LINEAGE™ 2000 ECS 6U and 12U Controllers 6U Model J85501E1 12U Model J85501E2 Ideally suited for retrofit applications in earlier-generation power systems, the versatile LINEAGE 2000 ECS 6U and 12U Controllers manage up to six (6U) to 12 (12U) rectifiers of various technologies, vintage, and vendors in the same plant. The LINEAGE 2000 ECS 6U and 12U Controllers simplify battery plant management by integrating a wide range of monitoring and control capabilities with maximum reliability and high performance. Maximum Design Efficiency The LINEAGE 2000 ECS 6U and 12U Controllers provide centralized monitoring, control, and reporting functions for up to 6 (6U) to 12 (12U) rectifiers respectively of various technologies, including any combination of Tyco Electronics’ switchmode and ferroresonant rectifiers, in the same plant. The unit is powered by the plant dc voltage and can be used with any type of rectifier in either +24 V or –48 V plants. Streamlined Upgrades For enhanced system upgrades, the optional CP2 microprocessor remotely monitors and controls all vital system characteristics. Communication with the ECS 6U and !2U Controllers is through conventional local or remote terminals. Additionally, the optional CP3 datalogger circuit pack can be used with the CP2 to provide general-purpose ac and dc voltage, current and transducer monitoring, and relay control. Retrofit Applications An optional rectifier adapter board (RAB) also makes the controller suitable for retrofit applications in previous Tyco battery plants such as the 111A, the 150, J87, and 326 Series. Moreover, the ECS 6U and !2U Controllers can replace earlier-technology controllers in other vendors’ battery plants. Benefits ■ ■ ■ Simplified System Management — Efficiently handles plant control, monitoring, power alarm, and status and reporting functions through a centralized point of operation. ■ Dip-switch settings for battery-ondischarge alarm, float/equalize highvoltage shutdown, and meter scaling ■ Automatic rectifier restart and reserve ac engine transfer capability Easy Installation and Maintenance — Simplifies system setup and servicing with modular and frontaccess design, connectorized rectifier interface, and plug-in circuit boards. ■ High-voltage shutdown testing ■ System normal and alarm LEDs, major and minor fuse alarms, alarm interface (form-C) Fail-Safe Alarm System — Responds instantly with alarms for overcurrent, under/overvoltage, open battery strings and battery on discharge, minor/major fuse, and ac and rectifier failure. — Interfaces with standard office alarms. — LEDs indicate both normal status and alarm status. For plants requiring even more sophisticated management capabilities, the Controllers can be upgraded with optional microprocessor and datalogger circuit packs for enhanced system features. ■ High Reliability — Compatible with Bellcore technical requirements and advisories. ■ Continuous Operation — Loss of controller power, circuit board removal/upgrade, or other field maintenance will not disrupt service to plant loads. Features ■ Front-access design ■ The ECS 6U Controller monitors and controls up to six rectifiers, and the ECS 12U Controller monitors and controls up to 12 rectifiers ■ Connectorized rectifier interface ■ Operate with or without batteries (depending on rectifier capabilities) ■ Illuminated digital metering (±0.05% voltmeter and ±0.5% ammeter accuracy ■ Local initiated equalize charging ■ Extensive Statistical/Historical Recording — In-depth historical information, including up to 128 plant and 50 rectifier alarm events, 12 equalize charging events, and 16 control relay status changes (sorted by alarm type or date) — Plant-load current statistics, hourly, weekly, and monthly — Plant voltage and current during battery discharge — Hourly average load currents over any user-programmable 24-hour period — Datalogger channels statistics — Historical data on installed power equipment ■ Comprehensive Communications — RS-232 port for local terminal or printer — Modem (300 bits per second/1200 bits per second) and RJ11 phone jack for remote communications — Pass-through communications to the Microprocessor Control System controller, the Remote Access system, the OMNIpulse® system, and the Intelligent Reserve Unit — Periodic dial-out automatically delivers plant statistics and histories and datalogger readings and statistics — Automatic dial-out on occurrence or retirement of alarms — User-assigned alarms, delays, and telephone numbers (compatible with beepers) — Note pad for message exchange by maintenance personnel Options The additional capabilities can include remote control, voice-response options, system diagnostics and statistics, general-purpose voltage and current monitoring, and programmable control relays. Shunt isolator circuits and order wire boards are available for use with certain application-specific configurations. Microprocessor (CP2) ■ Advanced System Management — User-friendly, menu-driven software — Multiple security levels: callback, user, and superuser — Remote rectifier surveill capabilities (ON/STANDBY/ FAILURE modes) — Remote rectifier ON/STAN control* — Remote equalizer control or b charge initiation* — Programmable for autom maintenance reminders — Rectifier sequence co (facilitates transfer to an ac engine alternator and allows userselectable delay times to sequence ON/OFF states for individual rectifiers or groups of rectifiers) * These features can be hardware enabled/ disabled. Datalogger (CP3) ■ General-Purpose Monitoring/Control — Sixteen analog data-monitoring channels with multiple range (150 mV, 6 V, 60 V, and 150 V), polarity, voltage selections (+dc, –dc, and ac), and userprogrammable scale factors and alarm thresholds — Extensive alarm history and statistical history on alarm channels — Eight form-C relay contacts with programmable control logic for use when generating alarms or activating/deactivating other equipment — On/off control relay history (up to 16 events recorded per relay) AKC1 Shunt Isolator Circuit Pack ■ The AKC1 is required when the plant shunt is located in the hot lead of the discharge bus. Early Tyco plants and some commercial plants have the plant shunt in the hot lead. All Tyco plants have the shunt in the ground lead and do not require the AKC1 shunt isolator circuit pack. The modular, front-access ECS 6U and 12U Controllers simplify installation and maintenance and allow for convenient circuit-board upgrades without interrupting service. 248A Order Wire Board ■ The 248A provides ringing to the modem in the J85501E2 Controller. It provides the ringing when a contact closure is sent to the 248A board from the order wire or an equivalent system and eliminates the need for a dedicated phone line. This option should be ordered only when the controller will be monitored over the FT-Series G or a similar embedded maintenance system. LINEAGE 2000 ECS 6U and 12U Controllers, Model J85501E1 and J85501E2 Specifications Battery Plant Alarm Voltage Ranges High-Voltage Shutdown Thresholds (adjustable to 0.5 V increments) Equalize High-Voltage Shutdown Thresholds (adjustable to 0.5 V increments) Battery-On-Discharge Thresholds (adjustable to 0.5 V increments) Electrical and Thermal Specifications Float Voltage Range Operating Voltage Range Input Power Range Display Meter (four-digit, backlit LCD) Range: Voltmeter Ammeter Accuracy: Voltmeter Ammeter Resolution Plant Shunt Alarm Contact Rating Temperature Physical Specifications Height Width Depth Weight Frame Mounting Requirements, Standard 23 in. and 26 in. Relay Rack: Vertical Mounting Centers Horizontal Mounting Centers Environmental Specifications Altitude 48 V Plant Range Accuracy 49.0 V to 60.0 V ±0.5 V 24 V Plant Range Accuracy 24.7 V to 29.75 V ±0.25 V 51.0 V to 60.0 V ±0.5 V 25.75 V to 30.75 V ±0.25 V 46.0 V to 57.5 V ±0.5 V 23.0 V to 28.50 V ±0.25 V 47.0 Vdc to 58.5 Vdc (48 Vdc nominal) 23.5 Vdc to 29.0 Vdc (24 Vdc nominal) 40.0 Vdc to 60.0 Vdc (48 Vdc nominal) 20.0 Vdc to 30.0 Vdc (24 Vdc nominal) 8 W to 16 W (depending on options) 0.00 V to ±60.00 V 0.0 A to 8000.0 A ±0.05% of full-scale reading ±0.5% of full-scale reading ±0.1 A for <1000 A ±1.0 A for >1000 A 50 mV at 300 A, 600 A, 1200 A, 2000 A, 2600 A, 4000 A, 6000 A, or 8000 A 60 Vdc, 1.0 A, form-C 0 °C to 50 °C (32 °F to 122 °F) 12U 9.0 in. (229 mm) 21.5 in. (546 mm) 15 in. (381 mm) 38 lb. (17.3 kg) 6U 7.0 in. (178 mm) 21.5 in. (546 mm) 15 in. (381 mm) 14 lb. (6.4 kg) 1.0 in. (25 mm) 22.32 in. (567 mm) for 23 in. (584 mm) rack mount 24.32 in. (618 mm) for alternate 26 in. (660 mm) rack mount Humidity –200 ft. to +13,000 ft. (–61 m to +3962 m) For altitudes of 5000 ft.—13,000 ft., derate maximum temperature by 3.6 °F per 1000 ft. above 5000 ft. For altitudes of 1524 m—3962 m, derate maximum temperature by 0.656 °C per 100 m above 1524 m 10% to 95% noncondensing Safety/Standards Compliance Electrostatic Discharge Radiated and Conducted Emissions Electromagnetic Immunity IEC 801-2 Level 5 (15 kV) at 20% relative humidity FCC Level A 10 V/m over the range of 20 MHz—2000 MHz Outline Drawings 15 in. (381 mm) 21.5 in. (546 mm) 7 in. (178 mm) LINEAGE 2000 ECS 6U Controller Model J85501E1 15 in. (381 mm) 21.5 in. (546 mm) 9 in. (229 mm) LINEAGE 2000 ECS 12U Controller Model J85501E2 Ordering Information For ordering information or assistance, please contact your Tyco Electronics Energy Solutions sales representative. Tyco Electronics Power Systems, Inc. 3000 Skyline Drive, Mesquite, TX 75149, USA +1-8 800-5 526-7 7819 FAX: +1-888-315-5182 972-2 284-2 2626, FAX: +1-972-284-2900) (Outside U.S.A.: +1-9 http://power.tycoelectronics.com Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. ©2001 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved. Printed in U.S.A. DS00-034LIN (Replaces DS97-461LIN and DS98-173LIN) Printed on Recycled Paper