GAUS BATTERY PROGRAM
TEST EQUIPMENT FOR LABORATORIES
EQUIPMENT FOR FORMATION AND
PRODUCTION
SERVICE EQUIPMENT
BATTERY TEST SOFTWARE
BATTERY PROTECTION and MAINTENANCE
Belgrade, October 2003.
TEST EQUIPMENT FOR LABORATORIES ______________ 4
GAUS HIGH RATE DISCHARGE TESTER
PR1000A12V/PR1500A12V __________________________________ 4
Operating Simplicity _____________________________________________________________ 5
Technical Data: _________________________________________________________________ 5
GAUS HIGH RATE DISCHARGE TESTER PR2000A12V _______ 7
Operating Simplicity _____________________________________________________________ 7
Technical Data: _________________________________________________________________ 7
HIGH RATE DISCHARGE TESTER PR600A24V ______________ 9
GAUS UNIVERSAL BATTERY TESTER GUBT25/50A12V _____ 11
Design and Function ____________________________________________________________ 11
The Programs__________________________________________________________________ 14
Technical Data _________________________________________________________________ 14
GAUS UNIVERSAL BATTERY TESTER GUBT55A12V _______ 16
Technical Data _________________________________________________________________ 16
GAUS UNIVERSAL BATTERY TESTER GUBT30/100A12V ____ 17
Technical Data _________________________________________________________________ 17
INDUSTRIAL BATTERY TESTER GIBT ____________________ 18
The Programs__________________________________________________________________ 18
Technical Data _________________________________________________________________ 19
GAUS INDUSTRIAL BATTERY TESTER GIBT200/300A12-24V 20
GAUS INDUSTRIAL BATTERY TESTER GIBT200/300A12V ___ 21
GAUS TRACTION BATTERY TESTER GTBT80A110V,
GTBT120A110V, GTBT240A110V ___________________________ 23
BATTERY TEST SOFTWARE _________________________ 25
GAUS BATTERY TEST SYSTEM GBTS106 PARTY LINE
PROGRAMMABLE HOST COMPUTER SOFTWARE _________ 25
The Programs__________________________________________________________________ 27
EQUIPMENT FOR FORMATION AND PRODUCTION ___ 28
GAUS FORMATION SYSTEM GFS540A300V ________________ 28
Description ___________________________________________________________________ 28
Technical Data: ________________________________________________________________ 29
FINAL PRODUCTION TEST SYSTEM ______________________ 30
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS FINAL CONTROL SYSTEM GFCS1500A12V ____________ 30
The task of GFCS ______________________________________________________________ 30
Construction __________________________________________________________________ 30
Technical data:_________________________________________________________________ 30
GAUS CONTROL SYSTEM for CURING GCSC100 ___________ 31
GCSC100 Software _____________________________________________________________ 31
SERVICE EQUIPMENT _____________________________ 32
DISCHARGER PR600A12V ________________________________ 32
Technical data:_________________________________________________________________ 32
GAUS DISCHARGE TESTER PR800A12V ___________________ 33
GAUS CHARGER GC12/24V15A ___________________________ 35
GAUS CHARGE-DISCHARGE TESTER GCDT250A12V _______ 38
GAUS FORMATION SYSTEM GFS100V20A-PC ______________ 42
Technical Data _________________________________________________________________ 42
GSN100 Software for Battery service Internet data acquisition for
PR600A12V-Key features ___________________________________ 43
BATTERY PROTECTION AND MAINTENANCE ________ 44
GAUS TRACTION BATTERY MONITOR ___________________ 44
GAUS TRACTION BATTERY CAPACITY MONITOR GTBCM 45
GAUS BATTERY KEEPER GBK2x12V1A – Voltage Equalizer __ 46
OTHER GAUS EQUIPMENT _________________________ 47
GAUS UNINTERRUPTIBLE POWER SUPPLY SYSTEMS _____ 47
GAUS CHARGER-INVERTER GCI500W12V _________________________________________ 47
GAUS MAIN VOLTAGE CORECTORS______________________ 50
GAUS TEST SYSTEM GTS100A - AUTONOMOUS DEVICE FOR
TESTING TRANSITIONAL RESISTANCE ___________________ 51
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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TEST EQUIPMENT FOR LABORATORIES
Figure 1. GUBT25/50A12V, GUBT30/100A12V and PR1500A12V in Battery Plant in
Sombor, “Black Horse”
GAUS HIGH RATE DISCHARGE TESTER
PR1000A12V/PR1500A12V
The Gaus High Rate Discharge Tester is particularly designed for testing the
cranking performance (cold and warm cranking) of automotive batteries. The
PR1000A(1500A)12V performs discharge tests with selectable current values in
accordance with all national and international test standards.
The PR1000A(1500A)12V contains one discharge circuit with integrated
microcomputer interface. Central control by means of a host computer of the AT type
with GBTS1.05 Software (Host Computer Type).
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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Guaranteed operation of the discharge circuit also in case of failure or interruption
of the host computer by down-loading the complete test program into the microcomputer
interface.
The PR1000A(1500A)12V with GBTS1.05 have been
designed as an integrated system, combining power
conversion, circuit control, computer control, data recording
and data reporting. As a result, this system meets most battery
testing needs: high reliability, complete functionality,
accuracy, ease of data recording, troubleshooting, numerous
data presentation formats, and easy maintenance. In this way
it provides increased laboratory efficiency and accuracy.
Additional ratings and options are continually added to
the product line. Furthermore, “GAUS StS” is also happy to
work with customers to provide special customisation options
where needed.
Operating Simplicity
Test initiation and control are via the mouse or
keyboard. After a program has been selected and the battery
connected, simply depress the START key to initiate the test
sequence. While discharging, the GBTS1.05 will display the
status of the test and the test results in graphical or columnar
form on the real time basis. It will show the mode of operation
(ready, connect battery, running, stopped, paused, error…) the program number, the step
number and the test parameters (amperes, volts, elapsed time...). The test may be stopped
and restarted at any point in the discharge.
Technical Data:





Discharge voltage range
Discharge current range
- Cold cranking test
Digital voltmeter
Digital ampermeter
Power supply
4,5 – 15 V
10 – 1000A (1500 A)
0 – 19,99 V
0 –999A (1999A)
220V, 50 Hz, 300W
Accuracy:
within the range 1 – 100% Inom
12bit dual slope A/D conversion
0,5 % of set value
Control System:
Control Characteristics:
Transistors with loads
Constant current
Option: constant power, resistance, voltage
(Price on request)
Main switch, control unit switch, start and
stop taster for controlling the power supply
unit (charger for backup battery)
LED’s for power (green-charger ON, red-
Control Elements:
Displays:
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charger OFF), 12 red led’s for active
transistor-resistance
groups
during
discharge,
digital instruments for current and voltage
(optional)
Current, Power and Resistance
Discharge time, final voltage, discharge
current, Ah discharged, kWh discharged
Discharge, Pause, Cycles
max. 1000 lines
Limited by host computer storage capacity
Programmable Regulating Parameters:
Programmable Termination Conditions:
Programmable Functions:
Programme Length:
Programme Storage Capacity:
operation with host computer
Display/Output of Measuring Values:
During test permanently on the video
terminal. Printout of start time and date on
the measuring report, comment,
parameters, voltage in t=0, 30s, final t...
Two with fixed allocation for voltage and
current,
one for temperature (optional) and six for
cells voltage (optional)
Analogue Channels:
Price:
PR1000A12V...............................................................................................10500 US$
PR1500A12V...............................................................................................14800 US$
Delivery Time: three months
Warranty Period: 1 (one) year
Options:
1. additional equipment for measuring temperature (3 measuring per second, temperature
range from -50 to +150‰C with monitoring)..........................250US$;
2. measuring of voltage in all six cells of battery, during test with adequate software (2
measuring per 1s for each cell)..................................................1650US$.
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS HIGH RATE DISCHARGE TESTER PR2000A12V
Continuous duty, single cell operation
The Gaus High Rate Discharge Tester is particularly
designed for testing the cranking performance (cold and
warm cranking) of automotive batteries. The
PR2000A12V performs discharge tests with selectable
current values in accordance with all national and
international test standards.
The PR2000A12V contains one discharge circuit
with integrated microcomputer interface. Central control
by means of a host computer of the AT type with
GBTS1.06 Software (Host Computer Type).
Guaranteed operation of the discharge circuit also
in case of failure or interruption of the host computer by
downloading the complete test program into the
microcomputer interface, or in the case of mains power
supply failure.
The PR2000A12V with GBTS1.06 have been
designed as an integrated system, combining power
conversion, circuit control, computer control, data recording and data reporting. As a
result, this system meets most battery testing needs: high reliability, complete
functionality, accuracy, ease of data recording, troubleshooting, numerous data
presentation formats, and easy maintenance. In this way it provides increased laboratory
efficiency and accuracy.
Additional ratings and options are continually added to the product line.
Furthermore, “GAUS StS” is also happy to work with customers to provide special
customisation options where needed.
Operating Simplicity
Test initiation and control are via the mouse or keyboard. After a program has been
selected and the battery connected, simply depress the START key to initiate the test
sequence. While discharging, the GBTS1.06 will display the status of the test and the test
results in graphical or columnar form on the real time basis. It will show the mode of
operation (ready, connect battery, running, stopped, paused, error…) the program
number, the step number and the test parameters (amperes, volts, elapsed time...). The
test may be stopped and restarted at any point in the discharge.
Technical Data:






Discharge voltage range
Single cell operation
Continuous duty
Discharge current range
- Cold cranking test
Digital voltmeter
Digital ampermeter
0 – 15 V
10 – 2000A
0 – 19,99 V
0 –1999A
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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
Power supply
3x380V, 50 Hz
Accuracy:
within the range 1 – 100% Inom
12bit dual slope A/D conversion
Control System:
Control Characteristics:
0,5 % of set value
IGBT transistors
Constant current
Option: constant power, resistance, voltage
(Price on request)
Main switch, control unit switch, start and
stop taster for controlling the power supply
unit (charger for backup battery)
LED’s for power (green-charger ON, redcharger OFF), 12 red led’s for active
transistor-resistance
groups
during
discharge,
digital instruments for current and voltage
(optional)
Current, Power and Resistance
Discharge time, final voltage, discharge
current, Ah discharged, kWh discharged
Discharge, Pause, Cycles
max. 1000 lines
Limited by host computer storage capacity
Control Elements:
Displays:
Programmable Regulating Parameters:
Programmable Termination Conditions:
Programmable Functions:
Program Length:
Program Storage Capacity:
operation with host computer
Display/Output of Measuring Values:
During test permanently on the video
terminal. Printout of start time and date on
the measuring report, comment,
parameters, voltage in t=0, 30s, final t...
Two with fixed allocation for voltage and
current,
one for temperature (optional) and six for
cells voltage (optional)
Analogue Channels:
Price:
PR2000A12V (continuous duty, single cell operation).......................................23000 US$
Delivery Time: three months
Warranty Period: 1 (one) year
Options:
1. additional equipment for measuring temperature (3 measuring per second, temperature
range from -50 to +150‰C with monitoring)..........................250US$;
2. measuring of voltage in all six cells of battery, during test with adequate software (2
measuring per 1s for each cell)..................................................1650US$.
