REPORT NOVEMBER 2015 SUPPLY CHAIN ORGANISATIONAL DESIGN STRUCTURE FOR BALANCE Author Kevin O’Marah Chief Content Officer, SCM World Kevin leads SCM World’s Content team and cutting-edge, practitioner-driven supply chain research. Kevin also co-chairs the SCM World Executive Advisory Board, a group of 15 C-level practitioners from the world’s leading brands dedicated to improving the practice of supply chain management. A research fellow at the Stanford Graduate School of Business, he helps to shape the direction of supply chain teaching for the next generation of business leaders. Prior to SCM World, he served as Group Vice President for Supply Chain at Gartner following the 2009 acquisition of AMR Research, where he was Chief Strategy Officer. In his 10-year career at AMR, he created the Supply Chain Top 25, wrote over 400 published articles and reports, and led a six-year dialogue with business leaders and luminaries such as Bill Clinton, Colin Powell, Michael Eisner and T. Boone Pickens. Kevin holds a Bachelor of Arts in Economics from Boston College, a Master of Science in Industrial Relations from Oxford University and an MBA from Stanford University. He is based in Boston and travels to London frequently. This document is the result of primary research performed by SCM World. SCM World’s methodologies provide for objective, fact-based research and represent the best analysis available at the time of publication. Unless otherwise noted, the entire contents of this publication are copyrighted by SCM World and may not be reproduced, distributed, archived or transmitted in any form or by any means without prior written consent by SCM World. © 2015 SCM World. All rights reserved. CONTENTS EXECUTIVE SUMMARY 4 INTRODUCTION5 BALANCED EXCELLENCE AND THE QUEST FOR AGILITY 6 TRENDS IMPACTING SUPPLY CHAIN ORGANISATION DESIGN 13 ORGANISATION DESIGN AND THE IMPORTANCE OF LEVERAGE 15 CONCLUSIONS & RECOMMENDATIONS 17 REFERENCES 18 EXECUTIVE SUMMARY Supply chain organisational design must enable a uniquely cross-functional performance that balances high customer service with low costs. Centralisation tends to favour standardisation and cost control, but traditionally at the expense of customer-specific needs. Decentralisation tends to allow customisation and a higher level of personal customer service, but usually at a higher cost to serve. Designing a supply chain organisation and reporting lines to foster the right human incentives and accountabilities depends on deciding where process standardisation can be forced and where delegated authority pays the most. Agile organisations need to be able to tilt effortlessly between the two, selectively using standardisation to actually enable agility. A recent SCM World survey of over 1,000 supply chain professionals found that manufacturing is the most decentrally managed function and procurement – along with strategy, human resources and information technology – the most centrally managed. Consumer packaged goods, hi-tech, retail and healthcare & pharmaceutical firms tend to be the most centralised, with industrial and chemicals firms the most decentralised, particularly in terms of supply/demand planning, production and logistics. Our survey data shows that while matrixed or hybrid organisational structures are less common than fully centralised or decentralised models, larger companies are more likely to embrace them. In the case of procurement, there is evidence that more mature organisations have already adopted a centreled approach that takes advantage of leverage opportunities globally, while retaining flexibility at a national or regional level. More broadly, centres of excellence are used by many companies to enforce standards for process design and information management while still allowing for localised execution. Supply chain leaders should seek a structure that enables agility and leverage with process and information standards. In general terms, this means: • Centralising procurement and moving it closer to the CEO. • Decentralising manufacturing and logistics, and using platforming principles to locate final assembly near to the source of demand. • Using centres of excellence and/or matrix structures to get the right balance between cost and service. Technology and economic trends seem to be leading many companies to rethink their organisational structures in favour of greater decentralisation. Big data analytics, the internet of things, 3D printing and demand-sensing technologies are making it possible to localise both demand planning and production in a more precise way. The growth of consumption in emerging markets is also pushing manufacturers to localise both products and processes, and locate supply chain functions closer to the customer, even as the complexity of global trade rules is pushing in the opposite direction. 