation, auditing the safety program and preparing for emergencies. A system for self-inspection of the department for safety and sanitation should be conducted regularly. Figure 4 is an example of a sanitation/safety checklist used daily in a hospital. Job Safety Analysis is one method to identify the hazards associated with a particular job. From your analysis of past accidents, identify those jobs which appear to be high risk or select a new job where the hazards have not been clearly identified. The job selected for safety analysis should be broken down into all the steps in the order in which they occur. For each step in the sequence consider the potential hazards. Consider the hazards associated with the work environment (eg. noise, temperature, lighting, ventilation), the equipment (eg. knives, cooking equipment, serving utensils), and the process (the manner in which the work is done). Once the hazards have been identified the way to overcome the hazard must be determined. These may be to remove the hazard, control the hazard, revise the work procedures or if these do not eliminate the hazard, reduce the exposure to the hazard. Figure 4 Figure 4 - SAMPLE AREA: INGREDIENT CONTROL CENTRE EQUIPMENT REQUIRED: 50g and 100g weights © 2013 Canadian Healthcare Association. All rights reserved. 87 FSNM Yr 1 Se 2 Unit 7 DATE: Check according to the code: Completed by: S = Satisfactory ITEM S U = Unsatisfactory U REMARKS AREA OUTSIDE INGREDIENT CONTROL ROOM 1. Storage racks clean/in good repair 2. Shelves level 3. Lights, vents, walls, baseboards – clean and in good repair 4. Floor clean; no litter 5. Door locked INGREDIENT CONTROL ROOM 1. Racks clean, in good repair 2. Shelves level 3. Trays on shelves clean 4. Supplies stored securely on shelves 5. All food items not in original containers covered 6. Food stored up off floor 7. Bins clean, in good repair 8. Scoop holders in ingredient bins 9. Work table clean to sight 10. Utensils and measures clean 11. Food handling minimal; proper utensils used © 2013 Canadian Healthcare Association. All rights reserved. 88 FSNM Yr 1 Se 2 Unit 7 12. Hand wash sink clean; towels and soap available 13. Soap dispenser works 14. Cardinal Electronic Scales (2) - clean to sight - weigh accurately - never turned off Test with 50g and 100g weights 15. Can opener clean to sight 16. Cleaning supplies available 17. Garbage emptied at least twice/day 18. Garbage can kept covered when not in use 19. Garbage cans sanitized at end of shift 20. Empty boxes removed to garbage room 21. Heavy/bulky items transported by truck 22. Exit free from trucks 23. Step stool available 24. Cardboard box ripper available 25. Walls, ceiling, vents and baseboards clean 26. Lights sufficient and in good repair 27. Floor clean, no litter 28. Door locked 29. Swap test results STOREKEEPER’S DESK/AREA 1. Desk kept neat, clean © 2013 Canadian Healthcare Association. All rights reserved. 89 FSNM Yr 1 Se 2 2. Unit 7 Desk sturdy, in good repair UPRIGHT MOBILE FREEZER 1. Shelves level 2. Clean interior and exterior 3. Thermometer present and working 4. Temperature kept at 0º F or lower 5. Temperature recorded daily each am and pm MEAT REFRIGERATOR 1. Handle in good repair; door easy to open 2. Thermometer present and working 3. Temperature kept between 35-40ºF Temperature: 4. Temperature recorded daily AM and PM 5. Buzzer, lights, fan in good repair 6. Light on 7. Fan guards in place 8. Light covers and fan guards clean 9. Racks and shelves clean, in good repair 10. Food stored off the floor, covered 11. No other items stored on shelves with eggs or egg product. Tempering frozen eggs dated. 12. Floor clean and dry 13. Walls, ceiling and baseboards clean/in good repair © 2013 Canadian Healthcare Association. All rights reserved. 90 FSNM Yr 1 Se 2 Unit 7 14. Outside floor drain clean and covered GENERAL SUPPLY REFRIGERATOR 1. Handle in good repair; door easy to open 2. Thermometer present and working 3. Temperature kept at 40ºF or lower Temperature: 4. Temperature recorded daily AM and PM 5. Buzzer, lights, fan in good repair 6. Light on 7. Fan guards in place 8. Light covers and fan guards clean 9. Racks and shelves clean, in good repair 10. Food stored off the floor, covered 11. All opened canned goods: (a) stored in covered plastic containers (b) labeled and dated (c) less than 3 days old except ketchup and pumpkin 12. Bins clean, in good repair 13. Scoop holders in ingredient bins 14. Walls and ceilings clean/ in good repair VEGETABLE PREP AREA 1. Double sink drains clear; plugs available 2. Sink and counter clean to sight © 2013 Canadian Healthcare Association. All rights reserved. 91 FSNM Yr 1 Se 2 Unit 7 3. Taps free from leaks 4. Proper water pressure available 5. Cleaning supplies under Hallde Food Prep Mill Table 6. Vegetable brushes available, secure on wall 7. Appropriate kind, number of knives available Swab blade: 8. Knives stored in rack secured on wall 9. Knife rack clean 10. Lighting sufficient (direct) 11. Garbage cans sufficient in number 12. Garbage cans covered when not in use 13. Garbage cans emptied 3-4 times/day How full: Time: 14. Garbage cans sanitized at end of shift 15. Walls, ceiling & baseboards clean/in good repair 16. Floor clean and dry 17. Wet floor sign available 18. Doors to Salad and Bakeshop Areas clean and locked 19. Swab tests results HANDWASHING SINK 1. Clean to sight 2. Soap, paper towels available 3. Soap dispenser works © 2013 Canadian Healthcare Association. All rights reserved. 92 FSNM Yr 1 Se 2 Unit 7 SCALES (TOLEDO 100 kg, CARDINAL, 22kg) 1. Clean to sight 2. In good repair 3. Weigh accurately Use 50g and 100g weights 4. Cardinal scale never turned off VEGETABLE PREP TABLES 1. Countertop clean to sight 2. Pots stored upside down, secure on shelf 3. Sufficient lighting (direct) 4. Shelves clean and level 5. Floor drains clear/covered/clean PERSONAL HYGIENE 1. Hand washing Observe at: a: good technique 0700 Storekeeper supervisor b: no nail polish 0800 ICC Aide c: Sign displayed 0900 Vegetable prep Aide 2. Clean Uniforms and aprons 5. Hairnets cover all hair 6. Jewellery a: Only plain wedding band without stones worn b: Earrings – small studs; no stones; © 2013 Canadian Healthcare Association. All rights reserved. 93 FSNM Yr 1 Se 2 Unit 7 c: No facial piercing d: Chain – plain with no pendant 7. No gum chewing 8. Safe shoes (enclosed heel and toe) GENERAL 1. Schedules and procedures available in areas 2. Intercom system in good repair 3. Mail boxes secured on walls and doors 4. Door kept locked at all times 5. Only 1CC employees 6. Broom and dustpan available FIRE EXTINGUISHER AND BLANKET 1. Extinguisher dated Last dated: 2. Blanket available WHMIS 1. All decanted products have labels 2. MSDS available in the area PEST CONTROL 1. Absence of rodents, roaches, flies 2. Pest sprays available © 2013 Canadian Healthcare Association. All rights reserved. 94 FSNM Yr 1 Se 2 Unit 7 Figure 5 SPECIFIC SAFETY RULES SAFE KNIFE AND BLADE HANDLING Much of the work performed in food services is done with knives and blades or electrical equipment. Cuts and dismemberment are frequent accidents in this area. Safe handling of knives is of prime importance to prevent accidents and human suffering. The following rules must be adhered to at all times: All users must be trained to use and sharpen knives before they are authorized and assigned to use knives. Each knife has been designed for specific cutting operations and should be used for the job to which it is suited. Knives shall be used only for cutting, never for other purposes (opening cans with a knife, for example, is very dangerous to the user, harmful to the knife and it leaves a dangerous ragged edged can). All knives shall meet a high standard of quality, sharpness, and safe storage. Sharp blades shall be maintained at all times (dull knives and blades are more apt to slip, cannot be precisely controlled, and are more dangerous). Only knives in good condition shall be used. They must never be worn or have loose or broken blades. Knives shall not be carried on the body unless sheathed and all knife sheaths shall be maintained in a safe and sanitary condition. A cutting board shall be used and the board shall be anchored on the work surface in such a manner as to prevent slipping. No cutting shall be done on stainless steel surfaces. Only one person at a time shall be allowed to perform cutting duties on one board or in one area. No other persons' hands or fingers are allowed near the cutting operation Safe Knife and Blade Handling To ensure safe cutting: Have clean, dry hands. Pick up the knife firmly by the handle, never by the blade (the handle should be clean and dry, not greasy). © 2013 Canadian Healthcare Association. All rights reserved. 95 FSNM Yr 1 Se 2 Unit 7 Maintain a secure, comfortable grip to ensure control of the knife. Curl your fingers under, to steady the food you are cutting, for controlled, even-sized, safe cutting. Cut away from yourself and others. Never cut if another person is close enough to be cut. Be attentive and alert to the job. Do not speak to others while cutting. Never direct your eyes away from the blade and your hands. Never engage in or tolerate horseplay with knives. Never try to catch a falling knife, step aside, let it fall and warn co-workers. Never allow a knife to protrude over the edge of your work surface. Never submerge a knife under peelings or among debris. Keep your work area tidy. Wash the knife, sharpen, rewash, and place in knife rack after each use. Never submerge a knife or blade in water, for yourself or others to wash. Carry one knife at a time with the tip pointed down, sharpened side of the blade to the rear, the arm close and parallel to the body. © 2013 Canadian Healthcare Association. All rights reserved. 96 FSNM Yr 1 Se 2 Unit 7 WHMIS –The Workplace Hazardous Materials Information System The Workplace Hazardous Materials Information System (WHMIS) is a communication system developed by the joint action of the provincial and federal governments, industry and labour. WHMIS was designed to ensure that all employers obtain the information they need to know about the hazardous materials they work with. The system came into effect in 1988 and applies to any workplace in Canada. The purpose of WHMIS is to: protect employees by providing information about the hazardous materials in the workplace, set standards for the information required to be revealed concerning hazardous materials, while at the same time, protecting manufacturers legitimate trade secrets. WHMIS is a communication system which has three main methods of communicating information; including the use of labels on products, material safety data sheets and employee training and education systems. Federal and provincial legislation stipulates that the employer is responsible for ensuring that: employees comply with the legislation hazardous substances are labelled properly an inventory listing is maintained of all hazardous materials in the workplace material safety data sheets (MSDS) are developed/obtained and kept up-to-date the material safety data sheets (MSDS) are available to employees all workers are trained on how to handle these products safely. WHMIS uses a pictogram to clearly identify types of hazards which products pose. Figure 6 contains the classes of WHMIS hazards and the pictogram. © 2013 Canadian Healthcare Association. All rights reserved. 97 FSNM Yr 1 Se 2 Unit 7 Figure 6 WHMIS HAZARD SYMBOLS Class of Hazard Hazard Symbol Class A Compressed Gas Class B Flammable or Combustible Material Class C Oxidizing Materials Class D Poisonous and Infectious Materials 1. Materials causing immediate and severe toxic effects 2. Materials causing other toxic effects 3. Biohazardous infectious materials Class E Corrosive materials Class F Dangerously Reactive © 2013 Canadian Healthcare Association. All rights reserved. 