8
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
HIGH RATE DISCHARGE TESTER PR600A24V
- The Gaus High Rate Discharge Tester
PR600A24V is particularly designed for testing
the cranking performance (cold and warm
cranking) of automotive batteries.
- The PR600A24V contains one discharge circuit
with integrated microcomputer interface. Central
control by means of a host computer of the AT
type with GBTS1.06 Software (Host Computer
Type).
- Guaranteed operation of the discharge circuit also in case of failure or interruption of
the host computer by downloading the complete test program into the microcomputer
interface, or in the case of mains power supply failure.
- The PR600A24V with GBTS1.06 have been designed as an integrated system,
combining power conversion, circuit control, computer control, data recording and data
reporting. As a result, this system meets most battery testing needs: high reliability,
complete functionality, accuracy, ease of data recording, troubleshooting, numerous data
presentation formats, and easy maintenance. In this way it provides increased laboratory
efficiency and accuracy.
Additional ratings and options are continually added to the product line. Furthermore,
“GAUS StS” is also happy to work with customers to provide special customisation
options where needed.
Operating Simplicity
- Test initiation and control are via the mouse or keyboard. After a program has been
selected and the battery connected, simply depress the START key to initiate the test
sequence. While discharging, the GBTS1.06 will display the status of the test and the test
results in graphical or columnar form on the real time basis. It will show the mode of
operation (ready, connect battery, running, stopped, paused, error…) the program
number, the step number and the test parameters (amperes, volts, elapsed time...). The
test may be stopped and restarted at any point in the discharge.
Technical specifications:
- Discharge voltage range:
9 – 30 V
Discharge current range
- Cold cranking test
5 – 600A
- Digital voltmeter:
0 - 99,99 V LCD display 4x16 characters
- Digital ampermeter:
0 – 999A LCD display 4x16 characters
- Power supply:
220V, 50 Hz, 500VA
- Accuracy:
within the range 1-100% Inom 12bit dual slope A/D
conversion 0,5% of set value
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- Control system:
Transistors with loads
- Control characteristics:
Constant current Option: constant power, resistance,
voltage (Price on request)
- Control elements:
Main switch, control unit switch, start and stop
taster for controlling the power supply unit (charger
for backup battery)
- Displays:
LED’s for power (green-charger ON, red-charger
OFF), 12 red led’s for active transistor-resistance
groups during discharge, LCD display 4x16
characters
- Programmable regulating
parameters:
Current, Power and Resistance
- Programmable termination
conditions:
Discharge time, final voltage, discharge current, Ah
discharged, kWh discharged
- Programmable functions:
Discharge, Pause, Cycles
- Programme length
max. 1000 lines
- Programme storage capacity:
Limited by host computer storage capacity
- Display/Output of measuring
values:
During test permanently on the video terminal.
Printout of start time and date on the measuring
report, comment, parameters, voltage in t=0, 30s,
final t...
- Analogue channels:
Two with fixed allocation for voltage and current,
one for temperature (optional) and six for cells
voltage (optional)
- Price:
- PR600A24V ...............................................................................................5600 US$
- Delivery Time: three months
- Warranty Period: 1 (one) year
- Options:
1. additional equipment for measuring temperature (3 measuring per second, temperature
range from -50 to +150‰C with monitoring) ..................................250 US$;
2. measuring of voltage in all six cells of battery, during test with adequate software (two
measuring per second for each cell)..............................................1650 US$.
10
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS UNIVERSAL BATTERY TESTER GUBT25/50A12V
The Gaus Universal Battery Tester GUBT is
particularly designed for testing automotive batteries. But it
may also be used for testing all other types of batteries, just by
setting the required current and voltage values. The GUBT
performs the functions “charge” and “discharge” with
selectable current values, as well as pause steps, repetition of
a test program as a whole or in parts (cycling) and the
registration of the measured data.
Many of the standardized test programs use the current
as nominal value. But voltage, power or resistance values may
be used as well. A program step may be terminated not only
after a specified time, but also when a certain voltage or an Ah
(or Wh) values is reached. For registration of the measured
values, intervals of time, voltage, amperhours, or energy
(Watt-hours) are suitable parameters.
Design and Function
In the standard version, 5 or 10 charge-discharge
circuits are combined in one cabinet with a common power
supply. Each circuit is provided with its own control unit and
the respective power unit. Three-phase AC ensures the mains
supply. GUBT25/50A12V can resolve the main power failure
problem and continue with testing automatically after that.
The programmable control unit is the core of each
charge-discharge circuit. It is a standalone microcomputer
system for a data logging and precise control of analogue measured values. It also
assumes the processing of stored test programs.
In the manual operating mode, it is possible to select one of the stored programs No
1-8, interrupt and terminate the program by pressing the respective button. Digital
instruments for battery voltage and current are fitted on the front panel.
Automatic operating mode is made via host computer with GBTS106 party line
host computer software.
Testing:
1. C-20 twenty hours capacity
2. Rc spare capacity (reserve)
3. Cycling
4. Life time period testing
5. Charge acceptance
6. Charge retention
7. Water consumption.
Examples: Figure 2, figure 3, figure 4, figure 5.
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Figure2. Testing on capacity C-20
Figure 3. Spare capacity Rc
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Figure 4. Life time testing in cycles
Figure 5. Charge acceptance
Etc…
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The Programs
All tests programs can be split into steps, where certain operations must be
executed under well-defined conditions. Each step is fixed in a program line.
Each program step is divided into columns and each column has a headline
describing its function.
Column explanations:
Column: Label
Each program step can be labeled which is used for controlling of program
executing.
Column: Operation
Each program step starts with an operator determining the function of the test
circuit. The operator names are simple abbreviations of the respective functions (charge,
discharge, ramp, cycle, pause, stop).
Column: Set value
As nominal values for this step may be entered current, voltage or resistance of
power values.
Column: Term. condition
The termination values current, voltage, time, capacity, energy and temperature
determine the end of a program step and thus the beginning of the next program step. In
building of condition can be used logical operators AND, OR, NOT.
Column: Term. action
Possibilities for The Term. Action columns are:



GOTO label -transfers program control to the specified program step
NEXT
-goes to the next program step
STOP
-terminates program
Column: Abort condition
The values entered under this column may be the same as for the termination
values. However, in this case, the program run will be terminated if one of these limit
values is reached.
Column: Registration
The conditions for the registration are entered into the last column. These may be
time intervals or changes in current, voltage, capacity, energy or temperature.
Technical Data
GUBT25/50A12V (5 units 25A/12V and 5 units 50A/12V)
Charge/discharge current:
25A/50A
Nominal battery voltage:
12V
Charge voltage range:
10V-18V
Discharge voltage range:
5V-16V
Accuracy:
0,5% of set value
Power circuits:
Transistors
Controlled characteristics:
constant current, voltage, power, resistance
Control elements:
main switch, program selector switch, party
line connection, start and stop buttons
Displays:
LED’s for power, active, charge, discharge,
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digital instruments for current and voltage
with additional test sockets
Controlled variables:
current, voltage, power and resistance
Termination values:
charge time, charge voltage, charge current,
Ah charged, Wh charged, discharge time,
final discharge voltage, discharge current,
Ah discharged, Wh discharged
Programmable functions:
charge, discharge, pause, cycles, cycles in
cycles, “go to” steps
Display of measuring values:
during operation permanently on the
monitor of the host computer
Displayed and printed measuring values for voltage, current, time
each program step:
Power requirements: 3x380V/50Hz
Ambient temperature: 10 to 40C.
Price:
1. Gaus Universal Battery Tester GUBT25/50A12V (5x25A/12V+5x50A/12V)
29850 US$
Delivery Time: three months
Warranty Period: 1 (one) year
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS UNIVERSAL BATTERY TESTER GUBT55A12V
Technical Data
GUBT55A12V (6 units)
Charge/discharge current:
Nominal battery voltage:
Charge voltage range:
Discharge voltage range:
Accuracy:
Power circuits:
Controlled characteristics:
Control elements:
0-55A
12V
10V-18V
5V-16V
0,5% of set value
Transistors
constant current, voltage, power, resistance
main switch, program selector switch, party
line connection, start and stop buttons
Displays:
LED’s for power, active, charge, discharge,
digital instruments for current and voltage
with additional test sockets
Controlled variables:
current, voltage, power and resistance
Termination values:
charge time, charge voltage, charge current,
Ah charged, Wh charged, discharge time,
final discharge voltage, discharge current,
Ah discharged, Wh discharged
Programmable functions:
Charge, discharge, pause, cycles, cycles in
cycles, “go to” steps
Display of measuring values:
During operation permanently on the
monitor of the host computer
Displayed and printed measuring values for Voltage, current, time
each program step:
Power requirements: 3x380V/50Hz, 7.2kVA
Ambient temperature: 10 to 40C.
Price:
1. Gaus Universal Battery Tester GUBT55A12V (6x55A12V)
Delivery Time: three months
Warranty Period: 1 (one) year
25500 US$
16
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS UNIVERSAL BATTERY TESTER GUBT30/100A12V
Technical Data
GUBT30/100A12V (5 units)
Charge/discharge current:
Nominal battery voltage:
Charge voltage range:
Discharge voltage range:
Accuracy:
Power circuits:
Controlled characteristics:
Control elements:
0-30A/0-100A
12V
10V-18V
5V-16V
0,5% of set value
Transistors
constant current, voltage, power, resistance
main switch, program selector switch, party
line connection, start and stop buttons
Displays:
LED’s for power, active, charge, discharge,
digital instruments for current and voltage
with additional test sockets
Controlled variables:
current, voltage, power and resistance
Termination values:
charge time, charge voltage, charge current,
Ah charged, Wh charged, discharge time,
final discharge voltage, discharge current,
Ah discharged, Wh discharged
Programmable functions:
Charge, discharge, pause, cycles, cycles in
cycles, “go to” steps
Display of measuring values:
During operation permanently on the
monitor of the host computer
Displayed and printed measuring values for Voltage, current, time
each program step:
Power requirements: 3x380V/50Hz, 5kVA
Ambient temperature: 10 to 40C.
Price:
1. Gaus Universal Battery Tester GUBT30/100A12V (5x30/100A12V)
20500 US$
Delivery Time: three months
Warranty Period: 1 (one) year
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
INDUSTRIAL BATTERY TESTER GIBT
The Gaus Industrial Battery Tester GIBT is designed for testing of industrial
batteries in a way to meet any requirement, I. E. charge and discharge with freely
selectable current, pauses and repetition of a test procedure as a whole or in parts
(cycling) and the registration of the measured data. Testing is not limited to lead-acid
batteries, but it is possible to test all other types of electrochemical power sources.
Many of the standardized test programs use the current as nominal value. But
voltage, power or resistance values may be used as well. A program step may be
terminated not only after a specified time, but also when a certain voltage or Ah (or Wh)
values is reached. For registration of the measured values, interval of time, voltage,
amperhours, or energy (Watt-hours) are suitable parameters.
Each GIBT is provided with its own programmable control and power unit. The
power unit is alternatively made in transistor technique or designed as an inverter. For
smaller power requirements in the range of 100W to 5000W several charge-discharge
units are combined in one cabinet with a common power supply. Each circuit is provided
with its own programmable control and the respective transistor power assembly. GIBT
for small nominal voltage and high current are preferably made in transistor technique.
The discharge energy is converted into heat in power transistors and resistors. More
powerful units are designed as inverters and the energy is fed back to the mains.
The programmable control unit is the core of each circuit. It is a standalone
microcomputer system for a data logging and precise control of analogue measured
values. It also assumes the processing of stored test programs.
In the manual operating mode, it is possible to select one of the stored programs
No1-8, interrupt and terminate the program by pressing the respective button. Digital
instruments for battery voltage and current are fitted on the front panel.
Automatic operating mode is made via host computer with GBTS100 party line
host computer software.
The Programs
All tests programs can be split into steps, where certain operations must be
executed under well defined conditions. Each step is fixed in a program line.
Each program step is divided into columns and each column has a headline
describing its function.
Column explanations:
Column: Label
Each program step can be labeled which is used for controlling of program
executing.
Column: Operation
Each program step starts with an operator determining the function of the test
circuit. The operator names are simple abbreviations of the respective functions (charge,
discharge, ramp, cycle, pause, stop).
Column: Set value
As nominal values for this step may be entered current, voltage or resistance of
power values.
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Column: Term. condition
The termination values current, voltage, time, capacity, energy and temperature
determine the end of a program step and thus the beginning of the next program step. In
building of condition can be used logical operators AND, OR, NOT.
Column: Term. action
Possibilities for The Term. Action columns are:
 GOTO label
-transfers program control to the specified program step
 NEXT
-goes to the next program step
 STOP
-terminates program
Column: Abort condition
The values entered under this column may be the same as for the termination
values. However, in this case, the program run will be terminated if one of these limit
values is reached.
Column: Registration
The conditions for the registration are entered into the last column. These may be
time intervals or changes in current, voltage, capacity, energy or temperature.
Technical Data
GIBT300A18V(36V):
Functions:
Control values:
Switch values:
charge, discharge, pause, cycles
current, voltage, power, resistance
time, voltage, current, ampere-hours, watthours, cycles
Power circuit:
transistors with resistance’s
Display on the device:
LED indicators for active, charge,
discharge, power, digital meters for current
and voltage with additional plugs
Display on the screen:
Function, time, current, voltage, Ah, Wh
Number of Cells:
3 to 6 or 3 to 12 lead-acid, 5 to 9 or 5 to 18
NiCd
Charge voltage range:
6 to 18V or 10 to 36V
Discharge voltage range:
5 to 16V or 5 to 32V
Charge current range:
0.1 to 100% of nominal value
Discharge current range:
0.1 to 100% of nominal value
Accuracy of current:
0,5% of programmed current
Current range:
10 to 300A
Power requirements: 3x380V/50Hz 11000VA
Ambient temperature: 10 to 40C.
Prices:
1. Gaus Industrial Battery Tester GIBT300A18V
2. Gaus Industrial Battery Tester GIBT300A36V
13800US$
17500US$
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS INDUSTRIAL BATTERY TESTER GIBT200/300A12-24V
(12/24V charge/discharge continuous duty, single cell operation,
temperature measurement)
Tehničke karakteristike:
 Opseg napona pražnjenja
 Opseg napona punjenja
 Opseg struje punjenja/pražnjenja
 Digitalni voltmetar
 Digitalni ampermetar
 Napajanje
 Dimenzije (ŠxVxD)
 Masa
Tačnost:
U rasponu 1-100% Inom
12bit dual slope A/D conversion
Kontrolni sistem:
0-30V
0-34V
1-200/300A
0-199.9V
0-1999A
3x380V, 50Hz, 25kVA
1000x2000x500mm (2x19x36HEx500mm)
400kg
0,2% od pune skale
MOSFET tranzistori
Kombinovano
analogno-digitalna
regulacija
Kontrolna karakteristika:
Konstantna struja, konstantni napon
Opcija: konstantna snaga, otpor (cena po
zahtevu)
Kontrolni elementi:
Glavni prekidač, prekidač kontrolne
jedinice, centralni prekidač 12/24V, start i
stop tasteri, tasteri i prekidači za ručni
režim rada
Displeji:
LED diode za indikaciju u ručnom režimu
rada (start, stop, pauza, autom/man,
program 1-8, program select), digitalni
instrumenti za struju i napon
Programabilni parametri regulacije:
Struja, napon, Ah, vreme i otpor
Programabilni uslovi prekida:
Vreme operacije, krajnji napon, struja,
ispražnjeni ili uneti Ah…
Programabilne funkcije:
Pražnjenje konst. strujom, punjenje konst.
strujom, pražnjenje i punjenje u rampi,
punjenje konstantim naponom, pauza,
ciklusiranje
Prikaz merenih veličina:
Tokom testa na monitoru PC računara…
Analogni kanali:
Dva fiksna za napon i struju, jedan za
temperaturu (opciono) i šest za napon ćelija
(opciono)
Konverzija energije:
Disipativnim
putem
(tranzistori
u
linearnom režimu rada)
Hlađenje:
Forsirano vazdušno
 Merenje 12 bitnim dual-slope A/D konvertorom
 10 merenja u sekundi
 Najmanje trajanje programskog reda 0.2s
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com





Opto izolovani drajveri za energetski deo
Opto izolovane komunikacione linije
Optoizolovano merenje
Disipativna snaga max 21kW.
Temperatura ambijenta 10 to 40C.
GAUS INDUSTRIAL BATTERY TESTER GIBT200/300A12V
(12V charge/discharge continuous duty, single cell operation,
temperature measurement)
Gaus Industrial Battery Tester GIBT200/300A12V
GIBT200/300A12V je mikroprocesorki uređaj za laboratorijsko ispitivanje svih vrsta
testova kapaciteta, životnog veka itd. industrijskih baterija po svim standardima
ispitivanja. To je uređaj iz familije Gausovih uređaja predviđenih za rad u party line
sistemu (veći broj uređaja na zajedničkoj komunikacionoj liniji sa PC računarom) u
okviru softvera tipa Gaus Battery Test System GBTS1.**. Smešten je u dvokrilni
pokretni čelično-aluminijumski orman 36HE x500mm x (2x19)inča. Ukupno ima tri
posebne jedinice, dve za ispitivanje strujom do 200A i jednu za ispitivanje strujom do
300A. Svaku jedinicu čine ga upravljački modul, tranzistorski moduli za punjenje i
pražnjenje sa sistemom za hlađenje, energetski transformator i diodni most sa
kontaktorima i osiguračima. Regulacija struje je analogno-digitalna. Energetski deo je
dimenzionisan da trpi kontinualne testove (permanentno opterećenje) strujama do
200/300A.
Tehničke karakteristike:








Opseg napona pražnjenja
Opseg napona punjenja
Opseg struje punjenja/pražnjenja
Digitalni voltmetar
Digitalni ampermetar
Napajanje
Dimenzije (ŠxVxD)
Masa
0-14V
0-18V
1-200/300A
0-19,99V
0-1999A
3x380V, 50Hz, 15kVA
1000x2000x500mm (2x19x36HEx500mm)
200kg
Technical Data
GIBT200/300A12V (2x0-200A, 1x0-300A):
Functions:
charge, discharge, pause, cycles
Control values:
current, voltage, Ah, resistance
Switch values:
time, voltage, current, ampere-hours, watthours, cycles
Power circuit:
MOSFET transistors with resistance’s
Display on the device:
LED indicators for active, charge,
discharge, power, digital meters for current
and voltage with additional plugs
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
Display on the screen:
Function, time, current, voltage, Ah
Number of Cells:
up to 6 lead-acid, up to 9 NiCd
Charge voltage range:
0 to 18V
Discharge voltage range:
0 to 14V
Charge current range:
0.1 to 100% of nominal value
Discharge current range:
0.1 to 100% of nominal value
Accuracy of current:
0,5% of programmed current
Current range:
1 to 200/300A
Power requirements: 3x380V/50Hz 15000VA
Ambient temperature: 10 to 40C.
Delivery Time: three months
Warranty Period: 2 (two) year
Cene
1. Gaus Industrial Battery Tester GIBT200/300A12V (single cell operation) sa
energetskim i mernim kablovima, 2 jedinice od 0 do 200A i jedna od 0 do 300A,
napon punjenja do 18V, napon pražnjenja od 0 do 14V
27500 EURO
Opcije:
 Dodatak za merenje temperature (5 merenja u sekundi, raspon –50 do +150C sa
monitoringom) za jednu jedinicu
250 EURO
 6 cell voltage monitor + dodatak u softveru za jednu jedinicu
1000 EURO
22
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS TRACTION BATTERY TESTER GTBT80A110V,
GTBT120A110V, GTBT240A110V
Gaus Traction Battery Tester is universal unit for production, testing and service
of traction batteries:
1.
2.
3.
4.
5.
6.
individual forming of traction battery
cycling (charge, discharge)
All capacitive and life time testing
service
accuracy 1%
Host computer software- Gaus Battery Test System
GBTS1.06
Technical Data
GTBT240A110V
Charge:
Discharge:
Nominal voltage:
Voltage range (charge):
Voltage range (discharge):
Accuracy:
Power circuit:
Max 100A or 170A for Ubatt32V (option)
Max 240A
24/36/40/48/60/72/80V
0-110V
20-90V
1% of set value
MOSFET transistors and transistor-load
groups
constant current, voltage, power, resistance
main switch, program selector switch, party
line connection, start and stop buttons
LED’s for power, active, charge, discharge,
digital instruments for current and voltage
with additional test sockets
current, voltage, power and resistance
charge time, charge voltage, charge current,
Ah charged, Wh charged, discharge time,
final discharge voltage, discharge current,
Ah discharged, Wh discharged
Charge, discharge, pause, cycles, cycles in
cycles, “go to” steps
During operation permanently on the
monitor of the host computer
 Opto-isolated drivers
 Opto –isolated communication lines
 Opto-isolated measuring
Controlled characteristics:
Control elements:
Displays:
Controlled variables:
Termination values:
Programmable functions:
Display of measuring values:



12 bit dual slope A/D converter
10 measuring per second
min. time step 0.2s
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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 Power supply 3x380V 50Hz 8kW
 Ambient temperature 10 to 40C.
 Dissipation max 20kW.
Prices:
1. Gaus Traction Battery Tester GTBT80A110V
5100 US$
2. Gaus Traction Battery Tester GTBT120A110V
6350 US$
3. Gaus Traction Battery Tester GTBT240A110V
7150 US$
Additional charge current (+70A)
2150 US$
24
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
BATTERY TEST SOFTWARE
GAUS BATTERY TEST SYSTEM GBTS106 PARTY LINE
PROGRAMMABLE HOST COMPUTER SOFTWARE
GBTS106 is the latest generation of adaptable programmable party line software
from GAUS StS for Windows operating system written in Borland’s Delphi. It is
designed for battery plants with well-equipped laboratory’s with number of different test
units (but not necessary) and laboratories with the strongest requirements for efficiency
and accuracy. It means, for example, that you can connect a few GAUS formatting
(charging) system GFS20A100V, a few high rate discharge testers PR1000A12V, a few
PR600A12V/24V, universal battery tester GUBT25 with ten chargers and dischargers on
the same host computer... Then you can control all those units from one place, you can
program all those units, compare them, you can monitor all tests on real time base etc.
Also, you can combine graphics and tables from different tests, made under different
conditions for the same battery, and then, on that base, make some important evaluations
for your product line. GBTS106 has very powerful tools for laboratory researching and
data acquisition and presentation.
