Installations instructions The safe, one component waterproofing system Easier. r. Quicke t-free. Solven Contents Installations instructions FRANKOSIL® 1K General FRANKOSIL® 1K is a solvent-free, one component poly­ urethane hybrid, which adapts to the features and ­geometry of the substrate. Description / Advantages...................................................... 3 Processing tools..................................................................... 4 Extracts from the priming recommendation TL028.............. 5 Technical data / Additional products .................................... 6 Material, packaging units...................................................... 7 Application Sanding back / cleaning......................................................... 8 Mixing instructions – priming................................................ 9 FRANKOSIL® 1K • Resistant to alkaline • Suitable for damp surfaces • Low water vapour diffusion resistance • Adheres to almost all surfaces, even on stainless steel (roughen) and glas • Also suitable for interior areas • Suitable for use with single-ply thermoplastic and ­elastomeric membranes • Elastic and flexible Preparation – waterproofing............................................... 11 Roof vent............................................................................. 14 External corner.................................................................... 16 Internal corner.................................................................... 18 Rooflight.............................................................................. 20 Rainwater outlet ................................................................. 22 2 3 Processing tools FRANKEN-Systems GmbH Nylon fleece roller 12 cm (Art.-No.: HD200-91) and frame (Art.-No.: HD200-10) Pad holder (Art.-No.: HD200-75) with scouring pad (Art.-No.: HD200-76) All purpose self-adhesive tape (Art.-No.: HD200-26) Stainless steel scissors (Art.-No.: HD200-28) Disposable gloves (Art.-No.: HD200-27XL) Flat paint brush 5 cm (Art.-No.: HD200-81) Stirrer paddle (Art.-No.: HD200-32) Stirrer basket (Art.-No.: HD200-52) Extract from priming ­recommendation TL028 Mineral substrates*/** Priming Unused area i. e. connections i. e. clay tile, lime stone, brick, natural stone, cast stone and concrete, screed (lime, cement) no priming Used area i. e. patio, balcony i. e. clay tile, lime stone, brick, natural stone, cast stone and concrete, screed (lime, cement) BT-Primer sanded off with quartz sand 0,7 – 1,2; alternative 0,3 – 0,9 Metallic surfaces*/** Priming Aluminum roughen, FRANKOLAN® SL-Cleaner Titanium zinc roughen, FRANKOLAN® SL-Cleaner Steel, steel sheet, stainless steel roughen, FRANKOLAN® SL-Cleaner Other surfaces*/** Priming Bituminous sheet, sanded or mineral finish no priming Wood (flashings) no priming Insulation boards no priming Glass, untempered clean with FRANKOLAN® SL-Cleaner PVC-U, Fibreglass roughen, FRANKOLAN® SL-Cleaner Thermoplastic- and elastomeric membranes see TL028 Important notice: On every job the adhesion to the substrate should be tested. Cleaning rag (Art.-No.: HD200-38) Safety glasses 4 * T he surface must be clean, dry, firm, and must show sufficient consistence and rigidity, it must also be free from non-compatible substances such as sealants, oil, grease etc. Please obtain further detailed information from our technical data sheets and priming recommendation (TL028). **­If strongly stained, the given surfaces need to be cleaned with FRANKOPOX Thinner (Product-No.: V600). 