CHAPTER 5 IMPERFECTIONS IN SOLIDS PROBLEM SOLUTIONS Point Defects in Ceramics 5.4 Using the data given below that relate to the formation of Schottky defects in some oxide ceramic (having the chemical formula MO), determine the following: (a) the energy for defect formation (in eV), (b) the equilibrium number of Schottky defects per cubic meter at 1000°C, and (c) the identity of the oxide (i.e., what is the metal M?) T (°C) ρ (g/cm3) Ns (m–3) 750 3.50 5.7 × 109 1000 3.45 ? 1500 3.40 5.8 × 1017 Solution The (a) portion of the problem asks that we compute the energy for defect formation. To begin, let us combine a modified form of Equation 5.2 and Equation 5.4 as Q N s N exp s 2kT N Q A s A + A exp 2kT M O Inasmuch as this is a hypothetical oxide material, we don't know the atomic weight of metal M, nor the value of Qs in the above equation. Therefore, let us write equations of the above form for two temperatures, T1 and T2. These are as follows: N A 1 exp Qs N s1 A + A 2kT M O 1 (5.S1a) Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. N A 2 exp Qs N s2 A + A 2kT M O 2 (5.S1b) Dividing the first of these equations by the second leads to N A 1 exp A + A N s1 M O N N s2 A 2 A + A exp M O Qs 2kT1 Qs 2kT2 which, after some algebraic manipulation, reduces to the form N s1 N s2 Q 1 1 exp s 2 T2 2k T1 1 (5.S2) Now, taking natural logarithms of both sides of this equation gives N s1 ln 1 Qs 1 1 ln N 2k T T2 s2 2 1 and solving for Qs leads to the expression N s1 ln1 2k ln N 2 s2 Qs = 1 1 T1 T2 Let us take T1 = 750°C and T2 = 1500°C, and we may compute the value of Qs as 5.7 109 m-3 3.50 g/cm3 (2)(8.62 10-5 eV/K) ln ln 17 -3 3.40 g/cm3 5.8 10 m Qs = 1 1 750 + 273 K 1500 + 273 K = 7.70 eV Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. (b) It is now possible to solve for Ns at 1000°C using Equation 5.S2 above. This time let's take T1 = 1000°C and T2 = 750°C. Thus, solving for Ns1, substituting values provided in the problem statement and Qs determined above yields N s1 N s2 1 2 Q 1 1 exp s T2 2k T1 (5.7 109 m-3)( 3.45 g/cm3) 1 1 7.70 eV exp 750 + 273 K (2)(8.62 10-5 eV/K) 1000 + 273 K 3.50 g/cm3 = 3.0 1013 m-3 (c) And, finally, we want to determine the identity of metal M. This is possible by computing the atomic weight of M (AM) from Equation 5.S1a. Rearrangement of this expression leads to N A 1 = N exp A + A s1 M O Q s 2kT 1 And, after further algebraic manipulation N A1 = AM + AO Q N exp s 2kT s1 1 And, solving this expression for AM gives N A1 AM = AO N exp Qs 2kT s1 1 Now, assuming that T1 = 750°C, the value of AM is Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. (6.02 1023 ions/mol)( 3.50 g/cm3 )(106 cm3 / m3 ) AM = 16.00 g/mol 7.7 eV (5.7 109 ions/m3 ) exp (2)(8.62 10-5 eV/K)(750 + 273 K) = 24.45 g/mol Upon consultation of the periodic table in Figure 2.6, the divalent metal (i.e., that forms M 2+ ions) that has an atomic weight closest to 24.45 g/mol is magnesium. Thus, this metal oxide is MgO. Impurities in Solids 5.5 Below, atomic radius, crystal structure, electronegativity, and the most common valence are tabulated, for several elements; for those that are nonmetals, only atomic radii are indicated. Element Atomic Radius (nm) Crystal Structure Electronegativity Valence Ni 0.1246 FCC 1.8 +2 C 0.071 H 0.046 O 0.060 Ag 0.1445 FCC 1.9 +1 Al 0.1431 FCC 1.5 +3 Co 0.1253 HCP 1.8 +2 Cr 0.1249 BCC 1.6 +3 Fe 0.1241 BCC 1.8 +2 Pt 0.1387 FCC 2.2 +2 Zn 0.1332 HCP 1.6 +2 Which of these elements would you expect to form the following with nickel: (a) A substitutional solid solution having complete solubility (b) A substitutional solid solution of incomplete solubility (c) An interstitial solid solution Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. Solution In this problem we are asked to cite which of the elements listed form with Ni the three possible solid solution types. For complete substitutional solubility the following criteria must be met: 1) the difference in atomic radii between Ni and the other element (R%) must be less than ±15%, 2) the crystal structures must be the same, 3) the electronegativities must be similar, and 4) the valences should be the same, or nearly the same. Below are tabulated, for the various elements, these criteria. Element Ni C H O Ag Al Co Cr Fe Pt Zn R% Crystal Structure Electronegativity FCC –43 –63 –52 +16 +15 +0.6 +0.2 -0.4 +11 +7 FCC FCC HCP BCC BCC FCC HCP Valence 2+ +0.1 -0.3 0 -0.2 0 +0.4 -0.2 1+ 3+ 2+ 3+ 2+ 2+ 2+ (a) Pt is the only element that meets all of the criteria and thus forms a substitutional solid solution having complete solubility. At elevated temperatures Co and Fe experience allotropic transformations to the FCC crystal structure, and thus display complete solid solubility at these temperatures. (b) Ag, Al, Co, Cr, Fe, and Zn form substitutional solid solutions of incomplete solubility. All these metals have either BCC or HCP crystal structures, and/or the difference between their atomic radii and that for Ni are greater than ±15%, and/or have a valence different than 2+. (c) C, H, and O form interstitial solid solutions. These elements have atomic radii that are significantly smaller than the atomic radius of Ni. 5.12 Some hypothetical