Table of Contents 1.0 Basics 1.1 Power 1.2 Transformers 1.3 Rectifiers 1.4 Filters 1.5 Regulators Assignment Questions For Further Research An Introduction to Communications Systems i _____ Notes _____ 1.0 Basics Some Definitions http://www.glossarist.com/glossaries/technology/electricity.asp http://hyperphysics.phy-astr.gsu.edu/hbase/hframe.html Power (P) is the rate at which energy is used. The most common unit is the watt. One watt is the use of one joule of energy per second. One joule is the amount of energy required to lift one kilogram by one meter. Power is the product of voltage and current. P I V Volt (V or E) It is the unit of potential difference or electromotive force in the MKS (meters-kilograms-second) system equal to the potential difference between two points for which 1 coulomb of electricity will do 1 joule of work in going from one point to another. It is the potential difference required to make a current of one ampere flow through a resistance of one ohm. Ampere (A) it is the unit of electric current in the MKS system defined in terms of the force of attraction between two parallel current carrying conductors. It is equal to one coulomb of charge flowing across a surface in one second. One ampere is the current flowing through one ohm of resistance at one volt potential. Coulomb is a standard unit of charge equal to 6.24 x 1018 electrons and is equal to one ampere second. Alternating Current (AC) is one that periodically reverses direction. Direct Current (DC) is one that travels in only one direction. Ohm is a measure of electrical resistance. Ohm’s Law E I R In the 18th century, scientist thought that electrical current was a sort of fluid where both positive and negative charges moved. Consequently, circuit theory initially defined current as the movement of the positive charge. When it was discovered that electrical current was the movement of negative charge, it was too late to rewrite the technical literature. As a result, circuit theory continues to use conventional (positive) current flow. An Introduction to Power Supplies 1-1 Introduction _____ Notes _____ Basic Power Supply A power supply consists of four principle parts: 1. Transformer 2. Rectifier 3. Filter 4. Regulator A simple regulated DC power supply converts the AC voltage from the power utility, to a constant DC voltage. This process requires four unique stages: Voltage transformation (step-up or step-down) AC rectification (half-wave of full-wave) Filtering (capacitors and perhaps inductors) Regulation (discrete circuit or IC) AC Mains Transformer Rectfier Filter Regulator Output Some switched-mode power supplies dispense with the transformer entirely. 1.1 Power http://www.howstuffworks.com/power.htm In small power supply applications, the main source of power comes from the national power grid. This power is most often created by water or steam driven generators. The term hydroelectric power is generally reserved to describe power generated by falling water. However, since coal, oil, gas, and nuclear power plants utilize water to drive steam turbines, even they may properly be called hydro electric. In any case, the power source is referred to as the ‘mains’. Most simple power supplies receive their input power from a standard 120-volt circuit consisting of three wires. It is interesting to note that in the electrical trade, it is called a two-wire circuit since the ground wire is not counted. Black wire switch. this carries the power and is fitted with a circuit breaker or White wire this is the neutral or ‘return’ wire in the circuit. Its voltage is generally very close to ground potential. Green wire this is the ground wire and is not used to carry power. It is a safety feature that prevents electrocution in the event of a circuit failure. In home wiring, this is a bare copper wire, and is connected to the copper cold water pipe where it enters the building. Electric power is generally distributed as AC (alternating current). This is because it is easy to convert to other voltages by means of transformers. However, most electronic devices require a source of DC (direct current) power. 1-2 An Introduction to Power Supplies Introduction _____ Notes _____ Consequently, many types of power supplies isolate the mains from the regulated circuit power by means of transformers. Power from a generating station is distributed over a 3-phase circuit. This simply means that there are three power conveying wires, each carrying a sinusoidal voltage displaced by 120o from each other. This offers many advantages. If the load on each phase is equal (balanced) then the return or neutral wires can be combined, and amazingly enough, this neutral wire will carry no current. In some cases, the neutral wire can be dropped however, it is needed if the phase currents become unbalanced. Since power follows the sinusoidal nature of the signal, heavy machinery will use all 3-phases. This provides a reasonably constant torque since there will be six power maximums for every motor shaft revolution. Three-phase circuits also power large buildings. In domestic applications, only 1-phase is distributed. This phase is inverted so that 2 single phase lines separated by 180o enter the home. This provides a double size voltage for ovens and dryers. AC Voltage Several different schemes are used to describe the magnitude of sinusoidal voltages: Peak Average RMS (transformers are specified in rms) A d’Arsonval movement responds to the average value and is the number obtained if the signal were smoothed out. The average value of any sinusoid is naturally zero however; the average value of a fully rectified sinewave is 63.6% of the peak value. The RMS (root mean square) value is the DC equivalent which would create the same amount of heat in a load, as the AC signal. The RMS value of a sinusoid is 70.7% of the peak value. For a full-wave rectified sinusoid: Vp Vav 2 2 Vrms When using an AC voltmeter, it is important to understand which unit is being measured. Unless a meter specifically says true RMS, the reading should not be taken as a reliable RMS value. Most meters measure the rectified average or are calibrated to read RMS for sine waves only. An Introduction to Power Supplies 1-3 Introduction _____ Notes _____ Derivations Average Value of a Half-Wave Sinusoid Vav 0 V pk sin t dt 2 V pk cost 0 2 V pk cos(0) cos( ) 2 V pk 1 1 2 V pk Average Value of a Full-Wave Vav 2V pk RMS Value of a Half-Wave Sinusoid Vrms V 0 2 pk sin 2 t dt 2 V pk 2 RMS Value of a Full-Wave Vrms V pk 2 1.2 Transformers A transformer consists of insulated wires wound around a magnetic flux conductor, such as an iron loop. It is used to alter or transform one AC voltage into another, and to provide electrical isolation from the power mains. 1-4 An Introduction to Power Supplies Introduction _____ Notes _____ The transformer input winding is called the primary and the output winding is the secondary. It is interesting to note that the ratio of winding voltage to number of turns is the same on both sides of the transformer. Thus by changing the number of turns, the input voltage can easily be stepped up or stepped down to the secondary. This principle can be extended to any number of windings. In most cases, there is only one primary, but there may be several secondaries. One of the most common transformers used in power supply design is the centertapped transformer. Each of the secondary windings can generally be considered as a separate winding. An ideal transformer has the following current and voltage relationships: v1 v 2 v3 n1 n2 n3 i1 n1 i2 n2 i3 n3 0 z1 n1 2 z2 n2 2 z3 n3 2 From these equations, we note that transformers can also be used to perform impedance matching. This is feature is used in audio, telephony, video, and RF applications. An Introduction to Power Supplies 1-5 Introduction _____ Notes _____ All electronic components consume power. A typical power transformer has an overall efficiency of 85-95%. Several factors contribute to loss including: winding resistance, and eddy currents. A more complete equivalent circuit for a transformer resembles: A real transformer has series winding resistance and inductance, shut conductance and capacitance, and inter-winding capacitance. In many power supply applications, these additional complications can be ignored, however in signaling, telecommunications, and switch mode applications they must be considered. 1.3 Rectifiers A diode rectifier is often used to convert the AC waveform at the secondary, to a DC waveform. Diodes As a first order approximation, diodes act like a voltage polarity (or current direction) switch. They will tolerate only a reverse (or negative polarity) voltage and a forward current. This characteristic curve suggests that the diode does not consume power since the there is no voltage drop across it when it is conducting current. Real diodes are not perfect rectifiers. They exhibit both junction drop and bulk resistance. In fact, there is a voltage drop across the diode when it conducts. This drop is approximately 0.7 volts for most silicon diodes. 1-6 An Introduction to Power Supplies Introduction _____ Notes _____ If the circuit draws significant current, the power rating of the diode must be considered. However, an actual diode exhibits yet another characteristic called bulk resistance. Under heavy load current conditions, the voltage drop across the diode can increase by as much as 2.5 volts. An even more detailed examination of the diode reveals that it is even more complex than this third approximation suggests, since a real diode does not have such an abrupt change in its characteristic curve. Furthermore, if the reverse voltage exceeds the maximum reverse bias diode rating, the diode will breakdown and likely self-destruct. When a power supply if first turned on, there is an initial surge current which charges the filter capacitors. This current is often at least twice the rated power supply load current. Some general rules for selecting rectifier diodes: Only use diodes specifically designed for power supply applications. Always calculate the diode power dissipation by multiplying the maximum peak current by 0.7 volts and then double the result as a safety margin. The minimum reverse bias breakdown voltage should be at least 1.4 x the peak input voltage for a full-wave rectifier and 2.8 x for a half-wave rectifier circuit. The surge current is often twice the maximum load current. There are three basic types of rectifier circuits: Half wave rectifier Full-wave bridge rectifier Center-tapped full wave rectifier An Introduction to Power Supplies 1-7 Introduction _____ Notes _____ Half-Wave Rectifier Approximation Formulas vout( pk ) vsec( pk ) 0.7 vout( av) Full-Wave Bridge Rectifier vout( pk ) Approximation Formulas vout( pk ) vsec( pk ) 1.4 Center-Tapped Full-Wave Rectifier Approximation Formulas Center-Tapped Bridge Rectifier Approximation Formulas The center-tapped circuit has less loss than the bridge rectifier since the current on each half-cycle passed through only one diode. However, it does require a larger transformer since the two secondary windings only conduct current on alternate half-cycles. A center tapped bridge circuit is used to create a dual polarity supply. 