5 Technical data Material FRANKOSIL® 1K Rainproof after* Accessible after* Coverage approx. 1 hour approx. 12 hours approx. 3,00 – 4,00 kg/m² FRANKOLAN® SL-Cleaner Over-coatable after* approx. 15 minutes FRANKOPOX BT-Primer Processing time / pot life* Over-coatable after* Rainproof after* Accessible after* Coverage approx. 35 minutes approx. 15 minutes approx. 3 hours approx. 12 hours approx. 0,30 – 0,50 kg/m² * Results taken at 21 °C and a rel. humidity of 50%. Different weather conditions (e.g. wind, humidity and temperature) will affect the given values. Accessories FRANKOMIN for producing VM-Quarzsand mixtureleveling mortar FRANKOMIN for producing GM-Quarzsand mixture slope mortar FRANKOPOX for embedding Einbettschicht silica sand FRANKOMIN for decorative and slip-resistant Coloritquarz surface design FRANKOPUR® Finish to seal the surface FRANKOPUR® 2K-Color for the colorful design of the surface and for interpersing FRANKOMIN marble gravel for natural natural stone carpet stone carpet thick coating FRANKOPUR® NaBi bonding agent for natural stone carpet FRANKOLOR Chips for the decorative design of the surface FRANKOPOX to seal the surface of Sealer parkdecks and interiors FRANKOPUR® Thinner for Thinner FRANKOPUR®-products FRANKOPOX Thinner for Thix, TexTura, Thinner + Cleaner FRANKOSIL® 1K, floor coating and sealer 6 Primer Unit FRANKOPOX BT-Primer for mineral surfaces 0,5 kg / 1 kg / 2,5 kg / 10 kg / 25 kg FRANKOLAN® SL-Cleaner for metallic substrates 0,25 ltr / 1 ltr / 3 ltr FRANKOPOX US-Primer for bituminous substrates 1 kg / 2,5 kg FRANKOLAN® FPO-/ TPO-Primer for thermoplastic- and elastomeric membranes 0,3 ltr / 1 ltr / 3 ltr Coating Unit FRANKOSIL® 1K for flashings, detailing and roof areas 6 kg / 14 kg / 25 kg Widths: FRANKOLON® polyester fleece 110 10 cm / 15 cm / 20 cm + polyester fleece 165 25 cm / 30 cm / 35 cm Fleece for FRANKOSIL® 1K 50 cm / 75 cm / 100 cm Thinner Unit FRANKOPOX thinner Thinner and cleaner 1 ltr / 3 ltr / 6 ltr / 30 ltr 7 Roughen – Clean Mixing instruction – priming FRANKOLAN® SL-Reiniger FRANKOPOX BT-Primer in a kneading bag 0,25 ltr. tin can / 1 ltr. tin can / 3 ltr. tin container 0,5 kg bag / 1 kg bag / 2,5 kg bag 1. Roughen the surface with an angle grinder or a ­grinding piston, to achieve better adhesion to an increased ­surface area. 1. Remove the rubber band from the separator between the two chambers of the bag. 2. Clean metallic substrates with ­FRANKOLAN® SL-Cleaner. 2. Let both components merge. 3. Knead the contents thoroughly for appox. 3 minutes. 8 9 Preparation – coating FRANKOSIL® 1K in a plastic container, 6 kg or 14 kg, or metal container 25 kg 4. Squeeze the material downwards and cut the bag ­carefully at one of the corners. 1. Carefully apply masking tape around the area which is to be treated. 5. Apply with a brush, roller or trowel. 2. Open the FRANKOSIL® 1K container and stir the content with a stirring paddle or a basket stirrer. 6. Spread sand onto BT-Primer for accessible (or trafficked) areas. FRANKOPOX BT-Primer metal container 10 kg or 25 kg 1. Pour all the hardener B in to the base component A. 2. The material is mixed for a minimum of 3 minutes, using a stirrer paddle at approx. 300 rpm. The resulting mix should be homogeneous and equally colored. Pour the primer into a clean container and stir for at least another minute. 