09/14/10 DESIGN No. _____ SECTION 07115 SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS PART 1 - GENERAL 1.01 DESCRIPTION OF WORK A. Provide sheet membrane waterproofing for foundation walls and slabs as indicated on the Drawing and as required for a complete watertight installation. 1.02 RELATED SECTIONS A. Earthwork.................................Section 02200 B. Concrete Formwork.........................Section 03100 C. Concrete Reinforcement....................Section 03200 D. Cast-In-Place Concrete ...................Section 03300 1.03 REFERENCES References and industry standards listed in this Section are applicable to the Work. Unless more restrictive criteria or differing requirements are explicitly stated in the Specifications, or mandated by governing codes or regulations, the recommendations, suggestions, and requirements described in the referenced standards shall be deemed mandatory and applicable to the Work. A. American Society for Testing and Materials (ASTM) B. Federal Specifications (FS) 1.04 DESIGN CRITERIA A. Waterproofing system shall be complete and consist of all liquid membranes, protection boards, drainage panels, tapes, and other material required for the system to be watertight. System shown on Drawings and specified herein is based on Grace Construction Products materials. Other manufacturers listed are acceptable if they have a complete system that meets the performance requirements of this specification. Regardless of manufacturer used, the Contractor is responsible for providing a complete system and shall discuss with manufacturer prior to bid. B. The Grace polyethylene membrane (Preprufe) used on the underside of slabs may not require the use of a mud mat. If other systems are used, the use of a mud mat is NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 1 09/14/10 DESIGN No. _____ required. It is also to be used for blind side applications where lagging or formwork is not to be removed. The Carlisle butyl rubber membrane (.120 Butyl) requires protection board on each side as a minimum. Mud mat, protection board, and any additional detailing required by the Architect/Engineer of Record to provide for the proper installation of the membrane shall be at no cost to the Authority. 1.05 SUBMITTALS A. Submittals (General) Submit the Shop Drawings, product data, and samples specified below at the same time, as a package. B. C. Product Data 1. Catalog sheets, Specifications, and installation instructions for each material specified. 2. Revise the membrane manufacturer's standard details as necessary to suit the requirements of the Contract Documents. Manufacturer's details are not to routinely be used for the Work of this Contract. a. Unless approved otherwise in writing by the Authority, the requirements of the Contract Documents take precedence over the manufacturer's standard specifications and details where they are more restrictive. Any discrepancies affecting the warranty by the manufacturer are to be brought to the Authority’s attention. b. Any materials, installation procedures, or details not included in the Contract Documents must be approved by the Architect/Engineer of Record. Shop Drawings When there is a proposed deviation from the Contract Documents, submit revised details, labeled as such, for approval. The revised detail shall show existing conditions and shall be referenced directly to the related details on the Contract Drawings. Details not shown on the Contract Drawings shall be as recommended by the waterproofing manufacturer and approved by the Architect/Engineer. NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 2 09/14/10 D. DESIGN No. _____ Samples 1. E. Drainage panel Quality Control Submittals 1. Certificates: Furnish manufacturer's certification that materials meet or exceed specification requirements. 2. Manufacturer's Field Reports: inspection reports. 3. Intent to Warranty/Guarantee 4. Submit copies of a. Manufacturer's Warranty Sample: Submit a sample copy of the membrane manufacturer's five (5) year materials warranty. b. Intent to guarantee document from the installer with a performance guarantee against water penetration through waterproofing system for 5 years with any necessary replacement material and labor supplied at no cost to Authority. Qualifications Provide proof of Manufacturer and Installer qualifications and experience specified under “Quality Assurance”. F. Warranty 1. Manufacturer's Warranty: Upon acceptance of the completed Work of this Section, furnish the membrane manufacturer's written five (5) year materials warranty. 