VISHAL VIKRAM
Email: - vishalhardy@gmail.com
Mobile No. +91-7564904739/ +91-7542874440
Career Abstract
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B.E (Mechanical engineering) with 6.4 Years of experience in Projects, Operations & Maintenance in the
field of Cement, Chemical & Refinery Plants.
Currently Working as Senior Engineer (Mechanical) in UltraTech Cement Limited. Responsible for Planning,
organizing, scheduling and execution of all mechanical preventive and corrective maintenance of plant
machinery which includes Cement mill, packing plant, material handling Clinker/ Gypsum & Fly ash handling
and utilities with utmost safety measures ensuring maximum plant equipment availability with in time limit.
Also to adopt new technology, new maintenance techniques and to carry out up gradation / modification jobs
to continuously improve plant productivity and to reduce overall cost of manufacturing cement by optimal
utilization of manpower and spares
Competent professional with an experience in the areas of: Maintenance Management, HSE Management, Cost
Control & Team Management.
Ensuring maximum availability of mechanical equipments for achieving budgeted plant run days & Budgeted
clinker production.
Execution of mechanical maintenance activities within sanctioned budgets.
Coordination of mechanical maintenance activities in kiln section of cement plant for optimizing plant
availability.
Carry out modifications/ Improvement jobs for cost reduction & Productivity improvement.
Worked as Project/ Specialist engineer with M/s Phillips Kiln Services (I) Pvt. Ltd., Mumbai(An Indo-US Joint
Venture MNC provides Scientific & Technical Maintenance Services to Cement, Chemical & Refinery Plants )
Adept at preventive and breakdown maintenance of various Rotary machineries.
Adept at handling materials management & procurement operations.
Posse’s effective interpersonal & communication skills.
Adept at WCM (World Class Maintenance) of Aditya Birla Group.
Career Feature
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UltraTech Cement Limited, Unit-Patliputra Cement Works, Bihar
Senior Engineer (Mechanical- Maintenance & Projects)
April- 2015 to Current
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UltraTech Cement Limited, Unit-Narmada Cement Jafrabad Works, Gujarat
Engineer (Mechanical-Kiln Section)
July-2012 to April- 2015
 Leevams Incorporated, Vadodara, Gujarat
Executive Engineer
Nov-2011 to July-2012
 M/s. Phillips Kiln Services (India) Pvt. Ltd., Mumbai, Maharashtra
Project/Specialist Engineer
Aug-2009 to Aug-2011
 Pursuing distance MBA in Operation Management from ICFAI University.
Areas of Expertise
Maintenance and Trouble Shooting
 Planning and effecting preventive maintenance schedules of various machineries and instruments to
increase machine up time and equipment reliability.
 Monitoring effective procurement schedules of material and equipment.
 Controlling spare parts inventory as per the requisition.
 Executing daily maintenance activities.
 Acquiring WCM (World Class Maintenance) in Aditya Birla Group.
 Active participation & Self contribution in plant KAIZEN, SAP software, RCM (Reliability Centered
Maintenance), PM (Preventive Maintenance), CMS (Contractor Management System).
 Aditya Birla red code volunteer.
Maintenance Management
 Ensuring that the maintenance program is accomplished in a safe, timely and cost-effective manner
with minimal disturbance to factory output
 Undergoing preventive maintenance of equipments for smooth functioning of plant activities through
troubleshooting of incipient failures
Quality Assurance & Control
 Taking stringent quality measures including preparation, maintenance of necessary documents as per
norms and conducting audits to ensure compliance with quality standards.
Man Management
 Adroitly planning & scheduling shifts in accordance with the requirements and needs to ensure on
time completion.
 Taking adequate feedback and implementing the same as well as recording the changes brought in.
 Initiating team spirit among key personnel of the organization to achieve perfection & improvements.
Reports preparation
 Assisting head of department in preparing Monthly progress review of Operations & Maintenance
for top-level management.
 Preparing comparative statements and Schedules for various jobs.