10 11 Application of the first layer of FRANKOSIL® 1K Application of the second layer of FRANKOSIL® 1K After insertion of the polyester fleece into the wet first coat, the remain­ ing amount (1/2 to 1/3) of FRANKOSIL® 1K is spread over the area. Spread the FRANKOSIL® 1K in an equal thickness. Use at least half of the total amount of coating (1/2 to 2/3) in the first layer. Application with a brush Application using a paint roller Application with a trowel Remove masking tape Inserting the polyester fleece The polyester fleece is rolled into the first layer of the wet coating, avoiding wrinkles and blisters. The polyester fleeces must overlap at least 50 mm. 12 13 Roof Vent 1) Prime if necessary (see priming recommendation). The primer is to be applied over an area wider than the area to be coated with ­FRANKOSIL® 1K 2) Pour out the ­FRANKOSIL® 1K coating. 3) Spread at least half of ­FRANKOSIL® 1K (1/2 – 2/3) to an equal thickness, max. 5 mm over the fleece edge. 1 Fleece reinforcement FRANKOSIL® 1K Fleece reinforcement 1 Cut the fleece as shown below. 2 1) The prepared fleece section 1 is laid into the wet ­FRANKOSIL® 1K coating, avoiding wrinkles and gaps. 3 1) The horizontal strips are to be coated with FRANKOSIL® 1K. 4 1) The first of the prepared flanges (2) are then applied, again avoiding wrinkles and gaps. Soak the overlapping parts of the flanges with ­FRANKOSIL® 1K. 5 1) Lay the second flange (2) over into the coating, wrinkle- and blister free. 2) The rest oft the ­FRANKOSIL® 1K coating (1/2 – 1/3) is poured onto the Polyester fleece and spread equally over the area (‘wet on wet’method). circumference + 50 mm Fleece reinforcement (flange) 2 The flanges must cover an area of at least 100 mm around the base of the vent. 2 pieces 14 15 External corner 1 coating 2 coating 1) Prime if necessary (see priming recommendation). The primer is to be applied over an area wider than the area to be coated with ­FRANKOSIL® 1K. 2) Pour out the ­FRANKOSIL® 1K coating. 3) Spread at least half of ­FRANKOSIL® 1K (1/2 – 2/3) to an equal thickness, max. 5 mm beyond the fleece edge. Reinforcing fleece sections Section 1 1) Prepare a fleece disc with a diameter of 100 mm. 2) Stretch the outer edge of the fleece from 4/4 to 5/4. 1) The prepared and stretched fleece disc (1) is laid wrinkleand blister free into the wet FRANKOSIL® 1K as shown. Overlapping areas are to be coated with FRANKOSIL® 1K. section 1 1) The prepared fleece ­(section 2) is laid into the wet ­FRANKOSIL® 1K, avoiding wrinkles and blisters. Fold the overlapping piece around the corner. 3 Section 2 Prepare a section of fleece as shown in the drawing, rounding one of the bottom (horizontal) corners (or cut at a 45° angle). ≥5 ≥ 15 section 2 4 1) Apply fleece section 3 in a similar manner. Soak the overlaps with ­FRANKOSIL® 1K. section 3 Cut curvature 1) The rest of FRANKOSIL® 1K is applied over the polyester fleece, using the ‘wet on wet’ method. 5 ≥ 15 Section 3 Prepare a section of fleece as shown in the drawing, rounding one of the bottom (horizontal) corners (or cut at a 45° angle). 16 17 Internal corner 1) Prime if necessary (see priming recommendation). The primer is to be applied over an area wider than the area to be coated with ­FRANKOSIL® 1K. 2) Pour out the FRANKOSIL® 1K coating. 3) Spread at least half of ­FRANKOSIL® 1K (1/2 – 2/3) to an equal thickness, max. 5 mm beyond the fleece edge. 1 Reinforcing fleece sections ­FRANKOSIL® 1K 1) The prepared and stretched fleece disc (1) is laid wrinkleand blister free into the wet ­FRANKOSIL® 1K as shown. Overlapping areas are to be coated with ­FRANKOSIL® 1K. 2 Section 1 1) Prepare a fleece disc with a diameter of approx. 