2. Contractor's written five (5) years covering materials and workmanship. guarantee 1.06 QUALITY ASSURANCE A. Qualifications 1. Membrane Manufacturer a. NYCSCA The manufacturer must have been actively marketing a self-adhering rubberized asphalt sheet membrane waterproofing system in the SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 3 09/14/10 DESIGN No. _____ United years. b. 2. States for a minimum of three (3) The manufacturer's rubberized asphalt sheet membrane must have previously been installed on a minimum of 10 waterproofing projects of comparable scope and complexity to the Work of this Section. Applicator a. The waterproofing applicator must have been actively installing waterproofing systems for the past five (5) years and shall be certified by the manufacturer to install their system. b. The waterproofing applicator must have previously installed and completed a minimum of five (5) waterproofing projects of comparable scope, specified system, and complexity to the Work of this Section. c. The person supervising the Work of this Section and the workers applying the waterproofing materials shall have had at least three (3) years of experience in the application of waterproofing materials. 1.07 DELIVERY, STORAGE, AND HANDLING A. Delivery Deliver all materials to the site in the manufacturer's labeled, unbroken containers. Membrane rolls must be packaged in rigid containers to prevent membrane distortion. B. NYCSCA Storage 1. Do not double stack pallets of membrane. 2. Store all materials on wooden platforms in a wellventilated place. 3. Store drainage panel and protection board flat. 4. Cover all materials on top and sides tarpaulins allowing for adequate ventilation. materials dry at all times. with Keep SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 4 09/14/10 DESIGN No. _____ 5. C. Store all materials away from high heat, flames, and sparks. Handling 1 Handle all materials in a manner to prevent damage. Mark and remove all damaged material from the site. 2. Do not smoke or use open flames mastics, or liquid membrane. near primer, 1.08 PROJECT CONDITIONS A. Do not execute the Work of this Section without notifying the Authority's Representative at least five (5) days before commencing. B. Do not execute the Work of this Section unless the substrate is smooth, dry, and free of all dirt, dust and debris. Concrete shall be cured 28 days minimum prior to installing material. C. Unless approved otherwise by the Authority, do not execute the Work of this Section when the air or surface temperature of the structural substrate is below 30oF. D. Install waterproofing only when groundwater is being maintained below the waterproofing level. E. Do not apply the waterproofing system in areas where dust is being generated from adjacent work areas. F. Do not leave polyethylene type membrane exposed for more than 30 days and the rubberized asphalt type membrane for more than 60 days. 1.09 WARRANTY AND GUARANTEE A. Warranty The Contractor shall provide, from the membrane Manufacturer, a written 5-year warranty for the materials used in the membrane application, providing for replacement of defective material. B. Guarantee The Contractor shall furnish a written five (5) year guarantee, providing that the membrane materials and workmanship will be free from leaks and defects; and that NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 5 09/14/10 DESIGN No. _____ if leaks and defects do occur, the membrane system and all other work damaged by the failure, including Work which must be removed for access to the waterproofing materials, will be repaired or replaced at the Contractor's expense. PART 2 - PRODUCT 2.01 MANUFACTURERS A. B. C. Waterproofing Membrane 1. Grace Construction Products, Cambridge, MA. 2. Carlisle Coatings and Waterproofing, Sapula OK 3. Northern Elastomeric Inc. (NEI) Brentwood, NH 03833 Prefabricated Drainage Panel 1. Grace Construction Products, Cambridge, MA. 2. Mirafi, Inc., available Associates, Edison, N.J. 3. Carlisle Coatings and Waterproofing, Sapula OK locally through Ragan Protection Board 1. W.R. Meadows, Hampshire, IL 60140 2. Henry Company, Huntington Park, CA 90255 2.02 MATERIALS A. Wall and Slab Sheet Membrane Waterproofing Self-adhesive, cold-applied composite sheet consisting of rubberized asphalt with cross-laminated polyethylene film permanently bonded to the outer surface. 