98 FSNM Yr 1 Se 2 Unit 7 There are several types of labels which are used with WHMIS. The supplier labels are provided by the manufacturer, supplier or distributor of the product and should be included with all WHMIS controlled products. Supplier labels must contain the following information; identify the chemical product, identify the supplier or manufacturer, reference the MSDS, display the WHMIS hazard symbols and provide information concerning risks, precautionary measures and first aid information. Figure 7 is an example of a material safety data sheet and Figure 8 is a supplier label. Workplace labels are required when a controlled product is transferred to a different container or the supplier label is unable to be read clearly. Workplace labels must contain the product identifier, information concerning the safe handling of the product and a reference to the MSDS. A third type of label is the hazardous waste labels which must be used when chemicals controlled under the WHMIS legislation is sent for disposal or recycling. It is important to ensure that all components of the WHMIS program are maintained up-to-date when hazardous materials are added or deleted from use within a department. This includes filing new MSDS's in master and departmental manuals and ensuring all appropriate labels are affixed to container. As well, employees need updating on handling new products. There is a requirement that employers be able to show that there has been ongoing education programs concerning WHMIS. The manger of food services and the supervisor need to keep records of which employees have received WHMIS training and the content of the training. © 2013 Canadian Healthcare Association. All rights reserved. 99 FSNM Yr 1 Se 2 Unit 7 Figure 7 © 2013 Canadian Healthcare Association. All rights reserved. 100 FSNM Yr 1 Se 2 Unit 7 Figure 7 continued © 2013 Canadian Healthcare Association. All rights reserved. 101 FSNM Yr 1 Se 2 Unit 7 Figure 8 SUPPLIER LABEL © 2013 Canadian Healthcare Association. All rights reserved. 102 FSNM Yr 1 Se 2 Unit 7 Safety of Kitchen Equipment All electrical equipment must have CSA (Canadian Standards Association) certification to be sold in Canada. This informs the purchaser that a product or system has been evaluated under a formal system, which includes examination, testing and inspection, and that the product or system complies with applicable standards. In other words, requirements for safety and/or performance have been met. Remember the following potential safety hazards when using electrical equipment: loose plugs indicate the attachment plugs need repair because they can wobble or pull out of the receptacle too easily odours may come from burned or overheated wires sizzles or buzzes from the electrical system arcs/sparks anywhere in the electrical system damaged wire insulation electrical shocks may be a warning of potential for electrocution overheated switch plates, cords and plugs - they should never be too hot to touch permanently installed extension cords as these should only be temporary installations Since fellow employees have to work after you in the same area, inspect your work area before leaving it. See that equipment or appliances are turned off and that equipment is stored properly. Preventative maintenance programs include “regular and systematic inspection, cleaning, lubrication, and replacement of worn parts, materials, and systems in order to prevent costly breakdowns and prolong equipment life”2 It is worthwhile to establish equipment preventative maintenance programs at work. Preventative maintenance programs relate to the regular cleaning of equipment using standard procedures and a regular, planned maintenance of the equipment by qualified personnel. Some facilities will have their maintenance staff specialize in the repair and care of specific types of equipment. The plumber on staff may be assigned to the dishroom area in the facility and refer any problems which he is unable to correct to the appropriate trades person. Some facilities set up service agreements with outside trades which include periodic and regular inspections of the equipment, the replacement of worn parts and the required repairs. The food service department needs to maintain records of all the equipment in the department. The information on record should include the date of equipment purchase, supplier equipment manuals and warranty information. The dates of the installation of the equipment and the company who installed the equipment as well as information concerning the authorized service companies © 2013 Canadian Healthcare Association. All rights reserved. 103 FSNM Yr 1 Se 2 Unit 7 should be kept in a systematic manner. The dates and type of service required is also imperative. The Goals of a preventative maintenance program include: Minimizing down time of the equipment Maximizing the lifetime of the equipment Minimizing energy costs Ensuring operational safety Maintaining consistent product quality Maintaining/improving equipment dependability Preventing equipment from failing Prevention of small problems from becoming big problems (and thus save money) An effective preventative maintenance program will: Train staff on the use and maintenance of food service equipment, Help employees recognize the importance of regular scheduling for cleaning equipment, Ensure that cleaning standards for each piece of equipment are adhered to, and Maintain equipment records (service contracts, repair history, spot checks, etc.). Below is an example of a preventative maintenance schedule for floors: Equipment to Be Cleaned Frequency Task Equipment needed Responsibility Floors As necessary Wipe spills Cloth, mop, bucket, broom, dustpan, wet floor sign. Dietary aide, cook Daily Damp mop Cloth, mop, bucket, broom, dustpan, wet floor sign, Dietary aide © 2013 Canadian Healthcare Association. All rights reserved. 104 FSNM Yr 1 Se 2 Unit 7 scrapper Weekly Scrub Floor scrubber machine, wet floor sign Dietary aide or housekeeping aide Monthly Polish Floor polisher Dietary aide or housekeeping aide Annually Check finish/reseal Sealant Maintenance Other important items of concern regarding safety are: Working areas (e.g. floors, stairs) must be kept safe for everyone using them. These surfaces need to be kept clean, dry and clear of all obstacles to prevent accidents from occurring. Storage areas must be monitored closely. Heavy or loose items may fall on employees. It is a common safety violation to have boxes piled too high in store rooms. Improper lifting could lead to personal injury. Cleaning supplies and chemicals must be stored away from food. Personal protection is also essential for maintaining a safe food service environment. This includes wearing appropriate footwear, protective clothing and using equipment properly. Fire Safety Food service operations have more fires than any other type of business operation. A food service manager must be aware of the potential for fire and identify the correct procedures for handling hazards which could cause a fire. There are four fire classifications. Portable fire extinguishers are also classified to indicate their ability to handle specific classes and sizes of fires. Labels on extinguishers indicate the class and relative size of fire that they can be expected to handle. Class A extinguishers are used on fires involving ordinary combustibles, such as wood, cloth, and paper. Class B extinguishers are used on fires involving liquids, greases, and gases. Class C extinguishers are used on fires involving energized electrical equipment. Class D extinguishers are used on fires involving metals such as magnesium, titanium, zirconium, sodium, and potassium. Each fire extinguisher also has a numerical rating that serves as a guide for the amount of fire the extinguisher can handle. The higher the number, the more powerful the extinguisher. A Fire Extinguisher Class "A" Fire Class "A" or "ABC" Extinguisher Wood, paper, textiles, other ordinary Uses water, water-based chemical, foam, © 2013 Canadian Healthcare Association. All rights reserved. 105 FSNM Yr 1 Se 2 B C D Unit 7 combustibles or multi-purpose dry chemical. A strictly Class A extinguisher contains only water. Class "B" Fire Class "ABC" or "BC" Extinguisher Flammable liquids, oils, solvents, paint, grease, etc. Uses foam, dry chemical, or carbon dioxide to put out the fire by smothering it or cutting off the oxygen Class "C" Fire Class "ABC" or "BC" Extinguisher Electrical: Live or energized electric wires or equipment Uses foam, dry chemical, or carbon dioxide to put out fire by smothering it or cutting off the oxygen Class"D" Fire Class "D" Uses dry chemical to put out fire by smothering it or cutting off the oxygen Flammable metals Letter-shaped symbol markings are used to indicate extinguisher suitability according to class of fire. For example, an extinguisher that is rated 4A:20B:C indicates the following: The A rating is a water equivalency rating. Each A is equivalent to 11/4 gallons of water. 4A=5 gal. of water. The B:C rating is equivalent to the amount of square footage that the extinguisher can cover, handled by a professional. 20 B:C=20 sq. ft. of coverage. C indicates it is suitable for use on electrically energized equipment. When analyzing these ratings, note that there is not a numerical rating for Class C or Class D fires. Class C fires are essentially either a Class A or Class B fire involving energized electrical equipment where the fire extinguishing media must be non-conductive. The fire extinguisher for a Class C fire should be based on the amount of the Class A or Class B component. For extinguisher use on a © 2013 Canadian Healthcare Association. All rights reserved. 106 FSNM Yr 1 Se 2 Unit 7 Class D fire, the relative effectiveness is detailed on the extinguisher nameplate for the specific combustible metal fire for which it is recommended Extinguishers suitable for more than one class of fire should be identified by multiple symbols placed in a horizontal sequence The acronym "P.A.S.S." describes the four-steps used in operating a fire extinguisher. Pull - Pull the safety pin on the extinguisher. Aim - Aim the hose of the extinguisher at the base of the fire. Squeeze - Squeeze the handle to discharge the material. Sweep - Sweep the hose across the base of the fire from side to side. It is vital to know what type of extinguisher you are using. Using the wrong type of extinguisher for the wrong type of fire can be life-threatening. Common fire hazards in food service operations include the deep fat fryers and the cooking oil or fat used. The flashpoint of oils is between 425º F and 500º F. If a fire is in contact with oil the severity of the fire will be greatly increased. Grease and oil can accumulate on the walls, surrounding equipment and particularly on the hoods over the cooking area of the kitchen. Hoods must be cleaned regularly if they are not equipped with a automatic wash down feature. In this instance good sanitation practices are part of the fire safety program. Food service employees need to be able to recognize what causes fires and how to prevent them from occurring. Training in fire safety includes identifying, understanding and eliminating common fire hazards. The process also involves learning the procedures to follow in case of a fire and practising in response to alarms and emergency situations. Emergency Planning Emergency Food Service is an organized emergency response designed to provide food for those who cannot feed themselves, or those without food or food preparation facilities; and recovery workers and volunteers. Take some time to go through the publication from the Public Health Agency of Canada, Emergency Food Service: Planning for Disaster. Ask to see and review the emergency food service plan in your facility. Guy Robertson (2004) in his article, Emergency Planning for Long Term Care / Seniors Nursing Home Residential-Care-Facilities, says a good emergency plan starts with a summary of the risks that prevail at your facility. Every region has its natural risks, from high winds and winter storms in the Maritimes and Central Canada, to flooding on the Prairies, to earthquakes in British Columbia. Heat waves and freak storms are increasingly common across North America. Any of these risks can lead to property damage, power outages and supply problems for care facilities. © 2013 Canadian Healthcare Association. All rights reserved. 107 FSNM Yr 1 Se 2 Unit 7 Technological risks include computer failures and data loss, toxic spills, electrical fires and explosions. Technological problems often result from human error. Somebody pushes the wrong button or forgets to push the right one, and the lights go out all over town. Somebody else trips over a cable in the server room, disables an entire network and you lose access to your electronic files, including those pertaining to essential resident care. While human error is unintentional, some harmful actions are purposeful. These are security risks: theft, sabotage, vandalism and fraud. What risks threaten your facility? Remember that risks at nearby sites can threaten you directly. Nearby threats are called proximity risks, and every property manager should be aware of them. Once you've determined the risks to your facility, consider the best ways to mitigate them. There are always means of dealing with a risk so that it's less likely to disrupt your operations. For example, if you're concerned about power failures, investigate the feasibility of a backup generator. Ask your staff and residents to report any facility problems promptly. You should be able to mitigate most of your risks to the point where they no longer pose serious threats to your facility. But occasionally risks turn into emergencies. You need an emergency response plan to deal with the real thing. You don't need a huge binder to tell you how to evacuate your building or restore your power. Often a small brochure containing the standard procedures is more useful than a binder that only a few of your staff members have studied carefully. You can print separate brochures for staff and residents. You can include handy reminders and space for notes and personal information, including room numbers, addresses, family contacts and the locations of refuge areas and safe gathering sites. When they're attractively laid out and contain concise, practical response measures, brochures are ideal tools for emergency orientation and procedural training. They're also much less expensive than those binders. After an emergency, many organizations rely on business resumption (or continuity) plans, which contain solutions to problems that arise after the storm has died down or the fire has been extinguished. Often a resumption plan begins with a damage assessment checklist, which guides you through your facility and points out those areas where different kinds of damage can occur. A key component for any care facility's resumption plan is a strategic alliance program. After an emergency, you might have difficulty in obtaining supplies that in normal circumstances you'd take for granted. What if severe weather puts your usual delivery service out of action for a few days? Fortunately, you've organized an alliance with a local taxi firm, which will pick up medications, groceries and office equipment from suppliers and deliver them to you as soon as possible. Your residents might be frightened or disoriented by an emergency. To restore their good morale, you should include normalization guidelines in your resumption plan. Getting residents to talk about their experience during an emergency is one way to ease their anxiety. Another is to hold a "closure party," during which staff and residents are served refreshments and given a chance to celebrate the conclusion of events relating to the emergency. © 2013 Canadian Healthcare Association. All rights reserved. 108 FSNM Yr 1 Se 2 Unit 7 Your resumption plan can contain advice concerning alternative sites for residents, a list of postemergency service priorities, a summary of emergency team activities, and advice regarding the auditing and testing of the plan. Since each care facility is unique, each should have an emergency plan customized to meet its specific needs. A template plan will not necessarily give you the most effective guidance. It's up to you to ensure that your facility has a plan that takes into account those institutional characteristics that makes it different from a facility in a different part of the country, city or neighbourhood. Food service personnel must be prepared to act quickly and appropriately in emergency situations. Things to note in planning: have a contingency plan have food stocks on hand without need of refrigeration or have items readily available have foods that can be served without heat use disposable dishes & utensils consider waste disposal ensure that there is a safe water supply In a unionized environment, a contingency plan is essential in case there is a strike. In an acute care hospital, elective surgery will be cancelled and any patients who are well enough will be discharged home. However in long term care facilities and in correctional services, the food service will need to supply meals to the normal complement of residents as well as for the staff who are still working in the facility. Strikers will most likely set up picket lines around the institution and try and disrupt deliveries. Some suppliers who have a unionized work force may refuse to cross the picket line for deliveries. The menu for a strike situation should be easily prepared and served and meet Canada's Food Guide. In making a plan for a strike situation, the following are some of the considerations; what will be on the menu, will it be purchased or prepared in house, what suppliers will the facility purchase from, how will supplies be delivered, who will be available to work in food services, how will you serve the meals to your residents, what type of dishware will you use, who will do the cleaning of the kitchen and what types of meals and snacks will you provide to volunteers and staff who are working extended hours. When the strike is over and the employees return to work, the facility needs to have a plan on how to facilitate the return to normal operations and to minimize tension between the employees who were on strike and those who had worked during the disruption. © 2013 Canadian Healthcare Association. All rights reserved. 109 FSNM Yr 1 Se 2 Unit 7 Security Security includes the protection of all cash, merchandise, equipment and supplies in a facility as well as of the workers employed there. Theft is a major problem in food service operations. There is theft of money from sales of food in cafeterias and vending machines as well as the theft of food. A good internal security program needs to be established where few people have access to the cash from sales of food. Keeping storerooms and refrigerators locked when they are not in constant use or if they are out of sight from most workers is a preventative measure most foodservices facilities employ. Controlling the amount of inventory and the amount of leftovers also helps in controlling theft. If all goods are accounted for, it is difficult to steal items without them being noticed. Controlling access to locker rooms during the day will discourage employees from stealing food and storing it until they leave for home. Large facilities attempt to control access to the public of certain work areas. Name tags worn by all employees identify people who should not be in the kitchen area and pinpoint those who are not employees at that facility. Many facilities have implemented a security watch program where employees note if there are strangers in an area and report to the security guards in the facility. Environmental Management The food service manager and the employees in a food service operation need to be active participants in the management of energy and water use, as well as limiting the amount of solid waste leaving the food service department. The efficient management of these components will benefit both the environment and reduce costs in the foodservice operation. Energy Conservation The old saying "If you can't stand the heat, get out of the kitchen" reveals a great deal about the amount of wasted energy used in food service operations. In past decades it was taken for granted that kitchens were energy inefficient. Various factors gave impetus to the need for energy conservation including the cost of energy, a possible shortage of oil and gas supplies in the western world and a growing awareness of the environmental damage from the use of fossil fuels. Energy is used within the foodservice department for the heating and cooking of food, for refrigerated and frozen storage of food, for maintaining food at correct serving temperatures. Equipment which is not properly sized for the amount of food to be prepared will be energy wasters- oversized ovens and cook tops will use a great deal of energy, as are excessively large refrigerators and freezers. The maintenance of equipment will help to ensure that they are operating efficiently. Worn gaskets around refrigerator and freezer doors allow cold air to escape and warm air to enter. The compressors then have to work harder to cool the warm air. Condensation also contributes to energy inefficiency. Spears in 1995 categorized energy use © 2013 Canadian Healthcare Association. All rights reserved. 110 FSNM Yr 1 Se 2 Unit 7 within food services as direct and indirect energy. The above examples of energy are categorized as direct. Indirect energy is the energy used to maintain a comfortable working environment as well as for sanitation and waste disposal. Conserving energy is a major focus both in individual homes, and large businesses. Foodservice organisations are actively seeking new ways to reduce energy costs. Programmable ovens, re-use of hot and cool air, installation of more efficient equipment, and sealing building envelops to reduce energy leakage are just a few ways to reduce energy consumption in a large scale kitchen. When electricity is used as an energy source, the cost of the electricity depends on the time of day and whether it is a peak demand time for the electricity. The cost per kilowatt hour is much greater at these peak times. Hospital Food Services (HFS) in Ottawa has made efficient use of electric energy. HFS is a production center for healthcare facilities in Ontario. To take advantage of the reduced energy costs during the late evening and night period, Hospital Food Services: Ontario (HFS) scheduled the cooking of roasts during this period and the meat is then sliced and either chilled or frozen for distribution. This is an example of the control of direct energy costs. Another initiative to control energy costs involved using the heat extracted out of the air for blast chilling and blast freezing to heat the hot water in the plant. Water Conservation Greater attention has been given to the concept of energy conservation in food services then to water conservation; however, the cost of water is also a consideration in the operational costs. Water is one of our natural resources and it is incumbent upon each of us to use it wisely. In Ottawa, the municipality invoked an additional tax on water use to pay for the sewage treatment the use of water incurred. This represented a great cost to institutions, which in turn, led to changes in equipment design to low temperature ware washing machines which operate between 120º F and 140º F. In these machines sanitizing is accomplished by chemicals not heat. The recommended sanitizing chemical should be used in the proper concentration and it must be dispensed automatically in the final rinse water. Other water saving practices in ware washing are batching soiled dishes whereby the capacity of the dishwasher is matched to the load. Recycling of grey water from the dishroom is also frequently done. Solid Waste Management Solid waste management has become a concern for all municipalities. The cost of land fill and the pollution resulting from incineration are a great concern. Foodservice operations can play a role in the environmental health of our planet. Consider the purchases of the raw materials for the food service operation. We receive food in tins which are in cardboard boxes, meat products may be in individual portion packs, which are also in larger cartons, fresh produce arrives by the case, frozen vegetables are in plastic bags in a large carton. The typical food service operation © 2013 Canadian Healthcare Association. All rights reserved. 