part 1 - general

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09/14/10
DESIGN No. _____
SECTION 07115
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS
PART 1 - GENERAL
1.01 DESCRIPTION OF WORK
A.
Provide sheet membrane waterproofing for foundation walls
and slabs as indicated on the Drawing and as required for
a complete watertight installation.
1.02 RELATED SECTIONS
A.
Earthwork.................................Section 02200
B.
Concrete Formwork.........................Section 03100
C.
Concrete Reinforcement....................Section 03200
D.
Cast-In-Place Concrete ...................Section 03300
1.03 REFERENCES
References and industry standards listed in this Section are
applicable to the Work. Unless more restrictive criteria or
differing
requirements
are
explicitly
stated
in
the
Specifications, or mandated by governing codes or regulations,
the recommendations, suggestions, and requirements described in
the referenced standards shall be deemed mandatory and
applicable to the Work.
A.
American Society for Testing and Materials (ASTM)
B.
Federal Specifications (FS)
1.04 DESIGN CRITERIA
A.
Waterproofing system shall be complete and consist of all
liquid membranes, protection boards, drainage panels,
tapes, and other material required for the system to be
watertight.
System shown on Drawings and specified
herein is based on Grace Construction Products materials.
Other manufacturers listed are acceptable if they have a
complete system that meets the performance requirements
of this specification. Regardless of manufacturer used,
the Contractor is responsible for providing a complete
system and shall discuss with manufacturer prior to bid.
B.
The Grace polyethylene membrane (Preprufe) used on the
underside of slabs may not require the use of a mud mat.
If other systems are used, the use of a mud mat is
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SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 1
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DESIGN No. _____
required.
It is also to be used for blind side
applications where lagging or formwork is not to be
removed. The Carlisle butyl rubber membrane (.120 Butyl)
requires protection board on each side as a minimum. Mud
mat, protection board, and any additional detailing
required by the Architect/Engineer of Record to provide
for the proper installation of the membrane shall be at
no cost to the Authority.
1.05 SUBMITTALS
A.
Submittals (General)
Submit the Shop Drawings, product data, and samples
specified below at the same time, as a package.
B.
C.
Product Data
1.
Catalog sheets, Specifications, and installation
instructions for each material specified.
2.
Revise the membrane manufacturer's standard details
as necessary to suit the requirements of the
Contract Documents. Manufacturer's details are not
to routinely be used for the Work of this Contract.
a.
Unless approved otherwise in writing by the
Authority, the requirements of the Contract
Documents
take
precedence
over
the
manufacturer's standard specifications and
details where they are more restrictive. Any
discrepancies affecting the warranty by the
manufacturer are to be brought to the
Authority’s attention.
b.
Any materials, installation procedures, or
details not included in the Contract Documents
must be approved by the Architect/Engineer of
Record.
Shop Drawings
When there is a proposed deviation from the Contract
Documents, submit revised details, labeled as such, for
approval.
The revised detail shall show existing
conditions and shall be referenced directly to the
related details on the Contract Drawings. Details not
shown on the Contract Drawings shall be as recommended by
the waterproofing manufacturer and approved by the
Architect/Engineer.
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D.
DESIGN No. _____
Samples
1.
E.
Drainage panel
Quality Control Submittals
1.
Certificates: Furnish manufacturer's certification
that materials meet or exceed specification
requirements.
2.
Manufacturer's Field Reports:
inspection reports.
3.
Intent to Warranty/Guarantee
4.
Submit copies of
a.
Manufacturer's Warranty Sample:
Submit a
sample copy of the membrane manufacturer's
five (5) year materials warranty.
b.
Intent
to
guarantee
document
from
the
installer with a performance guarantee against
water penetration through waterproofing system
for 5 years with any necessary replacement
material and labor supplied at no cost to
Authority.
Qualifications
Provide proof of Manufacturer and Installer
qualifications and experience specified under
“Quality Assurance”.
F.
Warranty
1.
Manufacturer's Warranty:
Upon acceptance of the
completed Work of this Section, furnish the
membrane manufacturer's written five (5) year
materials warranty.
2.
Contractor's written five (5) years
covering materials and workmanship.
guarantee
1.06 QUALITY ASSURANCE
A.
Qualifications
1.
Membrane Manufacturer
a.
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The manufacturer must have been actively
marketing a self-adhering rubberized asphalt
sheet membrane waterproofing system in the
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 3
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DESIGN No. _____
United
years.
b.
2.
States
for
a
minimum
of
three
(3)
The manufacturer's rubberized asphalt sheet
membrane must have previously been installed
on a minimum of 10 waterproofing projects of
comparable scope and complexity to the Work of
this Section.
Applicator
a.
The waterproofing applicator must have been
actively installing waterproofing systems for
the past five (5) years and shall be certified
by the manufacturer to install their system.
b.
The
waterproofing
applicator
must
have
previously installed and completed a minimum
of
five
(5)
waterproofing
projects
of
comparable scope,
specified system,
and
complexity to the Work of this Section.
c.
The person supervising the Work of this
Section
and
the
workers
applying
the
waterproofing materials shall have had at
least three (3) years of experience in the
application of waterproofing materials.
1.07 DELIVERY, STORAGE, AND HANDLING
A.
Delivery
Deliver all materials to the site in the manufacturer's
labeled, unbroken containers.
Membrane rolls must be
packaged in rigid containers to prevent membrane
distortion.
B.
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Storage
1.
Do not double stack pallets of membrane.
2.
Store all materials on wooden platforms in a wellventilated place.
3.
Store drainage panel and protection board flat.
4.
Cover all materials on top and sides
tarpaulins allowing for adequate ventilation.
materials dry at all times.
with
Keep
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 4
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DESIGN No. _____
5.
C.
Store all materials away from high heat, flames,
and sparks.
Handling
1
Handle all materials in a manner to prevent damage.
Mark and remove all damaged material from the
site.
2.
Do not smoke or use open flames
mastics, or liquid membrane.
near
primer,
1.08 PROJECT CONDITIONS
A.
Do not execute the Work of this Section without notifying
the Authority's Representative at least five (5) days
before commencing.
B.
Do not execute the Work of this Section unless the
substrate is smooth, dry, and free of all dirt, dust and
debris. Concrete shall be cured 28 days minimum prior to
installing material.
C.
Unless approved otherwise by the Authority, do not
execute the Work of this Section when the air or surface
temperature of the structural substrate is below 30oF.
D.
Install waterproofing only when groundwater is being
maintained below the waterproofing level.
E.
Do not apply the waterproofing system in areas where dust
is being generated from adjacent work areas.
F.
Do not leave polyethylene type membrane exposed for more
than 30 days and the rubberized asphalt type membrane for
more than 60 days.
1.09 WARRANTY AND GUARANTEE
A.
Warranty
The Contractor shall provide, from the membrane
Manufacturer, a written 5-year warranty for the materials
used in the membrane application, providing for
replacement of defective material.
B.
Guarantee
The Contractor shall furnish a written five (5) year
guarantee, providing that the membrane materials and
workmanship will be free from leaks and defects; and that
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DESIGN No. _____
if leaks and defects do occur, the membrane system and
all other work damaged by the failure, including Work
which must be removed for access to the waterproofing
materials, will be repaired or replaced at the
Contractor's expense.
PART 2 - PRODUCT
2.01 MANUFACTURERS
A.
B.
C.
Waterproofing Membrane
1.
Grace Construction Products, Cambridge, MA.
2.
Carlisle Coatings and Waterproofing, Sapula OK
3.
Northern Elastomeric Inc. (NEI) Brentwood, NH 03833
Prefabricated Drainage Panel
1.
Grace Construction Products, Cambridge, MA.
2.
Mirafi, Inc., available
Associates, Edison, N.J.
3.
Carlisle Coatings and Waterproofing, Sapula OK
locally
through
Ragan
Protection Board
1.
W.R. Meadows, Hampshire, IL 60140
2.
Henry Company, Huntington Park, CA 90255
2.02 MATERIALS
A.
Wall and Slab Sheet Membrane Waterproofing
Self-adhesive, cold-applied composite sheet consisting of
rubberized asphalt with cross-laminated polyethylene film
permanently bonded to the outer surface.
1.
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Physical Properties
a.
Flexibility - ASTM D1970 (180 degrees bend
over one-inch mandrel at -45 degrees F):
Unaffected.
b.
Tensile Strength - ASTM D412, Die C modified:
325 psi minimum
c.
Tensile Strength, film - ASTM D882: 5000 lb/in2
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 6
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DESIGN No. _____
2.
B.
d.
Elongation (Rubberized Asphalt) - ASTM D 412
(Die C) modified: 300 percent minimum.
e.
Cycling Over Crack at -25 degrees F - ASTM
C836: No effect 100 cycles.
f.
Puncture Resistance - ASTM E154:
minimum
40 pounds
g.
Permeance - ASTM E 96 method B:
maximum
0.05 perms
h.
Water Absorption - ASTM D570:
maximum
i.
Total Membrane Thickness
Method A: 60 mils nominal
j.
Peel Strength - ASTM D1876: 5 lb/in.
k.
Resistance to Hydrostatic Head - ASTM D5385:
231 ft of water
Material shall be Bituthene
Construction Products.