4 Supply Chain Organisational Design Structure for Balance INTRODUCTION Senior executives with supply chain responsibility group that took product to market. The mandate for design for this part of the business is all about cross- costs. The organisation design associated with this come fairly quickly to the conclusion that organisation functional thinking. The former CFO of UK retailer Marks & Spencer, whose leadership remit included not only finance but also IT and supply chain, said that cross-functionality means “understanding everything from product creation to the shelf and all purchasing, production and shipping was simple: cut mandate rolled up as a series of cost centres that collectively comprised cost of goods sold and was best managed with annual budgeting and constant pressure on expenses and asset utilisation. the interdependencies”.1 By the early 2000s this classical approach had Unlike the role clarity associated with sales innovation and skimp on customer service. Why, for organisations, supply chain cannot really be managed with a central metric of success and a clear hierarchy rolling up to the top. Instead, the ideal organisation is one with a healthy dynamic tension between the customer-facing desire to please and the investorfacing imperative to keep costs down. SUPPLY CHAIN IS NOT A COST CENTRE foundered on the incentives it created to resist product instance, help R&D to introduce a new product if it means buying small amounts of special materials or changing over plant equipment when these things will certainly add cost? Why ship a partial truckload to a customer if this means raising average freight costs? Cost-only thinking was found to be an unacceptable basis for organisation design. A generation ago most big businesses were built SUPPLY CHAIN IS NOT A CUSTOMER SERVICE CENTRE embodied the commitment of capital and a sales The “customer is king” mentality that swept business 1 | Balancing cost and service response to blind cost cutting, but unchecked it has around some kind of factory infrastructure that thinking from the 1990s seemed like an appropriate the potential to hurt the business in a very different way. Why not air freight when the customer demands immediate delivery? Why not agree to a customised configuration built to order if the customer needs it? Service-only thinking is just as flawed as cost-only thinking. The recipe clearly calls for some kind of balance COST is king CUSTOMER is king between cost and service, and as Marks & Spencer’s CFO said of the problem, a level of “cross-business awareness”. From an organisational structure perspective then, the challenge is designing a series of reporting lines, metric scorecards and co-operative business processes that span other functions. Source: SCM World November 2015 5 BALANCED EXCELLENCE AND THE QUEST FOR AGILITY Central to the notion of a well-structured supply chain to 1,000 practitioners across industries and around the able to make the customer happy enough to keep that which might have made sense in the mid-to-late are tight enough to deliver profits. On the cost side, of the universe, are more decentrally managed than world.2 The data points to a very different picture from organisation is that it will always and everywhere be 20th century. Factories, far from being at the centre revenue coming, but at the same time ensure costs any other part of the end-to-end supply chain, while standardisation of everything from materials to order procurement has graduated from a distributed service management processes helps with margins, while on buying parts and materials for plants to the most the revenue side, customisation sells. centrally managed function of all. Agility is about having the best of both worlds. Supply chain organisation design generally tilts towards more The share of respondents reporting that their functions cost control is in focus, and decentralisation when structure is relatively small overall, with none occurring are managed with some kind of matrix or dual reporting centralised reporting lines when standardisation and more than 24% of the time. The implication is that clarity localisation and customer satisfaction is the goal. in reporting lines is preferred over split accountabilities. SUPPLY CHAIN ORGANISATIONAL DESIGN AS IS INDUSTRY VARIATIONS To get a picture of how the elements of supply chain The differences in organisational design by industry organisations are managed today we fielded a survey are less pronounced than one might think given the wide variety of business models. Human resources, strategy and IT are all usually managed from the 2 | Supply chain organisational structure centre, although many rely on some amount of matrixed Which structure most accurately describes each of your supply chain functions? Supply chain strategy Procurement/sourcing Supply chain IT Supply planning 12 69 64 64 53 46 Supply chain HR 44 Distribution/Logistics 43 Manufacturing 35 11 23 14 16 31 6 19 4 prefer decentralisation. This is especially true for the 3 Don’t know Source: SCM World Future of Supply Chain survey 2015 of manufacturing, logistics and demand planning with a pronounced tendency among heavier, more 21 Dual reporting or matrixed Significant differences are notable in the organisation 3 33 Decentralised are logical to centralise. 