111 FSNM Yr 1 Se 2 Unit 7 has tins, bottles, plastic bags and cardboard boxes in its' garbage. The three R's of the environmental movement have meaning within food services- that is to: Reduce Reuse , and Recycle "Waste prevention, or “source reduction,” is the strategy behind reducing and reusing waste. By designing, manufacturing, purchasing, or using materials in ways that reduce the amount or the toxicity of trash created, less waste is generated and fewer natural resources are used. Reusee is often part of the waste prevention strategy, stopping waste at the source due to preventing or delaying a material’s entry in the waste collection and disposal system. "3 Institutional cafeterias which used disposable coffee cups, have offered their patrons a price differential if they used their own coffee mugs. The savings in solid waste accumulation was substantial and customers often received a larger cup of coffee - depending on the mug they choose! This is an example of reduce and reuse. Another example of reuse is the selling of the foil pans which frozen entrees are delivered. These pans are washed and sold for a nominal fee to the institutional employees to use at home. The proceeds from such sales were used to purchase a refrigerator for employee lunches. Plastic pails are also in great demand in the spring as cottagers are opening up their summer homes. Your text has a good discussion of the elements of a recycling program for food service operations. The article by Matt Del Vecchio provides tips for the use of green cleaning products, sustainable food, coupled with other proactive measures to reduce energy and water use. Environmental concerns and attention to the problems of our fragile planet are a legacy to future generations. Food service managers who take an active part in maintaining and improving the environment will contribute to the health of the world and be fiscally responsible. Facility Planning & Design A well designed & equipped food service department allows for the efficient preparation & service of high quality food products. The actual design of the kitchen and dining areas is based on the nature of the food service operation, the menu, the clientele and the objectives of the organization. The design of a new or renovated food service department is complex; there are varying equipment requirements and the flow of the raw materials to the final product requires the efficient use of space and equipment. Once the decision has been made to construct a new or renovated food service facility a planning team will be formed. The food service manager is one member of the team, along with the administrator, the architect, and the food service consultant. © 2013 Canadian Healthcare Association. All rights reserved. 112 FSNM Yr 1 Se 2 Unit 7 Each of these members of the team will bring their own expertise to contribute to the project. Before beginning more detailed aspects of planning the facility, consideration needs to be given to what type of food service you require and the scope of the services to be offered. Some of the characteristics of the operation to consider are: The customer - the demographics of your customer base is a prime consideration. Do you have many different customers with differing needs? How many customers will you be serving daily? Where are the customers located - on site or in satellite locations? In the Ottawa area a Jewish campus is being planned to serve the needs of the Jewish community on this campus with the Jewish family services, a day care centre, schools, a long term care facility and a recreation centre. All of these facilities will be located in different buildings. All of the customers follow a kosher diet but they have differing needs based on their age and usual food habits. The long term care facility will be the prime provider of food which is kosher to these sites. The food needs of the teens in high-school will differ from the needs of the elderly in the long term care facility. The majority of the customers will be at the noon meal, although this long term care facility requires three meals a day for 365 days. The menu requirements - Differing customers will have differing menu requirements. A prime example of this is at the Olympic games. Coaches and officials have different requirements than the athletes. Each country has different food customs. The menu must be planned to meet all of these needs. This has a direct impact on the space and equipment required. Food purchasing - there needs to be a clear understanding of how the food will be purchased and in what form. It is also important to consider how often food will be purchased. If the majority of the food is to be purchased frozen there will be a requirement for large freezer space. A food service operation in a large city with major food wholesalers will be able to deliver goods on a weekly basis. Production methods - the methods used to prepare the food will also influence the design needs. A conventional system will have differing needs that a cook freeze/cook chill system. The latter production methods will require higher capacity cooking equipment and increased raw material & finished product storage. Delivery systems- How will the food be delivered to the customers. In a hospital setting tray service is the norm; while in a long term care facility the residents eat in mid size dining rooms. A fast food restaurant uses the customers to carry their food to the eating area. When satellite operations exist either within a building or external to it, the delivery system needs to be carefully planned. Food delivery carts are bulky and require space to receive the food products, at the delivery site and at the cart wash area. Hour of operation - Institutional food services such as hospitals & long term care food services usually provide meals three meals /day and refreshments for 365 days year. On the © 2013 Canadian Healthcare Association. All rights reserved. 113 FSNM Yr 1 Se 2 Unit 7 other hand a school cafeteria may provide a breakfast and lunch service on school days only. Along with these considerations, the food service manager needs to be familiar with the latest trends in consumer food preferences and technological developments in the food service industry. A food service facility designed and built for today must be serviceable & flexile to meet the demands of the future. Once the information noted above is gathered together the planning team can begin to work on the bad functional plan. For a small renovation of a specific area within the department the food service manager may be able to prepare the functional program. Larger renovations or new facility design require a institutional planning consultant to prepare the document. Careful review of the document in the draft stages is essential, as this is the information which will guide the planning process. "The functional program is a verbal description of how the facility will function and what resources will be required. It should include all capital and operating aspects needed to properly plan the building or department. This will include: functions or scope of services of each department or functional area procedures determinants of space such as workload or staffing staffing or manpower depending on the provincial and hospital requirements key relationships among and within departments space on a room, elemental and departmental basis"4 The architect for a new building will then develop the schematics. These schematics will show the initial overall shape of the building on the site, the blocks of space assigned to each functional area and the circulation pattern for the overall building. "From the schematics or block drawings the next preliminary plans or sketch plans are prepared by the architect. They indicate layouts within the blocks, that is, they show how each department will function, its circulation patterns, relationships of rooms and their preliminary configurations. The building systems are similarly refined. As a part of this step, an outline description or specification of what is included in the work and the types of building materials and systems to be used is prepared. This includes such items as materials to be used to construct the building structure and exterior walls; materials for interior finishes for floors, walls and ceilings; site works; transportation systems such as elevators, dumbwaiters, car lifts, tube and conveyance systems and so forth; © 2013 Canadian Healthcare Association. All rights reserved. 114 FSNM Yr 1 Se 2 Unit 7 electrical work; plumbing work including medical gases; heating, ventilation and air conditioning and power plant requirements including electrical power."5 From this sketch plans the final working drawings are developed and known as architects blueprints. The architect blueprints contains all the details of the construction including the plumbing & electrical requirements, the materials to be used, the fixtures and built in furniture are indicated. Following the approval of the architect plans and approval to precede with the project the contract documents are prepared. These are advertised and made available to interested parties who bid on the project. The successful bid is not necessarily the lowest bid as the facility needs to consider the reliability and past performance of the firm submitting the bid. It’s always an exciting day when the work begins on a new or renovated food service operation. However, planning needs to occur before this date on how the rest of the operation will function during the construction phase. Some of the challenges will be the temporary loss of space, noise and the accumulation of construction debris. For new construction, the planning will involve the purchase of furniture and equipment, the installation of the fixed equipment and the development of the policies and procedures for the operation of the new food service operation. Prior to the occupation of the new facility, there will be an inspection to ensure that all the construction details have been completed. Fixed equipment needs to be tested to ensure that it is operational. Staff will need to be hired and an orientation and training program developed. The cleaning, stocking and move into the new facility is another step towards the completion of the project. Once the food services have been operational for a time, a final evaluation of the project will be completed for any outstanding items which are covered under the contractual arrangements with the contractors and suppliers. A successful facility design will be a major factor in the delivery of high quality food to the customers. The selection of equipment and furnishings for a foodservice operation needs to be based on the size of the operation, menu requirements and the type of food service operation. In addition consideration must be given for the manner in which food is purchased and stored on site. The type of energy source in the area is also a consideration. Your textbook has detailed information concerning the selection of equipment and furnishings. © 2013 Canadian Healthcare Association. All rights reserved. 115 FSNM Yr 1 Se 2 Unit 7 Conclusion The primary focus of institutional food service is to provide nutritious and safe food. To achieve this sometimes lofty goal, a food service manager must take into account food safety and sanitation, workers’ safety and security, the flow-of-food and facility design and waste management. When any of these facets are out of sync, there is great risk to either the patient or the worker, and this affects not only health, but the reputation of the institution as a whole.. Part of the food supervisor's job includes the day-to-day monitoring of sanitation and safety procedures to help ensure that all those who are part of the health care facility are able to eat, work, and live safely. © 2013 Canadian Healthcare Association. All rights reserved. 116 FSNM Yr 1 Se 2 Unit 7 Endnotes 1 Payne-Palacio, J. and Theis, M. (2009). Introduction to foodservice. New Jersey: Pearson PrenticeHall, p. 91. 2 Payne-Palacio, J. and Theis, M. (2009). Introduction to foodservice. New Jersey: Pearson PrenticeHall, p. 400. 3 http://epa.gov/osw/conserve/rrr/reduce.htm, accessed June 10, 2011. 4 Ziebarth, S. (1991).Feeling the squeeze, Facilities Development, Ottawa, ON: CHA Press, p 242 5 Ibid p. 244 © 2013 Canadian Healthcare Association. All rights reserved. 