ME 413: System Dynamics & Control Undamped Vibration Vibration Absorber Name: __________________________________ ID #: __________________________________ Section #: __________________________________ Due Date: __________________________________ Instructor __________________________________ ME 413: System Dynamics and Control Lab Manual UNDAMPED VIBRATION ABSORBER OBJECTIVES 1. To show the discomfort and dangers that result from the resonance phenomenon. 2. To study the effect of adding an absorber to a vibratory resonant system. Part 1: THEORY If a single or a multi-degree of freedom system is excited into resonance (the excitation frequency nearly coincides with the natural frequency of the system), large amplitudes of vibration result with accompanying high dynamic stresses and noise and fatigue problems. Excessive vibrations in engineering systems are generally undesirable and therefore must be avoided for the sake of safety and comfort. If neither the excitation frequency nor the natural frequency can conveniently be altered, this resonance condition can often be successfully controlled. It is possible to reduce the unwanted vibrations by extracting the energy that causes these vibrations. The extraction of this energy can be established by attaching to the main vibrating system a dynamic vibration absorber, which is simply a spring-mass system. The dynamic vibration absorber is designed such that the natural frequencies of the resulting system are away from the excitation frequency. Fο sin ωt m1 x1 (t ) k1 / 2 Figure 1 Undamped Vibration Absorber k1 / 2 Idealization of a machine 2 ME 413: System Dynamics and Control Lab Manual When we attach an auxiliary mass m2 to a machine of mass m1 through a spring of k 2 , the resulting two degrees of freedom system will look as shown in Figure 2. The equations of motion of the masses m1 and m 2 are stiffness m1x1 + k 1x 1 + k 2 ( x 1 − x 2 ) = Fο sin ωt (1) m 2 x2 + k 2 ( x 2 − x 1 ) = 0 By assuming a harmonic solution, x j (t ) = X j sin ωt , (2) j=1, 2 We can obtain the steady-state amplitude of the masses m1 and m2 as we can obtain X1 = (k 2 − m2ω 2 ) Fο (k1 + k 2 − m1ω 2 )(k 2 − m2ω 2 ) − k 22 (3) X2 = k 2 Fο (k1 + k 2 − m1ω 2 )( k 2 − m2ω 2 ) − k 22 (4) Fο sin ωt Machine m1 x1 (t ) vibration absorber k2 k1 / 2 k1 / 2 m2 x2 (t ) Figure 2 Undamped Vibration Absorber Dynamic vibration absorber 3 ME 413: System Dynamics and Control Lab Manual We are primarily interested in reducing the amplitude of the machine make the amplitude of X 1 . In order to m1 zero, the numerator of Eq. (3) should be set equal to zero. This gives ω2 = k2 m2 (5) if the machine, before the addition of the dynamic vibration absorber, operates near its resonance, ω 2 ≈ ω 12 = k1 / m1 . Thus if the absorber is designed such that ω2 = k2 k = 1 m2 m1 (6) The amplitude of vibration of the machine, while operating at its original resonant frequency, will be zero. By defining δ st = Fο , k1 ω1 = k1 m1 as the natural frequency of the machine or main system, and ω2 = k2 m2 (7) as the natural frequency of the absorber or auxiliary system, equations. (3) and (4) can be rewritten as ω 1 − X1 ω2 = 2 2 δ st k 1 + 2 − ω 1 − ω − k 2 k1 ω 1 ω 2 k1 (8) And X2 δ st = k ω 1 + 2 − k1 ω1 2 1 ω 2 k 1 − − 2 ω 2 k1 Figure (3) shows the variation of the amplitude of vibration of the machine with the machine speed ω / ω1 . (9) X 1 / δ st The two peaks correspond to the two natural frequencies of the composite system. As seen before, X 1 = 0 at ω = ω1 . At this frequency, equation (9) gives Undamped Vibration Absorber 4 ME 413: System Dynamics and Control Lab Manual X2 =− F k1 δ st = − ο k2 k2 (10) This shows that the force exerted by the auxiliary spring is opposite to the impressed force (k 2 X 2 = − Fο ) and neutralizes it, thus reducing X 1 to zero. The size of the dynamic vibration absorber can be found from equations (10) and (6): k 2 X 2 = m 2ω 2 X 2 = −Fο Thus the values of (11) k 2 and m2 depend on the allowable value of X 2 . It can be seen from Figure 3 that the dynamic vibration absorber, while eliminating vibration at the known impressed frequency ω , introduces two resonant frequencies Ω1 and Ω 2 at which the amplitude of the machine is infinite. In practice, the operating frequency ω must therefore be kept away from the frequencies Ω1 and Ω 2 . ω1 = ω 2 m2 1 = m1 20 X 1 / δ st Ω1 Ω2 ω / ω1 Figure 3 Effect of undamped vibration absorber on the response of machine Undamped Vibration Absorber 5 ME 413: System Dynamics and Control Lab Manual NOTES 1. The primary system possess now the characteristics of a two-degrees of freedom, it has two natural frequencies Ω1 and Ω 2 . The new natural frequencies lie in the neighborhood of the natural frequency ω1 of the primary system alone as shown in Figure 3. It can be seen from Figure 3 that ω1 ≤ Ω1 ≤ Ω 2 . Thus the machine must pass through Ω1 during start-up and stopping leading to large amplitude vibrations during these transient periods. 