1.4 Filters Most power supplies create a constant output voltage. Even variable supplies are adjusted to some fixed value and then left. The output of a rectifier however is not constant. There is a huge ripple voltage, which must be smoothed or filtered. Filtering generally requires reactive components. Capacitors placed across the load will tend to reduce the ripple voltage, while inductors placed in series with the load will tend to reduce the ripple current. 1-8 An Introduction to Power Supplies Introduction _____ Notes _____ Capacitive Filter Half-Wave Rectifier (add a capacitor) Approximation Formulas vripple vout( pk ) f RC f 60 Hz vout( av) vout( pk ) Full-Wave Rectifier v ripple 2 Approximation Formulas vout( pk ) vsec( pk ) 1.4 v ripple vout ( pk ) 2 f RC f 60 Hz C 2.4 I Load vout( av) vout( pk ) VRMS ripple v ripple 2 The required size of the filter capacitor (in fd) can be approximated by: C 2.4 I Load VRMS ripple Where: C is in fd. ILoad is in ma. RC discharge is assumed. A closer approximation can be made by using the transformer Schade curves. In any case, ripple voltage increases as the load current increases. Care must be exercised when selecting filter capacitors. Power supplies generally use large electrolytic capacitors as filters. It is very important to never exceed the voltage rating or to reverse the polarity of electrolytic capacitors. Although the voltage across the capacitor is relatively constant, the current through it is not. The ripple currents are typically 2 – 3 times the DC load current. The capacitor supplies the load current when the rectifier circuit current falls. It also accepts the excess rectifier current when it exceeds the load current demands. The current in the filter capacitor is therefore an alternating current (AC) since it reverses direction. An Introduction to Power Supplies 1-9 Introduction _____ Notes _____ 5Spice simulation A free spice program is available from http://www.5spice.com/ . Using this program, the voltage and current waveforms may be observed. Full Wave Bridge and Filter Voltage Waveforms 1 - 10 An Introduction to Power Supplies Introduction _____ Notes _____ Current Waveforms Capacitive-Inductive Filter Ripple Factor The significance of ripple in the output is somewhat dependant on the average output voltage. The lower the average value, the more important it is to reduce ripple. ripple factor 1.5 rms value of the AC component in the output average value Regulators An Introduction to Power Supplies 1 - 11 Introduction _____ Notes _____ The typical dropout voltage (minimum VCE across the series pass transistor) of this type regulator is about 0.6 volts at full load and may be as low as 50 mV at minimum load current. It is therefore used in battery-powered circuits however; the ground pin current is relatively high since it is the load current divided by the gain of the PNP transistor. For high load current applications, the gain in the feedback loop must be increased. This increases the maximum load current and reduces the required ground pin current. The disadvantage of this circuit is that device requires a minimum voltage drop of 2.5 – 3.0 volts across the series pass transistor in order to maintain regulation. Voltage Reference As noted above, the regulator must contain an internal voltage reference. The simplest of these uses a zener diode. Zener Diode The forward bias curve of the zener is the same as an ordinary diode and is generally of little interest however; the reverse bias breakdown region is quite unique. The most common reverse breakdown voltages range from 3.3 to 75 volts, and the power ratings are typically ¼, ½, 1,5, and 10 watts. The electrical equivalent circuit of a zener consists of a small ‘voltage source’ in series with a bulk resistance. The diode is a passive device, but when biased in a conduction region, has a well-defined voltage across it, as if it had an internal regulated voltage. 1 - 12 An Introduction to Power Supplies Introduction _____ Notes _____ Simple Zener Diode Regulator Because the Zener diode has an internal bulk resistance, the output voltage will not be exactly equal to the Zener voltage. The exact output reference voltage will be a function of the supply current. There must be no loading on the reference output in order for this circuit to function properly. If this is the case, then all of the current from the supply passes through the Zener diode. The output voltage is given by: VO VZ I Z RZ V VBZ VZ CC R RZ VZ From this we observe that changes in VCC will cause changes in the output reference voltage. Constant Current Zener Diode Reference In order to minimize voltage variations caused by the input voltage variations and internal bulk resistance, the zener should be driven by a constant current source (or sink). An Introduction to Power Supplies 1 - 13 Introduction _____ Notes _____ Since the voltage VBE is essentially independent of the supply voltage, the voltage across the resistor is constant. Therefore, the current through it is constant. The zener current will be slightly higher since it must also supply transistor base current. The reference voltage created by this circuit is only slightly sensitive to change in the supply voltage and temperature. Improved Zener Diode Reference An improved variation of this circuit is: The main disadvantage with this circuit is that it requires a supply voltage in excess of 9 volts. Bandgap Voltage Reference Source The bandgap reference circuit is the most common integrated zener reference source. 