 Assessment of various types of activities like Safety, Preventive maintenance, Reliability Centered
maintenance.
Technical Services
 Unified with correct levels of technical services and support capabilities to ensure customers (Sales
teams, Distributors, End-users) get supported at appropriate level of complexity.
 Promoting safe and ethical relations with our end users to withstand their satisfaction.
 Assisting and sharing of complete technical details with vendors for easy and thorough procedure.
 Adept at high sense of responsibility to solve the issues and problems with ease for vendors.
Knowledge Preview
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Planning, supervising & coordinating execution of mechanical maintenance activities for Kiln Feed System,
Pre-Heater, Kiln, Cooler, Clinker, etc. to ensure maximum plant availability to meet organization’s goals &
achieve targets.
Monitoring, controlling and optimizing the cost of maintenance activities as per the budget.
Implementing the requirement of ISO, EMS & WCM (ABE) systems in section & ownership area through team
involvement
Overseeing all the activities to maintain housekeeping, environment & safety standards of section
Identifying and conducting modifications / changes for improvement in plant operations on continuous basis
Execution of Kiln Shell replacements & Shell Run-out correction.
Kiln Daily Maintenance Activities.
Support roller replacements.
Girth Gear Replacements & Reversals.
Tyre and Chair pad Replacements.
Hot & Cold Alignment.
Execution of aggressive product sales after service.
WCM (World Class Maintenance) of Aditya Birla Group.
SAP Software.
Maintenance of all equipments of kiln section like Silo, Preheater, Kiln, Cooler & Clinker transport area.
NOTABLE ATTAINMENTS ACROSS THE TENURE
Handled various activities as Mechanical Engineer in UltraTech Cement Limited:
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Active & self participation in Annual shutdown.
Preventive Maintenance of all equipments in kiln section.
Remarkably prevented many equipments breakdown failure in tenure till yet.
Daily, Weekly, Monthly & Yearly Preventive maintenance schedule.
Active member of safety department.
Attaining all kinds of Maintenance schedules, Kaizens for the improvement of plant.
Maintained high level if safety following
Took initiatives of maintaining the equipment that efficiently resulted in zero breakdowns & zero
accidents
Optimized the energy utilization.
Modifications in Working Area to improve MTBF and reduce MTTR & Energy consumption
Initiated lube management, prepared lubrication record charts, blocked unnecessary lubricants codes in
SAP thereby achieved big success in terms of equipment availability & control in its cost.
Designing and execution of modification in Preheater fan impeller which resulted in improvement in
MTBF from 60 days to 181days.
Kaizens done to improve the safety and avoid accidents.
Handled various Projects as Project/Specialist Engineer:
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Carried out Hot Alignment at M/s Bihar Sponge Iron Ltd., Tatanagar, Jharkhand.
Chairpad Replacement M/s Birla cement Works, Satna, M.P
HOT KILN ALIGNMENT ANALYSIS & COLD ALIGNMENT ANALYSIS For
• Cement Kilns
• Sponge Iron (Steel) Kilns.
• Alumina Kilns.
• Granulators, Dryers & product Coolers for Fertilizer Plants.
• Drum coolers for Zinc Plants & Petrochemical Plants.