117 FSNM Yr 1 Se 2 Unit 7 Required Reading Textbook(s) Puckett, R.P. (2013). Food service manual for health care institutions (4th ed.). San Francisco, CA: Jossey-Bass. Chapter 12, Environmental Issues and Sustainability, pp. 239-260 Chapter 13, Microbial, Chemical, and Physical Hazards: Temperature Control, pp. 261-284 Chapter 14, HACCP, Health Inspections, Environmental Sanitation, Food Code, and Pest Control, pp. 285-310 Chapter 15, Safety, Security, and Emergency Preparedness, pp. 311-341 Chapter 22, Facility Design, Equipment Selection, and Maintenance, pp. 507-540. Food Safety Code of Practice – For Canada’s Foodservice Industry, Canadian Restaurant and Foodservices Association, 2013 – the entire book. Food Service Workers Safety Guide, Canadian Centre for Occupational Health and Safety, 6 th ed. 2011 – the entire book. Readings from Course Reader Del Vecchio, M. (2008). The green cleaning movement In The Food service industry: The clean prairies. The Canadian Sanitation Supply Association. Warren, L.J. (Summer 2000). Aspects of security in correctional food services. Insider Magazine. American Correctional Food Service Association. McKendry, R., & Mackey, L. (Spring 2012). Infection! Protecting our food from us. Food Service and Nutrition: Canadian Society of Nutrition Management News, 6-8 Mooney, N. (Winter 2011). Theft and security: Address future issues proactively before they become problems. Food Service and Nutrition: Canadian Society of Nutrition Management News, pp. 14 Internet readings Emergency Food Service: Planning for Disasters, Centre for Emergency Preparedness and Response, Public Health Agency of Canada, 2007. http://publications.gc.ca/collections/collection_2007/phac-aspc/HP5-25-2007E.pdf © 2013 Canadian Healthcare Association. All rights reserved. 118 FSNM Yr 1 Se 2 Unit 7 Robertson, Guy (2004). Emergency Planning for Long Term Care / Seniors Nursing Home Residential-Care-Facilities. Originally published in July/August 2004 issue of LTC, Long Term Care Assoc. of Ontario magazine and retrieved from: http://www.onwellness.info/0services-disaster Canadian Centre for Occupational Health & Safety (2000). Health and Safety Committees:http://www.ccohs.ca/oshanswers/hsprograms/hscommittees/ © 2013 Canadian Healthcare Association. All rights reserved. 119 FSNM Yr 1 Se 2 Unit 7 Unit 7 Assignments To complete the Unit 7 assignment, please access your account on the Gateway at www.cha.ca. The assignment is available in Word format on the Gateway for you to download. Once completed, please upload your assignment into the designated location. © 2013 Canadian Healthcare Association. All rights reserved. 120 FSNM Yr 1 Se 2 © 2013 Canadian Healthcare Association. All rights reserved. Unit 8 121 FSNM Yr 1 Se 2 Unit 8 Food Services and Nutrition Management Year One Semester Two Unit 8: Quality Food Management © 2013 Canadian Healthcare Association. All rights reserved. 122 FSNM Yr 1 Se 2 Unit 8 Quality Food Management Objectives Upon completion of this unit, the learner will: Describe the steps in strategic planning and be able to use the direction of the strategic plan in managing the food service department to support the direction of the institution; Define and describe the purpose and characteristics of a policy and procedures; Write policies and procedures which are clear and be able to implement a policy and procedure in the work place; Apply principles of quality management and risk management to the operation of a food service department; Discuss the purpose and process of accreditation; Describe methods of collecting valid information about clients and evaluate their satisfaction with the food and food service; Identify appropriate standards for food service activities and apply these standards. Introduction to Quality Management "Health care reform has forced administrators to transform their view of quality as an intangible to a view that recognizes it as an identifiable, measurable, and improvable entity. Although responsibility for quality was once delegated to a single department, managers now recognize quality improvement as the responsibility of each individual in the organization. Quality improvement is seen as a long-term, proactive (rather then retrospective) strategy to improve patient care and satisfaction, increase utilization, strengthen productivity, and enhance costeffectiveness throughout the organization."1 To be truly effective an organization needs to know what its purpose is and keep that purpose in the forefront as it adapts to the changing environment in which it conducts its business. This statement of purpose is known as the mission statement. The mission statement is concise and contains the values of the organization. The mission of the organization will assist in keeping the organization focused and moving towards its goals. The business world is changing rapidly. With constant changes comes both opportunities and threats to an organization. In order to position the organization to maximize its opportunities and to minimize its threats, a strategic plan is required. A strategic plan is an organized approach for the long term management and positioning of a facility. It involves the Board of Directors and senior management in evaluating the internal environment and the external environment and analysing the institutions ability to respond to these threats. The strategic plan needs to include the stakeholders in the plan. This will include patients, families and residents as well as the staff © 2013 Canadian Healthcare Association. All rights reserved. 123 FSNM Yr 1 Se 2 Unit 8 of the facility, including medical staff in a healthcare facility. In the business world the stakeholders include the investors, customers, suppliers and staff. Once the overall direction has been determined the implementation of polices and procedures to support the strategic plan needs to begin. Different types of performance standards exist in health care facilities to monitor food service activities. Each has been developed to ensure that everyone knows what is expected of them and to check that what should be done to maximize quality of care is actually being carried out. Standards provide valuable guidelines for the assessment, treatment and continuity of care that patients/residents receive in a facility. There are standards for organizational functions, for customer service, patient care functions, health and safety, etc. What is quality? "Each organization-and each of its departments- has defined 'what quality looks like' for its products and services. The definition provides a baseline for meeting or exceeding customer expectations for quality."2 A variety of audit tools or forms are used to help a department and facility measure quality and determine how well they are complying with the standards. Emphasis is usually placed on measuring the outcome of patient/resident care. Policies and procedures are based on the objectives and goals of a facility by stating what should be done (policy) and how it can be accomplished (procedure). The Quality Assurance process develops standards for achieving quality and ensures that appropriate policies and procedures are in place and followed. For example a quality assurance program could determine a policy and procedure is required for cleaning the meat slicer (e.g. who is responsible for the cleaning, the method of documentation with regard to cleaning schedules, recording when the task was performed, etc.). Risk management focuses on identifying and investigating how accidents (e.g. slipping on a wet floor) or high risk situations (e.g. not informing a physician of an inappropriate diet prescription) can be minimized or avoided. Risk management programs establish documentation procedures for identifying and controlling risk factors. Accreditation is a voluntary process that any health care facility may undergo to show that their organization meets certain predetermined nationwide standards. Accreditation is a form of public accountability where surveyors evaluate the standards and procedures of a particular institution or residence and determine which level of accreditation they are entitled to. Policies and procedures, quality assurance, risk management and accreditation all interrelate. For example, policies and procedures may exist for equipment repair. A quality assurance program checks that the policies and procedures are adequate and that they are being followed. A risk management program considers factors involved in equipment maintenance and ensures that the policies and procedures include steps to minimize potential risks (e.g. documenting when a mixer was checked, cleaned, fixed, etc.). Surveyors evaluate the system for equipment maintenance and determine whether your process meets the nationally established standards and criteria for accreditation. © 2013 Canadian Healthcare Association. All rights reserved. 124 FSNM Yr 1 Se 2 Unit 8 Organizational Design An organization structure is similar to the skeleton of the human body. It provides the framework for the efficient flow of the necessary activities of the facility. Formal organization is usually represented by a chart that is a graphic display of the formal relationships in the facility. Figure 1 shows an example of the organizational chart of a long term care facility. The solid lines show the delineation of authority and reporting in the organization. Dotted lines denote relationship and communication. The complexity of the chart will vary with the size of the facility. The acute care hospital usually is the most complex of all health care facilities in organizational structure. The Department of Dietetics or Food Service in a facility is an integral part of a health care facility. Generally the department is responsible for the administration of the food services system, the supply of food to clients, the provision of clinical services in terms of food and nutrition and the training and education of employees as related to food. The food services system can encompass the development of menus, recipes, purchase and receipt of food and equipment, and financial control of all aspects of food production. The supply of food to clients entails production and service of safe, sanitary, nutritious and palatable food to people who include residents, patients, staff and clients such as Meals-onWheels, clinics, etc. Clinical services include prescribing the appropriate foods to a person, interpreting and implementing diet orders. Resources within the food service department include people, time, finances, equipment and facilities. It is the department director who must exploit these resources as efficiently as possible. To meet daily nutritional requirements within these constraints is the responsibility of the department. Effective and efficient planning, control, and constant evaluation are critical. © 2013 Canadian Healthcare Association. All rights reserved. 125 FSNM Yr 1 Se 2 © 2013 Canadian Healthcare Association. All rights reserved. Unit 8 126 FSNM Yr 1 Se 2 Unit 8 Policies and Procedures The purpose of a policy and procedure manual is to give employees and managers the information they need to do their work. A policy is usually a very general statement about an activity. The policy manual contains rules and details "what to do" and guidelines for decisions. It is usually presented in a formal authoritarian tone. A procedure is a series of steps explaining how the policy can be implemented. The procedure manual is operational and tells "how to do" something. It is directive in tone and gives a logical series of steps to follow. Figure 2 is an example of a policy and procedure established for the cleaning of a meat slicer. Policy and procedure manuals can appear as separate manuals or combined. The combined manual is usually preferred as not all policies have procedures (for example, a policy on ‘no smoking’) and not all procedures stem from written policies as many procedures relate to the organization’s objective of giving care or treatment. Well-organized manuals provide an easy access to information. There are several benefits of a policy and procedure manual: 1. It clarifies responsibilities and work done within the department (eg. it is the Early Cook who turns on the ovens). 2. It may result in improvements in procedures. When you begin to write out all the steps required in a specific operation, you may discover areas of overlapping responsibilities or work methods which require unnecessary steps. 3. Improvements to interdepartmental relationships. It will help improve communication between departments when the various jobs are delineated (e.g. Housekeeping is responsible for cleaning floor spills). 4. It is a filing system for required information. All the information is in one location and can be easily found. 