STRATOS: SPACE DIVE REVIEW OF LESSONS LEARNED September 27th, 2014 ALEC MACKENZIE, FARSHID HAGHIGHI, & AHMED CHAUDHARY UNIVERSITY OF TORONTO Copyrights Reserved Copyright © 2014 by Ahmed Chaudhary, Alec Mackenzie, Farshid Haghighi All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law. For permission requests, write to the publisher, addressed “Attention: Permissions RedBull Stratos Presentation,” at the email addresses below. ahmed.chaudhary@mail.utoronto.ca alec.mackenzie@mail.utoronto.ca farshid.haghighi@mail.utoronto.ca Copyrights Reserved Agenda ❖ ❖ ❖ ❖ ❖ ❖ Project Background Company Overview Project Timeline Lessons Learned Conclusion Q&A Copyrights Reserved Project Background ● October 14, 2012: Felix Baumgartner jumped from 39 km ● Previous record set in 1960 by Joseph Kittinger (31 km) ● Stratos Space Jump sponsored by Red Bull ● Initial Estimate 3 Years and $6 Million (USD) ● Project team included 20 engineers and scientists Copyrights Reserved Red Bull Company Overview ● Found by Dietrich Mateschitz in the mid 1980‘s. ● Over 40% market share in the global energy drink market (estimated 5 billion cans were sold in 2012) ● Known for a “Renegade” Marketing Strategy: ● Red Bull Formula 1 Race Team ● Red Bull Ice Crash Copyrights Reserved Project Timeline Copyrights Reserved Project Team Organization Project Sponsor Red Bull Second Technical Director Patrick Wright Flight Operations and Safety Colonel Joe Kittinger Technical Project Director Art Thompson Medical Doctor Jonathan Clark Red Bull Stratos Pilot Felix Baumgartner Life-Support Engineer Mike Todd Program Manager & Senior Flight Test Engineer Marle Hewett Copyrights Reserved Skydiving Consultant Luke Aikins High Performance Director Andy Walshe Copyrights Reserved Time/Cost Management (1/2) Lesson Learned #1: “Conservative estimates for budget and schedule should have been established” ● ● Situation: ● The baseline estimates for budget and schedule were very inaccurate. ● Lack of precedent of similar projects ○ Unique Scope & Complex project. ○ Last successful similar project attempted in 1960 (Technology and Accepted Risk) ○ Technology has changed since 1960’s Control Actions: ● ● Involve SME’s more during various phases of the project to prepare a better project management plan, WBS, schedule and budget. Follow PM techniques such as scheduling and cost control Copyrights Reserved A meeting at Sage Cheshire Aerospace Center Time/Cost Management (2/3) Lesson Learned #2: “Better PM practices could be used for cost control and schedule management.” ● Situation: ● Project involved complex engineering tasks of building a capsule, a suit and a balloon. ● Primary technical manager used whiteboard and drawings to plan the project. ○ ● No indication of PM techniques and software being used Corrective Actions: ● Implement PM techniques such as Cost Control and Scheduling ● Focus on estimating activity durations Copyrights Reserved Time/Cost Management (3/3) Lessons Learned #3 “Implement critical path scheduling.” ● Situation: Project executed in linear mode when many tasks could have been carried out in parallel. o Training of pilot delayed technical aspects of the project (i.e. pressure suit and capsule testing) o Crashing training schedule resulted in potential safety concerns ● Corrective Actions: o Implement PM processes during planning/initiation (i.e. baseline schedule) and identify critical path Copyrights Reserved Scope Management Lessons Learned #4: “Clearly define scope and provide an adequate level of detail in the WBS.” ● Problem Situation: Overlooked tasks revealed during project execution o Lack of detail in WBS – large work packages (i.e. pressure suit) o Lack of deliverables to track project status ● Corrective Actions: o Follow proper PM processes during planning/initiation (i.e. PM Plan) o Organization require sponsor/management approval of PM Plan Copyrights Reserved Risk Management (1/4) Lessons Learned #5: “Instead of focusing only on technical risks, comprehensive risk management should be conducted” Cause Risk Event Effect on Project Working condition and environment Loosing a team member Overspending and delay in the project, Not being able to complete the project Telecommunication issues Missing radio connection Delay in the