Figure 6. Insert from GBTS1.06
The GBTS106 features the most comprehensive, easy-to-use software package in the
battery industry. The numerous limit conditions give flexibility and permit programs for
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
almost all types of testing requirements. The functionality of the GBTS106 system meets
all needs for extensive battery cycle life testing, high rate discharge testing, charging etc.
including:
 Supports the complete family of “GAUS StS” testing and formation systems
 Full-featured easy-to-use software
 Ability to connect to 32 circuits (or more – optional)
 Remote control and monitoring by host computer via party-line
 Easy programming of the control units
 A maximum of 1000 steps per program
 Time per step: One second to 192 days
 Easy handling via screen masks
 Automatic processing of the test program also in case of computer failure
 Permanent monitoring of the test process with alert messages
 Survey of the current state of the test circuits
 Automatic resolve of communication problem
 Automatic resolve of main power failure problem
 Collective manipulation of several test circuits
 Preparation of measuring values in graphical form or in the form of tables
 Dynamic presenting of nominal values (increasing of decreasing nominal values)
 Start/Pause/Stop of test programs, direct, delayed or external
 Easy in developing and maintaining complex cycle life test programs
 Program storage and retrieval
 Monitoring individual circuit test conditions and results on a real-time basis
 Data acquisition, storage, display and printing
 Status and/or graph display of all circuits on one screen
 Graphics package, including a powerful data manipulation and graphics presentation
on various output devices
 Multiple sequential steps with transition by any of the limit conditions
 Software allows the program to move from one step to any other step in the program,
forward or backward, in a non-sequential manner. Steps can be repeated or skipped
depending on the program conditions.
 Up to 50 limit conditions per step, using logical operators AND, OR, NOT. Selection
includes the following:
Time
Voltage
Current
Voltage Change Current Change Cell Voltage
Watts
Amp-Hours Cycles
Temperature
Watt-hours
Etc.
 If the limit condition is met, the action selected can be to:

Terminate the test

Branch to another step

Change the data acquisition rate

Pause or halt the test
Data is stored in and named by the module number, or a specific name can be
assigned. In addition to circuit data, the file can also contain the battery identification, the
test identification, and an online description of the details of the test.
The Module Status screen details the operational mode of an individual circuit and
gives the numeric values for the data parameters on a real-time basis. It also illustrates
options such as cell voltages.
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
The Overall Status screen allows viewing the status of all circuits simultaneously. A
cursor can be moved to any circuit to access the module status screen for an individual
circuit or view the data file information for that circuit.
The program Menu is used to create programs, store and retrieve them from the
library, send a program to a module, or modify a program step and send it to the module
to be performed immediately.
The module microprocessor then runs the program, stores the data according to the
sample rate and on command, and transmits the data to the computer for storage in the
appropriate data file.
The Programs
All tests programs can be split into steps, where certain operations must be
executed under well-defined conditions. Each step is fixed in a program line.
Each program step is divided into columns and each column has a headline
describing its function.
Column explanations:
Column: Label
Each program step can be labeled which is used for controlling of program
executing.
Column: Operation
Each program step starts with an operator determining the function of the test
circuit. The operator names are simple abbreviations of the respective functions (charge,
discharge, ramp, cycle, pause, and stop).
Column: Set value
As nominal values for this step may be entered current, voltage or resistance of
power values.
Column: Term. condition
The termination values current, voltage, time, capacity, energy and temperature
determine the end of a program step and thus the beginning of the next program step. In
building of condition can be used logical operators AND, OR, NOT.
Column: Term. action
Possibilities for The Term. Action columns are:
 GOTO label
-transfers program control to the specified program step
 NEXT
-goes to the next program step
 STOP
-terminates program
Column: Abort condition
The values entered under this column may be the same as for the termination
values. However, in this case, the program run will be terminated if one of these limit
values is reached.
Column: Registration
The conditions for the registration are entered into the last column. These may be
time intervals or changes in current, voltage, capacity, energy or temperature.
Price:
1. GBTS1.06 software for party line programmable host computer system
3500 US$.
Price includes all necessary additional hardware for party line
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
EQUIPMENT FOR FORMATION AND PRODUCTION
GAUS FORMATION SYSTEM GFS540A300V
GFS540A300V is unit for container formation of 12V lead-acid batteries (or
others) in branches with 15 batteries connected in chain, with controlled current from
thyristor-diode bridge. This powerful unit is designed for battery plants or big service
stations. GFS540A300V has capacity of simultaneous formation of 810 (eight hundred)
12V batteries Cn<100Ah, or 405 batteries with 100Ah<Cn<200Ah. Considering the
average formation time of 48h, this mean daily production of 400 batteries with
Cn<100Ah, or 200 batteries with 100Ah<Cn<200Ah. Basically, this unit is with manual
control, but it can be optionally upgraded with central monitoring system from GBTS105.
Battery Plant in Sombor “Black Horse” has 6 of those units installed since
1989.
Description
GFS540A300V has three parts: energy cabinet, cabinet with command tables and
operating platform. Three-phase power transformer (200kVA) with air cooling, main
switch with current and under voltage protection, fuses and energy installation, switches
for galvanic separation and selecting of modules, nine inducers and nine removable
modules with thyristor-diode bridges, shunts and corresponding electronics are in energy
cabinet. Those modules are identical (replaceable) and independent in separate boxes
with appropriate contact parts for connection with main cabinet. Each module can
regulate current between 0-60ADC with maximum output voltage of 300VDC (15
batteries in chain). Dimensions of energy cabinet are aprox. (WxHxD) 3000mm x
2500mm x 2000mm. On command tables fixed in command cabinet (each energetic
module has it’s own command table) You can select active branches for charging (from 1
to 6 branches simultaneously in parallel), start/stop forming, current per module (this
current is divided in command table on active branches). Command tables has analogue
ampermeters with shunts for each branch, voltmeters and indication of status. Branch
cables are connected in command cabinet. Dimensions of command cabinet are aprox.
(WxHxD) 3000mm x 2000mm x 1000mm. Operating platform is fixed between energy
and command cabinet. It provides operator to control and setting the forming.
Dimensions of platform are aprox. (WxHxD) 3000mm x 300mm x 1500mm. All
connections between command and energy cabinet are fixed under operating platform.
Example: If all 9 modules are active with current of 33A and for each module all
6 branches with 15 batteries.
Current/branch is 33A/6 branches = 5.5A per branch (55Ah/10=Cn/10)
Forming current is 9x33A=297A
Number of batteries is 9 modules x 6 branches/module x 15 batteries nominal
capacity 55Ah/branch = 810 batteries of Cn=55Ah.
Charging current per battery = current per branch = 5.5A (If=Cn/10).
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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Technical Data:
Power supply:
No. modules (command tables)
No. branches per command table
Max. No. 12V batteries per branch:
Capacity:
3x380V, 50Hz, 200kVA
9
6
15
810 batteries Cn100Ah, 405 batteries
100AhCn200Ah
Regulating charging current per module:
0A- 60A
Max. current:
9x60A=540A
Active branch current:
Settable on Ig=Cn/10 (Cn is nominal capacity
identical batteries in branch); Ibranch=Icommand
table/No. active branches
Charge voltage range:
0-300V for each branch
Accuracy:
3 % of setting value
Power circuits:
Thyristors, diodes
Controlled characteristics:
Current
Dimensions (WxHxD):
3000mm x 2500mm x 5500mm
Control elements:
Main switch, automatic/manual switch, program
selector, buttons start, stop, pause, reset, “save”,
potentiometer for setting charging current for
command table, selection of active branches for
each command table
Termination criteria:
Three successive measuring of branch voltage in
30min. time periods
Indication:
Indication of active branches
Led diodes for “ON”, selected program*, start,
stop, pause*, automatic/manual*, analogue
ampermeters for each branch, voltmeters
Termination/program branch values*:
Duration of operation (charging, discharging*),
current value, voltage, temperature, Ah
Programmable functions*:
Charging, discharging*, ramp, pause, cycling,
branching under conditions, logical operations
with conditions...
Display:
Instruments or PC*.
*discharge mode and monitoring with GBTS105 is optional
Price:
Delivery Time: four months
Warranty Period: 1 (one) year
51200 US$
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
FINAL PRODUCTION TEST SYSTEM
GAUS FINAL CONTROL SYSTEM GFCS1500A12V
The task of GFCS
The reliability of a starter battery is the most important quality feature. So, such
batteries are subject to an electrical load test after container formation. It is also essential
that during this test the energy discharged from the batteries must be minimized in order
to avoid an additional charge.
The concept of the GFCS results from these initial conditions. Immediately after
formation and, preferably, after cleaning the battery is discharged with a high current for
a few seconds and the voltage under load is determined. The actual value is compared
with the nominal one resulting in a “good-faulty” decision. A reasonable test sequence
covering 6 to 8 batteries per minute requires fast and precise power and data acquisition
electronics combined with mechanics of the same accuracy and reliability for transport
and positioning of the batteries as well as for positioning the test heads to the terminals.
Such properties are combined in the GFCS.
Construction
The Final Control System is composed of three units:
 Mechanical part (conveyor/reject table, positioning device, test head for different
battery types, control elements for conveyor)
 Load unit (transistorised power unit and PLC as programmable control unit)
 Computer (AT type host computer…)
Technical data:
Discharge current
Voltage
Capacity
Types of batteries
Manual/Automatic mode
Programmable elements
Optional:
0-1500A
6-16V
6-8 batteries per minute
36-300Ah/12V
yes
duration of test, discharge current, minimal allowed
voltage, Open Circuit Voltage
measuring the temperature, automatic accommodation of
test parameters according the actual temperature, automatic
positioning of clamps according the type of battery,
barcode reader, testing with high voltage
If you have any further questions, please do not hesitate to contact us.
Price:
Delivery Time: five months
Warranty Period: 1 (one) year
69500 US$
30
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS CONTROL SYSTEM for CURING GCSC100
Gaus Control System for Curing (GCSC100) is system developed for controlling
of two independent curing chambers for battery plates. It is fully automated,
programmable management system, composed of three linked sections:
1. PC Computer with GCSC100 controlling and monitoring software
2. Control cabinet with Omron’s industrial controllers, A/D converters, relays,
switches, displays etc.
3. External temperature (water and ear) and humidity sensors, fans, electromagnetic vents, water level indicator etc.
GCSC100 Software
- GCSC100 is windows based application with an intuitive three-dimensional, userfriendly interface, developed for complete real-time controlling, monitoring, data
management and acquisition of curing process. It contains a several units with multi users
support with different privilege access.
Figure 7. Block diagram of one chamber (insert from GCSC100 Software)
Price:
GCSC100 (control cabinet-unit and software)
Warranty Period: 1 (one) year
9300 US$
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
SERVICE EQUIPMENT
DISCHARGER PR600A12V
The Discharger PR600A12V is particularly
designed for testing the cranking performance (cold
and warm cranking) of automotive batteries. It was
developed to be the testing unit for service network
of some battery plant all around the country. It is
very efficient way for solving the problems during
the warranty time of battery (accepting or not) and
letter, for checking the used batteries (good or not
good). PR600A12V reduce time and costs for battery plant. The PR600A12V performs
discharge tests with selectable current values. The main characteristics of this unit are:
-maximum discharge current 600A for minimum battery voltage 9.5V;
-constant discharge current with accuracy of 10A (1,5%);
-measuring by V/F converter (10 measuring in 1s);
-forced air-cooling;
-opto-isolated drivers of switch/resistors groups;
-current setting from 10A to 600A with minimum step of 10A;
-final voltage setting from 100mV to 16V with minimum step of 10mV;
-discharge setting time from 0.1s to 60s with minimum step of 0.1s;
-load current, final voltage, test time can be entered from the front panel;
-easy upgrading and connecting with PC (operation via host computer);
-installed power of discharge resistors 9kW;
-dimensions 340x170x550mm; weight 25kg.