1 - 14 An Introduction to Power Supplies Introduction _____ Notes _____ These voltage sources cannot drive significant load currents. As a result, they must be buffered from the rest of the circuit. This is accomplished by means of operational amplifiers. Zener Diode Regulator (with series pass transistor) A zener diode cannot regulate a great deal of current. To overcome this limitation. a series pass element, such as a transistor can be added to form a simple high current regulator: R = the value needed supply the minimum zener current at minimum input voltage (check the data sheet). Care must be taken to not exceed the power dissipation rating of the diode. The disadvantage of this circuit is that the zener current is not constant, it is dependant on the input voltage. Generic Op Amp Circuit The operational amplifier is probably the singe most versatile analog device imaginable. It has three very important characteristics: The impedance at the inverting and non-inverting inputs is essentially infinite (thus drawing no current). The output impedance (when feedback is employed) is essentially zero. When used as a linear device, the voltage an the inverting and non-inverting input terminals is equal. An Introduction to Power Supplies 1 - 15 Introduction _____ Notes _____ Many regulator ICs bring the op amp inputs to pins on the package, namely: noninverting input, inverting input, and reference input. This allows an external network to control the actual final output voltage. Differential Op Amp Circuit This circuit amplifies the difference between two voltages. Non-Inverting Op Amp Circuit This circuit acts as a simple amplifier. If the input signal is AC, the op amp must be powered from a split voltage power supply. Inverting Op Amp Circuit This circuit amplifies and inverts the polarity of a voltage. In order to do this, the op amp needs a split voltage power supply. 1 - 16 An Introduction to Power Supplies Introduction _____ Notes _____ Op Amp Reference Buffer An operational amplifier can be used to isolate a reference voltage from loading effects and provide a simple means of obtaining any arbitrary reference voltage. Besides being able to provide significant load currents, the buffer output voltage can be programmed by adjusting the resistor ratio. These amplifiers are powered from the non-regulated part of the power supply; the rectified and filtered input voltage. An Introduction to Power Supplies 1 - 17 Introduction _____ Notes _____ Assignment Questions Quick Quiz 1. A d’Arsonval movement responds to the [peak, average, rms] current value. 2. When calculating wattage, the [peak, average, rms] current and voltage value must be used. 3. All rms meters are true rms meters. [True, False] 4. The voltage drop across a rectifying diode is constant. [True, False] 5. Good power supply designs maximizes the ripple current. [True, False] 6. [Electrolytic, Mica, Ceramic] capacitors are polarized. 7. Regulator feedback must be [increased, decreased] as the load current increases. Analytical Questions 1. What transformer turns ratio is needed to produce an average of 12 volts from a 120 volt rms source? 2. What is the maximum current that can be drawn from a 5:1 transformer supplied from a 15-amp circuit? 3. What transformer turns ratio is needed to match a 50 ohm source to a 600 ohm load? Composition Questions To answer these questions, it will be necessary to do some research. 1. Find the technical definition for: Coulomb Farad Henry Inductance Capacitance Permeability 1 - 18 An Introduction to Power Supplies Introduction _____ Notes _____ Permittivity Conductivity 2. What are the four principle parts of any power supply? 3. What is the difference between power and VA? 4. Derive the formula for the average value of a full-wave rectified sinusoid. 5. Derive the formula for the RMS value of a full-wave rectified sinusoid. 6. Given a series pass zener diode regulator, with the following characteristics: 15 Vin 20 I Load 1 amp Vout 12 volts 1 ma I zener 10 ma Determine the following: a) Voltage and minimum power rating of the zener diode b) Size and minimum power rating of the resistor c) Maximum power dissipation of the transistor. An Introduction to Power Supplies 1 - 19 Introduction _____ Notes _____ For Further Research Power http://www.iclei.org/efacts/hydroele.htm http://www.bchydro.com/powersupply/power_generation/ http://users.owt.com/chubbard/gcdam/html/hydro.html http://hydropower.inel.gov/ http://www.world-nuclear.org/ http://www.opg.com/ops/H_how.asp http://www.tva.gov/power/ Diode Rectifiers http://www.tpub.com/neets/book7/24j.htm http://ocean.phys.boun.edu.tr/~arif/exercise/intro.html http://www.americanmicrosemi.com/tutorials.htm http://www.oldcrows.net/~patchell/archives/idealdiode.html 1 - 20 An Introduction to Power Supplies