1) Successfully completed In-Production mechanical hot alignment analysis of kiln at
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JAYPEE CEMENT (HIMACHAL PRADESH-10000TPD KILN)
JAYPEE CEMENT (UP-1500 & 4000TPD KILN)
ACC CEMENT (MAHARASHTRA-8000 TPD KILN)
ACC CEMENT(WADI-4000 TPD KILN)
LAFARGE CEMENT(RAIPUR-8000 TPD KILN)
GUJARAT AMBUJA CEMENT(RAIPUR-5000 TPD KILN)
TABUK CEMENT COMPANY (SAUDI ARABIA-5000 TPD KILN)
AL-JOUF CEMENT COMPANY(SAUDI ARABIA-8000 TPD KILN)
ARABIAN CEMENT COMPANY(SAUDI ARABIA-3000 & 4000 TPD KILN)
VIKRAM CEMENT (ADITYA BIRLA GROUP,M.P-7000TPD KILN)
MAIHAR CEMENT (B.K.BIRLA GROUP,M.P-5000,2500,2500 TPD KILNS)
SATNA CEMENT (M.P.BIRLA GROUP,M.P-5000TPD KILN)
ORISSA CEMENT LIMITED (ORISSA-3000 TPD KILN)
JK CEMENT (RAJASTHAN-5000 TPD KILN)
SHREE CEMENT LTD(RAJASTHAN-3000 TPD KILN)
GULF CEMENT COMPANY (RAS-AL-KHAIMAH, UAE, 7500, 3500 TPD KILNS).
DALMIA CEMENT(BHARAT) LTD(DALMIAPURAM,TAMIL NADU,3000,3800 TPD KILNS)
BIHAR SPONGE IRON (JHARKHAND-300TPD KILN)
TATA SPONGE IRON LIMITED(ORISSA-500 TPD KILN)
2) Successfully completed In-Situ Grinding of Tyres & Rollers of kiln at
• JAYPEE CEMENT (UP-1500 & 4000TPD KILN)
• TABUK CEMENT COMPANY (SAUDI ARABIA-5000 TPD KILN)
• AL-JOUF CEMENT COMPANY(SAUDI ARABIA-8000 TPD KILN)
• DALMIA CEMENT(BHARAT) LTD(DALMIAPURAM,TAMIL NADU,3000,3800 TPD KILNS)
• NIRMA LTD(BHAVNAGAR)
• DHRANGADHRA CHEMICAL WORKS (GUJARAT)
• HINDUSTAN ZINC (UDAIPUR)
• TATA CHEMICALS (GUJARAT)
3) Successfully completed Major Shutdown Repair Job of kiln at
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TABUK CEMENT COMPANY (SAUDI ARABIA-5000 TPD KILN)
MAIHAR CEMENT (B.K.BIRLA GROUP,M.P-5000 TPD KILN)
DALMIA CEMENT(BHARAT) LTD(DALMIAPURAM,TAMIL NADU,3000 TPD KILN)
ACC CEMENT(WADI-4000 TPD KILN)
HINDUSTAN ZINC (UDAIPUR)
Have actively participated in similar job at various sites in India & Overseas.
ACADEMIC CREDENTIALS
Year
Course/Name of College/School
2005-2009
Bachelor of Engineering (Mechanical Engineering)
Jodhpur Instt. Of Engineering & Technology,
Jodhpur, Rajasthan
2004
XII Class (Biology/Math) C.B.S.E
K.V.No.2, Air Force Station
Hasimara, Siliguri, West Bengal
2002
X Class C.B.S.E
K.V.No.1, Air Force Station
Agra, U.P
TRAINING COMPLETED
Successfully completed Training on Hot Kiln Alignment & In-Situ Grinding Methodology at
 M/s Nirma Limited, Bhavnagar, Gujarat & M/s Jaypee Cement, Dalla, U.P
 M/s Hindustan Zinc,Udaipur, Rajasthan & M/s Shree Cement Ltd, Rajasthan
 M/s Tata Songe Iron Limited, Barbil, Orissa & M/s Bihar Sponge Iron Ltd, Jharkhand
IT SKILLS
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SAP, Design Cad, Auto Cad.
Well conversant with Microsoft Word, Excel, Power point, Microsoft Project, Advanced IT concepts, Projects &
Internet.
PERSONAL CREDENTIALS
Present Address:
Vishal Vikram,
UltraTech Cement Limited,
Unit- Patliputra Cement Works,
Village and Post Office- Shahjahanpur, Daniyawan
Patna, Bihar
Date of Birth
5 May 1987.
:
I hereby declare that the information disclosed above is correct and authentic.
Regards
Vishal Vikram.