Technical data:
 Discharge voltage range
 Discharge current range
 Digital voltmeter
 Digital ampermeter
 Digital chronometer
 Power supply
Accuracy: within the range 1-100% Inom
Control System:
Control Characteristics:
Control Elements:
Displays:
4,5-16V
10-600A
0-16,00V
0-600A
0-60,0s
220V, 50Hz, 50W
1,5% of set value
Transistors with loads
Constant current
Main switch, START/RESET/STOP taster
for discharging; SET taster for mode of
operation (standby or setting); UP, DOWN,
LEFT and RIGHT for setting the
parameters
Digital instruments for current, voltage and
time
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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Tone indication:
Programmable Regulating Parameters:
Programmable Termination Conditions:
Display/Output of Measuring Values:
Analogue Channels:
Beeper
Current
Discharge time, final voltage, discharge
current
Digital instruments during the test, the last
measured values flashing on displays at the
end of the test until RESET
Two with fixed allocation for voltage and
current
Price:
1. PR600A12V (including 1 pair of high current cables)
Delivery Time: depends on quantity
Warranty Period: 1 (one) year
1250 US$.
GAUS DISCHARGE TESTER PR800A12V
PR800A12V je mikroprocesorski uređaj za ispitivanje olovnih starterskih
akumulatora nominalnog napona 12V. Razvijen je kao posledica potrebe za malim,
prenosnim, jednostavnim za rukovanje, pouzdanim i relativno jeftinim uređajem za
servisiranje starterskih baterija. PR800A12V omogućava testiranje startne sposobnosti
baterije strujama do 800A u trajanju od nekoliko desetina sekundi. Pri tom se vrši
merenje i prikaz struje, napona, vremena, ispražnjenog kapaciteta u svakoj desetinki
(0.1sec) testa.Tok ispitivanja se može pratiti preko LCD displeja, rezultati se beleže u
“flash” memoriji uređaja, moguć je rad preko PC računara u realnom vremenu
korišćenjem odgovarajućeg softvera kao i naknadno isčitavanje rezultata iz memorije.
Softver GCDTS1.01 omogućava grafički i tabelarni prikaz rezultata, štampanje izveštaja,
upoređivanje testova, arhiviranje itd. Pražnjenje je kontrolisano (struja, napon, vreme,
temperatura) preko tranzistorsko otpornih grupa, dakle, disipativno. PR800A12V je
opremljen satom realnog vremena sa kalendarom i rezervnim baterijskim napajanjem,
velikom količinom memorije za smeštaj rezultata ispitivanja i u njemu su implementirane
brojne mere zaštite.
PR800A12V je napravljen u skladu sa zahtevima iz standarda EN 60335-1/194
(Safety of hosehold and similar electrical appliances – Part 1: General requirements),
odnosno Slovenačkog standarda SIST EN 60335-1, maj 1998. i ispunjava zahteve nisko
naponske direktive LVD 7323 EEC. Smešten je u plastificiranu čeličnu kutiju sa
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gumenim nožicama i ručkom za nošenje. Sa prednje strane uređaja nalaze se LCD
displej, tri kontrolna tastera, glavni prekidač i konektor za serijsku komunikaciju sa
računarom. Priključci odvojivih energetskih kablova, BNC konektori za merne kablove i
mrežni priključak su sa zadnje strane uređaja. Predviđena je i mogućnost terenskog rada u
odsustvu mrežnog napajanja.
PR800A12V ima sledeće karakteristike:
 Izbor struje pražnjenja od 0A do 800A u koracima od 100A (videti opcije);
tranzistorsko otporne grupe su dimenzionisane tako da za 10V na krajevima otpornika
struja kroz grupu bude 100A; ukupno ima osam istovetnih grupa;
 mogućnost podešavanja minimalnog dozvoljenog napona akumulatora u toku
pražnjenja u opsegu od 100mV do 16V sa minimalnim korakom od 10mV;
 mogućnost podešavanja vremena pražnjenja od 0.1s do 60s sa minimalnim korakom
od 0.1s;
 digitalni ispis svih postavljenih veličina kao i prikaz struje, napona, vremena i
ispražnjenog kapaciteta (Ah) u toku pražnjenja;
 pražnjenje počinje pritiskom na start taster i traje dok se ne desi neki od sledećih
događaja:
1. istekne postavljeno vreme pražnjenja;
2. u toku testa se pritisne start taster;
3. napon akumulatora padne ispod postavljenog napona (minimalnog dozvoljenog
napona za određeni tip akumulatora);
 zvučna signalizacija za događaje iz prethodne stavke;
 ispis (zadržavanje) poslednjih izmerenih vrednosti struje, napona, vremena i
kapaciteta nakon obavljenog testa sa mogućnošću resetovanja istih;
 mogućnost isčitavanja rezultata poslednjeg testa u svakoj sekundi testa iz e2prom
memorije uređaja putem LCD displeja i tastera;
 mogućnost rada na PC računaru u realnom vremenu uz GCDTS1.01 softver;
 ugrađen sat realnog vremena sa kalendarom i rezervnim baterijskim napajanjem
(baterija od 950mAh, Varta, životni vek 10 godina);
 pohranjivanje u “flash” memoriji do 1000 testova u trajanju od 20sec sa jednosekundnom rezolucijom ili 2000 testova trajanja do 10 sec sa mogućnošću isčitavanja
putem GCDTS1.01 softvera; mogućnost rekonfiguracje uređaja putem softvera;
 forsirano vazdušno hlađenje, temperaturna zaštita i softverska kontrola učestanosti
testova (odnos pauza-pražnjenje);
 opto-izolovane drajverske linije za tranzistorsko-otporne grupe (ukupno osam linija)
 mogućnost terenskog rada bez mrežnog napajanja (napajanje iz testirane baterije…);
 mogućnost odvajanja energetskih i mernih kablova od uređaja;
 tačnost svih merenja je bolja od 3%, 10bitna A-D konverzija, diferencijalno merenje
signala sa šenta i signala sa polnih izvoda testirane baterije; 10 merenja u 1 sec struje
i napona sa računanjem kapaciteta;
 prikaz merenih veličina kao i tekstualnih poruka upozorenja, navigacije i slično na
LCD displeju sa 2x16 karaktera i pozadinskim osvetljenjem;
 komunikacija sa PC računarom RS232 serijskom vezom;
 kontrolni elementi: glavni prekidač i tasteri STARTSTOPRESETSELECT,
STAND BUYSET, SCROLL;
 dimenzije:
XxXxXmm(ŠxVxD)
 masa:
Xkg;
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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 napajanje:
230V/50Hz 30W;
 mrežni osigurač T1A/250V 20mm;
 temperatura ambijenta 5-40ºC.
Opcije:
 strujna regulacija u opsegu od 10A do 800A sa korakom od 5A;
 mogućnost nadgradnje i proširenja mogućnosti podešavanja, algoritma
testiranja (kombinovnje različitih struja i vremenskih pauza u testiranju…),
signalizacije itd.
 Mogućnost markiranja testova na terenu sa namerom sortiranja nakon isčitavanja iz
memorije…
GAUS CHARGER GC12/24V15A
GC12/24V15A (slika 1.) je automatski mikroprocesorski čoperski punjač
akumulatora, sa mogućnošću odabira nominalnog napona baterije. Namenjen je za
punjenje i održavanje baterija. To je punjač konstantnog napona sa strujnim
ograničenjem. To znači da napon na izlazu, odnosno priključenoj bateriji, dostiže strujom
koja ne prelazi struju limita, a po dostizanju postavljenog napona, struja pada kako se
baterije dopunjuju. Zahvaljujući naponskom limitu, moguće je vršiti punjenje bez
nadzora jer nema prepunjavanja (preko noći ili vikenda). Odlikuju ga jednostavnost
korišćenja, preciznost u održavanju postavljenih parametara punjenja, kao i veliki broj
implementiranih zaštitnih i kontrolnih funkcija.
Slika 1
Kako je uređaj mikroprocesorski, sa A/D konverzijom struje, napona, temperature
hladnjaka dioda, tranzistora i transformatora, po želji je moguće implementirati razne
algoritme rada. Moguća je izmena naponskih i strujnih limita, uslovljavanje karakteristike
punjenja, pauziranje, čekanje na događaj itd.
Energetski deo punjača čine mrežni monofazni transformator, diodni most sa
visoko-kvalitetnim elektrolitskim kondenzatorom (EPCOS-SIEMENS), DC-DC
konvertor buck tipa (spuštač napona Vo < Vi) sa energetskim MOSFET tranzistorom
(International Rectifier IR), ultra brzom diodom, zavojnicom (SIEMENS) i impulsno
širinskim PWM modulatorom. Frekvencija rada je 30kHz.
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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Punjač je smešten u plastificiranu čeličnu kutiju sa gumenim nožicama. Sa
prednje strane uređaja se nalaze glavni prekidač, start i stop tasteri, led indikacija i
troipocifarski LED digitalni instrumenti za struju i napon. Sa zadnje strane uređaja se
nalaze izvodi punjača, mrežni kabel, automatski osigurač u jednosmernom delu i kućište
sa topljivim osiguračem u mrežnom delu kola.
Gaus Charger GC12/24V15A ima sledeće zaštite:
1. zaštita od greške zamene polariteta priključaka (zvučna signalizacija,
onemogućen start)
2. nema varnice pri stavljanju ili skidanju (padu) klema
3. kontrolisano forsirano vazdušno hlađenje (opciono za veće struje)
4. kontrola minimalnog dozvoljenog napona priključene baterije (onemogućen
start za Ubatt<6V/12V – izmenljivo)
5. temperaturna zaštita na hladnjaku poluprovodničkih energetskih komponenti
6. temperaturna zaštita mrežnog transformatora (loši uslovi mrežnog napajanja)
7. u slučaju ispada mrežnog napajanja po njegovom ponovnom uspostavljanju
automatski se nastavlja punjenje sa ranije postavljenim parametrima
8. topljivi tromi stakleni osigurač 20mm od 6,3A u mrežnom delu
9. automatski tromi osigurač od 25A u jednosmernom kolu
10. soft start kolo mrežnog transformatora
11. soft start PWM modulatora
Karakteristika punjenja
Punjenje neopterećene akumulatorske baterije
Uvedimo sledeće oznake (slika 2.):
-PU punjač;
-AB akumulatorska baterija;
-Uo napon na krajevima AB pre početka punjenja;
-Um maksimalan napon punjenja 15.5V/31V
-Ud = 14.5V/29V maksimalan napon punjenja akumulatora manji od napona gasiranja;
-Imax = 15A;
-Imin = Imax/4 = 2.5A.
