The History of the Lake Pontchartrain Causeway An American Society of Civil Engineers National Historic Civil Engineering Landmark Miles Bingham, PE URS Corporation Cary Bourgeois, PE GEC Consultants September 26, 2013 SEMINAR OVERVIEW • ASCE National Historic Civil Engineering Landmark Program • Life before to the Lake Pontchartrain Causeway • The Construction of the Lake Pontchartrain Causeway • Why the Lake Pontchartrain Causeway is an ASCE National Historic Civil Engineering Landmark • The Lake Pontchartrain Causeway since Construction September 26, 2013 American Society of Civil Engineers National Historic Civil Engineering Landmark Program September 26, 2013 What is an ASCE National Historic Civil Engineering Landmark? To become an ASCE National Historic Civil Engineering Landmark, a civil engineering project, structure or site must: 1. 2. 3. 4. 5. Be a minimum of 50 years old. Be of national historic civil engineering significance. Size or technical complexity of design or construction is not sufficient in itself. Represent a significant facet of civil engineering history, but need not have been designed or constructed by one who was or who identified himself as a civil engineer. Have some special uniqueness, such as a first project constructed; or have made some significant contribution, such as first project designed or constructed by a particular method; or used some unique or significant construction or engineering technique first. Have contributed to the development of the nation or at least a very large region. September 26, 2013 Other ASCE National Historic Civil Engineering Landmark in Louisiana As of 2013, ASCE has recognized 234 projects as ASCE National Historic Civil Engineering Landmarks. Examples are: • • • • Golden Gate Bridge, California Hoover Dam, Nevada Erie Canal, New York Washington Monument, District of Columbia Louisiana has three other National Historic Landmarks: • • • Eads South Pass Navigation Works in Plaquemines Parish McNeill Street Pumping Station in Shreveport The Huey P Long Bridge in Jefferson Parish September 26, 2013 HISTORY LIFE BEFORE THE LAKE PONTCHARTRAIN CAUSEWAY BRIDGE September 26, 2013 History • In the 19th Century, people would travel by steamboat from New Orleans to enjoy the tranquility of the North Shore. • Mandeville developed as a resort area with spas and quaint hotels. • People would picnic on the Lake shore or walk under the trees at Fontainebleau Plantation. September 26, 2013 Travelling across the Lake to Mandeville September 26, 2013 The Fontainebleau Oaks September 26, 2013 The 1920s • Travel by Car was on the rise. • People were looking for a faster way to travel to the north. • One popular idea was to build a roadway across the center of the Lake using manmade islands. • The more practical concept of building a bridge across the eastern end of the Lake was constructed. September 26, 2013 The Watson-Williams Pontchartrain Bridge The Bridge was opened in 1928. This concrete cast-in-place bridge spanned the eastern edge of Lake Pontchartrain from New Orleans to Slidell. At 4.78 miles, the 35 foot wide, four lane bridge was the longest concrete bridge in the world. Raymond concrete square piles were used to support this structure. The bridge was originally operated as a toll structure, but the State of Louisiana later bought the bridge turning it into a toll-free crossing. September 26, 2013 New Orleans 1935 September 26, 2013 New Orleans 1954 September 26, 2013 Southern Louisiana 1954 September 26, 2013 HISTORY PRE-STRESSED CONCRETE September 26, 2013 Pioneers of Pre-stressed Concrete Maxwell Mayhew Upson Walter E. Blessey September 26, 2013 Maxwell Mayhew Upson • Dr. Upson was a leader in the pile industry. • In 1937, he went to Europe to study the use of pre-stressed concrete. • In 1939, he drove pre-stressed concrete test piles in New York City Harbor. • He held several patents for pile fabrication, developing both the Hume method and the cenvrio process for casting piles. September 26, 2013 Walter E. Blessey • Mr. Blessey was an innovator in the area of pre-stressed concrete. • As a professor at Tulane University, he was able to use the testing facilities at Tulane to research how pre-stressed concrete performed. • His friendship with Dr. Upson helped advance the science of pre-stressed concrete. September 26, 2013 Other Key Contributors • Henry LeMieux, who worked for Dr. Upson at Raymond Concrete Pile Company, was instrumental in getting the GNOEC and the LHD to consider using the new pre-stressed concrete piles. • Wayne Palmer was a partner at Palmer & Baker and was a driving force behind using the new pile technology and bridge design for the Causeway Bridge. September 26, 2013 The Walnut Lane Memorial Bridge • The first major use of pre-stressed concrete beams on a bridge in the US. • Constructed in 1951. • Used the industry standard of the day: cast-in-place method. September 26, 2013 CONSTRUCTION BUILDING THE LAKE PONTCHARTRAIN CAUSEWAY BRIDGE September 26, 2013 Construction Time Line • In 1952, the Louisiana Constitution was amended to allow the Parishes of Jefferson and St. Tammany to jointly build a toll bridge across Lake Pontchartrain. • On July 13, 1953, test piles were driven in Lake Pontchartrain. • In 1954, the Greater New Orleans Expressway Commission was created to manage the Lake Pontchartrain Causeway Bridge. • On November 1, 1954, four percent revenue bonds in the amount of $46,000,000 were issued to fund the