IJCST Vol. 2, Issue 3, September 2011 ISSN : 2229-4333(Print) | ISSN : 0976-8491(Online) Optimal Inventory Managament for Exponentially Increasing Demand with Finite Rate of Production and Deterioration 1 1 Avikar, 2Ram Kumar Tuli, 3Abhilash sharma Dept. of Computer Science and Engg. G.N.D.U. Regional Campus, Gurdaspur, Pb., India 2 Dept. of Mathematics, S.S.M. College, Dinanagar, Gsp, India 3 S.M.D.R.S.D College, Pathankot, Gsp, India Abstract In this paper, a production inventory model for deteriorating items with Exponentially increasing demand over a fixed time horizon is presented. Production rate is considered as constant. The deterioration rate is also constant. Approximation procedure is used to solve the model. Keywords Optiomal Inventory Management, EOQ Model I. Introduction Order level inventory models for items deteriorating with time have engaged attention of researchers in recent years. An EOQ model for items with a variable rate of deterioration, an infinite rate of production and no shortage was introduced by Covert and Philip (1973). In 1975 Misra, formulated an inventory model with a variable rate of deterioration without shortages. Dev and Choudhary (1987) developed an EOQ model for items with finite rate of production and variable rate of deterioration. Shah and Jaiswal (1977) developed an order level inventory model for the items with constant rate of deterioration but they made a wrong assumption regarding the inventory holding cost. Actually the aurthors have considered the inventory level of the system exactly linear in prescribed interval which is incorrect. Aggarwal(1978) developed an order level inventory model of rectifying the error in the analysis of Shah and Jaiswal (1977) in calculating the average inventory holding cost in the model. Misra (1975) developed deterministic model with finite rate of replenishment without shortages. He considered both constant and variable rate of deterioration. Choudhary and Choudhary (1981) derived an order level inventory model for constantly deteriorating items with finite rate of replenishment. There are some mistakes in their calculations of the value of time t1 at which the production stops and attains highest level S and therefore the average inventory holding cost is also incorrect. Kumar and Sharma (2001) presented inventory model for deteriorating items taking uniform deteriorating rate and production rate is assumed as linear combination of on hand inventory and demand at any instant. Demand is an exponential function of time, shortage are allowed and excess demand is backlogged as well. They obtain expression production scheduling period, maximum inventory level, unfilled order backlog and the total average cost. They used approximate, solution procedure to get the required result. Yang and Wee (2003) developed an integrated multi-lot-size production inventory model for deteriorating item with constant production and demand rates. The present paper deals with an EOQ model for items with constant rate of deterioration and finite rate of production taking shortages into account. The form taken into consideration seem to be reasonably realistic. Only the deterministic version of model is discussed. w w w. i j c s t. c o m II. Assumptions and Notations A deterministic production model for deteriorating product for finite time horizon is developed under following assumption and notation. Assumptions 1. The lead time is zero. 2. A single item is considered over the prescribed period T units of time which is subject to a constant deterioration rate. 3. Demand rate is known and increases exponentially. 4. Deterioration of the items is considered only after they have been received in to the inventory. 5. No replenishment or repair of deteriorated items is made during a given cycle. 6. Shortage are allowed and backlogged. 7. Production rate is finite. Notations 1. q(t) is the inventory level at any time t, t ≥ 0. 2. is the constant deterioration rate, 0 ≤ ≤ 1. 3. P is the production rate. 4. T is the length of one-cycle. 5. C1 is the constant carrying cost per unit per unit time. 6. C2 is the constant shortage cost per unit per unit time. 7. C3 is the constant set up cost for each new cycle. 8. C4 is the constant cost of each deteriorated items. 9. T ( = t1 + t2 + t3 + t4 ) is the cycle time. 10. S1 is the maximum inventory level. 11. S2 is the unfilled order backlog. 12. Demand rate , 0 ≤ α < 1, a > 0. 13. C is the total average cost for a production cycle. III. Mathematical Model and Analysis for The System Let us consider that the initially stock is zero. Procurement through production or purchase starts just after t = 0 and continue up to t = t1 when the stock attains a level S1. Procurement is now stopped. The inventory declines up to t = t1 until it again reaches the zero level. At this time shortages start developing and at time t = t3 it reaches to S2, maximum shortage level. At this time fresh production start to clear the backlog by the time t = t4. We wish to determine the optimum values of t1, t2, t3, t4, S1, and S2 that minimize C, the total average cost over the time horizon [0,T]. The differential equations governing the system are given by International Journal of Computer Science and Technology 357 IJCST Vol. 2, Issue 3, September 2011 ISSN : 2229-4333(Print) | ISSN : 0976-8491(Online) Maximum shortage level can be obtained from equation (9) at t = t3, q(t) = S2. Hence Boundary conditions are q(t) = 0 at t = 0, t1 + t2 and T (5) q(t1) = S1, q(t1 + t2 +t3 ) = S2 (6) Solutions of equations (1) to (4) after adjusting the constants of integration are obtained as follows: Equation (1) is linear differential equation in q(t). Its solution is given by Again, we know from equation (7) that at t = t1, q(t) = S1 Also, from equation (10) at t = 0, q(t) = S2, From equations (11) and (13), we get Where is the constant of integration. Now using boundary condition q(t) = 0, at t = 0, we get the value of i.e This is equivalent to Hence, solution of (1) is From equations (12) and (14), we get Also, solution of (2) is given by Where is the constant of integration. Now using boundary condition q(t) = 0, at t = t2, we get the value of or Now, Deterioration cost for the period (0,T) is given by Hence, we get the solution of (2) is Inventory carrying cost over the period (0,T) is given by Solution of equation (3) after using the boundary condition q(t) = 0 at t = 0, is given by Shortage cost is given by Now the solution of equation (4) after using the boundary condition q(t) = 0 at t = t4, is given by Using the boundary conditions (5) and (6), we can get expression For maximum stock level from equation (8) at t = 0, q(t) = S1. Hence 358 International Journal of Computer Science and Technology Now total average cost of the inventory system is given by (C) C = Set up cost + Deterioration cost + Carrying cost + Shortage cost w w w. i j c s t. c o m IJCST Vol. 2, Issue 3, September 2011 ISSN : 2229-4333(Print) | ISSN : 0976-8491(Online) and Now differentiating (22) with respect to t1 and t4, we get After integrating w.r.t ‘t’, we get and IV. The Approximate Solution Procedure In most of the cases and α are very small. Hence the Maclaurin’s series for approximation can be used in equation (21) and this equation reduces to Or Or Equation (22) contains four variables t1, t2, t3 and t4. Moreover they are not independent. For maximum C, we must have Provided that these values of ti, i = 1,4 satisfy the conditions w w w. i j c s t. c o m (24) Where R(t1) and R(t4) can be obtained by Maclaurin’s series approximation from equation (13) and (14) respectively. From these non-linear equation (23) and (24), the optimum values of t1* and t4* can be found out by computational numerical method. The optimum values t2*, t3*, S1, S2 and minimum average cost C can be obtained from the above equation (23). References [1] Yang,P.C, Wee, H.M. Computers and Operations Research, 30, 2003, pp:671-682. [2] Dev,M, Chaudhury, K.S. Journal of Operation Research Society,38, 1987, pp:459-463. [3] Misra,R.B. 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Eur Journal of Operation Research, 93, 2005, pp: 476-489 360 International Journal of Computer Science and Technology w w w. i j c s t. c o m