Ako je Uo manji od Um punjenje započinje "I" režimom. U ovom režimu PU
puni AB stalnom strujom 15A. Napon AB raste i u ovom režimu PU predaje
procentualno najveći deo kapaciteta AB (oko 80%). Ovaj režim se održava sve dok napon
na AB ne dostigne vrednost Um. Tada se prelazi u "Um" režim, odnosno režim
dopunjavanja AB. U ovom radnom režimu PU dopunjava AB održavajući stalan napon
na njenim krajevima na vrednosti Um, dok struja punjenja opada, kao posledica
dopunjavanja AB. Ovaj režim traje sve dok struja punjenja ne padne na vrednost Imin.
Po dostizanju Imin PU se privremeno zaustavlja (ostaje indikacija da je proces
punjenja u toku, ali ne ide struja). Čeka se da prirodnim putem napon baterije opadne na
vrednost Umin (opciona karakteristika). Potom PU prelazi u radni režim održavanja AB,
"Ud" režim. U ovom režimu PU održava AB u napunjenom stanju, održavajući napon na
krajevima AB na vrednosti Ud, a struja održavanja je različita od nule i uzima vrednost
određenu tipom i stanjem AB, koja kompenzuje samopražnjenje.
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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Slika 2.
Punjenje opterećene AB
Neka je struja opterećenja It. Sve dok je zbir ove struje i struje Id manji od Imax
PU daje ceo iznos struje It potrošaču i struju održavanja Id za AB. Ukoliko struja
potrošača poraste iznad vrednosti Imax – Id, razliku struje nadoknađuje AB. Po prestanku
opterećenja vrši se punjenje AB na način opisan u prethodnom odeljku.
Tehničke karakteristike
-tip naponskog pretvarača: buck-spuštač napona;
-napajanje 220V +/- 10%, 47Hz-53Hz 800VA;
-nominalna ulazna struja:
3A
-maksimalna startna struja: 4,5A
-frekvencija rada: 30kHz;
-koeficijent korisnog dejstva: 82%
-instrumenti ampermetar 0-19,99A
voltmetar
0-199,9V
-maksimalna struja punjenja 15A;
-izlazni napon: nominalno (15.5V/14.5V) (31V/29V)
-minimalan napon punjenja 6V/12V;
-dimenzije: 220x140x330mm;
-masa: 10kg;
-dužina priključnih kablova sa olovnim klemama: 2m
-radna temperatura: -10 do +50C
Važno:
-laka mogućnost izmene parametara i algoritma punjenja, kao i mogućnost
dodavanja spoljnje kontrole za struju i napon punjenja.
Struja punjenja
0-15A
Raspon napona punjenja
0-32V (maksimalno na raspolaganju)
Izlazni napon
(15.5V/14.5V) (31V/29V)
Izlazna snaga
480VA
Napajanje
Monofazno 47.53Hz, 800VA, 220VAC
+/-10%
Kapacitet
Punjenje jednog ili dva 12V-na
akumulatora, ili jednog 24V-nog
6 ili 12 ćelija od 2V na red (serijski
povezani)
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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3% zadate vrednosti
10mA i 100mV (opcija-potenciometri za
podešavanje)
0,1A max
<100mV
MOSFET tranzistori, ultra brze diode,
ispravljačke diode
30kHz
82%
Forsirano vazdušno (opciono za veće
struje)
Punjač konstantnog napona sa strujnim
limitom
Glavni prekidač, start i stop tasteri,
prekidač 12V/24V, obrtni potenciometri
za struju I napon (opciono)
Struja, napon
Led diode za START, STOP, 12V/24V, 3
½ cifarski Led instrumenti za struju i
napon
Čelična crno plastificirana kutija
220x140x330mm
315 US$
Tačnost
Rezolucija
Talasnost struje
Talasnost izlaznog napona
Energetika
Frekvencija rada
Koeficijent korisnog dejstva
Hlađenje
Kontrolne karakteristike
Kontrolni elementi
Kontrolna varijabla
Displeji
Kućište
Dimenzije (ŠxVxD)
Price:
Delivery Time: depends on quantity
Warranty Period: 1 (one) year
GAUS CHARGE-DISCHARGE TESTER GCDT250A12V
GCDT250A12V je
mikroprocesorski uređaj za punjenje,
održavanje i ispitivanje olovnih
starterskih akumulatora nominalnog
napona 12V. Razvijen je kao posledica
potrebe za malim, prenosnim,
jednostavnim za rukovanje, pouzdanim
i relativno jeftinim uređajem za
servisiranje i održavanje starterskih
baterija. GCDT je transformatorskodiodni punjač sa otporom za ispitivanje
startne sposobnosti. Režim punjenja se
automatski bira u skladu sa
ispražnjenošću baterije ili uslovima u
mrežnom napajanju. Punjenje se odvija kombinovanjem četiri faze (automatski-faza
intenzivnog punjenja, faza dopunjavanja, faza održavanja), naponski, strujno, vremenski i
kapacitivno je kontrolisano i implementirane su brojne mere zaštite.
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
Kako je uređaj mikroprocesorski, sa merenjem struje, napona, temperature
hladnjaka dioda i transformatora, po želji je moguće implementirati razne
algoritme rada. Moguća je izmena naponskih i strujnih limita, uslovljavanje
karakteristike punjenja, pauziranje, čekanje na događaj (merenje Ah u punjenju),
uslovljavanje završetka punjenja, konekcija sa PC racunarom, prikaz grafika
punjenja i pražnjenja i štampanje istih, itd.
Zahvaljujući naponskom limitu, moguće je vršiti punjenje bez nadzora, jer nema
prepunjavanja (preko noći ili vikenda). Takođe, ukoliko u toku punjenja dođe do ispada
mrežnog napajanja, uređaj po njegovom povratku automatski nastavlja sa punjenjem sa
parametrima koji su bili pre ispada mreže. Pražnjenje je disipativno uz indikaciju struje,
napona, proteklog vremena i ispražnjenog kapaciteta. Preko LCD displeja sa 2x16
karaktera ispisuju se vrednosti struje, napona, vremena, kapaciteta, upozorenja,
nepravilnosti itd. Uređaj je smešten u plastificiranu čeličnu kutiju sa gumenim nožicama i
ručkom za nošenje. Sa prednje strane uređaja se nalaze glavni prekidač, start (scroll) i
stop (select) tasteri, prekidači C/D (Charge/Discharge) i R/S (Ready/Set), led diode, LCD
displej za indikaciju i konektor za konekciju sa PC računarom. Sa zadnje strane uređaja
su izvodi punjača i pražnjača (demontažni), mrežni kabel, automatski osigurač u
jednosmernom kolu punjača, kućište sa topljivim osiguračem u mrežnom delu kola i
držači za namotavanje kablova.
Uz software GCDTS v1.01 uređaj je moguće konektovati na PC računar preko
RS232 serijskog porta. Software nudi mogućnost prikaza grafika punjenja ili pražnjenja
akumulatora u realnom vremenu, mogućnost iščitavanja testa pražnjenja ili punjenja kada
uređaj nije bio povezan sa računarom, štampanje i čuvanje rezultata, formiranje izveštaja
i sl.
Otpornik za pražnjenje je dimenzionisan tako da pri naponu od 10V na njegovim
krajevima struja pražnjenja bude 250A (0.04Ohma). LCD displej i zvučna signalizacija
pomažu u operaciji pražnjenja putem štoperice i signala na svakih 5sec (moguće podesiti
željeni interval), kao i prikazom minimalnog dostignutog napona i krajnje struje. Posle
završene operacije pražnjenja moguće je izvršiti pregled rezultata koji sadrže kompletne
informacije o naponu, struji i kapacitetu za svaku proteklu sekundu u procesu pražnjenja.
Gaus Charge-Discharge Tester GCDT250A12V ima sledeće zaštite:
1. nema varnice pri stavljanju ili skidanju klema u punjenju
2. forsirano vazdušno hlađenje
3. kontrola minimalnog dozvoljenog napona priključene baterije (onemogućen
start za Ubatt<2V-izmenljivo)
4. temperaturna zaštita na hladnjaku poluprovodničkih energetskih komponenti
5. temperaturna zaštita mrežnog transformatora (loši uslovi mrežnog napajanja)
6. u slučaju ispada mrežnog napajanja, po njegovom ponovnom uspostavljanju
automatski se nastavlja punjenje sa ranije postavljenim parametrima
7. topljivi tromi osigurač 20mm od T4A u mrežnom kolu
8. automatski tromi osigurač od 40A u jednosmernom kolu
9. soft start kolo mrežnog transformatora
10. zabrana istovremenog korišćenja punjača i pražnjača
11. trenutnu zaštitu punjača od kratkog spoja na klemama (ako se detektuje struja
veća od 30A vrši se trenutna korekcija sve do prekida strujnog kola)
12. zaštitu od previsokog napona punjenja (koji se može definisati pre starta
punjenja)
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
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13. Zaštita od pada kleme u toku punjenja (pauziran uređaj do povratka napona
baterije).
Napomena:
Strogo voditi računa o polartetu priključaka u punjenju! U slučaju greške, jedina
zaštita dioda je automatski tromi osigurač od 40A, tako da može doći do trajnog
oštećenja.
TEHNIČKE KARAKTERISTIKE
-tip naponskog pretvarača: transformatorsko-diodni punjač, otporni pražnjač
-napajanje 230V +/- 10%, 50Hz-60Hz 540W;
-nominalna ulazna struja:
2,5A
-maksimalna startna struja: 3,5A
-instrumenti: LCD displej 2x16 karaktera, ampermetar 0-40,00A, voltmetar 0-20,00V,
štoperica 0-99sec, temp1 –99 do 99C, temp2 –99 do 99C
-maksimalna struja punjenja 30A;
-nominalna struja punjenja 0-25A (elektronika dozvoljava da struja punjenja bude između
25 i 30A najviše u trajanju od 5min
-izlazni napon: 17,2V (faza intenzivnog punjenja, izbor od 14.4 do 18V), 16V
(održavanje)
-broj izvoda transformatora: 4 kombinacije
-minimalan napon punjenja 2V;
-dimenzije (ŠxDxV): 245x460x160mm;
-masa: 16kg;
-dužina priključnih kablova sa olovnim klemama: 1,5m, presek 6/16mm2
-radna temperatura: -10 do +50C
Važno:
-laka mogućnost izmene parametara i algoritma punjenja, merenje unetih i
utrošenih Ah, mogućnost komunikacije sa PC računarom…
Punjač:
Struja punjenja
0-25A
Raspon napona punjenja
2-18V
Izlazni napon
18V max,
za Ca-Ca bat. 17.2V, 16V (videti algoritam)
za Sb olovne bat. 16.2V, 15.2V
Izlazna snaga
450VA
Napajanje
Monofazno 50-60Hz, 540W, 230VAC +/10%
Kapacitet
Punjenje jednog 12V-nog akumulatora
Ili 6 ćelija od 2V na red (serijski povezani)
Rezolucija
100mA i 25mV
Tačnost merenja
Bolja od 10%
Talasnost struje
Punomostni ispravljač
Energetika
ispravljačke diode-grec
Prekostrujna zaštita
30A (trenutno isključenje energetike)
Prekonaponska zaštita
19V (podesivo u korisničkom meniju)
Koeficijent korisnog dejstva
75%
Hlađenje
Forsirano vazdušno
40
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
Kontrolne karakteristike
Kontrolna varijabla
Prikaz na LCD displeju u punjenju
Pražnjač:
Struja pražnjenja
Prikaz na LCD displeju u pražnjenju
GCDT250A12V:
Displeji
Kontrolni elementi
Kućište
Dimenzije (ŠxDxV)
Masa
Punjač sa naponskim i strujnim limitom
Struja, napon, kapacitet Ah, vreme
Status, struja, napon, faza punjenja, Ah…
250A pri naponu na krajevima otpornika od
10V, trajanje testa do 20sec, uz obaveznu
pauzu od 5min između uzastopnih testova
Vreme pražnjenja sa rezolucijom 0.1sec,
zvučna signalizacija na svakih 5sec, prikaz
poslednjih merenih rezultata u toku
pražnjenja,
LCD displej sa 2x16 karaktera
Glavni prekidač, start i stop tasteri punjača,
prekidači C/D I R/S, LED diode
Čelična crvena plastificirana kutija
245x460x160mm
16kg
Price:
Delivery Time: depends on quantity
Warranty Period: 1 (one) year
500 EURO
41
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS FORMATION SYSTEM GFS100V20A-PC
The Gaus Formation (charging) System GFS100V20A-PC is particularly
designed for charging automotive batteries (from one to six 12V batteries in chain). It
may also be used for charging all other types of batteries, just by setting the required
current values and voltage limit.