1. NYCSCA Physical Properties a. Flexibility - ASTM D1970 (180 degrees bend over one-inch mandrel at -45 degrees F): Unaffected. b. Tensile Strength - ASTM D412, Die C modified: 325 psi minimum c. Tensile Strength, film - ASTM D882: 5000 lb/in2 SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 6 09/14/10 DESIGN No. _____ 2. B. d. Elongation (Rubberized Asphalt) - ASTM D 412 (Die C) modified: 300 percent minimum. e. Cycling Over Crack at -25 degrees F - ASTM C836: No effect 100 cycles. f. Puncture Resistance - ASTM E154: minimum 40 pounds g. Permeance - ASTM E 96 method B: maximum 0.05 perms h. Water Absorption - ASTM D570: maximum i. Total Membrane Thickness Method A: 60 mils nominal j. Peel Strength - ASTM D1876: 5 lb/in. k. Resistance to Hydrostatic Head - ASTM D5385: 231 ft of water Material shall be Bituthene Construction Products. - 0.1 percent ASTM 4000 by D3767, Grace Slab Sheet Membrane Waterproofing (Also for blind side formwork application) Cold-applied composite sheet consisting of high-density polyethylene film, synthetic adhesive, and protective coating. Material is placed such that concrete is cast against the protective coating. 1. NYCSCA Physical Properties a. Flexibility - ASTM D1970 (180 degrees bend over one-inch mandrel at -10 degrees F): Unaffected. b. Tensile Strength, film - ASTM D882: 5000 lb/in2 c. Elongation (Rubberized Asphalt) - ASTM D 412 (Die C) modified: 300 percent minimum. d. Cycling Over Crack at -10 degrees F - ASTM C836: No effect 100 cycles. e. Puncture Resistance - ASTM E154: 180 pounds minimum SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 7 09/14/10 DESIGN No. _____ 2. C. f. Permeance - ASTM E 96 method B: maximum g. Water Absorption - ASTM D570: maximum h. Total Membrane Thickness Method A: 56 mils nominal i. Peel Adhesion to Modified: 5 lb/in. j. Resistance to Hydrostatic Head - ASTM D5385 Modified: 231 ft of water Material shall be Preprufe Construction Products. 0.5 percent - Concrete 0.01 perms ASTM - ASTM 300R by D3767, D903 Grace Slab Sheet Membrane Waterproofing Cold-applied membrane consisting of butyl rubber. 1. NYCSCA Physical Properties a. Flexibility - ASTM D1970 (180 degrees bend over one-inch mandrel at -10 degrees F): Unaffected. b. Tensile Strength, film - ASTM D882: 1200 lb/in2 c. Elongation (Rubberized Asphalt) - ASTM D 412 (Die C) modified: 300 percent minimum. d. Cycling Over Crack at -10 degrees F - ASTM C836: No effect 100 cycles. e. Puncture Resistance - ASTM E154: 180 pounds minimum f. Permeance - ASTM E 96 method B: maximum g. Water Absorption - ASTM D570: maximum h. Total Membrane Thickness Method A: 120 mils nominal i. Peel Adhesion to Modified: 5 lb/in. Concrete 0.01 perms 0.5 percent - ASTM - ASTM D3767, D903 SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 8 09/14/10 DESIGN No. _____ j. 2. D. Resistance to Hydrostatic Head - ASTM D5385 Modified: 231 ft of water Material shall be .120 Butyl by Carlisle Coatings and Waterproofing. Related Products Provide the following waterproofing system: E. component accessories to the 1. Manufacturer’s Liquid Membrane 2. Bituthene Preprufe Tape where required for Grace products. 3. Hydroduct Tape where required for Grace products. 4. Manufacturer’s Concrete Primer 5. .120 Butyl accessories where required by Carlisle Coatings and Waterproofing. Prefabricated Drainage Panels 1. General Prefabricated drainage panel shall be a composite system consisting of a non-woven geotextile drainage fabric bonded to a three-dimensional, highly impact resistant plastic core with high strength backing film acceptable to the membrane manufacturer. 2. Plastic Core The core shall have the following minimum physical properties: NYCSCA a. Compressive strength (ASTM D1621)....15000 psf b. Flow (gradient 0.1,37.9 Kpa ASTM D4716)................15 gpm/ft of width c. Thickness (ASTM D1777)....................3/8" d. Weight (ASTM D3776).................2.9 oz/ft2 e. Overlaps: Shall be capable of mechanical interlocking so as to prevent separation of the overlaps during backfill. SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 9 09/14/10 DESIGN No. _____ 3. Filter Fabric: The filter fabric shall be a nonwoven geotextile fabric having the following physical characteristics: a. Equivalent opening size COE CW02215................................70-100 b. Burst strength (ASTM D3786)...........270 psi c. Permeativity (ASTM D4491)...........140 gpm/ft2 d. Puncture strength (ASTM D4833).........65 lbs e. Weight (ASTM D3776)................4.0 oz/yd2 The fabric shall be uniformly bonded to the core, so as to resist being pushed into the flow channels of the core during backfilling. The fabric to core bond shall use pressure sensitive adhesive, and the fabric shall extend beyond the edge of the core, so that the fabric can be adhered in the field across all core overlaps. 4. F. NYCSCA Product a. Hydroduct 220 Drainage Construction Products. b. Miradrain 6000/6200 Protection Products. c. Sure-Drain V-2 Waterproofing. by by Composite MiraDri Carlisle by Grace Moisture Coatings and Protection Board 1. Formed from inert material such as asphalt-treated fiberboard that will not react with waterproofing meeting ASTM D6506, Class A, Type 2. Board shall be asbestos free and acceptable to the membrane manufacturer. 