project Weather conditions Loosing a balloon Delay in the launch date Temperature differences Condensation and misting Safety, Aborting the project Risk Identification Statement Copyrights Reserved Risk Management (2/4) o Poor radio connection • 1 hour delay in the capsule’s launch o Rising winds • Losing one balloon as well as the pilot’s confidence Copyrights Reserved Risk Management (3/4) ● Situation: o What to do in case of losing one of your experts? o Felix leave the team for one year o Some engineers leave their job for 6 weeks Copyrights Reserved Risk Management (4/4) ● Corrective Actions: o Systematic and comprehensive risk analysis to consider every task o Minimize loss of project knowledge and delay by creating a backup plan for key people and better documentation o Engaging the entire team in risk assessment for identifying worst case scenarios Copyrights Reserved Human Resources Management (1/2) Lesson Learned #6: “Ensure projectized team members align with Organization’s strategic goals.” ● ● Situation: o Isolated projectized organizational structure o Minimal job security for project team o Ingrained in work practices o New PM lacked authority and technical experience Corrective Actions: o Increased Management/Sponsor involvement in planning/initiation o Implement strong-matrix organizational structure Copyrights Reserved Human Resources Management (2/2) Lessons Learned #7: “In selecting team members, competencies needed were overlooked.” ● ● Situation: ● Selection of Felix as the jumper posed risks to project schedule and safety ● Selection of Art Thompson to serve both as the project manager and the technical manager caused the quality of project delivery to be degraded Resolution: ● Redbull could have been more proactive in handling Felix in a professional manner ● By implementing a strong-matrix organization structure, they could have separated the roles of technical manager and project manager Copyrights Reserved Stakeholders Management Lesson Learned #8: “Knowing your stakeholders properly to avoid further costs and consequences” ● Situation: o PM not paying enough attention to stakeholder’s interests, involvement, expectations, importance, influence, and impact • Internal Stakeholders such as Red Bull and Team members • External Stakeholders such as Press and World’s Media ● Corrective Actions: o Use tools such as P/I grids to Identify all the stakeholders and communicate throughout to build trust and find about their concerns Copyrights Reserved Quality Management Lessons Learned #9: “When Health and Safety is a major concern, a high level of quality is required for successful implementation.” ● Situation: o Major design work packages related to H&S concerns: Flat spin, Sound barrier, Fluid vaporization (Armstrong Line) o Culture of acceptable risk has changed since 1960 ● Corrective Actions: o Adjust budget and schedule to achieve quality(safety) requirements o Project team “buy-in” to quality/attention to detail o Management “buy-in” to quality and safety Copyrights Reserved Conclusions (1/2) ● Although behind-the-scenes there were some drawbacks such as: ● Delays in schedule (4 years) ● Major cost overruns $6m to $30m ● Unforeseen safety concerns and risks ● Replacement of Project Manager 1 year into the Project ● Felix Baumgartner quit the project for 1 year Copyrights Reserved Conclusions (2/2) ● However from a technical aspect the Project accomplished many unique : ● ● ● ● ● Felix successfully jumped from 39 km above earth Felix successfully broke the sound barrier 8 million people watched the jump online alone. 40 TV channels broadcasted the jump live across 50 countries. RedBull estimated at $9bn, $25m budget overrun minimal impact Space dive remembered as a momentous feat of human endurance and willingness to push boundaries. Copyrights Reserved References • Media: o Space Dive, A Documentary on the RedBull Stratos Space Dive, BBC Films Inc. • Technical Reports: o RedBull Stratos Scientific Summit 2013: Summary Report, by RedBull Stratos Team • Websites: o www.redbullstratos.com o http://www.arraspeople.co.uk/camel-blog/projectmanagement/space-dive-successful-projector-glorious-failure/ Copyrights Reserved Questions & Answers Thank you for attending our presentation Copyrights Reserved