5. Easy to review and update (a regular review is necessary). A straightforward format can be easily revised. 6. It can be used to orient and train new employees. 7. It can be used for objective performance rating. 8. It can be used to measure standards of performance (e.g. is the employee fulfilling all the items under personnel heading, dress code etc.). The following list serves as a basic guide to assist in the preparation of policies and procedures. Individual health care facilities would adjust this information to suite its own needs. © 2013 Canadian Healthcare Association. All rights reserved. 127 FSNM Yr 1 Se 2 Unit 8 Suggested Headings for Policies and Procedures 1. Introduction, Philosophy, Objectives 2. Management Tools Communication Meetings o Departmental o Interdepartmental Budget controls Operating Budget Capital Budget Monthly and Yearly records Daily meal census Purchases o Food o Other supplies o Equipment, etc. Salaries and wages Cost analyses Recoveries Other expenses Physical inventory Reports 3. Purchasing Specifications Food Equipment Other supplies Procedures Ordering Forms 6. Clinical/Nutritional Services Procedures & schedules Requisitioning Frequency Areas of storage Minimum/maximum standards of inventory Menus Menu plan system o Typing of menus o Distributing & tallying menus Normal or regular diets Therapeutic diets Nourishments assessments Patient and family instructions Charting Ward rounds Ambulatory care o Out-patients o Clinics, outreach programs o Day care centres, etc. Research Instant formula 7. Meal service 4. Receiving, Storing and Issuing Therapeutic diets Nourishments and tube feedings Tray make-up & delivery Clerical records © 2013 Canadian Healthcare Association. All rights reserved. Patients o Diet prescriptions o Meals and nourishments o Tray assembly o Delayed trays Out patients Non-patients (cafeterias) o Facilities o Hours of operation o Food procurement Standards of service Charges Guest trays Catering Ancillary Services Vending 128 FSNM Yr 1 Se 2 5. Food Preparation, Production & Distribution Menu Recipe Standardization Basics of food preparation Portion control Use of leftovers Ingredient control room Bakeshop Main kitchen Meat preparation Salad and sandwiches Catering functions 8. Personnel o o o o o o o o o o o Hospital Employment Practices o Procurement o Hiring o Conditions of work o Sick time o Medical examinations o Payroll o Hours of work o Payday o Vacation o Terminations Union agreement Staffing complements Job descriptions Work schedules Time schedules Personal hygiene Employee discipline Employee evaluation Orientation In-service training Unit 8 Coffee shop Community / Outreach programs Meals on Wheels Home Care Detoxification center Wheels to Meals 13. Emergency/Disaster Plan o o o o o Bomb threat Emergency feeding Food poisoning Internal/ external disaster Strike 14. Relationships with other departments o o o 15. Relations outside the facility 16. Quality Assurance Review o o o o o Objectives Personnel evaluation Financial Operational 17. Legislation o Food and Drug Act 9. Physical Facilities & Maintenance o Preventive © 2013 Canadian Healthcare Association. All rights reserved. 129 FSNM Yr 1 Se 2 o Unit 8 Corrective 10. Sanitation, Safety and Security o o o o o o o o o o Sanitation controls Cleaning schedules Equipment cleaning Ware-washing Garbage control Pest control Bacteriological tests Safety regulations Fire regulations Security 11. Energy conservation 12. Education Services o o o o o o Orientation (departmental) In-service Dietetic interns Student nurses Medical residents, interns and students Community © 2013 Canadian Healthcare Association. All rights reserved. 130 FSNM Yr 1 Se 2 Unit 8 In preparing a policy and procedure manual, the first consideration is to decide who will use the manual, for example a manual for a clinical dietician will vary greatly from a manual for dietary aides. However, if the decision is to have a departmental wide manual, then the need for information for varying categories of staff has to be addressed. The next step is to prepare a preliminary list of the policies and procedures to be included in the manual. Following this organize the policies and procedures under broad categories. A food service manual may have a section on administration of the department, human resources, clinical nutrition, sanitation and safety, quality management, production and distribution. Policies and procedures must be written such that they are clear and direct. The use of simple, straightforward language, clear directive statements, and ‘active voice’ covey information without room for misinterpretation. For example: “Wash your hands immediately after you use the toilet” is clearer and more direct than “After using the restroom, the employee is to wash their hands.” Once the policies and procedures have been drafted, they should be reviewed for clarity and ease of reading. Two suggestions to test for readability are: to read the policies and procedures aloud and to have someone who is not familiar with the material review the writing. This allows the writer to test if the material flows smoothly and in order. In most instances the policy and procedure manual will need to be approved. This may be the Director of the Department for policies and procedures which are department specific. In cases where the policies and procedures overlap departments or affect external customers, senior management will have final management. Whenever there is a change in a policy or procedure which will affect the operations, there needs to be a revision to the specific policy or procedure. In addition, the entire policy and procedure manual needs to have a systematic review process. In most instances an annual review is recommended. The final step in the process of developing policies and procedures is to communicate the information to the staff affected. Corporate wide polices may be communicated through the institutional new letter, while departmental policies may be posted on bulletin boards and discussed at staff meetings. © 2013 Canadian Healthcare Association. All rights reserved. 131 FSNM Yr 1 Se 2 Unit 8 Figure 2 Policy – Cleaning of Meat Slicer It is necessary that all equipment used in a hospital’s kitchen be kept in a clean and sanitary condition, especially those that are hard to clean, to prevent build-up of germs, mould and other problems. Procedure 1. Move slicer close to a sink. 2. Fill sink with strong, soapy water (use gloves if necessary) 3. Collect necessary tools for dismantling the slicer, plus clean and sterile tea towels, rags and brushes 4. Unlock necessary screw nuts so that the parts will come apart 5. Place parts in soapy water except for slicer blade 6. Carefully handle slicer blade and place in basket and put through washer. Other small parts, which touch the food, should also be machine-washed. 7. With brush and rag clean out all parts of the machine – use toothpick to get at small corners 8. Wash well with soapy water 9. Rinse carefully and dry with clean towel 10. Wash any parts not put through machine an rinse in special anti-bacterial rinse preparation. 11. Dry these parts. 12. Have supervisor check the machine. 13. After items which went through the machine are back and dry, re-assemble machine 14. Replace slicer in proper location and cover with clean cloth. Be sure the location has been cleaned first. © 2013 Canadian Healthcare Association. All rights reserved. 132 FSNM Yr 1 Se 2 Unit 8 Quality and Quality Assurance Quality The notion of quality is subjective. Each person may have a different idea of what high or low quality means, and it changes depending on the subject matter. Quality can be defined as a certain set of attributes in which the beholder uses to judge a product or service. It can be described as the degree of adherence to a standard. Standards are quantitative statements of the expected level of performance against which actual performance can be measured. For example, a particular procedure may be judged to be of high quality by health professionals if: the appropriate therapeutic diet to use was confirmed (e.g. by the physician and the dietitian or food service manager), the procedure for implementing the therapeutic diet has been evaluated as the best course of action for the diagnosis, the procedure was correctly performed without complications (e.g. appropriate counselling, correct name, proper preparation and service), and the patient/resident's condition improved (e.g. as indicated by patient response, medical tests, etc.). For the patient/resident there may be a different set of characteristics that constitute quality for the same procedure. These might include: no delays in receiving the therapeutic diet good communication with food service staff choice of a wide range of menu items Two people may have diverse views on the quality of a particular health service or procedure. In health care, the first challenge is to reach agreement upon the characteristics of quality in whatever we are examining. For example, quality in health care can be seen as involving three elements: customers receiving what they want, professionals providing the service the customer needs, and the provision of service with the resources available to meet these needs. While quality may exist in a product or service (e.g. the nutritional content and appearance of food) there are some characteristics of quality which are equally as important but, perhaps, not so apparent. Examples include the quantity of a food item served (Is there enough?), timeliness (Are the meals served on time?) and costs (It may be worth $5.00 but not $20.00!). © 2013 Canadian Healthcare Association. All rights reserved. 133 FSNM Yr 1 Se 2 Unit 8 Quality Assurance In order to determine if quality has been obtained (or not), it must be measured. This is not an easy process. Therefore, most facilities measure a wide range of factors which affect and/or contribute to quality care. Quality Assurance in foodservice can be defined as the process of systematic documentation for the purposes of evaluation and monitoring. This process allows us to assess what, where, how and why we are doing things, and hopefully in doing so, maintain or improve our performance. Quality Assurance in the health care field is a means of working toward and achieving a degree of excellence in the services delivered. Most departments have some quality control mechanisms in place. For example, your department probably routinely records the temperature of food items served. However, without some type of quality assurance program to monitor and evaluate activities (measure them), it is difficult to determine if a control process is actually carried out (e.g. Is the thermometer accurate? Are the personnel responsible for measuring following correct procedures?). Figure 4 outlines the standards to be maintained for a simple food safety/time temperature audit. It lists the objectives and the procedures for the audit. The term audit refers to an assessment of observed data pertaining to a given topic or problem in relation to a set of predetermined standards and the degree to which the actual performance confirms to these established standards. Before beginning an audit, the size of the sample needs to be determined. It may be feasible to conduct a food satisfaction audit with all the residents on one ward of a long term care facility, however; if you were doing a tray accuracy audit in a large institution, it would be more feasible to sample ten percent of the patients in a particular section. The standard to be achieved needs to be established and the criteria you will measure established. There can be a concurrent audit which means the method of review or investigation of the quality of the care and service provided is being done at the same time as the service or care is being done. An example of this is the food safety/temperature audit in Figure 4 (continued) or the checking of the appearance and accuracy of meal service, as shown in Figure 5. Both audit forms are examples provided in the manual "Nutrition and Food Services Standards for Adult Care Facilities" by the B.C. Ministry of Health. Once the sampling is done, the results need to be calculated and the following questions answered. Did we meet our minimum standards? If there were deficiencies, were the appropriate corrective measures taken to prevent a reoccurrence. If all the standards were met, are there opportunities for improvements. A retrospective audit is a method of review or investigation of the quality of the care and service provided as it is reflected in completed records, for example, these are shown in monthly statistics that are compiled. A review of the daily temperature checks is done monthly and this report is considered a retrospective audit as it will indicate the degree of adherence to a standard during the month. Figure 6 is an example of a Food Taste Audit form and Figure 7 is a form for evaluating finished food products for quality assurance. Both these forms are used by the Food Service Department at St. Joseph's Hospital & Health Centre in Peterborough. © 2013 Canadian Healthcare Association. All rights reserved. 