2. Product a. W.R. Meadows PC-2. Sealtight Protection b. Henry Asphalt Protection Course Course, SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 10 09/14/10 DESIGN No. _____ 2.03 PRE-INSTALLATION CONFERENCE A. Prior to the start of the waterproofing and concrete construction schedule, the Contractor shall conduct a meeting to review the proposed waterproofing design and to discuss the required methods and procedures to achieve the required quality and waterproofing integrity. The meeting shall include, at a minimum, the membrane installer, membrane manufacturer, concrete and rebar installer, electrical and plumbing work installers, and the Authority’s Construction Manager and CID Inspector. The Contractor shall send a conference agenda to all attendees prior to the scheduled date of the conference. PART 3 - EXECUTION 3.01 EXECUTION PROCEDURES A. The preparation and application procedures in Article 3.02 and Article 3.03 are general; follow the membrane manufacturer's recommendations as required to obtain the five (5) year warranty and the five (5) year guarantee. Notify the Architect of discrepancies. 3.02 INSPECTION AND PREPARATION A. Do not begin application of membrane waterproofing until all cracks, honeycombs, loose aggregate, sharp protrusions, tie holes, etc. have been repaired, fins removed, and the surface is free of contaminants such as oil, grease, dust, and other foreign materials. Refer to Section 03300 for repair of the items. B. Concrete substrate shall be cured a minimum of 7 days for rubberized asphalt membrane or longer if required by membrane manufacturer. C. Application of the membrane to any substrate shall constitute acceptance of that substrate by the membrane manufacturer and installer as suitable to receive the Work. D. Apply additional 8" wide strip of membrane over construction joints, cold joints, control joints, and expansion joints. NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 11 09/14/10 DESIGN No. _____ 3.03 MEMBRANE APPLICATION A. B. C. Polyethylene (Preprufe) Membrane Slab Application 1. Preprufe membrane can be placed directly on suitably prepared grade. Grade is to have no sharp objects and shall be acceptable to the membrane manufacturer. Membrane shall be supported on footing formwork at sides. It is also to be used for blind side vertical applications where lagging or formwork is not to be removed. Follow manufacturers recommended lap details. At end lap, provide 3" lap and preprufe tape centered over the end lap. Cut laps to be sealed with liquid membrane covered with tape. 2. Follow all manufacturer’s recommendations for slab penetrations. Apply liquid membrane waterproofing, lapping material with the Preprufe membrane and around all penetrations. Install Preprufe tape as per manufacturer’s recommendations. 3. Reinforcing chairs and other items supporting reinforcement shall be flat or have flat runners as described in Section 03200 so as not to puncture the membrane. Verify suitability or material with membrane manufacturer. Rubberized Asphalt Membrane Slab Application. 1. Material is to be placed on working slab and supported on footing formwork at sides. Follow manufacturers recommended lap details. At end lap, provide 3" lap. Cut laps to be sealed with liquid membrane. 2. Follow all manufacturer’s recommendations for slab penetrations. Apply liquid membrane waterproofing, lapping material with the membrane. Apply additional flashings if required. 3. Install protection board upon approval of the membrane installation and prior to placement of reinforcement. Do not allow membrane to be punctured. Walls 1. NYCSCA After concrete walls are poured and have cured a minimum of 7 days (or greater as otherwise recommended by the membrane manufacturer), apply primer to the substrate at the rate recommended by SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 12 09/14/10 DESIGN No. _____ the membrane manufacturer; apply primer only to areas which can be covered that same day. All joints are to be done first by applying primer only at the joints and installing the coverstrips. 