ES050 – Introductory Engineering Design and Innovation Studio Schematic Diagrams in Engineering Design Prof. Jon Southen November 4, 2009 Engineering Graphics The purpose of graphical depictions, in whatever form, is to communicate design ideas The most suitable way of communicating should be chosen, and may involve a number of different methods The method of communication depends on what is being designed Engineering Design Outcomes Machine Product Process Circuit Software Structure Infrastructure Working Drawings Machine, product, structure Prototypes Machine, product, structure Schematic Diagrams Process, circuit, software, infrastructure Schematic Diagrams Sometimes a drawing (CAD) or prototype is not the most appropriate way to communicate the details of a particular design Many examples exist in all engineering disciplines This may be applicable to your MDP Examples of Schematic Diagrams: Mechanical Engineering Fluid power (hydraulic and pneumatic) schematics HVAC (Heating, Ventilation and Air Conditioning) control logic diagram Etc. Fluid Power Systems Pneumatic Cylinder Schematic Representation http://www.industrialmuscle.co.uk/images/pneumatic_cylinder.jpg Pneumatic Spool Valve Section View Schematic representation 4 2 14 12 1 5 14 12 5 4 1 2 3 3 Pneumatic Spool Valve 4 2 14 12 1 5 14 12 5 4 1 2 3 3 Pneumatic Circuit Diagram 4 3 2 1 D D C C B B Sample Drawing: Fluid Power Diagram A A Hydraulic Lift-Arm SIZE FSCM NO DWG NO REV Fluid Power Diagram (US Units) SCALE 4 3 2 SHEET 1 1 OF 1 A HVAC Control Logic Diagram Mag-Lev Demonstration Device http://ocw.mit.edu/OcwWeb/Mechanical-Engineering/2-003Spring-2005/StudyMaterials/detail/hardware.htm Examples of Schematic Diagrams: Civil Engineering Site plans and Building layouts Borehole Logs Scheduling Etc. http://www.uccs.edu/~scieng/floorplan.htm#DesignDevelopment100 Architectural drawing (perspective view) http://www.midnightsundrilling.com/rig5.html http://www.gaea.ca/images/Winlog_E101.jpg http://www.pcexploration.com/equipment/cme.htm Point State Park Renovations Construction Schedule Pittsburgh, PA Examples of Schematic Diagrams: Chemical Engineering Often, chemical engineering designs are concerned with processes, rather than products Block Diagrams Process Flow Diagrams (PFDs) Piping and Instrumentation Diagrams (P&IDs) Equipment Drawings and 3 D models Plant Layout- 3 D models http://www.dp.com/plantwise/customers/ Block Diagram What are the unit operations? Metal separation Solid waste Glass separation Storage Plastic separation Products separation Hot gases Reactor Process Flow Diagram MSW Gasification Piping and Instrumentation Diagram 4 3 2 1 V-44 I/P I-26 I/P I-28 S-11 I/P I-30 S-12 V-45 S-13 I/P I/P I/P I-27 I-29 I-31 P-48 D S-1 I/P I-4 PT I-2 S-2 PT I-3 V-3 V-4 MCC I-7 S-3 V-5 P-34 P-45 P-41 V-24 P-27 V-7 V-27 E-7 V-6 P-31 P-31 P-47 P-1 P-2 S-14 V-10 PT I-8 P-6 P-6 V-9 V-1 P-46 V-2 D P-49 PT I-9 I/P I-5 V-41 E-1 E-4 V-32 S-5 I/P I-15 S-6 MCC I-17 C PT I-12 PT I-13 V-17 V-20 PT I-18 I/P S-15 P35 I-16 V-22 C PT I-14 S-7 E-8 V-18 V-21 V-16 P-40 V-16 V-25 V-23 V-46 V-15 P-44 E-2 E-5 V-37 V-33 S-16 S-7 I/P I-19 I/P I-20 S-7 P-36 PT P-43 I-25 B PT I-22 MCC I-21 PT I-23 V-43 B V-37 V-49 S-7 V-42 V-41 PT I-24 P-42 V-45 V-44 V-37 E-9 V-48 V-39 V-47 P-39 V-40 E-6 V-26 E-3 Displayed Text E-1 E-2 E-3 E-4 E-5 E-6 E-7 E-8 E-9 A 4 Description Low Pressure Pump Low Pressure Pump Low Pressure Pump Filter Filter Filter High Pressure Pump High Pressure Pump High Pressure Pump P-38 V-38 Equipment List Manufacturer V-37 Material Model Ipsum Ipsum Ipsum Ipsum Ipsum Ipsum Ipsum Ipsum Ipsum 3 T5 T5 T5 CS CS CS CT CT CT Z5 Z5 Z5 X5 X5 X5 Y5 Y5 Y5 CONTOSO A Piping and Instrumentation Diagram Pharmaceutical Processing - Water Subsystem SIZE FSCM NO DWG NO REV ABC-123 SCALE 2 1:1 SHEET 1 1 1 OF 1 Reactor (Gasifier) Preliminary sketching Reactor Temperature and pressure measuring ports Solid particles entry Distributor Wind box Hot gas entry http://www.dp.com/plantwise/customers/ Detailed CAD Models Clicker Question All of the following are examples of schematic diagrams in Chemical engineering, EXCEPT Block Diagrams B. Process Flow Diagrams (PFDs) C. Piping and Instrumentation Diagrams (P&IDs) D. Detailed CAD models A. Examples of Schematic Diagrams: Electrical Engineering Electrical diagrams and schematics Circuit schematics Logic diagrams Industrial Control Systems http://www.tiscali.co.uk/reference/encyclopaedia/hutchinson/images/c02135.jpg 4 3 2 1 480V X1 120V Electrical Schematic ON-OFF LOR RESET D OL U L L U D TR2 TR3 MOTOR VIB BLOWER VIB WTR C C TR3 PS R LOR LOR HAND M START SS OFF ON-OFF M START REMOTE RUN B B REMOTE MODE W M TR1 TR2 PS S TR1 A A To LOR COIL CIRCUIT http://www.knightselectric.com/photo-HansenCSW-big.jpg MSH M 4 3 2 1 http://www.precisionstrobe.com/jc/fieldmill/Circuit_Sch.jpg Logic Diagram http://ssro.ee.uec.ac.jp/lab_tomi/e-lab/h11/8038/4516logic-diagram.jpg UML (Universal Modeling Language) Software Engineering Design and communications Primarily a specification tool Class specification UML (cont.) Sequence specification UML Static Structure Diagram Database Schema Tools for Technical Diagrams and Schematics Freehand Sketching 2D drawing programs (e.g. AutoCAD) Diagramming software (e.g. Microsoft Visio) Freehand Sketch Visio Diagram Freehand Sketch Visio Diagram Word/PowerPoint Diagram Identify Problem Generate Alternatives Evaluate Alternatives Connectors Clicker Question An engineering design is not considered complete without a CAD model. True False Schematic Diagrams The most effective means of conveying key design requirements is the one that should be chosen A schematic diagram may be more appropriate than a CAD model or multiview sketch (and often is!) CAD and Graphics Assignment Assignment found in “Deliverables” section of webpage (www.eng.uwo.ca/es1050) 10 Individual Marks Due week of November 16 Will have some time to work on in next studio, but mostly independent