100 mm. 2) Cut the fleece disc towards the center as shown. Section 1 1) The prepared fleece (section 2) is laid into the wet ­FRANKOSIL® 1K, avoiding wrinkles and blisters. Fold the overlapping piece around the corner. 3 Section 2 Prepare as shown in the drawing below, rounding one of the bottom (horizontal) corners (or cut at a 45° angle). ≥5 ≥ 15 Section 2 4 Section 3 Prepare as shown in the drawing below, rounding one of the bottom (horizontal) corners (or cut at a 45° angle). 1) The adjacent fleece section 3 is laid over the overlapp­ ing 50 mm of section 2 after soaking this area with ­FRANKOSIL® 1K. Section 3 Connection fleece 1) The rest of ­FRANKOSIL® 1K is applied over the polyester fleece, using the ‘wet on wet’ method. ≥ 15 5 18 19 Skylight (rooflight) 1 1) Prime if necessary (see priming recommendations). The primer is to be applied over an area wider than the area to be coated with ­FRANKOSIL® 1K. FRANKOSIL® 1K Reinforcing fleece flashings Section 1 1) Prepare 4 round fleece discs (one for each corner) with a diameter of approx. 200 mm. 2) Cut the fleece disc towards the center as shown. 1) The upstand is to be coated prior to applying the reinforcing fleece discs at the corners. Avoid wrinkles and blisters. 2 Section 1 Section 2 1) Width: should be height of upstand (curb) plus a minimum of 100 mm onto the roof surface. 2 each side lengths upstand 3 1) Lay prepared reinforcing fleece strips (section 2) into the wet F­ RANKOSIL® 1K coating (at opposite sides), avoiding wrinkles and blisters. The corners are to be over­ lapped by at least 50 mm. 4 1) The remaining fleece strips (section 3) are applied to the other two sides of the upstand, overlapping the previously installed fleece strips by at least 50 mm. Make sure that all areas are sufficiently coated with FRANKOSIL® 1K. 2) Length: max. width of upstand plus at least 50 mm for each side. Connecting fleece 2 each side lengths upstand 2) The rest of FRANKOSIL® 1K is applied over the polyester fleece, using the ‘wet on wet’ method. 20 21 Rainwater outlets 1 1) Prime if necessary (see priming recommendations). The primer is to be applied over an area wider than the area to be coated with ­FRANKOSIL® 1K. 2) Pour out FRANKOSIL® 1K coating. 3) Spread at least half of the required FRANKOSIL® 1K (1/2 – 2/3) to an equal thickness, max. 5 mm beyond the fleece edge. FRANKOSIL® 1K Fleece reinforcements Section 1 Fleece strips: Number of required strips: diameter of drain x 3,141 ­divided by width of the fleece strip (measured half way from an end) less 10 mm side overlap = number of strips. Example: 10 cm x 3,141 = 31,41 31,41 / (4 cm – 1cm) = 10,47 Required: approx. 11 pieces 3 Section 2 Cuff 10cm 10cm 1) The prepared fleece strips are laid as shown with the sides overlapping. Avoid wrinkles and blisters. 2) Ensure that enough ­FRANKOSIL® 1K coating is applied to the area, especially the laps. 2 1) Coat the fleece strips with more FRANKOSIL® 1K. FRANKOSIL® 1K 4 22 1) The prepared fleece flange (section 2) is applied and rolled in wrinkle- and blisterfree. The area is sufficiently coated with FRANKOSIL® 1K. 2) A second fleece flange is the applied to the previously laid flange, avoiding wrinkles and blisters. 3) The rest of FRANKOSIL® 1K is applied over the polyester fleece, using the ‘wet on wet’ method. 23 Roof Parkdecks and underground car parks Balkony – patio Interior applications Special applications Wörthstraße 9 97318 Kitzingen Tel. +49 9321 382304-0 Fax +49 9321 382304-99 E-Mail: info@franken-systems.de www.franken-systems.de Art.-Nr. 999990-121/2015-11 FRANKEN-Systems GmbH