20 9 18 core disciplines (plan, source, make, deliver) and thus 2 24 37 like asset intensity, vertical integration and margins than 4 23 Centralised 6 however, these three are all less influenced by things 15 24 Demand planning management for HR in particular. As support functions, 10 % of respondents n=1,008 vertically integrated and plant-centric businesses to organisational oversight of manufacturing, which for chemicals, food & beverage, industrial and utilities & energy companies are more often managed in the business unit or geography than centrally. For all industries, however, procurement is most commonly managed centrally. Research on trends in procurement best practices shows a widespread movement toward centrally managed or at least centreled organisation designs. Supply Chain Organisational Design Structure for Balance The takeaway from looking at supply chain The high degree of decentralisation seen in principles relating to process standardisation, reporting manufacturing illustrates how common it is for CPG organisational structure by industry is that universal lines, performance metrics and incentives seem to overwhelm the special considerations of any industry. CONSUMER PACKAGED GOODS demand planning, logistics and, to a lesser extent, companies to have a customer service and logistics function. Such a function often reports hard line into commercial teams within business units and is tasked first and foremost with order fulfilment performance and secondarily with cost containment (see Colgate- The consumer packaged goods industry is among Palmolive company spotlight). the most mature in terms of supply chain’s position as a critical strategic element of the business. The HI-TECH common here than in most industries, in part because Hi-tech manufacturers are another group with a service level have been driven especially intensively organisationally looks similar to what we see in CPG existence of a formal chief supply chain officer is more the combined pressures of cost containment and by powerful retailers over the past 20 years. Also mature view of supply chain. Much of the profile with the exception of a higher incidence of matrix management for demand planning and a somewhat important is the frequent re-invention of brands and formulations, which force CPG companies to constantly revisit their structure in search of better end- higher degree of centralisation in procurement. to-end supply chain performance. 3 | CPG organisational structure Which description most accurately describes each of your supply chain functions? Strategy 81 IT 75 Procurement Manufacturing Logistics 3 66 43 Demand planning 42 Which description most accurately describes each of your supply chain functions? Procurement Strategy Supply planning 14 29 19 18 27 20 52 45 13 7 70 Supply planning HR 6 4 | Hi-tech organisational structure 8 17 74 10 15 63 IT 17 61 Manufacturing 19 75 22 56 36 21 39 19 Logistics HR 17 29 Demand planning 36 20 15 49 26 25 48 26 26 44 27 29 n=95 Centralised Decentralised n=144 Matrix % of respondents Source: SCM World Future of Supply Chain survey 2015 November 2015 7 COMPANY SPOTLIGHT Colgate-Palmolive: globally aligned and locally connected Organisation design is usually a journey with transitions driven across the globe allows for maximum leverage in supply chain by business strategy, technology or other factors. Colgate- but with enough business-specific agility to react quickly to Palmolive is a consumer packaged goods company with the changing conditions. majority of its sales coming from outside the United States where it is headquartered. The journey for Colgate organisationally Dotted-line relationship started before the 1990s with a local supply chain structure using primarily country-based manufacturing, sourcing and The final ingredient in this globally aligned, locally connected distribution. This was a logical approach for most pre-internet supply chain organisation is a dotted-line relationship to the companies selling fast-moving consumer goods like toothpaste, customer service and logistics function, which delivers to soap and household cleaners. retailers and other customer channels. These functions report directly to the divisional business leaders who are organised Between 1990 and 2005 the company moved to a regionalised geographically and focus on optimal customer service metrics, organisation structure with focused factories and regional which vary significantly according to local market conditions (eg, leadership. This created opportunities for more leverage in dense urban developing country retailers versus large format sourcing, production and logistics. For the past 10 years, superstores, and highly developed transport infrastructure however, the structure has moved to a global leadership design versus poor roads). with centralised support functions including procurement, strategy and information systems, as well as environmental The pieces are held together by a strict financial scorecard health & safety, all reporting directly to the corporate head of that tracks gross margin and overhead expense as a source global supply chain. of funding for advertising and promotion to fund growth and operating profits. The management of trade-offs in the business A key part of this structure is also the global category supply relies on a planning process in which commercial teams in the chain teams, which each manage