alloy is composed of 25 wt% of metal A and 75 wt% of metal B. If the densities of metals A and B are 6.17 and 8.00 g/cm 3, respectively, whereas their respective atomic weights are 171.3 and 162.0 g/mol, determine whether the crystal structure for this alloy is simple cubic, face-centered cubic, or body-centered cubic. Assume a unit cell edge length of 0.332 nm. Solution In order to solve this problem it is necessary to employ Equation 3.5; in this expression density and atomic weight will be averages for the alloy—that is Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. ave = nAave VC N A Inasmuch as for each of the possible crystal structures, the unit cell is cubic, then VC = a3, or ave = nAave a3N A And, in order to determine the crystal structure it is necessary to solve for n, the number of atoms per unit cell. For n =1, the crystal structure is simple cubic, whereas for n values of 2 and 4, the crystal structure will be either BCC or FCC, respectively. When we solve the above expression for n the result is as follows: n = avea 3 N A Aave Expressions for Aave and aveare found in Equations 5.14a and 5.13a, respectively, which, when incorporated into the above expression yields 100 a 3 N A C A C B B A n = 100 C A C B AB AA Substitution of the concentration values (i.e., CA = 25 wt% and CB = 75 wt%) as well as values for the other parameters given in the problem statement, into the above equation gives 100 (3.32 10-8 nm)3 (6.02 1023 atoms/mol) 25 wt% 75 wt% 8.00 g/cm3 6.17 g/cm3 n = 100 75 wt% 25 wt% 162.0 g/mol 171.3 g/mol Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. by Sections = 1.00 atom/unit cell Therefore, on the basis of this value, the crystal structure is simple cubic. 5.15 Germanium forms a substitutional solid solution with silicon. Compute the weight percent of germanium that must be added to silicon to yield an alloy that contains 2.43 × 10 21 Ge atoms per cubic centimeter. The densities of pure Ge and Si are 5.32 and 2.33 g/cm 3, respectively. Solution To solve this problem, employment of Equation 5.22 is necessary, using the following values: N1 = NGe = 2.43 x 1021 atoms/cm3 1 = Ge = 5.32 g/cm3 2 = Si = 2.33 g/cm3 A1 = AGe = 72.64 g/mol A2 = ASi = 28.09 g/mol Thus CGe = = 1 1 100 N ASi N Ge AGe Si Ge 100 2.33 g /cm3 atoms / mol)(2.33 g /cm3 ) (2.43 1021 atoms /cm3 ) (72.64 g / mol) 5.32 g /cm3 (6.02 1023 = 11.7 wt% Grain Size Determination 5.20 (a) Employing the intercept technique, determine the average grain size for the steel specimen whose microstructure is shown in Figure 10.29(a); use at least seven straight-line segments. (b) Estimate the ASTM grain size number for this material. Solution Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. (a) This portion of the problem calls for a determination of the average grain size of the specimen which microstructure is shown in Figure 10.29(a). Seven line segments were drawn across the micrograph, each of which was 60 mm long. The average number of grain boundary intersections for these lines was 6.3. Therefore, the average line length intersected is just 60 mm = 9.5 mm 6.3 Hence, the average grain diameter, d, is d = ave. line length intersected 9.5 mm = = 0.106 mm magnification 90 (b) This portion of the problem calls for us to estimate the ASTM grain size number for this same material. The average grain size number, n, is related to the number of grains per square inch, N, at a magnification of 100 according to Equation 5.19. However, the magnification of this micrograph is not 100x, but rather 90. Consequently, it is necessary to use Equation 5.20 M 2 N M 2 n1 100 where NM = the number of grains per square inch at magnification M, and n is the ASTM grain size number. Taking logarithms of both sides of this equation leads to the following: M log N M 2 log (n 1) log 2 100 Solving this expression for n gives M log N M 2 log 100 n 1 log 2 From Figure 10.29(a), NM is measured to be approximately 4, which leads to 90 log 4 2 log 100 n 1 log 2 = 2.7 Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. 5.21 For an ASTM grain size of 6, approximately how many grains would there be per square inch at (a) a magnification of 100, and (b) without any magnification? Solution (a) This part of problem asks that we compute the number of grains per square inch for an ASTM grain size of 6 at a magnification of 100. All we need do is solve for the parameter N in Equation 5.19, inasmuch as n = 6. Thus N 2 n1 = 2 61 = 32 grains/in.2 (b) Now it is necessary to compute the value of N for no magnification. In order to solve this problem it is necessary to use Equation 5.20: M 2 N M 2 n1 100 where NM = the number of grains per square inch at magnification M, and n is the ASTM grain size number. Without any magnification, M in the above equation is 1, and therefore, 1 2 N 1 2 61 32 100 And, solving for N1, N1 = 320,000 grains/in.2. Excerpts from this work may be reproduced by instructors for distribution on a not-for-profit basis for testing or instructional purposes only to students enrolled in courses for which the textbook has been adopted. Any other reproduction or translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful.