Serving It Safe Course Workbook National Food Service Management Institute The University of Mississippi 2009 This project has been funded at least in part with Federal funds from the U. S. Department of Agriculture, Food and Nutrition Service through an agreement with the National Food Service Management Institute at The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U. S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U. S. government. The University of Mississippi is an EEO/TitleVI/Title IX/Section 504/ADA/ADEA Employer. © 2009, National Food Service Management Institute,The University of Mississippi Except as provided below, you may freely use the text and information contained in this document for non-profit or educational use providing the following credit is included Suggested Reference Citation: National Food Service Management Institute. (2009). Serving it safe course workbook. University, MS: Author. The photographs and images in this document may be owned by third parties and used by the University of Mississippi under a licensing agreement. The University cannot, therefore, grant permission to use these images. For more information, please contact nfsmi@olemiss.edu. National Food Service Management Institute ii National Food Service Management Institute The University of Mississippi Building the Future Through Child Nutrition The National Food Service Management Institute was authorized by Congress in 1989 and established in 1990 at The University of Mississippi in Oxford and is operated in collaboration with The University of Southern Mississippi in Hattiesburg. The Institute operates under a grant agreement with the United States Department of Agriculture, Food and Nutrition Service. PURPOSE The purpose of the National Food Service Management Institute is to improve the operation of child nutrition programs through research, education and training, and information dissemination. MISSION The mission of the National Food Service Management Institute is to provide information and services that promote the continuous improvement of child nutrition programs. VISION The vision of the National Food Service Management Institute is to be the leader in providing education, research, and resources to promote excellence in child nutrition programs. CONTACT INFORMATION Headquarters The University of Mississippi Phone: 800-321-3054 Fax: 800-321-3061 www.nfsmi.org ducation and Training Division E Information Services Division The University of Mississippi 6 Jeanette Phillips Drive P.O. Drawer 188 University, MS 38677-0188 Applied Research Division The University of Southern Mississippi 118 College Drive #10077 Hattiesburg, MS 39406-0001 Phone: 601-266-5773 Fax: 888-262-9631 National Food Service Management Institute iii Table of Contents Course Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Lesson 1: Food Safety is Top Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Lesson 2: Prevent Foodborne Illness—Understanding Microorganisms. . . 17 Lesson 3: Basic Facts about Microorganisms. . . . . . . . . . . . . . . . . . . . . . . . . 50 Lesson 4: A Clean and Sanitary Foodservice Operation . . . . . . . . . . . . . . . . 64 Lesson 5: A Process for Preventing Foodborne Illness . . . . . . . . . . . . . . . . . 79 Lesson 6: Food Safety Programs in Schools . . . . . . . . . . . . . . . . . . . . . . . . . 118 National Food Service Management Institute iv Course Checklist Instructions: In the blanks provided, write the date that each assignment is completed. Planning 1. _ _____ Set a schedule for completing the course. 2. _ _____ Secure a 3-ring binder to hold your course workbook. 3. _ _____ Gather a pen or pencil and note paper. Lesson 1: Food Safety is Top Priority 1. _ _____ Lesson 1 Pre-Quiz 2. _ _____ Foodborne Hazards Activity Sheet 3. _ _____ Standard Operating Procedure Activity 4. _ _____ Lesson 1 Post-Quiz Lesson 2: Prevent Foodborne Illness—Understanding Microorganisms 1. _ _____ Lesson 2 Pre-Quiz 2. _ _____ Steps in the Flow of Food Activity Sheet 3. _ _____ Wash Your Hands Video Viewing Guide 4. _ _____ Using Thermometers Video Viewing Guide 5. _ _____ Calibrating Thermometers Video Viewing Guide National Food Service Management Institute 1 6. _ _____ Calibrating a Thermometer with the Ice Water Method Activity 7. _ _____ Cross-Contamination Matching Game 8. _ _____ Case Study: Field Trip Frenzy 9. _ _____ Lesson 2 Post-Quiz Lesson 3: Basic Facts about Microorganisms 1. _ _____ Lesson 3 Pre-Quiz 2. _ _____ Factors that Influence Bacterial Growth Activity Sheet 3. _ _____ Case Study: Watch Me Do It Right 4. _ _____ Action Plan: Basic Facts about Microorganisms 5. _ _____ Lesson 3 Post-Quiz Lesson 4: A Clean and Sanitary Foodservice Operation 1. _ _____ Lesson 4 Pre-Quiz 2. _ _____ Food Safety Checklist 3. _ _____ Pest Problems at Red Oak High School Activity Sheet 4. _ _____ Lesson 4 Post-Quiz Lesson 5: A Process for Preventing Foodborne Illness 1. _ _____ Lesson 5 Pre-Quiz National Food Service Management Institute 2 2. _ _____ Receiving Decisions Activity Sheet 3. _ _____ Case Study: Safe In, Safe Out 4. _ _____ Sample Invoice Activity Sheet 5. _ _____ Reviewing a Recipe Activity, Pasta Toss with Vegetables D-14 6. _ _____ Thawing Food Activity Sheet 7. _ _____ Cooling Food Video Viewing Guide 8. _ _____ Concepts Important for Employee Training Activity Sheet 9. _ _____ Lesson 5 Post-Quiz Lesson 6: Food Safety Programs in Schools 1. _ _____ Lesson 6 Pre-Quiz 2. _ _____ Evaluating a Standard Operating Procedure 3. _ _____ Developing a Food Safety Program Video Viewing Guide 4. _ _____ Process Category Activity Sheet 5. _ _____ Food Flow Activity Sheet 6. _ _____ My Agenda for Improving Food Safety 7. _ _____ Lesson 6 Post-Quiz 8. _ _____ Certificate of Completion for Serving It Safe Your signature_ ____________________________________________ National Food Service Management Institute 3 Food Safety is Top Priority Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . . . 5 Lesson 1 Lesson 1: Food Safety is Top Priority Reasons Why Food Safety Should be a Top Priority . . . . . . . . . . . . . . . . . . . . 6 Activity Sheet: Foodborne Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Food Safety Fact Sheet: Biological Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Food Safety Fact Sheet: Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Food Safety Fact Sheet: Physical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Food Safety Fact Sheet: Temperature Danger Zone . . . . . . . . . . . . . . . . . . . . 14 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 National Food Service Management Institute 4 Food Safety is Top Priority Food safety is one of the basic responsibilities of all foodservice employees. This lesson focuses on basic food safety hazards that can occur in a foodservice operation, and how foodservice employees can use good food handling practices to minimize or eliminate a food safety hazard from occurring. Lesson 1 Lesson Introduction and Learning Objectives After completing this lesson, you should be able to 1. Describe why food safety is a top priority in school nutrition programs. 2. Define foodborne illness and foodborne outbreak. 3. Give examples of biological, chemical, and physical hazards. 4. Give examples of how to prevent biological, chemical, and physical hazards. 5. State the upper and lower temperatures in the temperature danger zone. National Food Service Management Institute 5 Food Safety is Top Priority 1. We are serving children. 2. We are committed to the health and safety of children. 3. Food safety is a basic requirement of our job. 4. Food safety is the law. 5. There have been lots of foodborne illness outbreaks. 6. There have been a number of food recalls. 7. To keep negative publicity from our school. 8. To minimize the risk of litigation. National Food Service Management Institute Lesson 1 Reasons Why Food Safety Should be a Top Priority 6 Foodborne Hazards Instructions: Identify the biological hazards by putting a “B” on the line, chemical hazards with a “C”, and physical hazards with a “P”. Then check your answers at the bottom of the page. 1. ______ Hepatitis A 2. ______ Staple 3. ______ Norovirus 4. ______ Copper 5. ______ Hair 6. ______ Insecticides 7. ______ Bacillus cereus 8. ______ Band-aid 9. ______ Fingernail Lesson 1 Activity Sheet Food Safety is Top Priority 10. _ _____ Rinsing Agent 11. _ _____ Bones 12. _ _____ Listeria monocytogenes 13. _ _____ Broken Glass 14. ______ Detergent (Answers: 1) B; 2) P; 3) B; 4) C; 5) P; 6) C; 7) B; 8) P; 9) P; 10) C; 11) P; 12) B; 13) P; 14) C.) National Food Service Management Institute 7 Lesson 1 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety is Top Priority 2009 Food Safety The pi Unive ssip rsity of Missi Biological Hazards Introduction There are three types of hazards that can cause food to be unsafe: biological hazards, chemical hazards, and physical hazards. Foodservice employees have the responsibility to identify and minimize hazards in the food they serve. Here Are the Facts Biological hazards occur when bacteria, viruses, molds, yeasts, or parasites contaminate food. Controlling time and temperature of food is critical for minimizing biological hazards because microorganisms grow rapidly in the temperature danger zone– 41 °F–135 °F. Use Disposable Gloves Properly (2005). Application Follow good personal hygiene practices identified in the standard operating procedures. • Wear clean uniforms and aprons. • Follow appropriate handwashing practices. • Use gloves for handling ready-to-eat foods. Purchase food from approved sources. • Require documentation that proves vendors follow a food safety program based on HACCP principles or good manufacturing practices. • Include food safety requirement on bid specifications. Follow good receiving practices. • Discard any containers that are dented, bulging, or cracked. • Make sure that all food packaging is intact. If not, discard. National Food Service Management Institute • The University of Mississippi 1 8 Food Safety is Top Priority Control time and temperature of food. • Store foods at the appropriate temperature. • Limit the time that food is at room temperature during preparation. • Thaw foods using proper thawing procedures. • Cook food to the appropriate end-point cooking temperature. • Hold hot food at 135 °F or above. • Hold cold food at 41 °F or below. • Check temperature of food at the beginning and end of transportation. • Cool food properly. � Cool from 135 °F to 70 °F in 2 hours or less. Take immediate corrective actions if cooling is not done within time guidelines or discard product. � Cool from 70 °F to 41 °F in an additional 4 hours • Reheat food to 165 °F for 15 seconds within 2 hours. Lesson 1 Biological Hazards, continued Check and record time and temperatures following monitoring procedures in your foodservice operation. Follow procedures to avoid cross contamination. • Wash hands at appropriate times using proper procedures. • Wash fresh produce in clean, running, drinkable water. • Use appropriate utensils for serving food. • Clean and sanitize work surfaces. • Use color-coded cutting boards to minimize cross contamination. • Clean and sanitize equipment between uses. • Check concentration of sanitizing solutions to make sure they are appropriate. • Check temperature of rinse water in high-temperature dishmachines to make sure they are adequate for sanitizing. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). Use disposable gloves properly. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080206044501.pdf U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 9 Lesson 1 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety is Top Priority 2009 Food Safety The pi Unive ssip rsity of Missi Chemical Hazards Introduction There are three types of hazards that can cause a food to be unsafe: chemical hazards, biological hazards, and physical hazards. Foodservice employees have the responsibility to identify and minimize hazards in the food they serve. Here Are the Facts Chemical hazards occur when a harmful chemical gets into a food that is then eaten by a person. A variety of chemicals are used to clean and sanitize the foodservice operation and to control for pests. Typical hazardous chemicals include detergents, sanitizers, drying agents, glass cleaners, deliming agents, and pesticides. Application Store chemicals away from food. • Store chemicals in original containers, never in containers that once stored food. • Make sure labels clearly identify chemical contents of containers. • Use Material Safety Data Sheets (MSDS) provided by the manufacturer to ensure chemicals are stored and used properly. • Keep chemicals in a locked storage area. • Limit access to chemicals to authorized employees. HACCP-Based Standard Operating Procedures: Storing and Using Poisonous or Toxic Chemicals (2005). National Food Service Management Institute • The University of Mississippi 10 Food Safety is Top Priority Use chemicals properly. • Teach employees how to use chemicals. • Measure chemicals according to manufacturer’s recommendations. • Test sanitizing solutions to make sure that they are at the appropriate concentration. Lesson 1 Chemical Hazards, continued Wash hands thoroughly after using chemicals. Working Safe Mini-Posters: Chemical Safety (1999). Hire a licensed pest control operator to use pesticides. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Storing and using poisonous or toxic chemicals. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080414093104.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (1999). Working safe mini-posters: Chemical safety. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211101921.pdf U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 11 Lesson 1 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety is Top Priority 2009 Food Safety The pi Unive ssip rsity of Missi Physical Hazards Introduction There are three types of hazards that can cause a food to be unsafe: physical hazards, biological hazards, and chemical hazards. Foodservice employees have the responsibility to identify and minimize hazards in the food they serve. Here Are the Facts Physical hazards occur when a foreign object gets into food accidentally. Physical contaminants include dirt, hair, nail polish flakes, insects, broken glass, nails, staples, plastic fragments, bones, or bits of packaging. National Food Service Management Institute The University of Mississippi 2009 Application Physical Hazards (2009). Follow written standard operating procedures to minimize risks of physical hazards. • Wear hairnets to minimize the opportunity for hair to fall into food. • Avoid wearing nail polish or artificial nails. Polish can flake off and fall into food, and artificial nails can come loose and fall into food. • Avoid wearing rings with stones or earrings that could fall into food. Pay special attention to the food during preparation to identify physical contaminants. • Take care to remove and discard all packaging from food. • Remove all bones when deboning chicken or other meats. • Look for possible contaminants. For example, dry beans must be sorted prior to washing to remove stones that may be there from harvest. • Remove any toothpicks that might be used in food preparation. National Food Service Management Institute • The University of Mississippi 1 12 Food Safety is Top Priority Clean, maintain, and use equipment properly. • Clean and sanitize equipment and utensils after each use. • Clean blades of can openers after use to ensure that metal shavings do not accumulate. • Use only commercial ice scoops when getting ice from an ice machine or portioning ice. • Place shields on lights. • Use shatterproof light bulbs. Lesson 1 Physical Hazards, continued Have routine pest control maintenance administered by a licensed pest control operator to reduce opportunities for pest contamination in food. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Personal hygiene. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010850.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 13 Lesson 1 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety is Top Priority 2009 Food Safety The pi Unive ssip rsity of Missi Temperature Danger Zone Introduction The temperature danger zone is the temperature range in which microorganisms grow quickly and sometimes reach levels that can make people ill. School nutrition employees must maintain appropriate temperatures throughout the food process, from receiving, until the food is served to children. Temperature control is a key component of a school food safety program. Here Are the Facts The FDA Food Code has identified the temperature danger zone as 41 °F–135 °F. The saying “Keep hot food hot and cold food cold” is based on the importance of keeping food out of the temperature danger zone. In other words, cold foods must be kept at 41 °F or below and hot foods must be kept at 135 °F or above. It is important to limit the amount of time that foods served cold or hot are in the range of 41 °F to 135 °F. Application Remember to: • Cook, hold, serve, and chill foods at proper temperatures. • Use a clean, sanitized, and calibrated thermometer to take food temperatures. • Record temperatures. • Maintain temperature logs. Food Safety Mini-Posters: Keep Hot Foods Hot! Keep Cold Foods Cold! (2000). National Food Service Management Institute • The University of Mississippi 1 14 Food Safety is Top Priority Maintain temperatures at each operational step in the flow of food from receiving to storing. • Receiving—Receive refrigerated foods at 41 °F or below, and frozen foods at 32 °F or below. • Storing—Store refrigerated foods at 41 °F or below, and store frozen foods at 0 °F or below. • Preparing—Limit the time that food is in the temperature danger zone during preparation. Batch cooking is the best way to limit time. • Cooking—Cook food to the appropriate temperature for that item. • Holding—Hold cold foods at 41 °F or below and hot foods at 135 °F or above. • Serving—Serve cold food cold and hot food hot. Keep cold food below 41 °F and hot food above 135 °F. • Cooling—Cool foods as quickly as possible. The FDA Food Code requires that foods be cooled from 135 °F–70 °F within 2 hours and from 70 °F–41 °F within an additional 4 hours. If food is not cooled from 135 °F–70 °F within 2 hours, the food must be reheated to 165 °F for 15 seconds and the cooling process started over. Take actions to speed the cooling process such as dividing food into smaller portions, using ice water baths, using an ice paddle, and stirring. • Reheating—Reheat all leftover foods to 165 °F for 15 seconds within 2 hours. • Transporting—Transport cold foods cold at 41 °F or below, and hot foods hot at 135 °F or above. Lesson 1 Temperature Danger Zone, continued Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-poster: Keep hot foods hot! Keep cold foods cold! Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080201014729.pdf U.S. Department of Agriculture, Food and Nutrition Service, &National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. U.S. Department of Health and Human Services, Food and Drug Administration, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 15 Food Safety is Top Priority Lesson 1 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.). Chicago: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2007, March 23). FDA finalizes report on 2006 spinach outbreak. Retrieved September 10, 2007, from http://www.fda.gov/bbs/topics/NEWS/2007/new01593.html National Food Service Management Institute 16 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 Lesson 2: Prevent Foodborne Illness—Understanding Microorganisms Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . . 18 Activity Sheet: Steps in the Flow of Food. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Standard Operating Procedure: Personal Hygiene . . . . . . . . . . . . . . . . . . . . 20 Food Safety Fact Sheet: Personal Hygiene . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Video Viewing Guide: Wash Your Hands . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Answers to Video Viewing Guide: Wash Your Hands. . . . . . . . . . . . . . . . . . . 25 Food Safety Fact Sheet: Handwashing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Standard Operating Procedure: Washing Hands. . . . . . . . . . . . . . . . . . . . . . . 28 Use Disposable Gloves Properly Mini-Poster . . . . . . . . . . . . . . . . . . . . . . . . . 30 Types of Food Thermometers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Video Viewing Guide: Using Thermometers. . . . . . . . . . . . . . . . . . . . . . . . . . 34 Food Safety Fact Sheet: Using Food Thermometers. . . . . . . . . . . . . . . . . . . . 35 Video Viewing Guide: Calibrating Thermometers. . . . . . . . . . . . . . . . . . . . . 37 Ice Water Method for Thermometer Calibration. . . . . . . . . . . . . . . . . . . . . . . 38 Food Safety Fact Sheet: Calibrating Thermometers . . . . . . . . . . . . . . . . . . . . 39 Activity Sheet: Thermometer Calibration Log . . . . . . . . . . . . . . . . . . . . . . . . 42 Activity Sheet: Cross-Contamination Matching Game . . . . . . . . . . . . . . . . . . 43 Case Study: Field Trip Frenzy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Responding to a Foodborne Illness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 National Food Service Management Institute 17 Prevent Foodborne Illness—Understanding Microorganisms Food safety is one of the basic responsibilities of all foodservice employees. Research conducted by the U.S. Food and Drug Administration (FDA) shows that basic food safety practices need to be improved. Active managerial control of foodborne illness risk factors was recommended by the FDA. Areas identified as most in need of improvement included employee hand washing, cold holding, date marking of ready-to-eat foods, and cleaning and sanitizing of food contact surfaces. Thus, three key areas that need to be improved in order to prevent foodborne illness include • time and temperature control, particularly in the area of hot and cold holding; • employee personal hygiene; and • prevention of contamination. Lesson 2 Lesson Introduction and Learning Objectives At the end of this lesson you will be able to 1. Describe ways harmful bacteria can contaminate food. 2. Describe good personal hygiene practices that should be followed by school nutrition employees. 3. Demonstrate proper handwashing procedures to minimize hand-to-food cross-contamination. 4. Describe times when school nutrition employees should wash their hands. 5. Describe proper glove use. 6. Demonstrate how to use a food thermometer. 7. Demonstrate how to calibrate a thermometer using the ice-point method. 8. Describe ways to minimize food-to-food cross-contamination. 9. Describe ways to minimize equipment-to-food cross-contamination. 10. Describe responsibilities of school nutrition managers in preventing foodborne illness. 11. Describe responsibilities of school nutrition employees in preventing foodborne illness. 12. Identify guidelines for responding to a reported foodborne illness. National Food Service Management Institute 18 Steps in the Flow of Food Instructions: Write down the ways that food may be contaminated with microorganisms at each step in the flow of food. If it helps, think of one menu item. Identify how that item might get contaminated as it goes from receiving, through service, as a leftover, or while being transported to a satellite facility. Step Receiving Storing Preparing Cooking Holding Serving Cooling Reheating Transporting Lesson 2 Activity Sheet Prevent Foodborne Illness—Understanding Microorganisms Ways Foods May Become Contaminated National Food Service Management Institute 19 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 Standard Operating Procedure: Personal Hygiene (Sample USDA/NFSMI Standard Operating Procedure) Purpose: To prevent contamination of food by foodservice employees Scope: This procedure applies to foodservice employees who handle, prepare, or serve food. Key Words: Personal hygiene, cross-contamination, contamination Instructions: 1. Train foodservice employees on using the procedures in this SOP. 2. Follow state or local health department requirements. 3. Follow your employee health policy. (Note to trainer: An employee health policy is not included in this resource.) 4. Report to work in good health, clean, and dressed in clean attire. 5. Change apron when it becomes soiled. 6. Wash hands properly, frequently, and at the appropriate times. 7. Keep fingernails trimmed, filed, and maintained so that the edges are cleanable and not rough. 8. Avoid wearing artificial fingernails and fingernail polish. 9. Wear single-use gloves if artificial fingernails or fingernail polish are worn. 10. Do not wear any jewelry except for a plain ring such as a wedding band. 11. Treat and bandage wounds and sores immediately. When hands are bandaged, single-use gloves must be worn. 12. Cover a lesion containing pus with a bandage. If the lesion is on a hand or wrist, cover with an impermeable cover such as a finger cot or stall and a single-use glove. 13. Eat, drink, use tobacco, or chew gum only in designated break areas where food or food contact surfaces will not become contaminated. 14. Taste food the correct way. • Place a small amount of food into a separate container. • Step away from exposed food and food contact surfaces. National Food Service Management Institute 20 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 * Use a teaspoon to taste the food. Remove the used teaspoon and container to the dish room. Never reuse a spoon that has already been used for tasting. • Wash hands immediately. 15. Wear suitable and effective hair restraints while in the kitchen. Monitoring: 1. A designated foodservice employee will inspect employees when they report to work to be sure that each employee is following this SOP. 2. The designated foodservice employee will monitor all foodservice employees to ensure they are adhering to the personal hygiene policy during all hours of operation. Corrective action: 1. Retrain any foodservice employee found not following the procedures in this SOP. 2. Discard affected food. Verification and Record Keeping: The foodservice manager will verify that foodservice employees are following this SOP by visually observing the employees during all hours of operation. The foodservice manager will complete the Food Safety Checklist daily. Foodservice employees will record any discarded food on the Damaged or Discarded Product Log. The Food Safety Checklist and Damaged or Discarded Product Logs are to be kept on file for a minimum of 1 year. Date Implemented: __________________ By: _____________________________ Date Reviewed: _____________________ By: _____________________________ Date Revised: _______________________ By: _____________________________ Source: U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2009). HACCP-based standard operating procedures (SOPs). University, MS: Author. National Food Service Management Institute 21 Lesson 2 ice Mana rv ge Se m N at Institu te ional Fo t en od Prevent Foodborne Illness—Understanding Microorganisms 2009 Food Safety The pi Unive ssip rsity of Missi Personal Hygiene Introduction Good personal hygiene is a basic requirement for implementing a food safety program. All foodservice employees must follow the standard operating procedures for personal hygiene that are written for their foodservice operation. Here Are the Facts Research conducted by the U.S. Food and Drug Administration shows that poor personal hygiene practices often are followed in retail foodservice establishments, which includes elementary schools, hospitals, nursing homes, and restaurants. Poor personal hygiene is a risk factor that must be controlled in all types of foodservice operations. Application • • • • • • • • Food Safety Mini-Posters: Personal Appearance (2000). Report to work in good health, clean, and dressed in clean attire. Change apron when it becomes soiled. Wash hands properly, frequently, and at the appropriate times. Keep fingernails trimmed, filed, and maintained. Avoid wearing artificial fingernails or fingernail polish. Wear single-use gloves if artificial fingernails or fingernail polish are worn. Do not wear any jewelry except for a plain ring no stones such as a wedding ring. Treat and bandage wounds and sores immediately. When hands are bandaged, wear single-use gloves to cover bandage. National Food Service Management Institute • The University of Mississippi 1 22 Prevent Foodborne Illness—Understanding Microorganisms Application (continued) • Cover any lesion containing pus with a bandage. If the lesion is on a hand or wrist, cover with an impermeable cover such as a finger cot or stall and a single-use glove. • Eat, drink, use tobacco, or chew gum only in designated break areas where food or food contact surfaces may not become contaminated. • Wear suitable and effective hair restraints while in the kitchen. • Taste food the following correct way: � Place a small amount of food into a separate container. � Step away from exposed food and food contact surfaces. � Use a teaspoon to taste the food. Remove the used teaspoon and container to the dishroom. Never reuse a spoon that has already been used for tasting. �Wash hands immediately. Lesson 2 Personal Hygiene, continued Wash Your Hands (2004). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-poster: Personal appearance. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211042946.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Personal hygiene. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010850.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2004). Wash your hands: Educating the school community. University, MS: Author. U.S. Food and Drug Administration. (2004, September 14). FDA report on the occurrence of foodborne illness risk factors in selected institutional foodservice, restaurant, and retail food store facility types. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/retrsk2.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 23 Prevent Foodborne Illness—Understanding Microorganisms Instructions: As you view the video, Wash Your Hands, look for examples of when hands were washed and how hands were washed. Record them below. When Hands Were Washed Lesson 2 Video Viewing Guide Wash Your Hands How Hands Were Washed Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 24 Answers to Prevent Foodborne Illness—Understanding Microorganisms based on U.S. Food Code Guidelines When Hands Were Washed How Hands Were Washed After sneezing Used soap When reporting to work Rubbed soapy water up to elbows After using the restroom Used warm, running water Before putting on gloves Washed for 20 seconds After taking off gloves Rubbed hands together Before food preparation Rubbed between fingers After putting ground beef in tilting skillet Used single-use disposable towels to dry After handling money Turned off faucet with disposable towel After cleaning After taking out the garbage After handling dirty dishes Lesson 2 Video Viewing Guide Wash Your Hands Used foot pedal on trash can to dispose of paper towel Used paper towel to open door Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 25 Lesson 2 ice Mana rv ge Se m N at Institu te ional Fo t en od Prevent Foodborne Illness—Understanding Microorganisms 2009 Food Safety The pi Unive ssip rsity of Missi Handwashing Introduction Handwashing is the single most important practice in any foodservice operation. Child nutrition employees can improve the safety of the food they serve by washing their hands frequently, correctly, and at the appropriate times. Here Are the Facts Foodborne illnesses are transmitted by food handlers that contaminate food and food contact surfaces. Individuals who handle food when they have a foodborne illness, gastrointestinal illness, infected lesion, or are around someone who is ill can pass along those illnesses. Individuals can simply touch a surface that is contaminated with a bacteria or Food Safety Mini-Posters: Handwashing (2000). virus and pass that along to others. Handwashing minimizes the risk of passing along bacteria or viruses that can cause foodborne illnesses. Follow state or local health department requirements. Application It is important to know how and when to wash hands and exposed areas of the arms. How? • Wet hands and forearms with running water at least 100 °F and apply soap. • Scrub lathered hands and forearms, under fingernails, and between fingers for at least 10–15 seconds. Rinse thoroughly under warm running water for 5–10 seconds. • Dry hands and forearms thoroughly with single-use paper towels. • Dry hands for at least 30 seconds if using a warm air hand dryer. • Turn off water using paper towels. • Use paper towel to open door when exiting the restroom. National Food Service Management Institute • The University of Mississippi 1 26 Prevent Foodborne Illness—Understanding Microorganisms When? • Beginning to work, either at the beginning of shift or after breaks Before • When moving from one food preparation area to another • Putting on or changing gloves Lesson 2 Handwashing, continued After • Using the toilet • Sneezing, coughing, or using a handkerchief or tissue • Touching hair, face, or body • Handling raw meats, poultry, or fish Wash Your Hands (2004). • Smoking, eating, drinking, or chewing gum or tobacco • Clean up activity such as sweeping, mopping, or wiping counters • Touching dirty dishes, equipment, or utensils • Handling trash • Handling money • Any time the hands may become contaminated Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-posters: Hand washing. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211042308.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Washing hands. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012315.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2004). Wash your hands: Educating the school community. University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 27 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 Standard Operating Procedure: Washing Hands (Sample USDA/NFSMI Standard Operating Procedure) Purpose: To prevent foodborne illness by contaminated hands Scope: This procedure applies to anyone who handles, prepares, and serves food. Key Words: Hand washing, cross-contamination Instructions: 1. Train foodservice employees on using the procedures in this SOP. 2. Follow state or local health department requirements. 3. Post hand washing signs or posters in a language understood by all foodservice staff near all hand washing sinks, in food preparation areas, and restrooms. 4. Use designated hand washing sinks for hand washing only. Do not use food preparation, utility, or dishwashing sinks for hand washing. 5. Provide warm running water, soap, and a means to dry hands. Provide a waste container at each hand washing sink or near the doors in restrooms. 6. Keep hand washing sinks accessible anytime employees are present. 7. Wash hands • • • • • • • • • • • • • • before starting work, during food preparation, when moving from one food preparation area to another, before putting on or changing gloves, after using the toilet, after sneezing, coughing, or using a handkerchief or tissue, after touching hair, face, or body, after smoking, eating, drinking, or chewing gum or tobacco, after handling raw meats, poultry, or fish, after any clean-up activity such as sweeping, mopping, or wiping counters, after touching dirty dishes, equipment, or utensils, after handling trash, after handling money, and after any time the hands may become contaminated. 8. Follow proper hand washing procedures as indicated below. 1. Wet hands and forearms with warm, running water at least 100 ºF and apply soap. National Food Service Management Institute 28 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 2. Scrub lathered hands and forearms, under fingernails, and between fingers for at least 10-15 seconds. Rinse thoroughly under warm, running water for 5-10 seconds. 3. Dry hands and forearms thoroughly with single-use paper towels. 4. Dry hands for at least 30 seconds if using a warm-air hand dryer. 5. Turn off water using paper towels. 6. Use paper towel to open door when exiting the restroom. 9. Follow FDA recommendations when using hand sanitizers. These recommendations are as follows: • Use hand sanitizers only after hands have been properly washed and dried. • Use only hand sanitizers that comply with the Food Code. Confirm with the manufacturers that the hand sanitizers used meet these requirements. • Use hand sanitizers in the manner specified by the manufacturer. Monitoring: 1. A designated employee will visually observe the hand washing practices of the foodservice staff during all hours of operation. 2. The designated employee will visually observe that hand washing sinks are properly supplied during all hours of operation. Corrective action: 1. Retrain any foodservice employee found not following the procedures in this SOP. 2. Ask employees who are observed not washing their hands at the appropriate times or using the proper procedure to wash their hands immediately. Verification and Record Keeping: The foodservice manager will complete the Food Safety Checklist daily to indicate that monitoring is being conducted as specified. The Food Safety Checklist is to be kept on file for a minimum of 1 year. Date Implemented: __________________ By: _____________________________ Date Reviewed: _____________________ By: _____________________________ Date Revised: _______________________ By: _____________________________ Source: U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2009). HACCP-based standard operating procedures (SOPs). University, MS: Author. National Food Service Management Institute 29 Prevent Foodborne Illness—Understanding Microorganisms National Food Service Management Institute Lesson 2 Use Disposable Gloves Properly Mini-Poster 1 Prevent Foodborne Illness—Understanding Microorganisms Thermometer Description Advantages/Disadvantages Bimetallic Stemmed • Used to check internal temperatures of food • Range of 0-220 ºF • Sensing area is from the tip to a half-inch past the dimple on the stem. It is important to insert the stem to above the dimple to get an accurate reading. Advantages • Inexpensive • Readily available • Easy to calibrate Disadvantages • Not tip sensitive—sensing area is about 2” • Temperatures averaged over sensing area • Not effective for thin foods, such as hamburger patties • Loses calibration with physical shock such as dropping • Dial may be difficult to read Bimetallic Stemmed, oven-safe meat • Used in muscle meats, such as roasts, while cooking in oven • Range of 130-190 ºF • Inserted 2-2 ½” into thickest part of the muscle • Can remain in meat during the entire cooking process Advantages • Monitors safe end-point cooking temperature so recommendations are met • Monitors temperatures for quality of product Disadvantages • Heat conduction of metal stem can cause false high readings (especially if inserted close to bone) • Not effective for thin meats • Loses calibration with physical shock, such as dropping Digital Stemmed (Thermistor) • Used to check internal temperatures of food Advantages • Gives fast readings • Easy to read • Tip sensitive—can measure temperature of thick and thin foods Disadvantages • Not all models can be calibrated National Food Service Management Institute Lesson 2 Types of Food Thermometers 31 Prevent Foodborne Illness—Understanding Microorganisms Thermometer Description Advantages/Disadvantages Thermocouple Used with probes of various types: • Immersion—measures temperature of liquids • Penetration—measures internal temperature of solid or liquid food • Surface—measures surface temperatures, such as griddle tops Advantages • Digital temperature reading • Tip sensitive • Variety of probes are available • Provides rapid readings • Durable Disadvantages • May be expensive to calibrate • Accuracy may vary due to signal or change in voltage • Accuracy seems to vary proportional to cost Infrared • Designed to take surface temperatures from up to 4 feet away • Provides quick check of temperatures at receiving • Remove barriers because glass and shiny surfaces affect readings Advantages • Fast • Accurate • Nondestructive, noncontact measurement of temperature • Eliminates cross-contamination Disadvantages • Cannot measure internal temperatures • Environmental conditions, such as relative humidity, affect accuracy • Accuracy is affected by surface emissivity (ability of a surface to emit heat by radiation; varies by metal type and surface color and polish) and shiny surfaces • May be expensive to calibrate Temperature Sensitive Strips (such as T-Sticks®) • Single-use • Designed for specific endpoint temperatures Advantages • Accurate • Easy to use • Fast • Time savings—does not require calibration and sanitizing National Food Service Management Institute Lesson 2 32 Prevent Foodborne Illness—Understanding Microorganisms Thermometer Description Advantages/Disadvantages Lesson 2 • Available for a variety of temperatures • Reads temperatures within 5 seconds • Eliminates possibility for cross-contamination • Temperature indicator can be saved on temperature documentation forms as evidence that temperatures were checked Disadvantages • Expensive because of single-use design • Several different ones are needed, depending on use. For example, T-Sticks® are available for 140 ºF, 160 ºF, 165 ºF, and 170 ºF. Source: Adapted from National Food Service Management Institute. (2009). Thermometer Information Resource. University, MS: Author. National Food Service Management Institute 33 Prevent Foodborne Illness—Understanding Microorganisms Instructions: Fill in the blanks below to capture the main ideas as you watch the video, Using Thermometers. Answers appear at the bottom of the handout. Lesson 2 Video Viewing Guide Using Thermometers 1. What types of thermometers did you see used in the video? __________________, ___________________, _________________, _________________, __________________. 2. What temperatures were recommended for the following foods: Ready-to-eat foods ___________ Pork ___________ Ground Beef ___________ Poultry ___________ Soups/Casseroles ___________ Reheated foods ___________ 3. When taking temperatures of roasts, it is important to insert the thermometer in the _______________ of the roast, and to avoid putting the thermometer next to ___________,_______________, or ______________. 4. It is important to document temperatures. When you do, you should include the_________, ________________, ______________, and _________________. 5. Thermometers should be properly ______________, _________________, and _______________. (Answers: 1) infrared, bimetallic stemmed, digital, thermocouple, single use; 2) 135, 145, 155, 165, 165, 165; 3) center, bone, gristle, fat; 4) date, time, temperature, initials; 5) cleaned, sanitized, stored) Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 34 Lesson 2 ice Mana rv ge Se m N at Institu te ional Fo t en od Prevent Foodborne Illness—Understanding Microorganisms 2009 Food Safety The pi Unive ssip rsity of Missi Using Food Thermometers Introduction Thermometers are essential tools in any foodservice operation, and are necessary to implement a food safety program. Child nutrition employees need to know how to use thermometers to check food temperatures. Here Are the Facts Thermometers are designed for different uses and different temperature ranges. Food thermometers need to measure temperatures between 0 °F and 220 °F. Thermometers needed to check food temperatures include the following: • Thermistor or thermocouple with a thin probe • Bimetallic stemmed thermometer • Oven-safe bimetallic thermometers • Equipment thermometers Application How to Use Thermometers • Clean and sanitize thermometers before each use. • Wash the stem of the thermometer, and sanitize by dipping stem into sanitizing solution or wiping with a sanitizing wipe. Allow to air dry. • Store food thermometers in an area that is clean and where they are not subject to contamination. • Check and change batteries in digital thermometers on a routine basis. National Food Service Management Institute • The University of Mississippi 1 35 Prevent Foodborne Illness—Understanding Microorganisms How to Take Temperatures Measure the internal temperature of food by inserting the stem of the thermometer into the thickest part of the food being sure to cover the sensor. Wait for the dial or digital indicator to stabilize at desired temperature for about 15 seconds. Take temperatures based on the type of food. • Meats � Roasts—insert thermometer in the middle of the roast avoiding any bones. � Poultry—insert thermometer at the thickest part avoiding any bones. � Casseroles—check temperature in the center and at several other points. � Thin meats, such as hamburger patties—use a thermistor or probe that is tip sensitive to check temperatures. • Milk—open a carton and insert thermometer at least 2 inches into the milk. • Packaged foods—insert the thermometer between two packages without puncturing the packages. Recording Temperatures When food temperatures are taken, they should be recorded on the production record or on a separate cooking and reheating log. Lesson 2 Using Food Thermometers, continued HACCP-Based Standard Operating Procedures: Cooking and Reheating Temperature Log (2005). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooking and reheating temperature log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012437.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Using and calibrating thermometers. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 36 Prevent Foodborne Illness—Understanding Microorganisms Instructions: Fill in the blanks below to capture the main ideas as you watch the video, Calibrating Thermometers. Answers appear at the bottom of the handout. Lesson 2 Video Viewing Guide Calibrating Thermometers What tools or supplies did you observe being used? _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ _____________________________________________ What were the steps used to calibrate the thermometer using the ice water method? 1. Fill a ___________________ with crushed ice. 2. Add _________________ to within 1 inch of the top of container. 3. Stir ________________________________________. 4. Let sit for _________ minute. 5. Place ____________________ in container so that the ____________ ______ is completely submerged. 6. Let the thermometer stay in the ice water mixture for _________ seconds. 7. Place the ___________________________ on the hex adjusting nut and rotate until the thermometer reads 32 ºF. (Answers: Tools and supplies: container, ice, cold water, thermometer, calibration tool or wrench; 1) container; 2) water; 3) ice and water mixture; 4) one; 5) thermometer, sensing area; 6) 30, 7) calibration tool) Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 37 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 Ice Water Method for Thermometer Calibration (for bimetallic stemmed and digital thermometers that can be calibrated) Equipment/ Ingredients Quantity Directions 2-quart measure 1 per participant 1. Fill the 2-quart measure with ice. Crushed ice To fill container Cold water To fill container 2. Add water to within 1” of top of container. 3. Stir mixture well. 4. Let sit for 1 minute. Thermometer 1 per participant, 5. Place thermometer in container if available so that the sensing area of stem or probe is completely submerged (over the dimple). 6. Do not let the thermometer stem/probe touch sides or bottom of container. 7. Let thermometer stay in the ice water for 30 seconds or until the dial stops moving. Calibration tool or wrench 1 per participant 8. Place the calibration tool on the (or two hex adjusting nut and rotate until participants the thermometer dial reads 32 ºF could share) (while in ice water). 9. Some digital stemmed thermometers (thermistors) and thermocouples have a reset button, which should be pushed. 10. Repeat process with each thermometer. Source: National Food Service Management Institute. (2009). Thermometer information resource. University, MS: Author. National Food Service Management Institute 38 Lesson 2 ice Mana rv ge Se m N at Institu te ional Fo t en od Prevent Foodborne Illness—Understanding Microorganisms 2009 Food Safety The pi Unive ssip rsity of Missi Calibrating Thermometers Introduction Food temperatures must be checked throughout the food preparation process, and the thermometers used must be accurate. Child nutrition employees are responsible for checking the accuracy of thermometers and calibrating them if they are not accurate. Here Are the Facts Thermometers that are not accurate will give misleading information. For example, if you use a thermometer that registers 10 °F higher than the actual temperature, you would cook ground beef to 145 °F rather than 155 °F. That would be inadequate cooking to make sure the ground beef is safe to serve. If the thermometer registers too low, you could easily overcook food. Application It is important for child nutrition employees to know when and how to calibrate bimetallic stemmed and digital (that can be calibrated) thermometers. Follow state or local health department requirements. How to Take Temperatures When? Thermometers are sensitive and can lose calibration. It is important to calibrate them: • Weekly, • When they are dropped, • More often if specified by local policy. How? There are two methods that can be used to calibrate thermometers. National Food Service Management Institute • The University of Mississippi 1 39 Prevent Foodborne Illness—Understanding Microorganisms Ice Water Method 1. Fill a 2-quart measure with ice. 2. Add water to within 1 inch of top of container. 3. Stir mixture well. 4. Let sit for one minute. 5. Place thermometer in container so that the sensing area of stem or probe is completely submerged over the dimple. 6. Keep the thermometer from touching sides or Thermometer Information Resource (2005). bottom of container. 7. Let thermometer stay in ice water for 30 seconds or until the dial stops moving. 8. Place the calibration tool on the hex adjusting nut and rotate until the dial reads 32 °F, while in ice water. 9. Some digital stemmed thermometers (thermistors) and thermocouples have a reset button that should be pushed. 10. Repeat process with each thermometer. Boiling Water Method 1. Fill a saucepan or stockpot with water. 2. Bring water to a rolling boil. 3. Place thermometer in the container so that the sensing area of the stem or probe is completely submerged over the dimple. 4. Do NOT let the thermometer stem/probe touch sides or bottom of container. 5. Let thermometer stay in the boiling water for 30 seconds or until the dial stops moving. 6. Place the calibration tool on the hex adjusting nut and rotate until the thermometer dial reads 212 °F, while in boiling water. 7. Some digital thermometers (thermistors) and thermocouples have a reset button that should be pushed. 8. Repeat process with each thermometer. Lesson 2 Calibrating Thermometer, continued Thermometer Information Resource (2005). Note: The boiling point of water is about 1 °F lower for every 550 feet above sea level. If you are in high altitude areas, the temperature for calibration should be adjusted. For example, if you were at 1100 feet above sea level, the boiling point of water would be 210 °F. 2 40 Prevent Foodborne Illness—Understanding Microorganisms Documenting Calibration Each time thermometers are calibrated, the process should be documented. The food safety program should include a form for documenting the calibration process of each thermometer. Lesson 2 Calibrating Thermometer, continued HACCP-Based Standard Operating Procedures: Thermometer Calibration Log (2005). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Thermometer calibration log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213013307.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Using and calibrating thermometers. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 3 41 Thermometer Calibration Log Instructions: Foodservice employees will record the calibration temperature and corrective action taken, if applicable, on the Thermometer Calibration Log each time a thermometer is calibrated. The foodservice manager will verify that foodservice employees are using and calibrating thermometers properly by making visual observations of employee activities during all hours of operation. The foodservice manager will review and initial the log daily. Maintain this log for a minimum of 1 year. Date Thermometer Being Temperature Calibrated Reading Corrective Action Initials Lesson 2 Activity Sheet Prevent Foodborne Illness—Understanding Microorganisms Manager Initials/Date National Food Service Management Institute 42 Cross-Contamination Matching Game Instructions: In each description below, food was cross-contaminated and caused foodborne illness. Your task is to determine what you think is the most likely way it became cross-contaminated. Do not assume any information that is not included in the description. Beside each description, write “F” for food to food contamination,“H” for hand to food contamination, or “E” for equipment to food contamination. Answers appear at the bottom of the handout. 1. An employee chopped chicken for chicken stir-fry on a cutting board. The next food that was prepared on this cutting board was cantaloupe. 2. A part-time employee prepared ham and cheese sandwiches without using single use gloves. 3. Freshly made, but undercooked scrambled eggs were added to a pan of scrambled eggs on the service line. 4. The can opener was used to open canned tuna to make tuna salad sandwiches for a class picnic. The blade of the can opener had visible signs of food particles. 5. Unwrapped leftover ham, stored on the bottom shelf of the refrigerator was added to a macaroni salad recipe and served. 6. Turkeys were thawed on the middle shelf of the refrigerator. Fresh cabbage was stored on lower shelves. A foodborne illness was traced to coleslaw made from the cabbage. 7. A server who wore single-use gloves to serve pizza kept the gloves on while helping a child who spilled a tray. The server went back to the service line and continued to serve pizza wearing the same single-use gloves. 8. The cashier had a terrible persistent cough. The manager felt that there was no risk of contaminating food because she was responsible only for setting up the service line and then cashiering. 9. Employees were supposed to clean and sanitize the slicer after every use. However, after the cook responsible for sandwiches sliced the ham, cheese, and turkey bologna, she just wiped off the slicer. The next cook used the slicer to shred lettuce for taco salad. Lesson 2 Activity Sheet Prevent Foodborne Illness—Understanding Microorganisms 10. An unwashed mayonnaise jar was used to store leftover spaghetti sauce. (Answers: 1) E, 2) H, 3) F, 4) E, 5) F, 6) F, 7) H, 8) E, 9) E, 10) E) Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS:Author. National Food Service Management Institute 43 Prevent Foodborne Illness—Understanding Microorganisms Instructions: Read the following scenario. Then make notes to indicate what you think the manager should do in response. Lesson 2 Case Study Field Trip Frenzy Scenario: The school nutrition manager’s worst nightmare is coming to life. The sixth-grade class went on a field trip, and the cafeteria furnished reimbursable lunches to students who ordered them. The lunches were packed and picked up that morning and put on the bus. The children ate lunch around noon. When the students returned to their classroom around 2 o’clock, a couple of them complained of nausea, headaches, and achy muscles. Some students were vomiting and had to call parents to go home. Concerned that this could have been caused by the lunch, the teacher tells the principal, who immediately comes to the school nutrition manager’s office. He decides to call the local public health department because two or more students have reported the same symptoms, and all ate the school lunches packed for the field trip. What should the manager do? Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 44 Prevent Foodborne Illness—Understanding Microorganisms 1. Be calm and cooperate with the health department. There may be many plausible explanations for the symptoms that the student/students are experiencing, and they may have nothing to do with food served in the cafeteria. Remaining calm will help you respond rationally and systematically to the situation. So, don’t panic but calmly approach the situation based on what you have been taught to do. Lesson 2 Responding to a Foodborne Illness 2. Talk with your supervisor immediately to communicate the situation and seek additional guidance. Immediately let your district school nutrition director know about the situation. The director will provide guidance about how to proceed. 3. Stop serving the suspected food. If you have any idea about which food might have been implicated, stop serving it or using it as an ingredient. 4. Keep samples of suspect foods. If you have any idea about foods that might have been implicated, save samples in the original container, containers that have been cleaned and sanitized, or new plastic bags. Securely wrap the samples and label with the contents and date, and mark “DO NOT USE AND DO NOT DISCARD”. Store the samples in the refrigerator until you are told that they can be discarded. If possible, save the container, box, or case, wrapping, and metal clips used on the original packaging. Save the food label and invoice in case that the supplier needs to be contacted. 5. Cooperate with the health department to gather information. If warranted, the local health department will conduct an investigation. Follow directions from the individual who is leading the investigation. This may include providing food samples, providing records, or answering questions about food handling practices in your operation. 6. Report the information you were asked to assemble. Provide all information requested, even if the information is not all positive. 7. Do not give medical advice—that should be left to the health professionals. If a foodborne outbreak is suspected, cooperate with the health department and let them provide any information needed. Be careful not to diagnose, interpret symptoms, or suggest treatments. National Food Service Management Institute 45 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 8. Direct all media inquiries to the designated school district representative. Work with your district foodservice director to direct all inquiries to the appropriate spokesperson within the school district. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 46 Prevent Foodborne Illness—Understanding Microorganisms Lesson 2 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.). Chicago: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. U.S. Food and Drug Administration. (2004, September 14). FDA report on the occurrence of foodborne illness risk factors in selected institutional foodservice, restaurant, and retail food store facility types. Retrieved February 21, 2007, from http://www.cfsan.fda.gov/~dms/retrsk2.html National Food Service Management Institute 47 Basic Facts about Microorganisms Lesson 3 Lesson 3: Basic Facts about Microorganisms Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . . 49 Common Foodborne Illnesses—Symptoms and Prevention . . . . . . . . . . . . 50 Identifying Common Foodborne Illness: Additional Scenarios . . . . . . . . . . 55 Activity Sheet: Factors that Influence Bacterial Growth. . . . . . . . . . . . . . . . 57 Case Study: Watch Me Do It Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Action Plan: Basic Facts about Microorganisms. . . . . . . . . . . . . . . . . . . . . . . 60 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 National Food Service Management Institute 48 Basic Facts about Microorganisms Microorganisms are everywhere in our environment. Some of them can make people sick. It is important to know the common causes of foodborne illness and the ways that foodservice employees can prevent growth of microorganisms. Lesson 3 Lesson Introduction and Learning Objectives Lesson 3 will focus on the basic facts about microorganisms. After this lesson you will be able to 1. List common causes of foodborne illness. 2. List common foodborne illnesses. 3. Describe factors that support bacterial growth. 4. Describe ways that school nutrition employees can prevent foodborne illness. National Food Service Management Institute 49 Basic Facts about Microorganisms Illness/Bacteria Symptoms Botulism Clostridium botulinum • • • • • National Food Service Management Institute • Home-canned foods • Improperly processed foods • Sausages and meats diarrhea or • Canned low-acid constipation; foods, such as some vegetables weakness; • Untreated garlic in oil dizziness; double vision or blurred • Leftover, unrefrigerated foil-wrapped baked vision; potatoes difficulty speaking, swal• Sautéed onions in lowing, breathing; and butter sauce paralysis. Symptoms begin 18-36 hours after eating contaminated food and include • Campylobacteriosis Campylobacter jejuni Where the Bacteria Can Be Found • Unpasteurized milk Symptoms begin 2-5 days after eating contaminated and dairy products food, can last 7-10 days, and • Raw poultry include • Raw beef • diarrhea (watery or • Nonchlorinated or bloody), fecal-contaminated water • fever, Prevention • Discard damaged cans. • Do not use home-canned foods in a foodservice establishment. • Do not mix and then store oil and garlic. • Follow rules for time and temperature control. • Sauté onions as needed; do not sauté and then store unrefrigerated for later use. • Do not store leftover baked potatoes in foil wrapping. Unwrap and chill correctly. • Chill foods properly. Lesson 3 Common Foodborne Illnesses—Symptoms and Prevention • Practice good personal hygiene. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Cook all poultry, meat, and other foods to appropriate internal temperature and test 50 Basic Facts about Microorganisms • • • • nausea and vomiting, abdominal pain, headache, and muscle pain. Where the Bacteria Can Be Found Prevention • Birds and flies can carry and contaminate food with a thermometer. • Maintain good pest control. • Use only pasteurized dairy products. • Use water from approved sources. Escherichia coli O157:H7 Symptoms begin 3-8 days after eating contaminated food, can last 2-9 days, and include • cramping, • diarrhea (watery or bloody), • vomiting, and • hemolytic uremic syndrome (hus). • In intestinal tract of animals, particularly cattle and humans • Raw or undercooked ground beef • Raw milk or dairy products • Unpasteurized apple cider or juice • Imported cheeses • Dry salami • Uncooked fruits and vegetables • Practice good personal hygiene. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Cook all poultry and meat to correct internal temperature, and test with a thermometer. • Use only pasteurized milk, dairy products, or juices. • Wash all produce in cold, running water. • Cool foods properly. Listeriosis Listeria monocytogenes Symptoms begin 3-70 days after eating contaminated food; 21-day onset is most common. Symptoms include • sudden onset of fever, • In soil, ground water, plants, and intestinal tracts of humans and animals • Unpasteurized milk and cheese • Practice good personal hygiene. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Cook all poultry and meat to correct internal temperature and National Food Service Management Institute Lesson 3 Illness/Bacteria Symptoms 51 Basic Facts about Microorganisms Where the Bacteria Can Be Found Prevention muscle aches, diarrhea or vomiting, headaches, stiff neck, confusion, loss of balance, and convulsions. • • • • • Ice cream Raw vegetables Raw and cooked poultry Raw meat and fish Prepared and chilled ready-to-eat foods • Deli meats, luncheon meats, hot dogs • Soft cheese such as feta, Brie, Mexican-style cheeses test with a thermometer. • Use only pasteurized milk, dairy products, or juices. • Wash all fresh produce in cold, running water. • Clean and sanitize food contact surfaces. • Maintain temperatures of food. Clostridium perfringens Symptoms begin 8-24 hours after eating contaminated food, last 24 hours, and include • abdominal cramping and • diarrhea. • In intestinal tracts of humans and animals • Cooked meat and poultry • Gravy • Beans • Practice good personal hygiene. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Cook all foods to correct internal temperature and test with a thermometer. • Hold food at 135 °F or above. • Cool foods properly. Salmonellosis Salmonella spp. Symptoms begin 6-48 hours after eating contaminated food, last 1-2 days, and include • • • • • • • • • • • National Food Service Management Institute Lesson 3 Illness/Bacteria Symptoms Raw meats and poultry • Practice good personal hygiene. Milk and dairy products • Follow hand washing Fish, shrimp guidelines. Sauces and salad • Follow procedures to avoid cross-contamination. 52 Basic Facts about Microorganisms • • • • • • • Shigellosis Shigella spp. National Food Service Management Institute stomach cramps, headache, nausea, fever, diarrhea, vomiting, and severe dehydration (infants and elderly). Symptoms begin 12-50 hours after eating contaminated food, last up to 2 weeks, and include • abdominal pain, • diarrhea containing blood and mucus, • fever, • nausea, • vomiting, • chills, • fatigue, and • dehydration. Where the Bacteria Can Be Found Prevention dressing • Cake mixes • Cream-filled desserts and toppings • Peanut butter • Cocoa and chocolate • Sliced fresh fruits and vegetables such as melons, strawberries, tomatoes • Raw sprouts • Cook all foods to correct internal temperature and test with a thermometer. • Hold food at 135 °F or above. • Cool foods properly. • In intestinal tract of humans and polluted water; spread by flies and food handlers • Meat salads • Potato and pasta salads • Lettuce and other raw vegetables • Milk and dairy products • Ready-to-eat foods • Practice good personal hygiene. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Use water from approved sources. • Control flies. • Maintain storage temperatures. • Cool foods properly. Lesson 3 Illness/Bacteria Symptoms 53 Basic Facts about Microorganisms Staphylococcus aureus Symptoms begin 1-4 hours after eating contaminated food, last 2-3 days, and include • nausea., • vomiting, • stomach cramping, and • exhaustion. Where the Bacteria Can Be Found • Humans and animals main carriers • Leftovers • Meat and poultry • Eggs and egg products • Milk and dairy products • Meat and potato salads • Salad dressings • Sandwich fillings Prevention • Practice good personal hygiene. • Cover burn, cut, or wound with waterproof bandage and wear disposable gloves. • Follow hand washing guidelines. • Follow procedures to avoid cross-contamination. • Cook all foods to correct internal temperature and test with a thermometer. • Hold food at 41 oF or below or at 135 °F or above. • Cool foods properly. Lesson 3 Illness/Bacteria Symptoms Adapted from: National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute 54 Basic Facts about Microorganisms Instructions: Use these additional scenarios to practice thinking about foods that may be involved in foodborne illnesses. Possible responses follow the scenarios. Lesson 3 Identifying Common Foodborne Illnesses – Additional Scenarios Scenario 1 Brenda and John attended a hamburger fry at the local park—a fundraiser for a local charity. At the time they ate their hamburgers, Brenda mentioned to John that they looked a little rare but they sure did taste good. Three days later, both Brenda and John were experiencing severe cramping and bloody diarrhea. What type of foodborne illness would you suspect? Scenario 2 It was cook’s choice day at the local school, so the cook decided to clean out the freezer and found some turkey and gravy that had been cooked earlier in the school year. She decided to make up some mashed potatoes, and serve the reheated turkey and gravy over the potatoes. The next day, she got a call from the principal’s office telling her that over 20 children were absent that day, and many of the calls indicated that children had severe diarrhea and abdominal cramps. What bacteria might be the culprit? Scenario 3 Judy and Ashley ate lunch at a local restaurant. The fruit plate looked so good that they both ordered one. A variety of fruits were served in a cantaloupe half, with the rind on. The next morning, Ashley called Judy and told her that she was not feeling well. Judy was surprised because she, too, was feeling ill—with a fever, stomach cramps, and a headache. They wondered if it could have been something they ate. What do you think it could have been? Scenario 4 The state school nutrition group met for their annual meeting at a large, convention hotel. They had planned a nutritious luncheon of fresh spinach salad topped with fresh oranges, grilled chicken with a mango salsa, green beans, and angel food cake with sherbet. Within 12-15 hours, nearly half the group had become ill, and one elderly member was severely ill. The incident was reported to the health department. As it turned out, the employee who had prepared all of the fresh spinach salads was a carrier of bacteria that was confirmed by a fecal culture. What type of foodborne illness could this be? National Food Service Management Institute 55 Basic Facts about Microorganisms Lesson 3 Scenario 5 The state school nutrition group met for their regional meeting at a state lodge. There was no caterer there, but a member knew of a caterer who lived about 75 miles away who was absolutely wonderful. The caterer prepared a large array of food items, and presented a beautiful luncheon buffet. By the end of the day, nearly 1/3 of the participants were vomiting and nauseated. As it turned out, the caterer did not have adequate transportation containers to maintain food temperatures of cold and hot food items. What type of foodborne illness would you suspect? Possible Responses Scenario 1. E. coli 0157:H7 is the most likely cause of the illness. Rationale: Symptoms are consistent with E. coli (severe cramping and bloody diarrhea); the onset was between 3 and 8 days; and individuals ate undercooked hamburger meat. Scenario 2. Perfringens foodborne illness is likely the cause. Rationale: Symptoms are consistent with Perfringens (severe diarrhea and abdominal cramps); the onset was between 8 and 24 hours; and the food involved was a leftover turkey and gravy product that might not have been cooled properly or reheated properly. Scenario 3. Salmonellosis is likely the cause. Rationale: Symptoms are consistent with Salmonellosis (fever, stomach cramps, headache); the onset was between 6 and 48 hours; and they had eaten fresh cantaloupe that still had the rind. Scenario 4. Shigellosis is the most likely foodborne illness. Rationale:The onset of the illness is between 12 to 15 hours; fresh spinach salad and fresh fruit salsa were on the menu; and a foodservice worker who prepared the salad tested positive as a carrier of a specific bacteria. Scenario 5. Staphylococcal foodborne illness is most likely. Rationale:The onset of the symptoms was rapid; symptoms are consistent with Staphylococcal poisoning; and temperature maintenance was inadequate. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 56 Basic Facts about Microorganisms Instructions: In Lesson 3, you will learn about six factors that influence bacterial growth. Use the space below to make notes about each factor that influences bacterial growth. Lesson 3 Factors that Influence Bacterial Growth • Food • Acidity • Time • Temperature • Oxygen • Moisture National Food Service Management Institute 57 Basic Facts about Microorganisms Instructions: Read the case study below and identify all the ways that this school nutrition staff has controlled conditions to prevent the growth of microorganisms. Write the number of the condition from the list below beside the sentence describing a condition. Answers appear at the end of the activity. 1. Food 4. Time 2. Acidity 5. Oxygen 3. Temperature 6. Moisture Lesson 3 Case Study Watch Me Do It Right! Background: Veronica prepares, serves, and is the cashier for breakfast in a small elementary school. Students go through the line and basically serve themselves. This morning, the ham biscuits were on the baking pan brought to the serving line. They were pre-wrapped, and the children picked them up as they passed down the line. Veronica had finished cashiering and was counting money when some students arriving on a late bus came for their breakfast. 1. ______ There were no wrapped ham biscuits left, but Veronica quickly washed her hands, put on gloves, and served unwrapped ham biscuits from the warmer. 2. ______ After breakfast, Gene was assigned to clean the service line, which he did, then sanitized it with a bleach solution. Later that morning Gene set up all three service lines for lunch. He checked to see that the heating units were working properly. 3. ______ Each of the cooks used recipes to prepare the assigned menu items. One of the cooks was assigned to prepare skinless chicken breasts to marinate overnight for Chicken Fajitas (USDA Recipes for Schools D-40) to be served the next day. One of the ingredients in the marinade was white vinegar. 4. ______ The internal temperature of cooked foods was checked. 5. ______ Foods that were to be held for service were placed in a hot holding cabinet with the temperature set to 135 °F. 6. ______ Mary was assigned to check temperatures every 30 minutes for foods being held in holding cabinets and on the service line. 7. ______ Any food that was not at or above 135 °F was to be pulled and reheated to 165 °F for 15 seconds. National Food Service Management Institute 58 Basic Facts about Microorganisms Lesson 3 8. ______ Spaghetti sauce was leftover so it was chilled in shallow pans using the correct cooling procedure, then tightly covered, labeled with name and date, and stored in the freezer. 9. ______ Right after lunch, a delivery was made. The delivery was checked and then stored immediately. (Answers 1) 1; 2) 1, 3; 3) 2; 4) 3; 5) 3; 6) 3, 4; 7) 3, 4, 8) 3, 4; 9) 3, 4) Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 59 Basic Facts about Microorganisms Instructions: Identify the foods on your menu that you think need improved handling in order to prevent foodborne illness. For example, you may need to be sure to wash fresh produce more carefully whether or not it will be peeled or cooked. Review the conditions for growth of microorganisms and list below changes that need to be made to improve control of the conditions. Controlling the conditions of food, temperature, and time will be your highest priorities. After noting the changes, indicate who will be responsible for making the changes and a target date. Change to Be Made Who Is Responsible Lesson 3 Action Plan: Basic Facts about Microorganisms When Food Temperature Time Name ____________________________________________ Date__________________ Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 60 Basic Facts about Microorganisms Lesson 3 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.). Chicago: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. National Food Service Management Institute 61 A Clean and Sanitary School Nutrition Operation Lesson 4 Lesson 4: A Clean and Sanitary School Nutrition Operation Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . . 63 Food Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Case Study: Pest Problems at Red Oak High School. . . . . . . . . . . . . . . . . . . . 69 Answers to Case Study: Pest Problems at Red Oak High School . . . . . . . . . . 70 Functions of a 3-Compartment Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Food Safety Fact Sheet: Manual Dishwashing. . . . . . . . . . . . . . . . . . . . . . . . . 72 Food Safety Fact Sheet: Mechanical Dishwashing. . . . . . . . . . . . . . . . . . . . . 74 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 National Food Service Management Institute 62 A Clean and Sanitary School Nutrition Operation In previous lessons, we have focused on three key areas: Lesson 4 Lesson Introduction and Learning Objectives • time and temperature control, particularly in the area of holding; • employee personal hygiene; and • prevention of contamination. Lesson 4 focuses on how to maintain a clean and sanitary foodservice facility to prevent contamination of food. After completing Lesson 4 you will be able to: 1. Describe characteristics of a food-safe facility. 2. Describe practices for controlling pests in a school nutrition operation. 3. Describe how to set up and use a 3-compartment sink. 4. Describe how to use mechanical dish machines, including how to check temperatures. 5. Describe how to clean and sanitize large equipment. National Food Service Management Institute 63 A Clean and Sanitary School Nutrition Operation Date:_ __________________________ Observer:_ _______________________________ Directions: Use this checklist daily. Determine areas in your operations requiring corrective action.Record corrective action taken and keep completed records in a notebook for future reference. Personal Hygiene Yes No Corrective Action • Employees wear clean and proper uniforms including shoes. o o __________________ • Effective hair restraints are worn properly. o o __________________ • Fingernails are short, unpolished, and clean (no artificial nails). o o __________________ • Jewelry is limited to a plain ring, such as wedding band, a watch, and no bracelets. o o __________________ • Hands are washed properly, frequently, and at appropriate times. o o __________________ • Burns, wounds, sores, scabs, or splints and water-proof bandages are bandaged and completely covered with a foodservice glove. o o __________________ • Eating, drinking, chewing gum, smoking, or using tobacco are allowed only in designated areas. o o __________________ • Employees use disposable tissues when coughing or sneezing and then immediately wash hands. o o __________________ • Employees appear in good health. o o __________________ • Hand sinks are unobstructed, operational, and clean. o o __________________ • Hand sinks are stocked with soap, disposable towels, and warm water. o o __________________ • A hand washing reminder sign is posted. o o __________________ • Employee restrooms are operational and clean. o o __________________ Food Preparation Yes Lesson 4 Food Safety Checklist No Corrective Action • All food stored or prepared in the facility is from approved sources. o o __________________ • Food equipment, utensils, and food contact surfaces are properly washed, rinsed, and sanitized before every use. o o __________________ National Food Service Management Institute 64 A Clean and Sanitary School Nutrition Operation o o __________________ • Thawed food is not refrozen. o o __________________ • Preparation is planned so ingredients are kept out of the temperature danger zone to the extent possible. o o __________________ • Food is tasted using the proper procedure. o o __________________ • Procedures are in place to prevent cross-contamination. o o __________________ • Food is handled with suitable utensils, such as single-use gloves or tongs. o o __________________ • Food is prepared in small batches to limit the time it is in the temperature danger zone. o o __________________ • Clean, reusable towels are used only for sanitizing equipment and surfaces and not for drying hands, utensils, or floor. o o __________________ • Food is cooked to the required safe internal temperature for the appropriate time and is tested with a calibrated food thermometer. o o __________________ • The internal temperature of food being cooked is monitored and documented. o o __________________ Hot Holding Yes No Corrective Action • Hot holding unit is clean. o o __________________ • Food is heated to the required safe internal temperature before placed in hot holding. o o __________________ • Hot holding units are not used to reheat potentially hazardous foods. o o __________________ • Hot holding unit is pre-heated before hot food is placed in unit. o o __________________ • Temperature of hot food being held is at or above 135 ºF. o o __________________ • Food is protected from contamination. o o __________________ Cold Holding Yes Lesson 4 • Frozen food is thawed under refrigeration, in cold running water, or cooked to proper temperature from frozen state. No Corrective Action • Refrigerators are kept clean and organized. o o __________________ • Temperature of cold food being held is at or below 41 ºF. o o __________________ • Food is protected from contamination. o o __________________ National Food Service Management Institute 65 A Clean and Sanitary School Nutrition Operation Yes No Corrective Action • Thermometers are available and accurate. o o __________________ • Temperature is appropriate for pieces of equipment. o o __________________ • Food is stored 6-8 inches off floor or in walk-in cooling equipment. o o __________________ • Refrigerator and freezer units are clean and neat. o o __________________ • Proper cooling procedures are used. o o __________________ • All food is properly wrapped, labeled, and dated. o o __________________ • The FIFO (First In, First Out) method of inventory management is used. o o __________________ • Ambient air temperature of all refrigerators and freezers is monitored and documented at the beginning and end of each shift. o o __________________ Food Storage and Dry Storage Yes No Corrective Action • Temperature of dry storage area is between 50 ºF and 70 ºF or state public health department requirement. o o __________________ • All food and paper supplies are stored 6 to 8 inches off the floor. o o __________________ • All food is labeled with name and received date. o o __________________ • Open bags of food are stored in containers with tight fitting lids and labeled with common name. o o __________________ • The FIFO (First In, First Out) method of inventory management is used. o o __________________ • There are no bulging or leaking canned goods. o o __________________ • Food is protected from contamination. o o __________________ • All food surfaces are clean. o o __________________ • Chemicals are clearly labeled and stored away from food and food-related supplies. o o __________________ • There is a regular cleaning schedule for all food surfaces. o o __________________ • Food is stored in original container or a food grade container. o __________________ Cleaning and Sanitizing o Yes Lesson 4 Refrigerator, Freezer, and Milk Cooler No Corrective Action • Three-compartment sink is properly set up for ware washing. o o __________________ • Dish machine is working properly (gauges and chemicals are at recommended levels). o o __________________ • Water is clean and free of grease and food particles. o o __________________ National Food Service Management Institute 66 A Clean and Sanitary School Nutrition Operation o o __________________ • If heat sanitizing, the utensils are allowed to remain immersed in 171 ºF water for 30 seconds. o o __________________ • If using a chemical sanitizer, it is mixed correctly and a sanitizer strip is used to test chemical concentration. o o __________________ • Smallware and utensils are allowed to air dry. o o __________________ • Wiping cloths are stored in sanitizing solution while in use. o o __________________ Utensils and Equipment Yes No Corrective Action • All small equipment and utensils, including cutting boards and knives, are cleaned and sanitized between uses. o o __________________ • Small equipment and utensils are washed, sanitized, and air-dried. o o __________________ • Work surfaces and utensils are clean. o o __________________ • Work surfaces are cleaned and sanitized between uses. o o __________________ • Thermometers are cleaned and sanitized after each use. o o __________________ • Thermometers are calibrated on a routine basis. o o __________________ • Can opener is clean. o o __________________ • Drawers and racks are clean. o o __________________ • Clean utensils are handled in a manner to prevent contamination of areas that will be in direct contact with food or a person’s mouth. o o __________________ Large Equipment Yes Lesson 4 • Water temperatures are correct for washing and rinsing. No Corrective Action • Food slicer is clean. o o __________________ • Food slicer is broken down, cleaned, and sanitized before and after every use. o o __________________ • Boxes, containers, and recyclables are removed from site. o o __________________ • Loading dock and area around dumpsters are clean and odor-free. o o __________________ • Exhaust hood and filters are clean. o o __________________ National Food Service Management Institute 67 A Clean and Sanitary School Nutrition Operation Yes No Corrective Action • Kitchen garbage cans are clean and kept covered. o o __________________ • Garbage cans are emptied as necessary. o o __________________ • Boxes and containers are removed from site. o o __________________ • Loading dock and area around dumpster are clean. o o __________________ • Dumpsters are clean. o o __________________ Pest Control Yes Lesson 4 Garbage Storage and Disposal No Corrective Action • Outside doors have screens, are well-sealed, and are equipped with self-closing devices. o o __________________ • No evidence of pests is present. o o __________________ • There is a regular schedule of pest control by a licensed pest control operator. o o __________________ National Food Service Management Institute 68 A Clean and Sanitary School Nutrition Operation Instructions: Read the scenario below. Then read the list of observations. In the column to the right of each observation, write the change you would recommend to correct the problem. Lesson 4 Case Study Pest Problems at Red Oak High School You began the new school year at Red Oak High School after several years as manager in another school in the district. During the week before school started, you noticed evidence of pests, including cockroaches and flies. Although the school had been closed for the summer, you found out from the principal that the pest control company serviced the school regularly. You decided that you would work with foodservice staff to make changes to help prevent infestations. Your first task was to walk around the kitchen and observe where and why the pests were in the kitchen. Below are observations you made. Your Observation Recommended Change 1. Fan over the back door does not work. ________________________ 2. Unscreened back door does not fit securely when closed. ________________________ 3. One bag of rice in storeroom broken and spilled. ________________________ 4. Cases of cans stored in cardboard cartons ________________________ 5. Pipes from steam-jacketed kettle have space around them. ________________________ 6. Garbage cans not covered at any time of the day. ________________________ 7. Loading dock is clean in the middle but sides are dirty. ________________________ 8. Bins of flour and sugar were left half-full over the summer. ________________________ 9. The grease trap had not been cleaned and the 3-compartment sink drain had overflowed and the overflow had dried during the summer. An unpleasant odor was obvious. ________________________ 10. Material Safety Data Sheets were not available for cleaning chemicals used in the kitchen. ________________________ Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 69 A Clean and Sanitary School Nutrition Operation Case Study Pest Problems at Red Oak High School 1. Fan over the back door does not work—Have it repaired. Keep door closed as much as possible. The fan prevents flies from entering the foodservice operation. Lesson 4 Answers to 2. Unscreened back door does not fit securely when closed—Have maintenance repair the door to make it more secure (add weather stripping, etc.) 3. One bag of rice in storeroom broken and spilled—Clean up rice and discard. Make sure that all items are stored at least 6” off the floor. Consider using food storage containers for bagged items such as rice. 4. Cases of cans stored in cardboard cartons—Remove all cans from the cardboard cases upon receiving and discard. Mark all cans with date of delivery. Record reference numbers from box on invoice if necessary. 5. Pipes from steam-jacketed kettle have space around them—Have maintenance fill openings around pipes to prevent entry by pests. 6. Garbage cans not covered at any time of the day—Keep garbage cans covered as much as possible. 7. Loading dock is clean in the middle but sides are dirty—Have staff completely clean the entire loading dock area and begin a routine cleaning program for that area. 8. Bins of flour and sugar were left half full over the summer—Bins should have been emptied, cleaned, and sanitized for the summer. Food left in the bins should be discarded and the bins cleaned and sanitized. 9. The grease trap had not been cleaned and the 3-compartment sink drain had overflowed and the overflow had dried during the summer. An unpleasant odor was obvious.—Clean the grease traps and put that on the routine cleaning schedule. Have maintenance clean the sink drain and make sure it is unclogged. 10. Material Safety Data Sheets were not available for the cleaning chemicals used in the kitchen.—Contact the person who purchases the chemicals and obtain a copy of the MSDS for each chemical used. Prepare a notebook or file for them. Teach all employees about the procedure for using chemicals, how to use the MSDS, and where the MSDS are located. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 70 A Clean and Sanitary School Nutrition Operation Compartment 1. The first compartment is used for washing—so it should be set up with hot, soapy water. The water should be about 110 ºF and the quantity of detergent should be based on manufacturer’s instructions. Prior to placing items in the first compartment, they should be scraped and, if possible, rinsed. You may even want to presoak flatware and heavily soiled items. Once items are placed in the first compartment, they should be rubbed vigorously with a brush or cloth to loosen and remove any visible food particles. Lesson 4 Functions of a 3-Compartment Sink Compartment 2. The function of the second sink is rinsing. Clean, hot water (110 ºF) should be placed in the second compartment and used to rinse away traces of food, debris, and detergent. The water should be changed if it gets too cold or shows signs of food, debris, or detergent. Compartment 3. The function of the third compartment is for sanitizing. Sanitizing can be done with a chemical sanitizing solution or with hot water. The most common sanitizer used in schools is chemicals, but there are schools that use hot water. If you use a chemical sanitizing solution, the concentration, or ppm, will be the same as we learned for sanitizing other surfaces. If you use hot water, the water should be maintained at 171 ºF or above. Items should be submersed in the hot water at least 30 seconds for adequate sanitizing. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 71 Lesson 4 ice Mana rv ge Se m N at Institu te ional Fo t en od A Clean and Sanitary School Nutrition Operation 2009 Food Safety The pi Unive ssip rsity of Missi Manual Dishwashing Introduction Manual dishwashing is done in foodservice operations to clean and sanitize dishes, small wares, and utensils especially when there is not a dishmachine. Foodservice employees must use proper dishwashing procedures and monitor to ensure that sanitizing is done. Here Are the Facts Dishwashing is a three-step process: wash, rinse, and sanitize. Sanitizing can be done with the use of either hot water at the Food Safety Mini-Posters: Pot Sink (2000). proper temperature or chemical sanitizers at the appropriate concentrations. If sanitizing is not done appropriately, cross contamination can occur. Application Clean and sanitize dishes, small wares, and utensils using proper dishwashing procedures. • Follow state and local health department requirements. • Follow manufacturer’s instructions regarding the use and cleaning of equipment. • Follow manufacturer’s instructions regarding use of chemicals for cleaning and sanitizing. • Refer to the Material Safety Data Sheet (MSDS) provided by the manufacturer if you have questions about use of specific chemicals. • Set-up and use the three-compartment sink in the following manner: � In the first compartment, wash with a clean detergent solution at or above 110 °F or at the temperature specified by the detergent manufacturer. � In the second compartment, rinse with clean water. � In the third compartment, sanitize with a sanitizing solution mixed at a concentration specified on the manufacturer’s label or by immersing in hot water at or above 171 °F for 30 seconds. Test the chemical sanitizer concentration using an appropriate test strip. National Food Service Management Institute • The University of Mississippi 1 72 A Clean and Sanitary School Nutrition Operation Reminder: Always wash hands before handling clean and sanitized dishes, equipment, and utensils. NEVER load dirty dishes and then handle clean dishes without washing hands. Lesson 4 Manual Dishwashing, continued Monitor cleaning and sanitizing procedures. • Inspect food contact surfaces of equipment and utensils visually to ensure that surfaces are clean. • Monitor use of three-compartment sink on a daily basis. � Monitor the water visually in each sink to make sure it is clean and free of food debris. � Take the water temperature in the first compartment of the sink by using a calibrated thermometer. � Test sanitizer concentration in the third sink using appropriate test strips if chemical sanitizing is used. �Test temperature of water in the third sink with a calibrated thermometer if hot water sanitizing is used. Take corrective action to make sure that cleaning and sanitizing is done properly. • Drain and refill compartments periodically and as needed to keep the water clean and free of debris. • Adjust the water temperature by adding hot water until the desired temperature is reached. • Add more sanitizer or water, as appropriate, until the proper sanitizing solution concentration is achieved. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-posters: Pot sink. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211043432.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cleaning and sanitizing food contact surfaces. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213125733.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 73 Lesson 4 ice Mana rv ge Se m N at Institu te ional Fo t en od A Clean and Sanitary School Nutrition Operation 2009 Food Safety The pi Unive ssip rsity of Missi Mechanical Dishwashing Introduction Dishmachines are used in most foodservice operations to clean and sanitize dishes, small wares, and utensils. Foodservice employees must use the dishmachine properly and monitor that the machine is working properly to ensure proper sanitation. Here Are the Facts Dishwashing is a three-step process: wash, rinse, and sanitize. Sanitizing can be done with the use of either hot water at the proper temperature or chemical sanitizers at the appropriate concentrations. If sanitizing is not done appropriately, cross contamination can occur. Application Clean and sanitize dishes, small wares, and utensils using proper dishwashing procedures. • Follow state and local health department requirements and follow manufacturer’s instructions. • Follow manufacturer’s instructions regarding use of chemicals for cleaning and sanitizing. • Refer to the Material Safety Data Sheet (MSDS) provided by the manufacturer if you have questions about use of specific chemicals. • Use the dishmachine correctly. � Check with the dishmachine manufacturer to verify that the information on the data plate is correct. Refer to information on the data plate to determine wash, rinse, and sanitizing (final) rinse temperatures; sanitizing solution concentrations; and water pressures, as applicable. Reminder: Always wash hands before handling clean and sanitized dishes, equipment, and utensils. NEVER load dirty dishes and then handle clean dishes without washing hands. National Food Service Management Institute • The University of Mississippi 1 74 A Clean and Sanitary School Nutrition Operation Monitor cleaning and sanitizing of dishmachines. • Inspect food contact surfaces of equipment and utensils visually to ensure that surfaces are clean. • Monitor use of dishmachine on a daily basis. � Monitor visually to see if the water and interior parts of the machine are clean and free of debris. � Monitor the temperature and pressure gauges to ensure that the machine is operating according to recommendations on the data plate. � Ensure that food contact surfaces reach a surface temperature of 160 °F or above if using hot water to sanitize. Check the temperature gauge on the machine but also do a secondary check using a heat sensitive tape or maximum registering thermometer to ensure that appropriate temperatures for sanitizing are reached. � Check the sanitizer concentration of the rinse water in chemical dishmachines using appropriate test strips. Lesson 4 Mechanical Dishwashing, continued Take corrective action to make sure cleaning and sanitizing is done properly. Follow your standard operating procedure. HACCP-Based Standard Operating Procedures: Cleaning and Sanitizing Food Contact Surfaces (2005). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cleaning and sanitizing food contact surfaces. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213125733.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 9, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 75 A Clean and Sanitary School Nutrition Operation Lesson 4 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.) Chicago: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. National Food Service Management Institute 76 A Process for Preventing Foodborne Illness Lesson 5 Lesson 5: A Process for Preventing Foodborne Illness Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . . 79 Standard Operating Procedure: Receiving Deliveries. . . . . . . . . . . . . . . . . . . 80 Activity Sheet: Receiving Decisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Case Study: Safe In, Safe Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Activity Sheet: Sample Invoice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Activity Sheet: Answers to Sample Invoice . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Food Safety Fact Sheet: Storing Foods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Pasta Toss with Vegetables, USDA Recipe for Child Care D-14. . . . . . . . . . . 90 Safe Handling Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Food Safety Fact Sheet: Controlling Time and Temperature During Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Food Safety Fact Sheet: Washing Fruits and Vegetables . . . . . . . . . . . . . . . . . 95 Activity Sheet: Thawing Food . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Activity Sheet: Answers to Thawing Food. . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Food Safety Fact Sheet: Thawing Foods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Food Safety Fact Sheet: Cooking Foods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Food Safety Fact Sheet: Holding Cold Foods. . . . . . . . . . . . . . . . . . . . . . . . . 103 National Food Service Management Institute 77 A Process for Preventing Foodborne Illness Lesson 5 Food Safety Fact Sheet: Holding Hot Foods. . . . . . . . . . . . . . . . . . . . . . . . . . 105 Video Viewing Guide: Cooling Food. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Food Safety Fact Sheet: Cooling Foods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Food Safety Fact Sheet: Reheating Foods . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Food Safety Fact Sheet: Transporting Foods. . . . . . . . . . . . . . . . . . . . . . . . . 112 Activity Sheet: Concepts Important for Employee Training . . . . . . . . . . . . 114 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 National Food Service Management Institute 78 A Process for Preventing Foodborne Illness Lesson 5 focuses on the process for preventing foodborne illness. It is important to follow basic food handling practices at each operational step. These operational steps include: purchasing, receiving, storing, preparing, cooking, serving and holding, cooling, reheating, and transporting. There are safe food handling practices that need to be followed at each step, including time and temperature control; employee personal hygiene; and prevention of contamination. Lesson 5 Lesson Introduction and Learning Objectives Lesson 5 focuses on the process for preventing foodborne illness. After completing this lesson, you will be able to 1. Describe how purchasing relates to food safety. 2. Describe food safety practices that should be followed when receiving food. 3. Describe safe food handling practices for dry, refrigerated, and frozen storage. 4. Describe safe food handling practices when preparing food. 5. Describe safe methods for thawing frozen food. 6. Describe food safety guidelines for cooking foods. 7. State appropriate internal cooking temperatures for foods often prepared in schools. 8. State appropriate holding temperatures for hot and cold foods. 9. Describe food safety guidelines for serving food. 10. List steps for the safe cooling of food. 11. Describe the reheating process for food. National Food Service Management Institute 79 A Process for Preventing Foodborne Illness (Sample USDA/NFSMI Standard Operating Procedure) Purpose: To ensure that all food is received fresh and safe when it enters the foodservice operation and to transfer food to proper storage as quickly as possible Lesson 5 Standard Operating Procedure: Receiving Deliveries Scope: This procedure applies to foodservice employees who handle, prepare, or serve food. Key Words: Cross-contamination, temperatures, receiving, holding, frozen goods, delivery Instructions: 1. Train foodservice employees on using the procedures in this SOP. 2. Follow state or local health department requirements. 3. Schedule deliveries to arrive at designated times during operational hours. 4. Post the delivery schedule, including the names of vendors, days and times of deliveries, and drivers’ names. 5. Establish a rejection policy to ensure accurate, timely, consistent, and effective refusal and return of rejected goods. 6. Organize freezer and refrigeration space, loading docks, and store rooms before deliveries. 7. Gather product specification lists and purchase orders, temperature logs, calibrated thermometers, pens, flashlights, and clean loading carts before deliveries. Refer to the Using and Calibrating Thermometers SOP. 8. Keep receiving area clean and well lighted. 9. Do not touch ready-to-eat foods with bare hands. 10. Determine whether foods will be marked with the date of arrival or the “use by” date and mark accordingly upon receipt. 11. Compare delivery invoice against products ordered and products delivered. 12. Transfer foods to their appropriate locations as quickly as possible. National Food Service Management Institute 80 A Process for Preventing Foodborne Illness 1. Inspect the delivery truck when it arrives to ensure that it is clean, free of putrid odors, and organized to prevent cross-contamination. Be sure refrigerated foods are delivered on a refrigerated truck. Lesson 5 Monitoring: 2. Check the interior temperature of refrigerated trucks. 3. Confirm vendor name, date and time of delivery, as well as driver’s identification before accepting delivery. If driver’s name is different from what is indicated on the delivery schedule, contact the vendor immediately. 4. Check frozen foods to ensure that they are all frozen solid and show no signs of thawing and refreezing, such as the presence of large ice crystals or liquids on the bottom of cartons. 5. Check the temperature of refrigerated foods. a. For fresh meat, fish, and poultry products, insert a clean and sanitized thermometer into the center of the product to ensure a temperature of 41 ºF or below. The temperature of milk should be 45 ºF or below. b. For packaged products, insert a food thermometer between two packages being careful not to puncture the wrapper. If the temperature exceeds 41 ºF, it may be necessary to take the internal temperature before accepting the product. c. For eggs, the interior temperature of the truck should be at or below 45 ºF. 6. Check dates of milk, eggs, and other perishable goods to ensure safety and quality. 7. Check the integrity of food packaging. 8. Check the cleanliness of crates and other shipping containers before acceptingproducts. Reject foods that are shipped in dirty crates. Corrective Action: 1. Retrain any foodservice employee found not following the procedures in this SOP. 2. Reject the following: • frozen foods with signs of previous thawing; • cans that have signs of deterioration, such as swollen sides or ends, flawed seals or seams, dents, or rust; • punctured packages; • foods with out-dated expiration dates; and • foods that are out of the safe temperature zone or deemed unacceptable by the established rejection policy. National Food Service Management Institute 81 A Process for Preventing Foodborne Illness Record the temperature and the corrective action on the delivery invoice or on the Receiving Log. The foodservice manager will verify that foodservice employees are receiving products using the proper procedure by visually monitoring receiving practices during the shift and reviewing the Receiving Log at the close of each day. Receiving Logs are kept on file for a minimum of 1 year. Date Implemented: __________________ By: _____________________________ Date Reviewed: _____________________ By: _____________________________ Date Revised: _______________________ By: _____________________________ Lesson 5 Verification and Record Keeping: Source: U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2009). HACCP-based standard operating procedures (SOPs). University, MS: Author. National Food Service Management Institute 82 Receiving Decisions Instructions: Decide whether to accept or reject various items during the receiving process. Describe why you made the decision. Keep in mind that the situations described could affect food safety but there are other considerations in receiving not discussed in this lesson. Accept Reject Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness Why? 1. Eggs are delivered along with canned goods. The temperature of the truck feels very hot. 2. Cases of fresh chickens are packed in crushed ice. The chicken looks and smells fresh. 3. A food thermometer is used to test the internal temperature of three different cartons of milk. All tested milk is below 41 °F. 4. Three one-quart containers of yogurt are outdated. 5. Cases of lettuce look fresh, not wilted, no signs of discoloration, firm texture. 6. Boxes of frozen broccoli are soft to the touch at the ends of boxes. 7. Cartons of ice cream novelties have stains that appear to be from melting. 8. Fresh-cut mixed salad greens have a temperature of 47 °F when a food thermometer is inserted between the bags. The salad greens inside the bags are obviously wilted. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 83 A Process for Preventing Foodborne Illness Instructions: Read the case study below and respond to the questions. Lesson 5 Case Study Safe In, Safe Out The delivery truck arrived with a variety of foods—frozen foods, fresh produce and bags of fresh-cut produce, and some dry foods. Because it was almost serving time, Mary, the employee who was receiving, was in a rush to receive and store the foods. At the same time, the dairy’s delivery person arrived with the milk for the remaining days of the week. Mary quickly signed for the first shipment after glancing over the invoice and the purchase order. She noticed that dirt was on the milk cases and even on many milk cartons. She thought about rejecting the milk but felt she should not bother the manager who was meeting with an auditor. She decided to accept the milk and wash the cartons. Mary accepted the milk and gave a stern warning to the delivery person. She moved the dry foods into the storeroom for later storage, after lunch. She loaded the frozen and refrigerated foods on one cart and pushed it into the walk-in refrigerator to sort it later when she had time. She then took time to wash the dirty milk cartons in cold water to remove the soil before storage in the refrigerator. She did not tell the manager about the dirty milk cartons. What did Mary do correctly? What did she do incorrectly? National Food Service Management Institute 84 A Process for Preventing Foodborne Illness Lesson 5 What can Mary and her manager/supervisor do to PREVENT similar situations in the future? Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 85 Sample Invoice Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness Custom Foods 2818 S. Foodway Drive Orange City, ST 99292 416-978-3452 INVOICE Sold to: Top Notch School District Deliver to: A-One School 2919 W. 32nd Street 119 N. Gala Street Appletown, ST 99343 Appletown, ST 99343 Date: September 15, 2007 Invoice No.: XB1348575 Purchase Order No.: TNS3405986 Delivery Date: September 17, 2007 Storage Type Quantity Quantity Ordered Delivered Back Order Product Number 10 boxes 8 boxes 2 boxes M3651 Hamburger Patties, 5/1, frozen 10 boxes 10 boxes M3659 Chicken Nuggets, frozen 1 case 1 case V4590 Broccoli, chopped, frozen 2 boxes 2 boxes P6900 Apples, Gala, 113 ct. 1 lug 1 lug P6978 Tomatoes, 5 x 6 lug 1 box 1 box P6914 Oranges, 88 ct. 1 case 1 case D1234 Green Beans, #10 cans, 6/case 4 bags 4 bags M9887 Flour, 50 lb. bag 3 bags 3 bags M9888 Sugar, 25 lb. bag 1 case 1 case R7890 Eggs, case 1 case 1 case R8799 Yogurt, strawberry, ½ pint 1 case 1 case R8792 Yogurt, blueberry, ½ pint 4 cases 4 cases R1000 Milk, white, 1%, ½ pint 5 cases 5 cases R1001 Milk, chocolate, 1%, ½ pint 1 case 1 case C2997 Degreaser, 1 gal., 4/case Product Description Unit Price Extension Source: National Food Service Management Institute. (2008). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 86 Answers to Sample Invoice Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness Custom Foods 2818 S. Foodway Drive Orange City, ST 99292 416-978-3452 INVOICE Sold to: Top Notch School District Deliver to: A-One School 2919 W. 32nd Street 119 N. Gala Street Appletown, ST 99343 Appletown, ST 99343 Date: September 15, 2007 Invoice No.: XB1348575 Purchase Order No.: TNS3405986 Delivery Date: September 17, 2007 Storage Type Quantity Quantity Ordered Delivered Freezer 10 boxes 8 boxes 2 boxes M3651 Hamburger Patties, 5/1, frozen Freezer 10 boxes 10 boxes M3659 Chicken Nuggets, frozen Freezer 1 case 1 case V4590 Broccoli, chopped, frozen Refrigerator 2 boxes 2 boxes P6900 Apples, Gala, 113 ct. Refrigerator 1 lug 1 lug P6978 Tomatoes, 5 x 6 lug Refrigerator 1 box 1 box P6914 Oranges, 88 ct. Dry 1 case 1 case D1234 Green Beans, #10 cans, 6/case Dry 4 bags 4 bags M9887 Flour, 50 lb. bag Dry 3 bags 3 bags M9888 Sugar, 25 lb. bag Refrigerator 1 case 1 case R7890 Eggs, case Refrigerator 1 case 1 case R8799 Yogurt, strawberry, ½ pint Refrigerator 1 case 1 case R8792 Yogurt, blueberry, ½ pint Refrigerator 4 cases 4 cases R1000 Milk, white, 1%, ½ pint Refrigerator 5 cases 5 cases R1001 Milk, chocolate, 1%, ½ pint 1 case C2997 Degreaser, 1 gal., 4/case Dry 1 case Back Order Product Number Product Description Unit Price Extension Source: National Food Service Management Institute. (2008). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 87 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Storing Foods Introduction Proper storing of food will help maintain food quality and safety. Employees who store food play an important role in a foodservice operation by following proper storing practices. Here Are the Facts Food is a perishable product so it is important to store it at the appropriate temperature for an appropriate time. Dry storage areas should be maintained at 50–70 °F, refrigerated storage areas should be maintained at 41 °F or below, and frozen storage areas should be maintained at 0 °F – -10 °F. Application Follow good storage practices. • Keep storage areas clean. • Store all food and supplies at least 6 inches off the floor. Food Safety Mini-Posters: Storeroom Basics (2000). • Keep food in original containers or labeled containers approved for food storage. • Label all food with the name and delivery date. • Use the First In, First Out (FIFO) method of inventory rotation. Dating products and storing new products behind old products will make FIFO easier. • Store chemicals in a separate area from foods, preferably in a locked room or cabinet. • Check products for damage or spoilage, and discard products that show signs of damage or spoilage. National Food Service Management Institute • The University of Mississippi 1 88 A Process for Preventing Foodborne Illness Follow good storage practices, continued • Avoid cross contamination. • Store ready-to-eat foods in the refrigerator separately from raw foods. If multiple products are stored in one refrigerator, place them in the following order: Highest shelf Cooked and ready-to-eat foods Whole meat Ground meat Lowest shelf Poultry Lesson 5 Storing Foods, continued Monitor storage practices. • Check storage areas for cleanliness. • Check product expiration dates. • Check temperatures of all storage areas a minimum of once a day. • Record the temperatures and the time temperatures are taken for all storage areas. Take corrective action if appropriate storage practices are not followed. • Clean storage areas. • Discard foods that are past the expiration date. • Report to the supervisor if storage areas are not at the appropriate temperature. HACCP-Based Standard Operating Procedures: Damaged or Discarded Product Log (2005). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-posters: Storeroom basics. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211044415.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Damaged or discarded product log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012659.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 89 A Process for Preventing Foodborne Illness Meat Alternate-Vegetable-Grains/Breads Ingredients Main Dishes 25 servings Weight Measure 50 servings Weight Measure Water 1 gal 1 qt Salt 1 tsp 2 tsp Enriched elbow macaroni 1 qt 2 qt 12 oz Vegetable oil 2 gal 2 qt 1 lb 8 oz ¼ cup ½ cup *Fresh broccoli florets 1 lb 10 oz 2 qt 2 cups 3 lb 4 oz 1 gal 1 qt *Fresh carrots, peeled, shredded 7 oz 1 ½ cups 14 oz 3 cups Reduced fat mozzarella cheese, ½” cubes 1 lb 3 oz 1 qt 2 lb 6 oz 2 qt Prepared yellow mustard 1 tsp 2 tsp White vinegar ¼ cup ½ cup Granulated garlic 1 tsp 2 tsp Dried chives, minced 1 tsp 2 tsp Dried basil 1 tsp 2 tsp Sugar 2 tsp 1 Tbsp 1 tsp Salt 1 tsp 2 tsp Ground black or white pepper ½ tsp 1 tsp Vegetable oil 1 cup 2 cups National Food Service Management Institute D-14 Lesson 5 Pasta Toss with Vegetables Instructions 1. Boil water and salt in a stock pot. 2. Cook pasta in boiling water until tender but still firm (al dente), about 10 minutes. Drain and toss with vegetable oil in a large bowl. Cool to room temperature, stirring occasionally. 3. Cook broccoli in steamer for 2-3 minutes until just tender. Quickly cool in ice water and drain. 4. In a bowl, combine cooled pasta, broccoli, carrots, and cheese. Mix thoroughly. Spread 2 lb 15 oz (approximately 1 qt 2 ¼ cups) into each pan (9” x 13” x 2”). For 25 servings, use 2 pans. For 50 servings, use 4 pans. 5. In a bowl, whisk together mustard, vinegar, granulated garlic, chives, basil, sugar, salt, and pepper. Continue to whisk while slowly adding oil. 6. Pour dressing over pasta and vegetables and mix thoroughly. 90 A Process for Preventing Foodborne Illness Meat Alternate-Vegetable-Grains/Breads Main Dishes 25 servings Weight Measure Ingredients 50 servings Weight Measure D-14 Lesson 5 Pasta Toss with Vegetables Instructions 7. Cool to 41 °F within 4 hours. Refrigerate until ready to serve. Portion with No. 8 scoop (½ cup). Servings Yield 25 Servings: 50 Servings: Edited 2004 ½ cup (No. 8 scoop) provides ¾ oz of cheese, ¼ cup of vegetable, and the equivalent of ½ slice of bread. Volume 25 Servings: 3 quarts ½ cup 50 Servings: 1 gallon 2 ¼ quarts 5 lb 14 oz 11 lb 12 oz Marketing Guide for Selected Items Food as Purchased for 25 Servings 50 Servings Broccoli 2 lb 4 lb Carrots 9 oz 1 lb 2 oz Nutrients per serving Calories 216 Saturated Fat Protein 8.86 g Cholesterol 3.06 g 7 mg Iron 0.96 mg Calcium 178 mg Carbohydrate 15.10 g Vitamin A 2262 IU Sodium 263 mg Total Fat 13.63 g Vitamin C 22.2 mg Dietary Fiber 1.8 g National Food Service Management Institute 91 A Process for Preventing Foodborne Illness Examples of safe handling practices for preparing Pasta Toss with Vegetables D-14 from USDA Recipes for Child Care appear below. Prevent Contamination Lesson 5 Safe Handling Practices Control Time & Temperature Wash hands before preparing the recipe. Cool pasta to room temperature after cooking. Wash and sanitize all surfaces and equipment. Quickly cool broccoli in ice water and drain. After combining all ingredients, cool to 41 °F within 4 hours. Refrigerate until ready to serve. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 92 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Controlling Time and Temperature During Preparation Introduction Preparation is an important step in the flow of food. Foodservice employees can use good food handling practices during preparation to ensure that food temperatures are controlled and the time that foods are in the temperature danger zone is minimized. Here Are the Facts The temperature danger zone, between 41 °F and 135 °F, is the temperature range in which bacteria grow most rapidly. Application Limit the time that foods are in the temperature danger zone during preparation. • Pre-chill ingredients for cold foods, such as sandwiches, salads, and cut fruits, to 41 °F or below before combining with other ingredients. • Prepare foods as close to serving times as the menu will allow. • Prepare food in small batches. For example, when assembling deli sandwiches, remove only enough meat and cheese to prepare 25 sandwiches. Return the sandwiches to the refrigerator and then remove enough meat and cheese to prepare another 25 sandwiches. • Limit the time for preparation of any batches of food so that the ingredients are not at room temperature for more than 30 minutes before cooking, serving, or returning to the refrigerator. • Chill all cold foods as quickly as possible. National Food Service Management Institute • The University of Mississippi 1 93 A Process for Preventing Foodborne Illness Monitor the time and temperatures of foods during preparation. • Use a clean, sanitized, and calibrated thermometer (preferably a thermocouple) to check temperatures. • Take at least two internal temperatures from each pan of food at various stages of preparation. • Monitor the amount of time that food is in the temperature danger zone. It should not exceed 4 hours. Take corrective action to make sure that time and temperature are maintained during preparation. • Begin the cooking process immediately after preparation for any foods that will be served hot. • Cool rapidly any ready-to-eat foods or foods that will be cooked at a later time. • Return ingredients to the refrigerator if the anticipated preparation time is expected to exceed 30 minutes. • Discard food held in the temperature danger zone for more than 4 hours. Lesson 5 Controlling Time and Temperature During Preparation, continued HACCP-Based Standard Operating Procedures: Controlling Time and Temperature Preparation (2005). Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Controlling time and temperature during preparation. University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 94 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Washing Fruits and Vegetables Introduction Fresh fruits and vegetables can be contaminated either when they are purchased or if they are handled incorrectly. Thorough washing of fruits and vegetables will minimize the risk of serving a contaminated product to customers. Here Are the Facts Washing Fruits and Vegetables Wash hands before handling fresh fruits and vegetables. Wash, rinse, sanitize, and air dry all food contact surfaces, equipment, and utensils that will be in contact with fresh fruit. Remove any damaged or bruised areas of the fruits and vegetables. Fresh fruits and vegetables can be exposed to harmful bacteria because of growing conditions and handling by humans. Some fruits such as cantaloupes have a very rough rind that can trap dirt and bacteria. Because these products are not cooked, they can cause foodborne illness if not handled properly. Serve cut melons within 7 days if held at 41 ˚F or below. Label, date, and refrigerate fresh-cut items. National Food Service Management Institute The University of Mississippi 2009 Washing Fruits and Vegetables (2009). Application Follow safe practices when handling fresh fruits and vegetables. • Wash hands using the proper procedure before handling fresh fruits and vegetables. • Wash, rinse, sanitize, and air dry all food contact surfaces, equipment, and utensils that will be in contact with fresh produce. This includes cutting boards, knives, and sinks. Always use sinks designated for food preparation. • Follow manufacturer’s instructions for proper use of chemicals. For example, using sanitizers at too high a concentration may cause contamination of the produce. • Wash all raw fruits and vegetables thoroughly before combining with other ingredients, including the following: � Unpeeled fresh fruit and vegetables that are served whole or cut into pieces � Fruits and vegetables that are peeled and cut to use in cooking or served ready-to-eat National Food Service Management Institute • The University of Mississippi 1 95 A Process for Preventing Foodborne Illness Follow safe practices when handling fresh fruits and vegetables, continued • Wash fresh produce vigorously under cold running water or by using chemicals that comply with the FDA Food Code or your state or local health department. It is not recommended to rewash packaged fruits and vegetables labeled as being previously washed and ready-to-eat. • Remove any damaged or bruised areas of the fruits and vegetables. • Label, date, and refrigerate fresh-cut items. • Serve cut melons within 7 days if held at 41 °F or below. • Do NOT serve raw seed sprouts to highly susceptible populations such as preschool-age children. Lesson 5 Washing Fruits and Vegetables, continued Monitor handling procedures for fresh fruits and vegetables. • Check fruits and vegetables visually to make sure they are properly washed, labeled, and dated. • Check daily the quality of fruits and vegetables in cold storage. • Check labels and use-by dates. Take corrective action if fresh fruits and vegetables are not handled properly. • Remove unwashed fruits and vegetables and wash them before they are served. • Label and date fresh cut fruits and vegetables. • Discard cut melons after 7 days. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Washing fruits and vegetables. Retrieved January 8, 2009, from www.nfsmi.org/documentLibraryFiles/PDF/20080213012211.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 96 Thawing Food Instructions: A list of frozen food items to be thawed appears below. Place the number of the appropriate thawing method(s) next to each food item. You will use methods more than once. Some items may have more than one acceptable method. Whole Turkey Hamburger Patties Roast Beef Frozen Eggs Pizza Chili Soup Frozen Vegetables Chicken Nuggets Lasagna Casserole Sausage Patties Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness 1= Refrigerator 2 = Running water 3 = Part of cooking 4 = Microwave oven Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 97 Answers to Thawing Food Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness Whole Turkey 1 Hamburger Patties 1 or 3 Roast Beef 1 Frozen Eggs 1 (in original container) Pizza 3 Chili 1 or 3 Soup 1 or 3 Frozen Vegetables 3 Chicken Nuggets 3 Lasagna 1 or 3 Casserole 1 or 3 Sausage Patties 1 or 3 Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 98 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Thawing Foods Introduction Thawing frozen food correctly is important for keeping food safe to eat. The FDA Food Code states that the temperature of food should not exceed 41 °F during the thawing process. Cooks must plan ahead so that they can use an appropriate method for thawing. Here Are the Facts Freezing food keeps most bacteria from multiplying, but it does not kill them. If food is allowed to enter the temperature danger zone of 41 °F–135 °F, bacteria will grow rapidly. There are four acceptable methods for thawing food: in a refrigerator, under cold running water, in a microwave, or as part of the cooking process. Temperature Mini-Poster (2008). Application Use good production planning to determine the quantity of food needed and when food should be thawed in advance. Indicate preparation such as thawing that needs to be done on the daily production record. Use one of the four safe methods when thawing frozen foods. 1. Thaw frozen food in the refrigerator at a temperature at or below 41 °F. • Place packages of frozen food in a pan so that juices cannot drip on other foods. • Change the drip pan when liquid is visible in the pan. • Allow adequate time for thawing. A small quantity of food may thaw in one day, while a large product such as a turkey may take several days. 2. Thaw frozen food completely submerged under clean, drinkable running water. • The water temperature should be 70 °F or below. • The water should be at sufficient velocity as to agitate and float off loose particles in an overflow. • Ready-to-eat foods should never be allowed to rise above 41 °F. National Food Service Management Institute • The University of Mississippi 1 99 A Process for Preventing Foodborne Illness Use one of the four safe methods when thawing frozen foods, continued • Foods that will be cooked should never be allowed to rise above 41 °F for more than 4 hours, including thawing and cooking time or thawing and chilling time. 3. Thaw frozen food in a microwave oven only if it will be cooked immediately. 4. Thaw frozen food as part of the cooking process. This method typically is used for products such as frozen patties, nuggets, pizza, lasagna, chili, soup, and vegetables. Lesson 5 Thawing Foods, continued Monitor thawing process for frozen foods. • Check temperature of food during the thawing process using an infrared thermometer or a calibrated stemmed thermometer. � For thawing as part of the cooking process, temperatures should be checked as they would be for cooking. Food should be heated to the end-point cooking temperature within 2 hours. � For refrigerator thawing, check the temperature at the end of the thawing process. If the refrigeration unit is working properly, the food will never exceed 41 °F. � For microwave thawing, food should be cooked immediately and temperature checked at the end of the cooking process, which should not exceed 2 hours. � For thawing in running water, check the temperature of the food every 30 minutes. • Check food temperatures with a clean, sanitized, and calibrated thermometer. • Check the water temperature with a clean, sanitized, and calibrated thermometer if cold running water is used for thawing. • Record the temperature and the time the temperature is checked. Take corrective action if appropriate thawing temperature of the food is not met. • If water temperature is warmer than 70 °F from the tap, use another thawing method. • Record corrective actions taken. Remember, follow state or local health department requirements. References U.S. Department of Health and Human Services, Food and Drug Administration, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2008). Temperature mini-poster. Retrieved January 8, 2009 from http://www.nfsmi.org/documentLibraryFiles/PDF/20080214085046.pdf U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 100 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Cooking Foods Introduction Cooking is a critical control point, or a point at which reaching proper temperatures can help ensure that a food is safe to eat. Cooks must know the proper temperatures for cooking food, monitor end-point cooking temperatures, and record cooking temperatures. Here Are the Facts The appropriate temperature for cooking foods is based on temperatures that will kill bacteria associated with that specific food. That is why, for example, poultry products have a higher cooking temperature than beef. It is important to know the temperature requirements for menu items used in your foodservice operation. Application Cook foods to the appropriate end-point temperature. • 145 °F for 15 seconds � Beef, pork, and seafood • 155 °F for 15 seconds � Ground products containing beef, pork, or fish � Fish nuggets or sticks � Cubed or Salisbury steaks Thermometer Information Resource (2005). • 165 °F for 15 seconds � Poultry � Stuffed beef, pork, or seafood � Pasta stuffed with beef, eggs, pork, or seafood such as lasagna or manicotti National Food Service Management Institute • The University of Mississippi 1 101 A Process for Preventing Foodborne Illness Cook foods to the appropriate end-point temperature, continued • 135 °F for 15 seconds � Fresh, frozen, or canned fruits and vegetables cooked for hot holding � Ready-to-eat food that has been commercially processed and comes directly from intact packaging from food processor Lesson 5 Cooking Foods, continued Monitor cooking temperatures. • Check food temperatures with clean, sanitized, and calibrated thermometer. • Avoid inserting the thermometer into pockets of fat or near bones when taking internal HACCP-Based Standard Operating Procedures: Cooking and Reheating Temperature Log (2005). temperatures. • Take at least two internal temperatures from each batch of food. • Insert thermometer into the thickest part of the food, which usually is in the center. • Record the temperature and the time the temperature was checked. Take corrective action if appropriate temperatures are not met, which usually means that cooking is continued until the temperature at the thickest part of the food product is appropriate. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooking and reheating temperature log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012437.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooking potentially hazardous foods. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010117.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). Thermometer information resource. University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 102 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2008 Food Safety The pi Unive ssip rsity of Missi Holding Cold Foods Introduction Holding is a point at which maintaining proper temperatures can help ensure that a food is safe to eat. Cooks and servers must know the proper temperature for holding food, monitor the holding process, and record temperatures of foods during holding. Here Are the Facts The FDA Food Code requires that all cold foods be maintained at 41 °F or below. When temperatures of food are above 41 °F, they are in the temperature danger zone—temperatures at which bacteria grow rapidly. Research has shown that inadequate cold holding temperatures are a problem in many foodservice operations. Application Hold cold foods at 41 °F or below. • Pre-chill ingredients for items to be served cold. • Schedule food production to minimize the time that food is maintained on the serving line. • Use batch preparation for cold items to minimize the time that ingredients and completed foods are at room temperature. National Food Service Management Institute • The University of Mississippi 1 103 A Process for Preventing Foodborne Illness Monitor holding process for cold foods. • Check temperature of all cold holding units by placing a calibrated thermometer in the warmest part of the holding unit. The unit should be 41 °F or below. • Check internal temperatures of cold food with a clean, sanitized, and calibrated thermometer. • Take at least two internal temperatures from each batch of food during holding. • Insert thermometer into the thickest part of the food, which usually is in the center. • Record the temperature and the time the temperature is checked. Lesson 5 Holding Cold Foods, continued Take corrective action if appropriate holding temperature of cold food is not met. • Rapidly chill food using an appropriate cooling method if the temperature is found to be above 41 °F and the last temperature taken was 41 °F or below and taken within the last 2 hours. � Place food in shallow containers (no more than 4 inches deep) and uncovered on the top shelf in the back of the walk-in or reach-in cooler. � Use a quick chill unit, such as a blast chiller. � Stir the food in a container placed in an ice water bath. � Separate food into smaller or thinner portions. • Repair or reset holding equipment before returning the food to the unit, if applicable. • Discard food if it cannot be determined how long the food temperature was above 41 °F. • Record corrective actions taken. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Holding hot and cold potentially hazardous foods. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010741.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html U.S. Department of Health and Human Services, Food and Drug Administration. (2004, September 14). FDA report on the occurrence of foodborne illness risk factors in selected institutional foodservice, restaurant, and retail food store facility types. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/retrsk2.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 104 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Holding Hot Foods Introduction Holding is a critical control point, or a point at which maintaining proper temperatures can help ensure that a food is safe to eat. Cooks must know the proper temperature for holding food, monitor the holding process, and record temperatures of foods during holding. Here Are the Facts The FDA Food Code requires that all hot foods be maintained at 135 °F or above. When temperatures of food fall below 135 °F, they are in the temperature danger zone—temperatures at which bacteria grow rapidly. Application Hold hot foods at 135 °F or above. • Preheat steam tables and hot holding cabinets. • Schedule food production to minimize the time that food is maintained on a steam table or other hot holding unit. Monitor holding process for hot foods. • Check temperature of hot holding units by placing a calibrated thermometer in the coolest part of the holding unit. • Check food temperatures with a clean, sanitized, and calibrated thermometer. • Check food temperatures when product is placed in steam table or hot holding unit and at least every 2 hours thereafter. National Food Service Management Institute • The University of Mississippi 1 105 A Process for Preventing Foodborne Illness Monitor holding process for hot foods, continued • Take at least two internal temperatures from each batch of food during holding. • Insert thermometer into the thickest part of the food, which usually is in the center. • Record the temperature and the time the temperature was checked. Lesson 5 Holding Hot Foods, continued Take corrective action if appropriate holding temperature of the hot food is not met. • Reheat food to 165 °F for 15 seconds if the temperature is found to be below 135 °F and the last temperature measurement was 135 °F or higher and taken within the last 2 hours. Food Safety Mini-Posters: Use That Thermometer (2000). • Repair or reset holding equipment before returning the food to the unit if temperatures are not maintained. • Discard food if it cannot be determined how long the food temperature was below 135 °F. • Record corrective actions taken. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2000). Food safety mini-posters: Use that thermometer. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080211044636.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Holding hot and cold potentially hazardous foods. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010741.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 106 A Process for Preventing Foodborne Illness Instructions: Fill in the blanks below to capture the main ideas as you watch the video, Cooling Food. Answers appear at the bottom of the handout. Lesson 5 Video Viewing Guide Cooling Food What cooling techniques were suggested in the video? 1. _________________________________________________ 2. _________________________________________________ 3. _________________________________________________ 4. _________________________________________________ 5. _________________________________________________ 6. _________________________________________________ 7. _________________________________________________ Key Points for Cooling Foods • Cooling hot food is critical. • A standard operating procedure is needed for cooling foods. • Temperatures of food must be taken during cooling. • State and local requirements should be followed. (Answers: Cooling techniques include: use batch cooking; put food in shallow containers uncovered; put food on top shelf in back of the refrigerator; use a quick chill unit, such as a blast chiller; pre-chill ingredients and containers; use an ice bath; use an ice paddle) Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 107 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Cooling Foods Introduction Cooling is a critical control point, or a point at which reaching proper temperatures within an appropriate time period can help ensure that a food is safe to eat. Cooks must know the proper temperatures for cooling food, monitor the temperature of food as it cools, and record cooling temperatures. Here Are the Facts Food has to go through the temperature danger zone (41 °F–135 °F) during the cooling process. Bacteria grow rapidly in the temperature danger zone, so the times that food can be at that temperature has to be minimized to limit bacterial growth. Important cooling temperatures and times include the following: 1. Hot food must be cooled from 135 °F–70 °F within 2 hours. 2. Hot food must be cooled from 70 °F–41 °F in an additional 4 hours. 3. Foods at room temperature (70 °F) must be cooled to 41 °F within 4 hours. Application Cool foods to the appropriate temperature within the appropriate time. Select a rapid cooling method to speed the cooling process. • Place food in shallow containers no more than 4 inches deep and uncovered on the top shelf in the back of a walk-in or reach-in cooler. • Use a quick-chill unit such as a blast chiller. • Place the container of food in an ice water bath and stir. • Add ice as an ingredient at the end of cooking. • Separate food into smaller or thinner portions. • Pre-chill ingredients used for making bulk items such as salads. National Food Service Management Institute • The University of Mississippi 1 108 A Process for Preventing Foodborne Illness Monitor cooling temperatures. • Check food temperatures with clean, sanitized, and calibrated thermometer. • Take the temperature of food during the cooling process frequently enough that corrective action can be taken. • Record the temperature and the time the temperature was checked on the cooling temperature log. Lesson 5 Cooling Foods, continued Take corrective actions if the temperature and time requirements are not met. • Reheat cooked, hot food to 165 °F for 15 seconds and begin the cooling process again using a different cooling methods when food is � Above 70 °F and 2 hours or less into the cooling process. � Above 41 °F and 6 hours or less into the cooling process. • Discard cooked, hot food immediately when the food is � Above 70 °F and more than 2 hours into the cooling process. � Above 41 °F and more than 6 hours into the cooling process. • Use a different cooling method for prepared ready-to-eat foods when the food is above 41 °F and less than 4 hours into the cooling process. • Discard prepared ready-to-eat foods when the food is above 41 °F and more than 4 hours into the cooling process. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooling potentially hazardous foods. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213010323.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 109 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Reheating Foods Introduction Reheating is a critical control point, or a point at which reaching proper temperatures can help ensure that a food is safe to eat. Cooks must know the proper temperature for reheating food, monitor the reheating process, and record temperatures of reheated foods. Here Are the Facts The FDA Food Code requires that all leftover foods or foods that have a precooked or leftover food as an ingredient be reheated to 165 °F for 15 seconds within 2 hours. Application Reheating Foods Reheat leftover foods to 165 °F for 15 ° 165 seconds. Hol d F C/ /Off On National Food Service Management Institute The University of Mississippi 2009 Reheating Foods (2009). Reheat foods using proper procedures. • Reheat the following foods to 165 °F for 15 seconds: � Any food that has been cooked and cooled, and will be reheated for hot holding, � Leftovers reheated for hot holding, � Products made from leftovers, such as soup or casseroles, � Precooked, processed foods that have been previously cooled. • Reheat foods rapidly. When reheating food, the total time the temperature of the food is between 41 °F and 165 °F cannot exceed 2 hours. • Serve reheated food immediately or place in appropriate hot holding unit. National Food Service Management Institute • The University of Mississippi 1 110 A Process for Preventing Foodborne Illness Monitor reheating process. • Check food temperatures with a clean, sanitized, and calibrated thermometer. • Take at least two internal temperatures from each batch of food that is reheated. • Insert thermometer into the thickest part of the food, which usually is in the center. • Record the temperature and the time the temperature is checked. Lesson 5 Reheating Foods, continued Take corrective action if appropriate HACCP-Based Standard Operating Procedures: Cooking temperatures of the food are not met. and Reheating Temperature Log (2005). • Continue reheating until required temperature is reached, up to a maximum of 2 hours. • Discard food if reheating temperature is not met within 2 hours. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooking and reheating temperature log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012437.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Reheating potentially hazardous foods. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012437.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 111 Lesson 5 ice Mana rv ge Se m N at Institu te ional Fo t en od A Process for Preventing Foodborne Illness 2009 Food Safety The pi Unive ssip rsity of Missi Transporting Foods Introduction Many school foodservice operations prepare food at one site and transport it to another site for service. The transporting process adds to the complexity of a foodservice operation and provides another step in the flow of food that must be performed correctly to ensure temperature maintenance and to minimize cross contamination. Here Are the Facts Transporting adds time to holding food. The FDA Food Code requires that all hot foods be maintained at 135 °F or above and that all cold foods are maintained at 41 °F to minimize opportunities for bacterial growth. Proper equipment and processes must be in place so that proper temperatures are maintained and there is no cross contamination. Application HACCP-Based Standard Operating Procedures: Transporting Food to Remote Sites (Satellite Kitchens) (2005). Transport foods using appropriate equipment and processes. • Maintain temperatures of products. �Keep frozen foods frozen. �Keep cold foods at 41 °F or below. �Keep hot foods at 135 °F or above. • Transport food in containers and carriers that have been approved by the National Sanitation Foundation (NSF)® or by the state or local health department. • Prepare food carriers before use. �Clean all exterior surfaces. �Wash, rinse, and sanitize all interior surfaces. � Preheat or pre-chill according to manufacturer’s recommendations. National Food Service Management Institute • The University of Mississippi 1 112 A Process for Preventing Foodborne Illness • • Store food in containers suitable for transportation. Containers should be �Rigid and sectioned so that foods do not mix. �Tightly closed to minimize spillage and to retain temperature. �Nonporous to avoid leakage. �Easy-to-clean or disposable. �Approved for food use. Schedule food transportation to minimize the time between cooking and serving at the satellite site. Lesson 5 Transporting Foods, continued Monitor transporting process. • Check the temperature of all food carriers with a calibrated thermometer before loading with food. �Check cold carriers in the warmest part. �Check hot carriers in the coolest part. • Check food temperatures with a clean, sanitized, and calibrated thermometer before placing it in the food carrier. • Check food temperatures with a clean, sanitized, and calibrated thermometer when it arrives at the satellite site. • Record the temperatures and the times temperatures were checked. Take corrective action if appropriate holding temperature of the food is not met during transporting. • Continue heating or chilling food carrier if it is not at the appropriate temperature. • Reheat food to 165 °F for 15 seconds if the temperature is found to be below 135 °F and the last temperature measurement was 135 °F or higher and taken within the last 2 hours. • Cool food to 41 °F or below using a proper cooling procedures if internal temperature of cold food is greater than 41 °F. • Repair or reset equipment before returning the food to the unit if temperatures are not maintained. • Discard food that has been held in the temperature danger zone of 41 °F–135 °F for more than 4 hours. • Record corrective actions taken. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Transporting food to remote sites (Satellite kitchens). Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213011737.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 113 Concepts Important for Employee Training Instructions: Lesson 5 Activity Sheet A Process for Preventing Foodborne Illness 1. _ _______ Using standard operating procedures 2. _ _______ Cleaning and sanitizing 3. _ _______ Taking food temperatures 4. _ _______ Calibrating thermometers 5. _ _______ Cooling foods 6. _ _______ Temperature danger zone 7. _ _______ Personal hygiene 8. _ _______ Temperature monitoring and documentation 9. _ _______ Preventing cross contamination 10. _ _______ Effective storage of food, supplies, and chemicals 11. _ _______ Food safety in food bars 12. _ _______ Serving food 13. _ _______ Washing fruits and vegetables (Answers: 1) CC, TC; 2) CC; 3) TC; 4) TC; 5) TC; 6) TC; 7) CC; 8) TC; 9) CC; 10) CC, TC; 11) CC, TC; 12) TC, 13) CC). Source: National Food Service Management Institute. (2008). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 114 A Process for Preventing Foodborne Illness Lesson 5 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.). Chicago: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. National Food Service Management Institute 115 Food Safety Programs in Schools Lesson 6 Lesson 6: Food Safety Programs in Schools Lesson Introduction and Learning Objectives . . . . . . . . . . . . . . . . . . . . . . . 118 Evaluating a Standard Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . 119 Answers to Evaluating a Standard Operating Procedure. . . . . . . . . . . . . . . 121 Standard Operating Procedure: Cooking Potentially Hazardous Foods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Video Viewing Guide: Developing a Food Safety Program . . . . . . . . . . . . . 125 Video Viewing Guide: Answers to Developing a Food Safety Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Food Safety Fact Sheet: No Cook Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Food Safety Fact Sheet: Same Day Service Process. . . . . . . . . . . . . . . . . . . . 129 Food Safety Fact Sheet: Complex Process. . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Food Safety Fact Sheet: The Process Approach . . . . . . . . . . . . . . . . . . . . . . 134 Activity Sheet: Process Category. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Activity Sheet: Answers to Process Category . . . . . . . . . . . . . . . . . . . . . . . . 137 Activity Sheet: Food Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Activity Sheet: Answers to Food Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 My Agenda for Improving Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Resources and References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 National Food Service Management Institute 117 Food Safety Programs in Schools The Serving It Safe training has provided basic food safety information that employees need to apply in a foodservice operation. Lesson 6 will focus on the basic requirements for a food safety program based on HACCP principles. A comprehensive written food safety program brings together all of the basic food safety practices that emphasize good food safety and prevention of foodborne illness. It focuses on three key areas: time and temperature control, personal hygiene, and prevention of contamination. Lesson 6 Lesson Introduction and Learning Objectives After completing this lesson, you will be able to 1. Use standard operating procedures in a food safety program. 2. Use the Process Approach to categorize menu items into three categories: no cook, same day service, and complex. 3. Identify important control measures at each step in the flow of food. There are other programs, such as Developing a School Food Safety Program, designed to provide more depth about developing and implementing a food safety program for schools. Knowledge gained from completing the Serving It Safe course will prepare participants for moving on to the next steps of implementing a food safety program in their schools. National Food Service Management Institute 118 Food Safety Programs in Schools Instructions: Take a look at the standard operating procedure (SOP) for Cooking Potentially Hazardous Foods on pages 122–123. Look for each section listed in the left column below. Then make notes to indicate key points in the SOP related to each section. Key Sections in a Standard Operating Procedure Lesson 6 Evaluating a Standard Operating Procedure Key Points in SOP for Cooking Potentially Hazardous Foods Purpose statement • Indicates why the standard operating procedure is important and how it fits into the food safety program. Instructions • Provide a step-by-step description of procedures that should be followed. Monitoring • Describes the process of checking to make sure that an operation is following standard operating procedures and meeting important times and temperatures for food. • Documenting temperatures and times is part of the monitoring process. Corrective actions • Lists specific, pre-planned actions that must be taken if a standard operating procedure is not followed or if a time and temperature is not met. • For example, if a cooking temperature is not met, additional cooking would be needed. National Food Service Management Institute 119 Food Safety Programs in Schools Lesson 6 Key Sections in a Standard Operating Procedure Key Points in SOP for Cooking Potentially Hazardous Foods Verification • Describes procedures to confirm that a food safety program is working according to plan. • The supervisor or kitchen manager plays an important role in verification by checking to make sure that monitoring and documentation is done. • The verification process will identify changes that need to be made in the food safety program so that it will be effective. Record Keeping • Is needed to document monitoring and corrective actions taken. • Records should be retained for one year (or longer if required by your state). National Food Service Management Institute 120 Answers to Food Safety Programs in Schools Key Sections in a Standard Operating Procedure Purpose statement • Indicates why the standard operating procedure is important and how it fits into the food safety program. Instructions • Provide a step-by-step description of procedures that should be followed. Monitoring • Describes the process of checking to make sure that an operation is following standard operating procedures and meeting important times and temperatures for food. • Documenting temperatures and times is part of the monitoring process. Corrective actions • Lists specific, pre-planned actions that must be taken if a standard operating procedure is not followed or if a time and temperature is not met. • For example, if a cooking temperature is not met, additional cooking would be needed. Lesson 6 Evaluating a Standard Operating Procedure Key Points in SOP for Cooking Potentially Hazardous Foods This purpose of this SOP is to prevent foodborne illness by cooking foods to the appropriate temperatures. Employees should be trained in how to use this SOP. School nutrition operations should follow state or local health department requirements. This procedure provides appropriate internal cooking temperatures based on the Food Code. School nutrition employees should use a clean, sanitized, and calibrated probe thermometer to check temperatures, avoiding fat and bones. At least two temperatures should be taken. School nutrition staff should continue cooking food until the appropriate internal temperature is met. Any employees found to not follow this SOP should be retrained. National Food Service Management Institute 121 Food Safety Programs in Schools Lesson 6 Key Sections in a Standard Operating Procedure Verification • Describes procedures to confirm that a food safety program is working according to plan. • The supervisor or kitchen manager plays an important role in verification by checking to make sure that monitoring and documentation is done. • The verification process will identify changes that need to be made in the food safety program so that it will be effective. Record Keeping • Is needed to document monitoring and corrective actions taken. • Records should be retained for one year (or longer if required by your state). Key Points in SOP for Cooking Potentially Hazardous Foods The manager should verify that procedures are followed by monitoring employees visually during the shift and by checking the Cooking and Reheating Temperature Log. School nutrition employees should record the product name, two temperatures/times, and any corrective actions on the Cooking and Reheating Temperature Log. The manager should also review the temperature log and initial and date it at the end of each day. The Cooking and Reheating Temperature Log should be kept for a minimum of one year. National Food Service Management Institute 122 Food Safety Programs in Schools (Sample USDA/NFSMI Standard Operating Procedure) Lesson 6 Standard Operating Procedure: Cooking Potentially Hazardous Foods Purpose: To prevent foodborne illness by ensuring that all foods are cooked to the appropriate internal temperature Scope: This procedure applies to foodservice employees who prepare or serve food. Key Words: Cross-contamination, temperatures, cooking Instructions: 1. Train foodservice employees on using the procedures in this SOP. Refer to the NFSMI SOP: Using and Calibrating Thermometers. 2. Follow state or local health department requirements. 3. If a recipe contains a combination of meat products, cook the product to the highest required temperature. 4. If state or local health department requirements are based on the Food Code, cook products to the following temperatures. a. 145 ºF for 15 seconds • Seafood, beef, and pork • Eggs cooked to order that are placed onto a plate and immediately served b. 155 ºF for 15 seconds • Ground products containing beef, pork, or fish • Fish nuggets or sticks • Eggs held on a steam table • Cubed or Salisbury steaks c. 165 ºF for 15 seconds • Poultry • Stuffed fish, pork, or beef • Pasta stuffed with eggs, fish, pork, or beef (such as lasagna or manicotti) d. 135 ºF for 15 seconds • Fresh, frozen, or canned fruits and vegetables that are going to be held on a steam table or in a hot box National Food Service Management Institute 123 Food Safety Programs in Schools 1. Use a clean, sanitized, and calibrated probe thermometer, preferably a thermocouple. Lesson 6 Monitoring: 2. Avoid inserting the thermometer into pockets of fat or near bones when taking internal cooking temperatures. 3. Take at least two internal temperatures from each batch of food by inserting the thermometer into the thickest part of the product, which usually is in the center. 4. Take at least two internal temperatures of each large food item, such as a turkey, to ensure that all parts of the product reach the required cooking temperature. Corrective action: 1. Retrain any foodservice employee found not following the procedures in this SOP. 2. Continue cooking food until the internal temperature reaches the required temperature. Verification and Record Keeping: Foodservice employees will record product name, time, the two temperatures/times, and any corrective action taken on the Cooking and Reheating Temperature Log. Foodservice manager will verify that foodservice employees have taken the required cooking temperatures by visually monitoring foodservice employees and preparation procedures during the shift and reviewing, initialing, and dating the temperature log at the close of each day. The Cooking and Reheating Temperature Log is to be kept on file for a minimum of 1 year. Date Implemented: __________________ By: _____________________________ Date Reviewed: _____________________ By: _____________________________ Date Revised: _______________________ By: _____________________________ Source: U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2009). HACCP-based standard operating procedures (SOPs). University, MS: Author. National Food Service Management Institute 124 Food Safety Programs in Schools Safety Program Instructions: Fill in the blanks below to capture the main ideas as you watch the video, Developing a Food Safety Program. 1. The _______________ approach is recommended for developing a food safety program. 2. Draw what happens to the temperatures for foods in each of the three process categories. 135 ºF __________________________________________ 41 ºF __________________________________________ No Cook Same Day Service Complex 3. List the menu item that was used as an example of a: a. No Cook Item ____________________________________ b. Same Day Service Item ____________________________ c. Complex Item ____________________________________ Lesson 6 Video Viewing Guide Developing a Food 4. List the steps where temperature should be controlled. ________________, _____________________, ___________________, _______________, ________________, _____________________, ___________________, _______________ Key Points for Developing a Food Safety Program 1. A food safety plan is needed at each site where food is prepared and served. 2. Each site must be evaluated. 3. Menu items should be sorted into process categories. 4. Temperatures must be controlled at each process step. 5. It is important to take and record temperatures. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 125 Answers to Food Safety Programs in Schools Safety Program Instructions: Fill in the blanks below to capture the main ideas as you watch the video, Developing a Food Safety Program. 1. The process approach is recommended for developing a food safety program. 2. Draw what happens to the temperatures for foods in each of the three process categories. 135 ºF __________________________________________ 41 ºF __________________________________________ No Cook Same Day Service Complex 3. List the menu item that was used as an example of a: a. No Cook Item tuna salad b. Same Day Service Item taco salad c. Complex Item leftovers Lesson 6 Video Viewing Guide Developing a Food 4. List the steps where temperature should be controlled. Receiving, storing, preparing, cooking, cooling, reheating, hot holding, serving Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 126 Lesson 6 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety Programs in Schools 2009 Food Safety The pi Unive ssip rsity of Missi No Cook Process Introduction The process approach simplifies developing a food safety program by placing menu items into either the no cook, same day service, and complex preparation processes based on the number of times the food passes through the temperature danger zone. Foodservice employees must monitor foods at various steps in the flow of food for each process and must control temperatures to ensure food safety. Developing A School Food Safety Program Participant Workbook (2006). Here Are the Facts Menu items in the no cook process do not make a complete trip through the temperature danger zone. These are items such as deli sandwiches and salads that are prepared and served cold. It is important to follow standardized recipes. If an ingredient is changed—for example cooking eggs on site rather than using precooked eggs—the item can change from a no cook item to a complex food preparation item. The no cook flow chart shows points at which temperature control is very important and points at which monitoring and recordkeeping are needed. Application Follow standard operating procedures to control hazards for no cook menu items. • Purchase foods from approved sources. • Receive foods properly. • Store foods properly, including separating food from chemicals. • Use good personal hygiene. • Follow proper handwashing practices. • Prevent cross contamination. • Follow standardized recipes. • Limit time food is held in the temperature danger zone. National Food Service Management Institute • The University of Mississippi 1 127 Food Safety Programs in Schools Follow standard operating procedures to control hazards for no cook menu items, continued • Use a sanitized, calibrated thermometer to take food temperatures. • Verify food temperatures during cold holding. • Serve food so that there is no bare hand contact. Use appropriate utensils, deli paper, or single-use gloves. • Restrict ill employees from working with food. Monitor and record time and temperatures of ingredients and no cook menu items throughout the flow of food. • Check and record food temperature when food is received and during storage. • Check and record time and temperature of food during cold holding. Lesson 6 No Cook Process, continued Developing A School Food Safety Program: Participant’s Workbook No Cook (2006). Control time and temperature of no cook menu items during cold holding. • Hold no cook menu items at 41 °F or below. • Limit the time that no cook menu items are in the temperature danger zone. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedures. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080207024226.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U. S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 128 Lesson 6 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety Programs in Schools 2009 Food Safety The pi Unive ssip rsity of Missi Same Day Service Process Introduction The process approach simplifies developing a food safety program by placing menu items into three broad preparation processes based on the number of times the food passes through the temperature danger zone. These processes are no cook, same day service and complex.Foodservice employees must monitor foods at various steps in the flow of food through the foodservice operation for each process and must control temperatures to ensure food safety. Here Are the Facts Menu items in the same day service process go through the temperature danger zone one time. Developing A School Food Safety Program Participant These are items such as hamburgers, pizza, chicken Workbook (2006). nuggets, and scrambled eggs. It is important to note that the same menu items may be grouped into different processes depending on how the item is prepared and the available equipment. For example, chili could be a same day service item in one foodservice operation and a complex process item in another operation. The same day service flow chart shows points at which temperature control is very important and points at which monitoring and recordkeeping are needed. Application Follow standard operating procedures to control hazards for same day service menu items. • Purchase foods from approved sources. • Receive foods properly. • Store foods properly, including separating food from chemicals. • Use good personal hygiene. • Follow proper handwashing practices. National Food Service Management Institute • The University of Mississippi 1 129 Food Safety Programs in Schools Follow standard operating procedures to control hazards for same day service menu items, continued • Prevent cross contamination. • Limit time food is held in the temperature danger zone. • Use sanitized, calibrated thermometer to take food temperatures. • Verify food temperatures during hot holding. • Serve food so that there is no bare hand contact (use appropriate utensils, deli paper, or single-use gloves). • Restrict ill employees from working with food. Lesson 6 Same Day Service Process, continued Monitor and record time and temperatures of same day service menu items throughout the flow of food. • Check and record food temperature when food is received. Developing A School Food Safety • Check and record time and temperature of food in storage. Program Participant Workbook: Same Day Service (2006). • Check and record time and end-point cooking temperatures. • Check and record time and temperature of food during hot holding. Control time and temperature of same day service menu items during cooking and hot holding. • Cook same day service menu items to the appropriate end-point cooking temperatures. For example, chicken should be cooked to 165 °F for 15 seconds and hamburger patties should be cooked to 155 °F for 15 seconds. • Hold same day service menu items at 135 °F or above. • Limit the time that same day service menu items are in the temperature danger zone. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedures. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080207024226.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 130 Lesson 6 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety Programs in Schools 2009 Food Safety The pi Unive ssip rsity of Missi Complex Process Introduction The process approach simplifies developing a food safety program by placing menu items into three broad preparation processes based on the number of times the food passes through the temperature danger zone. These processes are no cook, same day service, and complex. Foodservice employees must monitor foods at various steps in the flow of food through the foodservice operation for each process and must control temperatures to ensure food safety. Here Are the Facts Menu items in the complex process go through the temperature danger zone, during cooking, cooling, and when foods are reheated. Examples of these items will vary in different schools but may include turkey roasts, taco meat or chili, and leftovers. It is important to note that the same menu items may be grouped into different processes depending on how the item is prepared and the available equipment. For example, chili could be a complex item in one foodservice operation and a same day service process item in another operation. Developing A School Food Safety Program Participant Workbook (2006). The complex food preparation process include foods that require time and temperature control and have been cooled. The complex menu item flow chart shows points at which temperature control is very important and points at which monitoring and recordkeeping are needed. National Food Service Management Institute • The University of Mississippi 1 131 Food Safety Programs in Schools Application Follow standard operating procedures to control hazards for complex menu items. • Purchase foods from approved sources. • Receive foods properly. • Store foods properly, including separating food from chemicals. • Use good personal hygiene. • Follow proper handwashing practices. • Prevent cross contamination. • Limit time food is held in the temperature danger zone. • Use sanitized, calibrated thermometer to take food temperatures. • Verify food temperatures during cooking, cooling, reheating, and hot holding. • Serve food so that there is no bare hand contact. Use appropriate utensils, deli paper, or single-use gloves. • Restrict ill employees from working with food. Lesson 6 Complex Process, continued Developing A School Food Safety Program: Participant Workbook Complex Food Preparation (2006). Monitor and record time and temperatures of complex menu items throughout the flow of food. • Check and record food temperature when food is received. • Check and record time and temperature of food in storage. • Check and record time and end-point cooking temperatures. • Check and record time and temperature of food during cooling. • Check and record time and temperature of food during reheating. • Check and record time and temperature of food during hot holding. Control time and temperature of complex menu items during cooking, cooling, reheating, and hot holding. • Cook same day service menu items to the appropriate end-point cooking temperatures. For example, chicken should be cooked to 165 °F for 15 seconds and hamburger patties should be cooked to 155 °F for 15 seconds. • Cool food properly. � Cool food from 135 °F–70 °F in 2 hours. � Cool food from 70 °F–41 °F in an additional 4 hours. � Use immediate and appropriate corrective actions when cooling guidelines are not met. 132 2 Food Safety Programs in Schools Control time and temperature of complex menu items during cooking, cooling, reheating, and hot holding, continued • Reheat food to 165 °F for 15 seconds within 2 hours. • Hold complex menu items at 135 °F or above. • Limit the time that complex menu items are in the temperature danger zone. Lesson 6 Complex Process, continued Take corrective action to make sure that cleaning and sanitizing is done properly. HACCP-Based Standard Operating Procedures: Cooking and • Wash, rinse, and sanitize dirty food Reheating Temperature Log (2005). contact surfaces. • Sanitize food contact surfaces if it cannot be determined if they have been sanitized properly. • Discard food that comes in contact with food contact surfaces that have not been sanitized properly. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedure: Cooking and reheating temperature log. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080213012437.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 3 133 Lesson 6 ice Mana rv ge Se m N at Institu te ional Fo t en od Food Safety Programs in Schools 2009 Food Safety The pi Unive ssip rsity of Missi The Process Approach Introduction The process approach to developing a food safety program categorizes menu items into three broad preparation processes based on the number of times the food passes through the temperature danger zone. Foodservice employees must monitor foods at various steps in the flow of food for each process and must control temperatures to ensure food safety. Here Are the Facts Menu items served must be categorized into three processes: no cook, same day service, and complex preparation. No cook menu items do not go through the temperature danger zone, same day service menu items go through the temperature danger zone one time, and complex menu items pass through the temperature danger zone three times. Developing A School Food Safety Program Participant Workbook (2006). Application Sort menu items based on similarity of the preparation process. Menu items within the same group share the same potential hazards. • No cook menu items are kept cold from preparation through service. • Same day menu items are prepared hot and served hot on the same day. • Complex menu items are prepared hot, cooled, and possibly reheated. Indicate the menu groupings as part of your food safety plan. • Use a menu grouping form to show categories. • Write the category number on each recipe card or production record. National Food Service Management Institute • The University of Mississippi 1 134 Food Safety Programs in Schools Follow standard operating procedures for all menu items prepared in your foodservice operation. • Purchase foods from approved sources. • Receive foods properly. • Store foods properly. • Use good personal hygiene. • Follow proper handwashing practices. • Limit time food is held in the • Verify food temperatures. temperature danger zone. Lesson 6 The Process Approach, continued Monitor and record time and temperatures of food throughout the flow of food. • For no cook menu items, monitor temperatures at receiving, storing, and holding. • For same day service menu items, monitor temperatures at receiving, storing, cooking, and hot holding. • For complex menu items, monitor temperatures at receiving, storing, cooking, cooling, reheating, and hot holding. Control time and temperature of food at appropriate steps in the flow of food. • For no cook menu items, control temperatures during cold holding. • For same day service menu items, control temperatures during cooking and hot holding. • For complex menu items, control temperatures during cooking, cooling, reheating, and hot holding. Remember, follow state or local health department requirements. References U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2005). HACCP-based standard operating procedures. Retrieved January 8, 2009, from http://www.nfsmi.org/documentLibraryFiles/PDF/20080207024226.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2002; Rev. ed. 2009). Serving it safe (2nd ed.). University, MS: Author. U.S. Department of Health and Human Services Public Health Services, Food and Drug Administration. (2005). FDA food code. Retrieved January 8, 2009, from http://www.cfsan.fda.gov/~dms/fc05-toc.html This project has been funded at least in part with Federal funds from the U.S. Department of Agriculture, Food and Nutrition Service through a grant agreement with The University of Mississippi. The contents of this publication do not necessarily reflect the views or policies of the U.S. Department of Agriculture, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government. The University of Mississippi is an EEO/AA/Title VI/Title IX/Section 504/ADA/ADEA Employer. For more information, contact NFSMI at 800-321-3054 or www.nfsmi.org. 2 135 Process Category Instructions: Place a check mark in the appropriate column to indicate if each menu item is prepared using a no cook process, same day process, or complex process in your operation. If you have more than one school, select one school to complete this activity. Menu Item No Cook Same Day Lesson 6 Activity Sheet Food Safety Programs in Schools Complex Egg Patty Milk Nachos with Meat and Cheese Stacked Turkey with Swiss on Bun Seasoned Corn Baked Potato Wedges Breakfast Pizza Hot Dogs Lettuce Spaghetti Sauce Tacos Bean Burritos Cole Slaw Baked Beans French Toast Sticks Sliced Baked Turkey Mashed Potatoes Green Garden Salad Tuna Salad Sandwiches BBQ Pork Sandwich Scrambled Eggs Fresh Apple Hot Rolls Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 136 Answers to Process Category Menu Item No Cook Egg Patty Milk X X X X Seasoned Corn X Baked Potato Wedges X Breakfast Pizza X Hot Dogs X Lettuce Complex X Nachos with Meat and Cheese Stacked Turkey with Swiss on Bun Same Day X X Spaghetti Sauce X X Tacos X X Bean Burritos X Cole Slaw X Baked Beans X French Toast Sticks X Sliced Baked Turkey Lesson 6 Activity Sheet Food Safety Programs in Schools X Mashed Potatoes X X Green Garden Salad X Tuna Salad Sandwiches X BBQ Pork Sandwich X Scrambled Eggs X X Fresh Apple* Hot Rolls* *Time and temperature control is not needed for this food item. Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 137 Food Flow Instructions: Use the chart below to think through the process of preparing menu items in the three categories of the Process Approach. Think about which steps are included for each category. Place an X in the boxes to mark steps that are included for each food item. Write “data” to show where data should be recorded. Write “thermometer” to show where to take temperatures. Process Steps: No Cook Process: Chef Salad Same Day Service: Hamburger: Lesson 6 Activity Sheet Food Safety Programs in Schools Complex Process: Roast Turkey 1. Receive 2. Store 3. Prepare 4. Cold Hold 5. Cook 6. Cool 7. Reheat 8. Hot Hold 9. Serve Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 138 Answers to Process Steps: Food Flow No Cook Process: Chef Salad Same Day Service: Hamburger: Complex Process: Roast Turkey 1. Receive X- data, temperature X- data, temperature X- data, temperature 2. Store X- data, temperature X- data, temperature X- data, temperature X X X X- data, temperature X- data, temperature 3. Prepare Lesson 6 Activity Sheet Food Safety Programs in Schools 4. Cold Hold 5. Cook 6. Cool X- data, temperature 7. Reheat X- data, temperature 8. Hot Hold 9. Serve X- data, temperature (cold holding) X- data, temperature (hot holding) X- data, temperature (hot holding) X X X Source: National Food Service Management Institute. (2009). Serving it safe training resource. University, MS: Author. National Food Service Management Institute 139 Food Safety Programs in Schools Food Safety Practices How I Will Improve Date National Food Service Management Institute Lesson 6 My Agenda for Improving Food Safety 140 Food Safety Programs in Schools Lesson 6 Resources and References Resources National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Food Service Management Institute. (2005). HACCP-based standard operating procedures. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food Code. College Park, MD: Author. References Child Nutrition and WIC Reauthorization Act of 2004, P.L. No. 108-265, § 204, 118 Stat. 204. (2004). National Food Service Management Institute. (2005). Components of a comprehensive food safety program. University, MS: Author. Available from National Food Service Management Institute Web site, www.nfsmi.org National Food Service Management Institute. (2009). Serving it safe (3rd ed.). University, MS: Author. National Restaurant Association Educational Foundation. (2006). ServSafe® (4th ed.). Chicago: Author. U.S. Department of Agriculture, Food and Nutrition Service. (2005, June). Guidance for School Food Authorities: Developing a school food safety program based on the process approach to HACCP principles. Retrieved February 12, 2007, from http://www.fns.usda.gov/cnd/Lunch/Downloadable/HACCPGuidance.pdf U.S. Department of Agriculture, Food and Nutrition Service, & National Food Service Management Institute. (2006). Developing a school food safety program: Participant’s workbook. University, MS: Author. U.S. Department of Health and Human Services, Food and Drug Administration. (2005). Food code. College Park, MD: Author. National Food Service Management Institute 141 National Food Service Management Institute The University of Mississippi P.O. Drawer 188 University, MS 38677-0188 www.nfsmi.org © 2009 National Food Service Management Institute The University of Mississippi