plant operations, direct divisions bring 60-day and six-month forecasts to a monthly material sourcing, packaging and engineering for clusters of S&OP process with category supply chain teams. common products grouped by category. These categories include personal care, oral care, home care, toothbrushes The net effect is a highly leveraged global supply chain structure and pet nutrition. The commonality of materials, manufacturing that remains sensitive and responsive to local market and technologies and demand patterns within categories but customer requirements.3 Supply chain finance Supply chain HR & labour relations Global supply chain Mike Corbo Global support functions Global procurement Global CS&L Global sustainability & EOHS GSC strategy & systems Global project management 8 Divisions Divisional customer service Category supply chains Global & regional teams including: • Network operations • Technical/engineering • Quality • Procurement • Packaging • Finance North America customer service Europe customer service Latin America customer service Greater Asia customer service Pet nutrition customer service Africa/Eurasia customer service Supply Chain Organisational Design Structure for Balance The reason appears to be based on hi-tech’s heavier like GlaxoSmithKline and Johnson & Johnson have of substitutions in fulfilment to customers, as well as possible that lessons from hi-tech apply as companies reliance on contract manufacturing and the viability common componentry used in different products. Sales and operations planning processes in this sector are more often cross-business unit as well as cross- functional, because of the benefits of sharing supply resources in the short term to address demand volatility. HEALTHCARE & PHARMACEUTICALS typical high cost of goods sold and asset intensity of of centralisation. One explanation for this may be a desire to replicate established best practices. Many pharma companies 5 | Healthcare & pharma organisational structure Which description most accurately describes each of your supply chain functions? 79 15 57 54 50 Logistics 7 64 Demand planning Manufacturing 9 69 HR 47 46 Industrial supply chain organisations are among the decentralised in this sector than most others. The consumer products and hi-tech in terms of the degree Supply planning INDUSTRIAL than centrally. Supply planning is also more commonly chain. Organisational structures look similar to IT drive growth. managing manufacturing locally or in business units relatively new to the idea of an end-to-end supply Procurement in this sector bet heavily on new product innovation to most heavily decentralised, with nearly twice as many The healthcare and pharmaceuticals industries are Strategy sister companies that are large CPG players. It is also 19 18 12 24 functions like strategy, HR and IT are also somewhat more likely to be decentralised in these companies. 6 | Industrial organisational structure Which description most accurately describes each of your supply chain functions? Strategy 66 17 64 24 52 Logistics HR 17 21 31 46 28 26 46 26 28 40 Supply planning 39 Manufacturing 23 17 15 Demand planning 18 31 makes central management difficult. Key enabling Procurement 21 24 35 as well as the variety of manufacturing processes, IT 28 26 businesses like Eaton, General Electric and Danaher, 30 27 33 29 32 48 22 n=74 Centralised Decentralised n=135 Matrix % of respondents Source: SCM World Future of Supply Chain survey 2015 November 2015 9 FOOD & BEVERAGE CHEMICALS As a sort of hybrid between the asset-intensive The chemicals sector is more decentralised than any and the brand-driven businesses in CPG, food & locally rather than centrally. The extreme example may process manufacturers in the chemicals sector other, with manufacturing twice as likely to be managed beverage companies display characteristics of both in their organisational design. As a heavily plant- centric supply network, many companies find that decentralised structures work well to handle extensive on-the-ground personnel issues, as well as local logistics. Procurement, however, is highly centralised with buying of both capital equipment and direct materials best managed at a global commodity level. be BASF’s verbund system of site management. Each of its seven mega-plants around the world is managed as a vertically integrated system of inbound materials and equipment, conversion processes and outbound distribution. Centrally managed IT and business processes, including things like planning and HR, provide a discipline for consistency, but decentralised management of on-the-ground execution is essential for optimum site performance. The logic is not uncommon, particularly in larger petrochemical complexes. Procurement, however, is still highly centralised for reasons that are similar to those in food & beverage. 