GFS100V20A-PC is control system
which is manually setting. Charging
current is selected by tasters mounted
on the front panel. Voltage limit is
selected
by
voltage
selector.
Characteristic of charging is constant
current before reaching voltage limit and after that constant voltage. Charging starts and
stops by pressing the respective button. Digital instruments for battery (row) voltage and
current are fitted on the front panel. GFS100V20A-PC is a microcontroller unit which
automatically adjust its behaviour according to the main voltage level (150-250VAC
50Hz) end continues with charging after main power failure restore.
Technical Data
GFS100V20A-PC can be packed into common cabinet (19” DIN cabinet)
GFS100V20A-PC with 5 units
Charge current:
0-20A
Charge voltage range:
0-100V (from 1 to 6 12V batteries per unit
(row) or 1-3 24V batteries per unit)
Capacity:
Charging of up to 30 of 12V batteries or 15
of 24V batteries at the same time
Accuracy:
1% of set value
Current ripple:
1A max
Power circuits:
MOSFET transistors
Cooling:
Forced air
Controlled characteristics:
Constant current and constant voltage
Control elements:
Main switch, start and stop buttons, current
potentiometer (GFS20A100V) and voltage
limit selector
Controlled variables:
Current and voltage
Displays:
Led’s for power, charge, stop, digital
instruments for current and voltage
Power requirements: 3x380V/50Hz (for common cabinet)
220V/50Hz 2kW each unit
Ambient temperature: -10 to +60C.
Price (per unit):
Delivery Time: depends on quantity
Warranty Period: 1 (one) year
1150 US$
42
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GSN100 Software for Battery service Internet data acquisition for
PR600A12V-Key features

PC computer software features:
-Load current, final voltage, test time and other parameters of testing may be entered
directly using keyboard.
-Complete monitoring of all test parameters and measuring data, graphics, tables and
relational database management system software.
-Easy upgrading and connecting with other laboratory equipment.
 Internet features:
-Automatic connecting and disconnecting of all service facilities all over the country.
-Automatic connecting to service facility’s databases.
-Acquisition of test results for further analysis in battery plant.
-Possibility of remote testing via Internet.
-Statistical analysis & graphical display of all relevant data collected from service
facilities.
Based on these features, the battery plant is able to have direct control of it’s own
products market.
Figure 8. Service Network of battery plant in Sombor with GSN100 and PR600A12V in
Serbia
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
BATTERY PROTECTION AND MAINTENANCE
GAUS TRACTION BATTERY MONITOR
Gaus Traction Battery Monitor (GTBM) is suited for displaying current state of traction
battery and long-term tracking of its use.
 GTBM displays current battery charge/discharge
level on 8-level LED panel in 10 different positions steady light of one LED and flashy light of
uppermost LED (maximal recommended charge
level) or most lower LED (minimal recommended
discharge level).
 GTBM controls lift of forklifter with relay, which
can enable or disable the lift. In case of battery voltage dropping below minimal
recommended level, then relay disables lift and forklifter’s battery has to be
recharged. After the charging of battery, lift is enabled again.
 GTBM tracks battery voltage and records in its permanent memory every case
that is out of recommended area (overcharging and deep discharging) for some
period of time (15 min).
 GTBM detects charging time (important fact in maintenance of battery capacity),
connection to high voltage (in case of connecting GTBM on wrong battery) and
accurate time within GTBM was
disconnected from the battery.
 In case of eventual complaint
GTBM gives you all information
about misuse of battery (GTBM
software).
 GTBM is based on:
microcontroller (CPU, battery voltage measurement, data recording, RTC
read/write, LED panel control, relay control, PC communication), permanent
memory (E2PROM, for data storage), real time clock/calendar (separate battery
power supply), power supply (enables connection to the batteries in range 1280V), relay (enable/disable the lift).
 GTBM accomplishes its functions only if
there is permanency in power supply
from traction battery. If there is standstill
longer than 15 minutes, then GTBM
records it in its memory.
 GTBM can be set for next battery
voltages: 12V, 24V, 36V, 40V, 48V,
60V, 72V, 80V. Current consumption is
10-30mA.
 GTBM is waterproof in according to IP-65 standard and is suited for industrial
temperature range [-25°C,+85°C].
Price:
Gaus Traction Battery Monitor GTBM
75 US$
Warranty Period: 1 (one) year
44
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS TRACTION BATTERY CAPACITY MONITOR GTBCM
Gaus Traction Battery Capacity
Monitor GTBCM je namenjen za
prikazivanje stanja, zaštitu i praćenje
režima eksploatacije trakcionih baterija.
GTBCM vrši indikaciju napunjenosti
baterije, uneti kapacitet Ah, potrošeni
kapacitet Ah, radne časove tokom
eksploatacije,
sprečava
korišćenje
dizalice
viljuškara
u
slučaju
ispražnjenosti baterije, evidentira struju
i napon baterije tokom vremena.
Zahvaljujući kompletnoj naponskostrujnoj i kapacitivnoj informaciji,
moguća
je
kompletna
analiza
eksploatacije
putem
softvera
GTBCM1.00 (grafikoni struje, napona
i kapaciteta u vremenu od instaliranja baterije do iščitavanja kontrolera). To je
mikroprocesorski uređaj sa LCD displejom sa 2x16 karaktera, koji meri napon i struju baterije
svake sekunde, ima memoriju 128Kb (512Kb), kalendar i sat realnog vremena, rezervno
baterijsko napajanje, mogućnost komunikacije sa PC računarom (GTBCM Software) itd.
Zahvaljujući primenjenom algoritmu kompresije, u memoriji GTBCM-a je moguće
pohraniti informacije za period od jedne do tri godine eksploatacije. Moguća su i produženja na
račun učestalosti upisa (5min, 10min, 15min...).
Tehničke karakteristike
 Indikacije na LCD displeju:
1. Uneti kapacitet prilikom punjenja
2. Potrošeni kapacitet prilikom eksploatacije
3. Radni časovi
4. Trenutni napon (procena kapaciteta)
5. Trenutna struja
6. Zauzeće memorije
7. Upozorenja o nepravilnostima...
 Nominalni naponi baterije od 12V, 24V, 36V, 40V, 48V, 60V, 72V, 80V
 Evidencija karakterističnih momenata u eksploataciji kao što su prepunjavanje, duboko
pražnjenje, dužina punjenja, priključenje uređaja (GTBCM-a) na previsok napon,
kao i vreme za koje je uređaj bio bez napajanja (diskonektovan)-tumačenje iz
GTBCM softvera detektuje se trenutak ulaska, ekstremna vrednost i trenutak izlaska iz
nepravilnog stanjauneti kapacitet prilikom punjenja, potrošeni kapacitet prilikom
pražnjenja, broj radnih časova, broj punjenja i pražnjenja, napon, struja;
 Bezkontaktno merenje struje
 Sampling rate od jedne sekunde (svake sekunde se meri napon i struja i proračunava
kapacitet), dok se evidentiranje strujne i naponske informacije obavlja na svakih 5 min.
 Posebno praćenje kapaciteta punjenja i pražnjenja
 Maksimalan broj upisa je oko 80000 (128Kb) odnosno 400000 (512Kb), do dana
isčitavanja, signalizacija napunjenosti memorije, kružna organizacija memorije podataka
o struji i naponu
 Životni vek rezervnog napajanja za sat realnog vremena je 10 godina (950mAh)
 Industrijski temperaturni opseg (-45 do 85C) i zaštita IP65 (vodootporan)
 Eksterni priključak (IP67) za:
1. Sondu halovog efekta (za struje od 0 do 100A, 200A ili 300A) i komunikaciju sa PC
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
računarom
2. Napajanje sa baterije i kontakte relea za prekid napajanja kontaktora dizalice
 Relejna kontrola dizalice viljuškara
 Lako proširenje mogućnosti.
 Unapređen algoritam za kompresiju podataka sa dinamičkom strukturom u EEPROM-u
 Garantni rok od 1 godine
 Dimenzije uredjaja su (120x80x87 mm) kutija Bopla ABS, IP65
Price:
Delivery Time: depends on quantity
Warranty Period: 1 (one) year
255 EURO
GAUS BATTERY KEEPER GBK2x12V1A – Voltage Equalizer
Gaus Battery Keeper GBK2x12V1A is designed
for equalizing voltage of two batteries, which are charging
in serial connection (trucks,
busses etc.). Charging in
rows (serial connection) is
followed
with
serious
problem that if there is a
difference between batteries voltage, than that difference
grows during charge. One of batteries is overcharging and
the other one is undercharging. Gaus Battery Keeper is solution for that problem. It
recognized charge process (voltage greater than 26V), compare individual voltages and
when one of them is greater than the other for 0.2V, it reduces
a charge current for that battery for a max. of 1A. The benefits
of using Gaus Battery Keeper are:
1. Lower level of charge voltage on battery which has
signs of overcharging;
2. Higher level of charge voltage on battery which has
signs of sulfatization;
3. Better start of vehicle as a result of equalizing batteries
capacity;
4. Longer lifetime of both batteries.
Price:
Gaus Battery Keeper GBK2x12V1A
Warranty Period: 1 (one) year
30US$
46
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
OTHER GAUS EQUIPMENT
GAUS UNINTERRUPTIBLE POWER SUPPLY SYSTEMS
1. Gaus Voltage Converter (Offline UPS with 12V lead-acid starter battery)
G250-300VA
175 US$
2. Gaus Voltage Converter (Offline UPS with 12V lead-acid starter battery)
G250-500VA
225 US$
3. Gaus Voltage Converter (Offline UPS with 12V lead-acid starter battery)
G250-600VA
230 US$
4. Gaus Voltage Converter (Offline UPS with 2x 12V lead-acid starter battery)
G250-24V500VA
225 US$
5. Gaus Charger Inverter (Online UPS with 12V lead-acid starter battery)
GCI12V400VA
1050 US$
6. Gaus Charger Inverter (Online UPS with 2x12V lead-acid starter battery)
GCI24V600VA
1050 US$
Warranty Period: 1 (one) year
GAUS CHARGER-INVERTER GCI500W12V
GCI500W12V je
mikroprocesorski uređaj sa dvojakom
funkcijom. Naime, može se koristiti kao
uređaj za besprekidno napajanje (UPSUninterruptible Power Supply) ili kao
inteligentan kontrolisan punjač olovnih
starterskih baterija nominalnog napona
12V. Razvijen je kao posledica potrebe za
malim, prenosnim, jednostavnim za
rukovanje, pouzdanim i relativno jeftinim
uređajem za bezprekidno napajanje i/ili
punjenje olovnih starterskih baterija.