2. After primer is tack free, apply rubberized asphalt membrane, lapping edge seams a minimum of 3", and end seams a minimum of 4"; apply wall membrane to form lap with slab membrane and up walls to elevation indicated. Seal ends with liquid membrane waterproofing up adjoining walls. Stagger lap ends. 3. Seal all membrane edges, terminations, and pipe penetrations thoroughly with liquid membrane. D. Waterstops shall be adhered to the membrane waterproofing with manufacturer’s recommended adhesive. Refer to Section 03300 for waterstop materials. E. Apply double plies of sheet membrane around drains, pipes, and other penetrations; extend 6" horizontally in all directions. Seal terminations thoroughly. F. Install either protection board or drainage panel over membranes upon inspection as indicated on Drawings. Membranes and drainage panels are not to be exposed for more than 7 days. 2 3.04 PREFABRICATED DRAINAGE PANEL A. B. General 1. Position the panel with the filter fabric toward the soil. Use manufacturer’s recommended adhesive. 2. Install panel as shown on Drawings. Panel shall run from one foot below grade to bottom of footings, providing complete protection of wall membrane waterproofing. Overlaps Peel the fabric back from the attached panel to expose 3" of core. Overlap the core of the next panel by 2" and interlock. Re-attach the fabric to completely cover the core overlap. Shingle each course, overlapping both the core and the fabric in the direction of water flow. NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 13 09/14/10 C. DESIGN No. _____ Terminal Connections and Protrusions Cover all terminal edges with the integral fabric flap by cutting the core back approximately 4" and tucking the fabric around the edge of the core and secure it. At protrusions, cut the core around the protrusion, cut an "X" in the fabric, and tape the fabric around the protrusion. Dirt, plastic, and concrete must not be allowed to infiltrate the core. 3.05 RIGID INSULATION 1 A. Place insulation at locations indicated on the drawings. Refer to Section 07211. Adhere using waterproofing manufacturer’s recommended adhesive. 3.06 FIELD QUALITY CONTROL A. B. Membrane Manufacturer Inspection 1. Notify the manufacturer of the waterproofing materials in sufficient time, but not less than 3 days, prior to start of each portion of the work to allow for inspection of substrates and membranes. The membrane manufacturer shall visit the site as needed to review installation and provide a field report to the GC and the Authority. All joints shall be thoroughly inspected prior to concrete placement or the product being covered with other materials. 2. Contractor shall pay for all services by the manufacturer. Work shall be done to the manufacturer’s and the Authority’s satisfaction. Authority Inspection Notify the Authority in sufficient time, but not less than 3 days, prior to start of each portion of the work to allow for inspection of substrates and membranes by the Authority’s Construction Inspection Division. 3.07 PROTECTION A. NYCSCA Provide protection for membrane as recommended by the manufacturer, before and during placement of concrete over membrane. Protect membrane and drainage panel before and during backfilling and replace any membrane or drainage panel damaged during the backfilling operation. SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 14 09/14/10 B. DESIGN No. _____ Place backfill within 7 days. Avoid damaging the panels, insulation, or protection board with the compactor's hoe, exhaust, or tamper foot. Replace any damaged fabric or panels. 3.08 REMEDIATION A. Contractor is responsible for providing a watertight structure. Provide all required remediation for any leakage that may occur with products and methods acceptable to the Authority. END OF SECTION Notes to Specifier (Delete from Specification) 1. Ensure insulation specified meets the required compressive strength. If no insulation is specified, delete this article. 2. Ensure that Drawings clearly show either protection board or drainage panel and modify Section to suit. GR:gr NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 15 09/14/10 DESIGN No. _____ LIST OF SUBMITTALS SUBMITTAL DATE SUBMITTED Product Data: DATE APPROVED _____________ 1. Waterproofing membrane and accessory materials 2. Drainage panel 3. Protection board Shop Drawings: _____________ 1. Revised details of proposed deviations from the Contract Documents. Samples: _____________ 1.Drainage Panel Manufacturer's Certifications: _____________ 1. Letter from Membrane Mfr. 2. List of 10 sim. projects Applicator's Certifications: _____________ 1. Letter from Applicator 2. List of 5 sim. projects 3. Foreman’s experience Field Reports: 1. _____________ Manufacturer’s field inspections Intent to warranty: _____________ 1. Sample copy of the membrane manufacturer's five (5) year warranty. 2. Contractor intent to guarantee papers provided prior to application Warranty & Guarantee: _____________ 1. Manufacturer's Warranty 2. Contractor's Guarantee * * * NYCSCA SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 16