7 | Food & beverage organisational structure Which description most accurately describes each of your supply chain functions? Procurement 74 Strategy IT Supply planning 3 12 17 69 15 16 52 24 46 HR Logistics 41 37 Manufacturing 31 32 11 71 10 58 Logistics 24 39 37 30 47 Manufacturing 28 47 n=115 Centralised Decentralised 16 26 18 47 38 24 7 13 64 Demand planning 25 45 Strategy 18 Supply planning 27 38 75 Procurement HR 24 43 Which description most accurately describes each of your supply chain functions? IT 23 71 Demand planning 8 | Chemicals organisational structure 14 25 23 25 n=82 Matrix % of respondents Source: SCM World Future of Supply Chain survey 2015 10 Supply Chain Organisational Design Structure for Balance RETAIL LOGISTICS & DISTRIBUTION Many retailers’ relationship with supply chain is limited Logistics and distribution supply chain organisations, Organisations in this sector are more consistently sourcing functions remotely, since many are essentially to merchandise planning, sourcing and logistics. centralised in supply planning and logistics like those in retail, relate to manufacturing and working only to move product made by others. management than any other. In particular this means logistics is decentralised to business units, enabling more direct customer The buying leverage and, in the case of logistics, influence over operations. operational advantages of highly centralised management helps to protect margins and assist Strategy and IT are relatively highly centralised, discovered that e-commerce strategies are better margins, and therefore put a premium on standardised with in-stock performance. Many retailers have also possibly because of the need to survive on thin supported with a central omnichannel organisation for both buying and handling merchandise. 9 | Retail organisational structure Which description most accurately describes each of your supply chain functions? Strategy 72 Supply planning HR Demand planning 18 68 23 9 68 23 9 65 IT 24 65 Procurement Logistics 20 61 15 53 Manufacturing 34 10 36 47 11 15 approaches to new service offerings. 10 | Logistics & distribution organisational structure Which description most accurately describes each of your supply chain functions? Strategy 78 IT 78 Supply planning Demand planning Procurement HR 24 11 Logistics 6 16 26 13 60 27 13 58 18 52 24 26 39 22 47 37 14 43 20 n=47 Centralised Decentralised n=62 Matrix % of respondents Source: SCM World Future of Supply Chain survey 2015 November 2015 8 61 Manufacturing 19 14 11 UTILITIES & ENERGY Utilities and energy firms, like chemicals, are capital 11 | Utilities & energy organisational structure Which description most accurately describes each of your supply chain functions? intensive and site specific. They are much less likely IT higher need for localised purchasing requirements for Strategy to centralise procurement than most and have a mission-critical MRO items. Many in this sector are also operating in far-flung geographies with less tolerance for process standardisation if it comes at the expense of operating uptime in the field. HR 74 11 73 16 61 Supply planning 18 58 Procurement 55 16 52 33 Centralised 21 14 29 34 49 Manufacturing 11 28 Demand planning Logistics 15 14 42 51 Decentralised Matrix 9 16 % of respondents n=70 Source: SCM World Future of Supply Chain survey 2015 12 Supply Chain Organisational Design Structure for Balance TRENDS IMPACTING SUPPLY CHAIN ORGANISATION DESIGN The changes in supply chain as a business function to demand. Micro-manufacturing fits better near the and global trade. In the late 20th century this meant increasingly decentralised going forwards. derive in part from changes in the role of technology market or customer and therefore looks likely to be fragmentation of functions that for decades had been plant-centric. The arrival of information systems like These production technology trends are coupled with flung manufacturing locations and the outsourcing of This includes internet of things unitary awareness ERP connecting corporate HQ with geographically far- a dramatic rise in demand-sensing technologies. on shelves, cases and items, and big data analytics manufacturing to low-cost countries opened the door applied to everything from social media feeds to GPS to centralisation. data. These technologies are enabling more precise In recent years, however, technology and global and meaningful demand planning at an increasingly trade trends seem to be leading many organisations local level. Companies as diverse as Macy’s, BMW and to rethink their structures, with an increasingly Cisco are exploiting these technologies to better align hybrid structure emerging as best practice. In production with purchases. this new model, technology enables cost-effective localised manufacturing, which in turn encourages Changes in global trade and demographics are also manufacturing, including advanced robotics, 3D emerging markets means that low-cost country having an effect. Growing middle classes in many decentralisation. Technologies supporting smart sourcing is no longer the chief reason that supply printing and sensor-enabled production, facilitate chain organisations are extended globally. Selling into running ever smaller batches of product in response 12 | Disruptive technologies ‘Disruptive and important’ technologies with respect to supply chain strategy 77 64 Big data analytics 71 49 Digital supply chain 64 45 Internet of things 56 33 38 Cloud computing Advanced robotics 2015 * Not included in 2014 Source: SCM World Future of Supply Chain survey 2015 November 2015 27 36 Machine learning* 2014 31 20 3D printing 17 11 Drones/ self-guided vehicles 16 8 Uberisation % of respondents n=1,018 13 these new markets requires substantial localisation of 13 | Process pros and cons How do you feel about process in enabling a high-performance supply chain organisation? products and processes. This means that localisation of functions closest to the customer can be advantageous, 2 as drinks maker Diageo has shown with its micromanufacturing facilities in some African markets. 