2. Since the dynamic absorber is tuned to one excitation frequency ω , the steady-state amplitude of the machine is zero only at that frequency. If the machine operates at other frequencies or if the force acting on the machine has several frequencies, then the amplitude of vibration of the machine may become large. 3 The preceding analysis is valid only for an undamped system. If damping is present in the absorber it is not possible to eliminate steady state vibrations of the original mass. The amplitude of vibration can only be reduced. Part 1: EXPERIMENT The above theory is applied to a simply supported beam carrying a motor with mass unbalance at its mid-span as shown in Figure 4. In this figure, a simply supported beam carrying a motor with mass unbalance at its mid-span is shown. The motor is connected to a speed control unit through which the speed of rotation can be varied. In order to measure the amplitude of vibration an accelerometer can be attached at the beam mid-span. The output of the accelerometer is connected to a vibration meter that will provide reading of the amplitude of vibration. Underneath the motor assembly, the vibration absorber can be fixed. Figure 4 Setup of the experiment (No vibration absorber attached). Undamped Vibration Absorber 6 ME 413: System Dynamics and Control Lab Manual Apparatus 1. The absorber Figure 5 shows the vibration absorber clamped below the motor. It comprises two bodies of equal mass fixed equidistant from the midpoint of the horizontal cantilever. The distance apart of the bodies varies until the system is ‘tuned’. l Figure 5 2. The vibration absorber clamped below the motor. Speed Control Unit and Exciter Motor Figure 6 shows the speed control unit that is used in this experiment. A d.c. motor is used for all forced vibrations experiments powered by a control unit. This combination comprises of a control box and d.c. motor, which provides high precision speed control of the motor up to 3000 rev/min, irrespective of the normal load fluctuations of the motor. The front panel of the unit contains a speed control, a fully calibrated speed meter incorporating an automatic range switching device (there being two ranges: 0 – 1500 and 1500 – 3000 rev/min), and a power socket for: 1. Mains inputs 2. d.c. motor 3. Auxiliary output (either to stroboscope or chart recorder), sometimes marked drum supply. Undamped Vibration Absorber 7 ME 413: System Dynamics and Control Lab Manual Figure 6 3. Speed control unit front panel layout. Vibration Meter Type 2511 The Vibration Meter Type 2511 shown in Figure 7 is a wide range instrument that is used in conjunction with piezo-electric vibration pick-up to measure mechanical vibration and shock in terms of acceleration, velocity and displacement. It is completely portable and is built to a high standard of accuracy and stability making it suitable for laboratory and field conditions. The instrument is fully calibrated in both metric and British units and has a charge amplifier input that allows the use of long cables between the pick-up and the meter without any reduction in sensitivity. Figure 7 Undamped Vibration Absorber Front panel of the 2511 Type Vibration Meter. 8 ME 413: System Dynamics and Control Lab Manual Figure 8 4. Rear panel of the 2511 Type Vibration Meter. Transducer (Accelerometer) In general, the transducers employed in vibration analyses convert mechanical energy into electrical energy; that is, they produce an electrical signal which is a function of mechanical vibration. See Figure 5. Figure 9 Undamped Vibration Absorber Accelerometers. 9 ME 413: System Dynamics and Control Lab Manual Procedure For a given frequency, the masses of the vibration absorber are adjusted along their cantilever leaf spring so that the energy of vibration transmits to the absorber and the amplitude of the main (primary) system, i.e. the motor and beam, is reduced to zero. The aim is to determine the length l , the distance of the center of each of the bodies from the midpoint of the cantilever so that the natural frequency of transverse vibration of this sub-system corresponds to the running speed of the main (primary) system, i.e. the motor and beam. IMPORTANT For your safety and the safety of the equipment WHEN THE SYSTEM VIBRATES AT RESONANCE CONDITIONS DO NOT LET IT VIBRATE FOR A LONG PERIOD OF TIME 1. No Absorber 1. Turn the upper right switch of the Vibration Meter Type 2511 on displacement, velocity or acceleration depending on what you are intending to measure. 