134 FSNM Yr 1 Se 2 Unit 8 Quality assurance is an ongoing, developmental process specific to your facility. This is an important point to keep in mind when deciding what elements your program should contain. A quality assurance manual states your objectives, lists activities to achieve the goals, designs standards to determine if the goals can be reached and documents your findings including planned actions for improvement (e.g. education of personnel responsible for measuring the temperature of the dishwashing machine, warnings with regard to improper procedure, etc.). A quality assurance manual is very useful when preparing for accreditation. Figure 4 Food Safety/Time Temperature Audit Procedure and Scoring Objective Procedure To ensure that perishable food or any of its perishable ingredients meets the time temperature standards for food safety. 1. Audit 10 perishable food products or perishable ingredients. Include each process (i.e. cooking, (re)heating, hot and cold holding, chilling, thawing). It may take several days to complete one audit of 10 products. 2. Complete the audit form. Record date, product, location of product and process. o o o Chilling process: any hot food which is being chilled. Cold holding: any cold food in the refrigerator, preparation or service area, not in chilling, hot holding or cook/reheat process. Hot holding: any food held in hot food table or on range top. 3. Using a calibrated and sanitized thermometer, measure the temperature of the food at its geometric centre and record this on the audit form (exception: for thawing, temperature is taken at the surface of the food). 4. If the temperature standard is met: the audit is complete. 5. If the temperature standard is NOT MET the time section must be completed. NOTE: Cooking and (re)heating do not have a time standard so are complete at this point. Record the product # and time of audit. Estimate and record the accumulated time (*refer to audit form for directions) If accumulated tiem exceeds facility time standard, the © 2013 Canadian Healthcare Association. All rights reserved. 135 FSNM Yr 1 Se 2 Unit 8 time/temperature standard is not met. Audit is complete for that product. Identify the problem and record action/comments. Calculate time limit: (Time Standard - Accumulated Time) + Clock Time (of Audit) = Time Limit. E.g. (4hrs - 2hrs) + 1200 noon = 2p.m. Reaudit at or prior to time limit. Record time/temperature standard met/not met. Record action/comments for any product not meeting standard. Scoring Assign 10 points for each standard MET. Figure 4 (continued) Food Safety/Time Temperature Audit - Example TEMPERATURE STANDARD TEMPERATURE DATE PRODUCT June 8 1990 1. Soup LOCATION 2. Meat Loaf 10 PROCESS TEMP MET Hot Holding 145° Cooking 175° NOT MET IF STANDARDS NOT MET: 3. Egg Sandwi ch Cold Food Counter Cold Holding 58° 4. Vanilla Puddin g Regrig.#2 Chilling 115° 5. Mac.& Cheese Cooking 180° 6. Pur.Me at Hot Holding 148° 7. Bk. Cold 40° © 2013 Canadian Healthcare Association. All rights reserved. Proceed to TIME section for all processes except cooking and (re)heating. TEMPERATURE STANDARDS 136 FSNM Yr 1 Se 2 Unit 8 Custar d 16 Holding Cooking & 8. Steak Pie Hot Holding 160° (re)heating ≥165°F(74° C) 9. Ma. Potatoe s Hot Holding 152° Hot Holding ≥140°F(60° C) Cold Holding ≤40°F(4°C) 10. Cream y Rice Chilling 40° Chilling ≤40°F(4°C) Thawing ≤40°F(4°C) TIME & TEMP TIME STANDARD ACTION PRODUCT # TIME OF AUDI T ACCU M. TIME REACHES TIME LIMIT AT REAUDIT TIME/ TEMP 1.Egg Sandwich 1155 3 hrs 1255 1300/56 ° 2. Pudding ACCUMULATED TIME: Total time since cooked product reached 165ºF (74ºC) Or MET NOT MET 14456/6 8° AUDIT SCORE 90% SCORING: Sandwiches discarded At 1345 transferred to shallow pans FACILITY TIME STANDARD Assign 10 points for © 2013 Canadian Healthcare Association. All rights reserved. 137 FSNM Yr 1 Se 2 Total time that a product or its perishable ingredients could have been between 40ºF (4ºC) and 140ºF (60ºC) Unit 8 each Standard Met Acceptable Score: 100% 140º-70ºF (60º21ºC) __2__ Hours 70º-40ºF (21º-4ºC) __2__ Hours Comments: sandwiches. 1. Eggs should be cooked a day ahead and chilled before assembling 2. Pudding should be refrigerated in shallow pans © 2013 Canadian Healthcare Association. All rights reserved. 138 FSNM Yr 1 Se 2 Unit 8 Figure 5 © 2013 Canadian Healthcare Association. All rights reserved. 139 FSNM Yr 1 Se 2 Unit 8 Figure 5 (continued) © 2013 Canadian Healthcare Association. All rights reserved. 140 FSNM Yr 1 Se 2 Unit 8 Figure 6 FOOD SERVICES DEPARTMENT FOOD ACCEPTABILITY AUDIT MEAL Menu Item Time Temp Taste Appearance Texture Corrective Action Taken Special Diet Items Rating Scale: 1- Very Good 2 – Excellent 3 – Acceptable 4 – In- appropriate Date: 5 – Action Needed Signature: © 2013 Canadian Healthcare Association. All rights reserved. 141 FSNM Yr 1 Se 2 Unit 8 Quality Management Excellent organizations are distinguished by their concern for people - both employees and customers. The emphasis on quality in a facility has always been oriented towards measurable criteria and standards. The commitment of all employees to do their very best in performing their jobs and to work together for the success of their organization is the basis for quality improvement in a facility. The top management in a facility need to provide the environment for the "team" approach towards work. Employees should work together to share in providing the very best service possible to the customer. Improvement is not a one-time effort but an ongoing step-by-step process that builds on itself. Continuous Quality Improvement (CQI) is defined as the “process of identifying areas in a department that can be strengthened and working to make those areas better.”3 Total Quality Management (TQM) is “the application of quality management processes throughout the organization. This includes working on problems and strengthening areas that cross departmental lines.”4 “Thus, CQI must be complemented with the concept of total quality management (TQM), which is designed to look at problems and improvements that could be made across departmental boundaries. In essence, TQM is a strategic concept that is supported by QC, QA and CQI.”5 The term was originally coined in 1985 by the Naval Air Systems Command in the USA to describe the Japanese-style management approach to quality management. There are three basic concepts of quality improvement which apply to all work environments including hospitals. These are: a focus on the customer or client measurement of quality processes for continuous improvement The Customer The customer is the focus of quality improvement programs. If you ask the question " Who is the customer?" in healthcare the obvious answer would be the patient. However, the question deserves more consideration.. A dietary aid in a long term care facility is the customer of the cook. She needs to obtain the food from the cook in order to serve her customers - the residents. In correctional facilities it may be difficult to consider the inmates as a customer; however, the reality is that they are the reason the facility exists. It has been reported that more prison unrest has been caused by dissatisfaction with the food than for any other reason. The food service manager in a facility with inmates working in the kitchen would be wise to ensure that his clients are satisfied. © 2013 Canadian Healthcare Association. All rights reserved. 142 FSNM Yr 1 Se 2 Unit 8 A definition of quality which focuses on the customer is "meeting or exceeding your customer's expectations each time." In healthcare, the concept of competing for customers has not been traditional thinking. In the process of health care reform across the country, the decision makers considered such information as the number of patients a health care institution served compared to a similarly sized facility in the same geographic area. One major teaching hospital in a large urban area noticed that the number of patients visiting the emergency services was declining. They discovered that some patients were dissatisfied with the approach of staff to their care and choose to go to another hospital. One method the hospital used to address the problem was to have all staff receive training in customer service. Measuring Quality When the concept of quality management or quality improvement was established by Demming in Japan, a key component was the use of quantifiable data to measure the quality of the product. Some aspects of quality are more difficult to quantify. The first step in measuring quality is to assess what the customer wants or needs. Then, define quality in measureable terms, from the view point of your assessment. For example, if you prepared a first class meal of Beef Wellington and served it to children at a day care center, you may be serving a quality meal from the chef’s viewpoint, but not the customer’s. The chef may identify and measure quality by the tenderness and temperature of the final product, while the children would measure quality on the overall taste, appearance and perhaps tenderness (easy to chew). The Food Manager may measure quality by plate waste. Processes for Quality Improvement Casting blame on employees concerning problems with quality is an out-dated concept. Quality Improvement theory suggests that problems are based on the processes involved in work. Consider all the steps involved in the delivery of a patient meal from the time of admission to the bedside. Once a patient has been assigned a bed in the hospital, they have to get to the room and occupy the correct bed. The doctor does a history and physical and then writes his order for the diet along with numerous other orders for tests, treatments and medications. A clerk transcribes the diet order to a diet list, and the list is sent to the food service department. In the food service department a menu is prepared to correspond to the diet order and then assembled on the tray. The cart with the trays is delivered to the patient’s floor and an aide delivers the tray. In such a complex process, there are numerous opportunities for error. © 2013 Canadian Healthcare Association. All rights reserved. 143 FSNM Yr 1 Se 2 Unit 8 Methods to improve processes include: process standardization- this is the principle used in food manufacturing plants to ensure consistency of product process improvement- making sure the process is as fail proof as possible process simplification - making sure that the process eliminates unnecessary steps In the example of a patient receiving the correct tray one solution to simplify the process is the implementation of a computerized diet office operation which is linked to the hospital patient admission, transfer and discharge data base. At the time of the diet order being entered into the data base on the ward, the information is automatically sent through the computer network to food service and the appropriate menu is generated just prior to tray assembly. When the concept of quality management is highlighted in a facility, all the employees of the food service department would work together to provide the best possible service and food to the patients and staff. As well, the food service employees would work together with the employees of other departments, for e.g., nursing and housekeeping, to continually improve on the service that is being provided. The food service supervisor provides the link between employees and upper management. A successful supervisor can help motivate employees to meet quality standards and continually try to improve on these standards. Your textbook has good information on the tools of quality improvement, e.g. benchmarking. These will help the food service manager to present the data collected in a way that will assist in the analysis and comprehension of the data. Risk Management Every food service activity has some measurement of risk associated with it. Risk management is a broad concept that covers a broad spectrum of issues related to liability for what an organization does or does not do. Risk management principles can be applied to a wide variety of situations, from product liability for goods that do not perform as promised to injuries that occur to the public as a result of an organization’s negligence".6 In essence, risk management means reducing the occurrence of undesirable events. In contrast, quality assurance involves increasing the occurrence of desirable events (e.g. eliminating, reducing or preventing risks). But the two are linked as quality assurance's promotion of quality obviously contributes to risk management and vice versa. Risk management is basically directed toward all persons, events and surroundings in health care © 2013 Canadian Healthcare Association. All rights reserved. 