12 27 39 In contrast, the increasing complexity and potential cash saving attached to export/import regulation, preferential trade agreements and taxation benefits 86 favour supply chains that can manage such complexity 34 centrally. General Electric, for instance, has moved to standardise and centralise global trade management across radically different business units in an effort to Process standardisation is essential optimise tax, tariff and logistics costs. PROCESS STANDARDISATION AND AGILITY Agree Neutral Process standardisation constrains agility Disagree % of respondents n=1,018 Source: SCM World Future of Supply Chain survey 2015 Agility can be thought of as the ability to change The implication is that effective supply chain chain organisational design is, in some respects, a standardisation to actually enable agility. This is the direction quickly without losing momentum. Supply puzzle focused on this goal. Standardisation facilitates scale, which drives down cost but often at the expense of being able to customise work and output. Specific strategies in regular use today to enhance agility include segmented supply chains (half of all companies use this approach), product platforming (75%) and cost-to-serve analysis (57%). Each approach is an attempt to use standardisation selectively in supply chain design while offering organisation design boils down to selectively using underlying principle common to segmentation and platforming as strategic tools. Among the best examples of these strategies is Clorox.4 A centrally managed global supply chain organisation works through four distinct segments to find the right balance point between cost and service for different classes of product/customer requirements (see Figure 14). Process standardisation done right improves agility. choices in the face of variable demand. Designing a supply chain organisation to foster the 14 | Four value chain types at Clorox right human incentives and accountabilities depends on deciding where process standardisation can be forced and where delegated authority pays the most. Our survey respondents were asked about the relationship between process standardisation and agility, and while nearly all agreed that “standardisation is essential to a high-performing supply chain”, few (27%) felt that standardisation constrains agility. 14 Speed Service Cost New Value add Base - Flexible Base - Low cost Best Better Good Source: The Clorox Company Supply Chain Organisational Design Structure for Balance ORGANISATION DESIGN AND THE IMPORTANCE OF LEVERAGE Leverage in supply chain design depends on planning, procurement is even more centralised than standardisation, scale and therefore cost savings. for the future of supply chain is that an enlightened what functions are centralised in order to force We took the ratio of the percentage of respondents saying that their supply chain functions were managed centrally over the percentage saying decentralised strategy or information technology. The implication procurement strategy can serve as a platform for growth and innovation. to gauge where leverage was highest. Procurement, Centralised procurement has obvious natural benefits corporate core. Manufacturing, in contrast, is furthest buying power upstream. Even the most basic even more than strategy, IT and HR, is closest to the from the centre. THE NEED FOR LEVERAGE AND THE RISE OF PROCUREMENT Procurement holds the key to strategic leverage in the end-to-end supply chain. While manufacturing is more decentralised than even distribution or demand associated with consolidated spend and therefore sourcing strategies depend on developing category management expertise to ensure lowest cost. Knockon benefits include standardisation of material and process specifications, which should improve quality as well as working capital efficiency. Current trends point to many companies continuing to centralise their procurement, whether of production materials or indirect products and services. This may be a necessary step in getting sufficient control over external costs and maximising leverage enterprise 15 | Functional variations in organisation structure wide. At the same time, there is also evidence that Ratio of centralised to decentralised Procurement 6.1 Strategy 5.7 IT 4.4 Supply planning 2.2 HR 2.0 Demand planning 1.4 Logistics 1.3 Manufacturing 1.0 Source: SCM World Future of Supply Chain survey 2015 more mature procurement organisations have already begun to decentralise their global activities into more of a centre-led structure. Technologies like big data analytics, as mentioned earlier in relation to planning