Zahvaljujući kvalitetnom izlaznom
naponu (ostvarenom PWM modulacijom),
naponskoj stabilizaciji i snazi, u UPS
modu u uslovima lošeg ili u nedostatku
mrežnog napajanja uređaj se može koristiti
za napajanje telefonskih centrala, faksova,
PC računara, audio i video opreme,
televizora, osvetljenja, pumpi za centralno grejanje, alarmnih uređaja itd. U UPS modu
mikroprocesor u uređaju vrši monitoring mrežnog napona, donosi odluke o njegovom kvalitetu i
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
po potrebi prebacuje priključene potrošače na bateriju, signalizira karakteristične momente i ne
dozvoljava nepravilnu upotrebu. Uređaj ne dozvoljava duboko pražnjenje baterije i vrši njeno
kontrolisano dopunjavanje. Postoji i mogućnost softverskog obaranja sistema za PC računar
preko RS232 serijskog porta.
U modu CHARGE moguće je vršiti kontrolisano punjenje akumulatora izborom
odgovarajućeg kapaciteta u Ah (dopunjavanje, 30/60/90/120/150Ah+dopunjavanje). Punjenje se
odvija kombinovanjem četiri faze (automatski-faza intenzivog punjenja sa većim strujnim
pragovima, faza intenzivog punjenja sa nižim strujnim pragovima, faza dopunjavanja i faza
održavanja), naponski, strujno, vremenski i kapacitivno je kontrolisano i implementirane su
brojne mere zaštite. Kako je uređaj mikroprocesorski, sa merenjem struje, napona, temperature
hladnjaka tranzistora i transformatora, po želji je moguće implementirati razne algoritme rada.
Moguća je izmena naponskih i strujnih limita, uslovljavanje karakteristike punjenja, pauziranje,
čekanje na događaj (merenje Ah u punjenju i invertorskom režimu), uslovljavanje završetka
punjenja, konekcija sa PC računarom, prikaz grafika punjenja i pražnjenja (invertorski režim) i
štampanje istih, itd. Zahvaljujući naponskom limitu, moguće je vršiti punjenje bez nadzora, jer
nema prepunjavanja (preko noći ili vikenda). Takođe, ukoliko u toku punjenja dođe do ispada
mrežnog napajanja, uređaj po njegovom povratku automatski nastavlja punjenje sa parametrima
koji su bili pre ispada mreže.
Uređaj je smešten u plastificiranu čeličnu kutiju sa gumenim nožicama i ručkom za
nošenje. Sa prednje strane uređaja se nalaze glavni prekidač, start i stop (scroll) tasteri, prekidač
CHARGER/UPS, led diode (UPS, CHARGER, TEMP. ALARM, INVERTER, OVERLOAD,
LOW BATTERY, MAINS, Capacity Ah), utičnica sa poklopcem za priključenje potrošača i
konektor za konekciju sa PC računarom. Sa zadnje strane uređaja su izvodi punjača (za
priključenje akumulatora), mrežni kabel, automatski osigurač u jednosmernom kolu punjača
(invertora), kućište sa topljivim osiguračem u mrežnom delu kola i držači za namotavanje
kablova.
Uz software GCDTS v1.01 uređaj je moguće konektovati na PC računar preko RS232
serijskog porta. Software nudi mogućnost prikaza grafika punjenja u realnom vremenu,
mogućnost iščitavanja testa punjenja kada uređaj nije bio povezan sa računarom, štampanje i
čuvanje rezultata, formiranje izveštaja i sl.
Gaus Charger-Inverter GCI500W12V ima sledeće zaštite:
Mod UPS:
1. Amplitudna prenaponska (250V 50Hz) i podnaponska zaštita (180V)
2. detekcija izostanka poluperiode mrežnog napajanja - brzina reakcije ~5ms
3. detekcija loše mrežne frekvencije
4. zaštita od dubokog pražnjenja baterije u invertorskom režimu (pri naponu baterije od
11V počinje periodična zvučna i svetlosna signalizacija, na 10.5V kontinualna
signalizacija, na 10V automatsko isključenje invertora)
5. kontrola kvaliteta mrežnog napona u periodu od 200 mrežnih poluperioda pre
vraćanja potrošača na mrežno napajanje
6. temperaturna zaštita na hladnjaku poluprovodničkih energetskih komponenti
7. temperaturna zaštita mrežnog transformatora
8. zaštita od preopterećenja u invertorskom režimu uz odgovarajuću svetlosnu i zvučnu
signalizaciju
9. elektronska zaštita za preopterećenje u piku i trajnog preopterećenja
10. automatski tromi osigurač od 63A u jednosmernom kolu
11. topljivi tromi osigurač 3.15A za zaštitu od preopterećenja u uslovima prisutnog
mrežnog napajanja
12. kontrolisano punjenje baterije (dopunjavanje nakon invertorskog rada), soft start,
kapacitet, struja, napon, vreme...
Mod CHARGER:
14. nema varnice pri stavljanju ili skidanju klema u punjenju
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
15. kontrola minimalnog dozvoljenog napona priključene baterije (onemogućen start za
Ubatt<7V)
16. temperaturna zaštita na hladnjaku poluprovodničkih energetskih komponenti
17. temperaturna zaštita mrežnog transformatora (loši uslovi mrežnog napajanja)
18. u slučaju ispada mrežnog napajanja, po njegovom ponovnom uspostavljanju
automatski se nastavlja punjenje sa ranije postavljenim parametrima
19. topljivi tromi osigurač 20mm od T4A u mrežnom kolu
20. automatski tromi osigurač od 63A u jednosmernom kolu
21. soft start kolo mrežnog transformatora
22. zabrana istovremenog korišćenja punjača i invertora
23. trenutnu zaštitu punjača od kratkog spoja na klemama (ako se detektuje struja veća
od 20A vrši se trenutna korekcija sve do prekida strujnog kola)
24. zaštitu od previsokog napona punjenja (koji se može definisati pre starta punjenja)
25. Zaštita od pada kleme u toku punjenja (pauziran uređaj do povratka napona
baterije)...
Napomena:
Strogo voditi računa o polartetu priključaka akumulatora! U slučaju greške, jedina zaštita
energetskih tranzistora je automatski tromi osigurač od 63A, tako da može doći do
trajnog oštećenja.
TEHNIČKE KARAKTERISTIKE
UPS (naponski pretvarač):
Kontinualna izlazna snaga
Max. izlazna snaga 5sec
Max. izlazna snaga u piku
Izlazni napon (puno opterećenje)
Oblik izlaznog napona
Energetika
Napon napajanja
Strujna zaštita
Naponska stabilizacija
Potrošnja u praznom hodu
Soft start
Vremensko kašnjenje između mrežnog I
napajanja sa baterije (invertor) – detekcija
izostanka poluperiode mrežnog napajanja
Detekcija prenapona
Detekcija podnapona
Kontrola kvaliteta mrežnog napajanja kao
uslov za povratak potrošača na isto
Galvansko odvajanje mrežnog od
invertorskog napajanja
Signalizacija preopterećenja
Zaštita od dubokog pražnjenja
500Wmax
750W
2.5kW
220Veff, +10%, -15%; 50Hz
Trapezna simulacija sinusoide
Half bridge sa MOSFET tranzistorima
10.5-15V (Pb starterski akumulator 12V)
55A (kont.), 250A pik
PWM modulacija
Ispod 150mA
Da
5ms
250V
175V
2s
Da
450W (45A) periodična zvučna i svetlosna
signalizacija, 500W (50A) kontinualna zv. i sv.
sign, 550W (55A) automatsko isključenje
invertora-zabrana korišćenja do detekcije
rasterećenja ili reseta uređaja
11V periodična zvučna i svetlosna signalizacija,
10.5V kontinualna zv. i sv. Sign, 10V
automatsko isključenje invertora-zabrana
korišćenja do detekcije punjenja baterije
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
Ugrađen automatski punjač
Isključivanje punjača
Vreme punjenja baterije
CHARGER (Punjač):
Struja punjenja
Raspon napona punjenja
Izlazni napon
Izlazna snaga
Napajanje
Nominalna ulazna struja
Maksimalna startna struja
Kapacitet
Rezolucija
Tačnost merenja
Talasnost struje
Energetika
Prekostrujna zaštita
Prekonaponska zaštita
Koeficijent korisnog dejstva
Kontrolne karakteristike
Kontrolna varijabla
GCI500W12V:
Kontrolni elementi
Kućište
Da, nadoknađuje potrošeni kapacitet u Ah (meri
se potrošen kapacitet u toku invertorskog rada)
Dostignut kapacitivni, vremenski ili naponski
uslov
4.5h (45Ah)
0-20A
7-18V
16V (intenzivno punj.) 14.8V (održavanje)
450W
Monofazno 50Hz, 500W, 220VAC +/-10%
2.5A
3.5A
Punjenje jednog 12V-nog akumulatora (6 ćelija)
100mA i 25mV (10 bita)
Bolja od 10%
Punomostni ispravljač
Inverzne diode MOSFET tranzistora
25A (trenutno isključenje energetike)
18V
75%
Punjač sa naponskim i strujnim limitom
Struja, napon, kapacitet Ah, vreme
Glavni prekidač, start i stop tasteri punjača,
prekidač CHARGER/UPS, LED diode
Čelična crvena plastificirana kutija
Dužina priključnih kablova sa olovnim
klemama
Radna temperatura ambijenta
P/F 10mm2 smeđa +, plava -, L 1,5m
Dimenzije (ŠxDxV)
Masa
245x425x160mm
10kg
0 do +50C
GAUS MAIN VOLTAGE CORECTORS
1. Gaus Main Voltage Corrector GMVC1kVA
2. Gaus Main Voltage Corrector GMVC2kVA
Warranty Period: 1 (one) year
175 US$
225 US$
50
GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com
GAUS TEST SYSTEM GTS100A - AUTONOMOUS DEVICE FOR
TESTING TRANSITIONAL RESISTANCE
SUMMARY
This project is about device for measuring
transitional resistance between contacts of
disconnectors, switch disconnectors and
circuit breakers in transformer stations.
Device is developed for and is especially
useful during the transformer stations
periodical checking when electrical power is
completely disconnected (manual mode).
Besides measuring transitional resistance, device can be
used for thermal
relays checking in transformer stations. Device is supplied by electrical power from
automotive lead-acid battery 12V= (Cn≥55Ah ). Setting of working parameters
(reprogramming of stored programs) and data
acquisition can be done by computer to which
device have to be connected with special
software (automatic mode). Regulated current
range is from 0A to 100A=, with input voltage
(battery voltage) of min. 10V and output
voltage of max. 5V (voltage drop on testing
contact).
GTS100A is compatible with Gaus Battery
Test System GBTS1.06.
Price:
Gaus Test System GTS100A
Warranty Period: 1 (one) year
1200 US$
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GAUS StS-Belgrade, Jurija Gagarina 167/41, tel/fax: +381 11 17 69 142, mob. +381 63 215 722
www.gaus-sts.com