2. Turn the lower right switch of the Vibration Meter Type 2511 for the appropriate range (Range I: metric units and Range II: British units). Notice that you are reading the amplitude of the quantity to be measured as shown in Table 1. Table 1 Reading of the Vibration Meter Type 2511 Quantity Displacement Velocity Acceleration Equation of Motion x (t ) = X sin ωt x (t ) = X ω cos ωt x(t ) = − X ω 2 sin ωt Reading Vibration Meter Type 2511 Displacement Amplitude: X Xω 2 Acceleration Amplitude: − X ω Velocity Amplitude: 3. Vary the motor speed and read the vibration amplitudes from the Vibration Meter Type 2511. 4. For each speed, record your reading (vibration amplitude) in Table 2. Undamped Vibration Absorber 10 ME 413: System Dynamics and Control Lab Manual 5. Increase the speed gradually until you get the resonance phenomenon that results in large amplitudes of excessive vibrations. From the tabulated data plot the response curve and determine the resonant frequency of the system. 2. With Absorber 1. With the auxiliary system (vibration absorber) attached, vary the motor speed and record the corresponding frequency and the resulting amplitude of vibration. 2. Repeat the above (1 to 4) steps of the previous case. 3. With the aid of the experimentally defined resonant frequency, the dynamic vibration absorber is to be designed such that the frequency of oscillations is equal to f = where f ω 1 = 2π 2π 3EI ml 3 (12) is natural frequency of the auxiliary system, of the two bodies, and beam. The mass formula. m is EI m is the mass of each is the flexural rigidity of the double cantilever a given constant and l is to be found from the above 4. One can easily conclude, that any three parameters of equation (12) can be fixed, in order to determine the fourth parameter. In this experiment we will determine the position of the mass m , at which the absorber effect is verified. Experimentally, one can vary the position of the mass m , and excite the system at the required excitation frequency until no vibrations of the primary system are observed, or the position of the mass l can be determined from equation (12), adjusted accordingly and the absorbing effect can be verified. Undamped Vibration Absorber 11 ME 413: System Dynamics and Control Lab Manual REQUIREMENTS The report should include the following: 1. Organize your measurements of the vibration amplitudes versus the rotational speed as shown in Table 2. 2. Plot on the same graph the velocity amplitude X ω versus the rotational speed for the cases with and without the dynamic vibration absorber. (Use MATLAB or Excel). 3. Plot on the same graph the displacement amplitude X versus the rotational speed for the cases with and without the dynamic vibration absorber. (Use MATLAB or Excel) 4. Indicate resonant frequencies and the frequency at which the primary system (no absorber included) has zero vibration 5. Measure the length l for which the amplitude of vibration is zero when the absorber is used. Compare this by solving Equation (12) for the length Use E = 200 GPa and I = l. 1 3 bh . 12 6. Give a brief discussion of your findings. 7. Give conclusions on the effect of the vibration absorber. Undamped Vibration Absorber 12 ME 413: System Dynamics and Control Lab Manual Table 2 Readings With no Absorber N (rpm) Disp. Ampl. (mm) Vel. Ampl. (mm/s) Undamped Vibration Absorber Acc. Ampl. (mm/s2) With Absorber N (rpm) Disp. Ampl. (mm) Vel. Ampl. (mm/s) Acc. Ampl. (mm/s2) 13 ME 413: System Dynamics and Control Lab Manual References [1] [2] [3] [4] [5] [6] [7] [8] [9] Experiments in Vibration Using The TM 16 Universal Vibration, TQ Ltd K. Ogata, System Dynamics, Fourth Edition, Pearson Prentice Hall, 2004. S. S. Rao, Mechanical vibrations, SI Edition, Pearson Prentice Hall, 2005. http://ta.twi.tudelft.nl/nw/users/vuik/information/tacoma_eng.html http://abel.math.harvard.edu/archive/21b_fall_03/tacoma/ http://perso.wanadoo.fr/olivier.granier/meca/accueil.htm http://www.kettering.edu/~drussell/Demos/absorber/DynamicAbsorber.html http://www.mfg.mtu.edu/cyberman/machtool/machtool/vibration/absorb.html http://www.kettering.edu/~drussell/Demos/absorber/DynamicAbsorber.html Undamped Vibration Absorber 14