and manufacturing, are also starting to make hybrid procurement organisations a more attractive and effective proposition. DON’T FEAR THE MATRIX n=1,008 Dotted-line management structures are often derided as confusing and bureaucratic. Our survey data does show that matrixed management structures are less common than those that are centralised or decentralised, but when looked at by company size there is a clear pattern for larger companies to use matrix structures more. The implication is that bigger businesses are able to achieve leverage with dual reporting lines. The same profile applies not only to procurement (Figure 16), but also to distribution, supply planning, November 2015 15 demand planning and HR. Companies with annual sales of $10-25 billion are the most likely to use matrix 16 | Procurement managed in dual reporting or matrixed structures By company size (annual sales) structures to manage their supply chain organisations. $1-50m 11 derive from enforcing standards for process design $50-500m 17 $500m-1bn while still allowing localised execution. This is often 22 $1-5bn 26 $5-10bn 28 $10-25bn 29 $25bn plus 21 This works because of the value many are able to and information management, which provide leverage managed in some kind of centre of excellence (CoE) structure that reports directly to a CEO, CFO or COO. About two-thirds of all companies have some kind of CoE in place, with larger units comprising 30-60 full- % of respondents n=232 time people and smaller ones typically 5-10 FTEs. Source: SCM World Future of Supply Chain survey 2015 17 | Centres of excellence and organisation design Centralisation Matrix Decentralisation Standardisation Centre of excellence Customisation Scale Process + information = leverage Personalisation Cost reduction Agility & leverage Service level increase Source: SCM World 16 Supply Chain Organisational Design Structure for Balance CONCLUSIONS & RECOMMENDATIONS Supply chain organisational design must enable a uniquely cross-functional performance that balances high customer service and low costs. Centralisation tends to favour standardisation and cost control, but traditionally at the expense of customer-specific needs. Decentralisation tends to allow customisation and a higher level of personal customer service, but usually at a higher cost to serve. Rather than swing back and forth structurally in response to short-term pressures from either direction, supply chain leaders should seek a structure that enables agility and leverage with process and information standards. To do this: • Centralise procurement and move it ever closer to the CEO. For many this takes the form of a centre-led procurement organisation in which central leadership sets long-term strategic direction but allows local execution within standards. In the long run this should create business platforms • Decentralise manufacturing and logistics. To the extent that products can make use of platforming principles, complexity can and should be baked into production equipment and sub-assembly designs to allow finished goods manufacturing to happen closest to demand. Business unit and geography-specific management of manufacturing and logistics creates a competitive advantage in market. Standardisation, however, is critical to avoid blowing up cost to serve. Central procurement can and should manage to this end. • Use centre of excellence and/or matrix structures to get the best of both worlds. Shared accountabilities are usually a problem in organisation design, but for supply chain they are often essential. By focusing on metrics like operating margin, supply chain professionals are naturally drawn to seek a balance between customer service and cost. Matrix structures, and even more so centres of excellence, are well suited to this kind of split loyalty. inclusive of critical supply relationships, intellectual property assets and product/process platforms that enable low-cost customisation. November 2015 17 REFERENCES 1 SCM World webinar, “The CFO’s perspective on achieving cross-functionality”, Alan Stewart, former CFO, Marks & Spencer, 31 January 2012. 2 3 Future of Supply Chain Report 2015, SCM World, September 2015. SCM World webinar, “Redesigning the supply chain organisation to drive business strategy”, Mike Corbo, Colgate-Palmolive, 26 May 2015. 4 SCM World webinar, “Supply chain segmentation: mastering complexity”, Mark Hersh, The Clorox Company, 3 April 2014. 18 Supply Chain Organisational Design Structure for Balance ABOUT SCM WORLD SCM World is the cross-industry learning community powered by the world’s most influential supply chain practitioners. We help senior executives share best practice insights in order to shape the future of supply chain. As a member of the SCM World community, you have access to our predictive, groundbreaking research, which is focused on driving innovation in supply chain. Our agenda is set by an advisory board of the world’s top supply chain leaders and the world’s leading business schools. We also have our own team of expert researchers who are committed to providing insights into important trends affecting the profession. 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