144 FSNM Yr 1 Se 2 Unit 8 settings while quality assurance is primarily directed toward patient care. Risk management deals with specific incidents while quality assurance deals with overall care. The following chart helps illustrate the close relationship between quality assurance and risk management. Quality Assurance Risk Management Objective monitoring and improving patient care to meet present standards of optimal quality reducing loss by ensuring that acceptable quality care is provided Scope oriented primarily to patient care relates to all organizational resources Approach review of groups of patients review of incidents involving individual patients There is an onus on foodservice to document problems and any action taken to correct them. This includes the time it took to respond to a situation (a timely response is expected), the corrective action implemented (leak was repaired) and the follow up mechanisms to ensure the problem does not recur (e.g. bimonthly checks for leaks in the dishwasher). The procedure is important because legally a facility is responsible for determining that their actions (and/or the actions of individuals within the organization) were average and reasonable under the circumstances. For this reason it becomes essential to identify and focus on high risk areas first. For example, any illness related to food contamination or poor sanitary conditions (e.g. forgetting to put the soap in the dishwashing machine), requires immediate attention to determine the cause and implement appropriate corrective measures (e.g. procedures to designate who is responsible for ensuring the dishwashing soap has been added). The purpose of recording "what happened" is to refresh your memory with regard to facts related to past events. For example, you may feel that a physician has ordered a therapeutic diet which is inappropriate for a particular individual. It is important that you make your feelings known to the physician even if he/she decides not to change the original diet order. Records of the date and content of your discussions with the physician on the matter could be considered as admissible evidence should you be asked to testify in court. Victor Rose talks about risk management in a long term care facility and the establishment of a committee to look after this concern. This brief article highlights how a facility can avoid being sued. He notes that because issues of risk are multifaceted, they require an equally complex and systemic approach. Effective risk management is a way of conducting day-to-day operations, encompassing preplanning to prevent risk-laden situations and implementing procedures to follow when things go wrong. At © 2013 Canadian Healthcare Association. All rights reserved. 145 FSNM Yr 1 Se 2 Unit 8 the heart of a successful approach is an acknowledgment that organizations, like people, are more often judged by how they handled a mistake, not whether one was made. Accreditation Most quality assurance standards are specific internal extensions of the general external standards for quality as outlined by Accreditation Canada (formerly known as the Canadian Council of Health Services Accreditation). In other words, Accreditation Canada defines national health care delivery standards that are expected of all facilities (it is an external assessment of quality); quality assurance programs within a facility are developed and changed based on the pre determined, accepted standards for accreditation. Participation in Accreditation Canada’s accreditation program is voluntary. A health facility chooses to participate and is not legally required to do so. Health facilities believe that accreditation provides an impartial review by knowledgeable professionals from the field. The awarding of accredited status is an indication to those in the organization and the community that the facility meets nationally established standards for quality. Some health care organizations, especially small nursing and retirement homes, do not participate in the accreditation program because they find it costly and time consuming. However, with increased emphasis on public accountability, compliance with national standards is a good way to enhance the credibility and image of any facility. Accreditation Canada’s program is used by all types of organizations, from large complex health systems, to small residences providing long term care, to community health organizations. Here are a few of the health care and service areas for which standards have been developed: Acute Care Long Term Care Mental Health Rehabilitation Cancer Care Hospice Palliative and End-of-Life Care Accreditation Canada continually reviews and updates its accreditation program. Its new program called ‘The Qmentum accreditation program’, was launched, along with the name change in May 2008. The goal behind the change was to build on the strengths of the former accreditation program (called AIM) while simplifying the process. The quality focus of the new Qmentum program) is to promote an integrated quality management (IQM) system that includes risk and utilization management and quality improvement. The program also focuses on patient safety. The new program offers renewed self-assessment and on-site survey components. The © 2013 Canadian Healthcare Association. All rights reserved. 146 FSNM Yr 1 Se 2 Unit 8 on-site survey is more customized to reduce workload for both organizations and surveyors. The surveyors, healthcare professionals active in the field, will use an approach that will enable them to ‘trace’ a client and/or process throughout the organization. The on-site survey also offers an opportunity for surveyors to provide useful suggestions to improve current practices. The accreditation process is a three-year cycle. An organization that successfully completes the process is accredited for three years. Although preparing for accreditation requires critical self review and hard work, it provides an educational experience for all involved in the process. For more up-to-date information on the accreditation program see Accreditation Canada’s website: http://www.accreditation.ca/en/ . In Ontario, the operation of retirement residences is not regulated by provincial legislation. However, residences may be accredited by the Ontario Retirement Communities Association (ORCA). In the absence of province-wide standards, ORCA member residences have voluntarily submitted to ORCA’s system of accreditation. By participating in ORCA’s accreditation, a retirement residence demonstrates a commitment to quality and accountability to its residents, staff and the public. There are 79 ORCA standards that have been identified as essential to the safe operation of the retirement residence and the safety of the residents that reside there. For more information, visit: http://www.orcaretirement.com/retirement-living/actsand-regulations/ Conclusion The increased demand for accountability has created a necessity for health care facilities to document their procedures and actions. Policies and procedures are developed for most food service activities such as production, service, inventory, staffing needs etc. Quality Assurance programs are implemented to ensure that appropriate standards are in place and that they are followed. Quality Assurance activities are generally an ongoing part of food service operations. These procedures are formalized (through written reports, documented results, etc.) to meet the requirements of a quality assurance program. Risk management programs are a good example of an area where the focus on quality assurance has become detailed and specific. Accreditation is a voluntary process of public accountability, whereby a facility is required to meet external, nationally accepted standards for quality. Policies and procedures, quality assurance programs, including risk management and accreditation are all methods of monitoring performance of food service departments and health care facilities. Exploring the relationship between policy and procedure manuals and quality assurance will assist both those responsible for developing or updating their policy and procedure manuals and those developing, implementing or assessing their quality assurance programs. In order to meet the shared goal of providing quality health care, managers must understand how quality assurance programs and policies and procedures interrelate. © 2013 Canadian Healthcare Association. All rights reserved. 147 FSNM Yr 1 Se 2 Unit 8 Endnotes 1 Puckett, R.P. (2004). Food service manual for health care institutions. San Francisco, CA: Jossey-Bass, p 69. 2 Puckett, R.P. (2004). Food service manual for health care institutions. San Francisco, CA: Jossey-Bass, p 75. 3 Hudson, N.R. (2006). Management practice in dietetics. California: Thomson Wadsworth, p. 334. 4 Ibid. p334. 5 Ibid. p.334. 6 Hudson, N.R. (2006). Management practice in dietetics. California: Thomson Wadsworth, p. 334. © 2013 Canadian Healthcare Association. All rights reserved. 148 FSNM Yr 1 Se 2 Unit 8 Required Readings Textbook(s) Puckett, R.P. (2013). Food service manual for health care institutions (4th ed.). San Francisco, CA: Jossey-Bass. Chapter 4, Quality Management, pp. 51-69 Chapter 5, Planning and Decision Making, pp. 71-93 Chapter 8, Human Resource Management: Laws for Employment and the Employment Process, pp. 145-168 Chapter 9, Human Resource Management: Other Needed Skills, pp. 169-187 Readings from Course Reader Grossbauer, S. (Spring 2011). The dreaded audit: How a much misunderstood process can become your favourite management tool. Food Service and Nutrition: Canadian Society of Nutrition Management News, 14-15 Rose, V.L. (2006). Managing and mitigating Risk: An administrator’s view. Nursing Homes/Long Term Care Management, 57-59 Internet readings Chapter 4 on Quality Management refers specifically to the American JCAHO. Accreditation Canada is equivalent to the American JCAHO. Accreditation Canada is a private, not-for-profit organization dedicated to improving the quality of patient care for all types of health care organizations. The principles and even the evolution of quality care is very similar in Canada as the US – so, we have specifically left this Chapter as a key reading – however, JCAHO standards do not apply to Canada. In the unit assignment you have an opportunity to visit Accreditation Canada’s website and explore their standards. Accreditation Canada website (http://www.accreditation.ca/en/ ) Compilation of articles found this unit: Rose, V.L. (2007). Managing and mitigating risk: An administrator’s view. Nursing Homes: Long Term Care Management, Medquest Communications, pp. 57-59. Retrieved from www.nursinghomesmagazine.com June 2007. © 2013 Canadian Healthcare Association. All rights reserved. 149 FSNM Yr 1 Se 2 Unit 8 Unit 8 Assignments To complete the Unit 8 assignment, please access your account on the Gateway at www.cha.ca. The assignment is available in Word format on the Gateway for you to download. Once completed, please upload your assignment into the designated location. © 2013 Canadian Healthcare Association. All rights reserved. 150