construction of the bridge. September 26, 2013 Construction Time Line • On January 20, 1955, Construction of the Causeway Bridge starts with the fabrication of piles at the yard in Mandeville, Louisiana. The Louisiana Bridge Company is the contractor. • On May 23, 1955, the first piles are driven in Lake Pontchartrain. • On August 30, 1956, the original span (now southbound) was opened to traffic. • On May 10, 1969, the second span (northbound) was opened to traffic. September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Construction September 26, 2013 Lake Pontchartrain Causeway Bridge OPENING DAY CELEBRATION September 26, 2013 Opening Day Celebration September 26, 2013 Opening Day Celebration September 26, 2013 Opening Day Celebration September 26, 2013 Opening Day Celebration September 26, 2013 Opening Day Celebration September 26, 2013 Newspaper Headlines & Articles • In just 19 months, the Lake Pontchartrain Causeway – longest highway bridge in the world –has been completed. This is a world’s record for long-distance overwater construction. Assembly-line efficiency produced a superior masonry bridge at substantial savings in cost and time. The Times-Picayune • A bold venture requiring unusual foresight, ingenuity and resourcefulness. The Engineering News Record • 2 Gallons of Gas Long – Toll Causeway to Open on Lake Pontchartrain. Bridge will save 29 miles or 40 minutes travel time by direct access to highways north to Jackson, Memphis and Chicago and west to Baton Rouge and the plains of Texas and east to Poplarville, Miss. The Press Telegram (Long Beach California) September 26, 2013 Newspaper Headlines & Articles September 26, 2013 Magazine Articles September 26, 2013 CONSTRUCTION BUILDING THE SECOND LAKE PONTCHARTRAIN CAUSEWAY BRIDGE September 26, 2013 Construction of the Second Bridge September 26, 2013 Construction of the Second Bridge September 26, 2013 Construction of the Second Bridge September 26, 2013 Construction of the Second Bridge September 26, 2013 Construction of the Second Bridge September 26, 2013 Construction of the Second Bridge September 26, 2013 American Society of Civil Engineers National Historic Civil Engineering Landmark DESIGNATION September 26, 2013 Lake Pontchartrain Causeway Plaque September 26, 2013 Lake Pontchartrain Causeway Plaque The original 23.86-mile-long structure, which now carries the southbound traffic, was designed by the firm of Palmer & Baker. When opened in 1956, the structure was the longest bridge in the world by more than 15 miles. In building the bridge, which took just fourteen months, assembly-line, mass-production methods were utilized for the first time in the construction of a bridge. It was designed to employ hundreds of identical, hollow concrete pilings, concrete caps, and pre-stressed deck sections manufactured at an on-shore facility and barged into place. Engineering News-Record acclaimed the project to be “A bold venture requiring unusual foresight, ingenuity and resourcefulness.” September 26, 2013 Why was the Lake Pontchartrain Causeway designated an ASCE National Historic Civil Engineering Landmark? Reason 1: The techniques used during construction • The Lake Pontchartrain Causeway bridge was constructed using three mass-produced elements: pre-stressed concrete piles; prefabricated concrete pile caps; and pre-stressed concrete decks. • The elements were fabricated in a yard in Mandeville, which allowed for higher quality control and the ability to mass-produce the elements utilizing reusable forms. • The prefabricated elements were barged to the site and assembled “like a big tinker toy.” September 26, 2013 Why was the Lake Pontchartrain Causeway designated an ASCE National Historic Civil Engineering Landmark? Reason 2: The 54 Inch Cylindrical Pre-stressed Concrete Piles • “The cen in cenviro stood for centrifugal force, which made the concrete spin to the outside wall of the piling form; vi stood for violent vibration that compacts the concrete; and ro stood for rollers that roll the concrete hard against the outside form.” September 26, 2013 Why was the Lake Pontchartrain Causeway designated an ASCE National Historic Civil Engineering Landmark? Reason 3: The National Significance • The Lake Pontchartrain Causeway made significant advancements in the areas of pre-stressed concrete and bridge building. These techniques were used throughout the US to build similar structures. • The Lake Pontchartrain Causeway solved the long standing dilemma of providing more direct access to the City of New Orleans, which still boasts one of the most active ports in the US. • On a more regional note, the Lake Pontchartrain Causeway has acted as a “life-line” during hurricane evacuation efforts and getting emergency vehicles in and out of New Orleans after a storm. September 26, 2013 MOVING FORWARD The Lake Pontchartrain Causeway Bridge Since Construction September 26, 2013 MARINE VESSEL COLLISIONS • The bridge has been struck by marine vessels a total of 16 times. • One of the collisions happened during the construction of the first bridge. • Sections of the bridge have collapsed due to vessel collisions 3 times (1960, 1964 & 1974). September 26, 2013 1960 Vessel Collision September 26, 2013 1960 Vessel Collision September 26, 2013 1960 Vessel Collision September 26, 2013 Something Strange on the Bridge September 26, 2013 Something Strange on the Bridge September 26, 2013 Landmark Dedication Ceremony September 26, 2013 QUESTIONS? September 26, 2013