-
0.1 percent
ASTM
4000
by
D3767,
Grace
Slab Sheet Membrane Waterproofing (Also for blind side
formwork application)
Cold-applied composite sheet consisting of high-density
polyethylene film, synthetic adhesive, and protective
coating. Material is placed such that concrete is cast
against the protective coating.
1.
NYCSCA
Physical Properties
a.
Flexibility - ASTM D1970 (180 degrees bend
over one-inch mandrel at -10 degrees F):
Unaffected.
b.
Tensile Strength, film - ASTM D882: 5000 lb/in2
c.
Elongation (Rubberized Asphalt) - ASTM D 412
(Die C) modified: 300 percent minimum.
d.
Cycling Over Crack at -10 degrees F - ASTM
C836: No effect 100 cycles.
e.
Puncture Resistance - ASTM E154: 180 pounds
minimum
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 7
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DESIGN No. _____
2.
C.
f.
Permeance - ASTM E 96 method B:
maximum
g.
Water Absorption - ASTM D570:
maximum
h.
Total Membrane Thickness
Method A: 56 mils nominal
i.
Peel Adhesion to
Modified: 5 lb/in.
j.
Resistance to Hydrostatic Head - ASTM D5385
Modified: 231 ft of water
Material
shall
be
Preprufe
Construction Products.
0.5 percent
-
Concrete
0.01 perms
ASTM
-
ASTM
300R
by
D3767,
D903
Grace
Slab Sheet Membrane Waterproofing
Cold-applied membrane consisting of butyl rubber.
1.
NYCSCA
Physical Properties
a.
Flexibility - ASTM D1970 (180 degrees bend
over one-inch mandrel at -10 degrees F):
Unaffected.
b.
Tensile Strength, film - ASTM D882: 1200 lb/in2
c.
Elongation (Rubberized Asphalt) - ASTM D 412
(Die C) modified: 300 percent minimum.
d.
Cycling Over Crack at -10 degrees F - ASTM
C836: No effect 100 cycles.
e.
Puncture Resistance - ASTM E154: 180 pounds
minimum
f.
Permeance - ASTM E 96 method B:
maximum
g.
Water Absorption - ASTM D570:
maximum
h.
Total Membrane Thickness
Method A: 120 mils nominal
i.
Peel Adhesion to
Modified: 5 lb/in.
Concrete
0.01 perms
0.5 percent
-
ASTM
-
ASTM
D3767,
D903
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 8
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DESIGN No. _____
j.
2.
D.
Resistance to Hydrostatic Head - ASTM D5385
Modified: 231 ft of water
Material shall be .120 Butyl by Carlisle Coatings
and Waterproofing.
Related Products
Provide the following
waterproofing system:
E.
component
accessories
to
the
1.
Manufacturer’s Liquid Membrane
2.
Bituthene Preprufe Tape where required for Grace
products.
3.
Hydroduct Tape where required for Grace products.
4.
Manufacturer’s Concrete Primer
5.
.120 Butyl accessories where required by Carlisle
Coatings and Waterproofing.
Prefabricated Drainage Panels
1.
General
Prefabricated drainage panel shall be a composite
system consisting of a non-woven geotextile
drainage fabric bonded to a three-dimensional,
highly impact resistant plastic core with high
strength backing film acceptable to the membrane
manufacturer.
2.
Plastic Core
The core shall have the following minimum physical
properties:
NYCSCA
a.
Compressive strength (ASTM D1621)....15000 psf
b.
Flow (gradient 0.1,37.9 Kpa ASTM D4716)................15 gpm/ft of width
c.
Thickness (ASTM D1777)....................3/8"
d.
Weight (ASTM D3776).................2.9 oz/ft2
e.
Overlaps:
Shall be capable of mechanical
interlocking so as to prevent separation of
the overlaps during backfill.
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 9
09/14/10
DESIGN No. _____
3.
Filter Fabric:
The filter fabric shall be a
nonwoven geotextile fabric having the following
physical characteristics:
a.
Equivalent opening size COE
CW02215................................70-100
b.
Burst strength (ASTM D3786)...........270 psi
c.
Permeativity (ASTM D4491)...........140 gpm/ft2
d.
Puncture strength (ASTM D4833).........65 lbs
e.
Weight (ASTM D3776)................4.0 oz/yd2
The fabric shall be uniformly bonded to the core,
so as to resist being pushed into the flow channels
of the core during backfilling. The fabric to core
bond shall use pressure sensitive adhesive, and the
fabric shall extend beyond the edge of the core, so
that the fabric can be adhered in the field across
all core overlaps.
4.
F.
NYCSCA
Product
a.
Hydroduct 220 Drainage
Construction Products.
b.
Miradrain 6000/6200
Protection Products.
c.
Sure-Drain V-2
Waterproofing.
by
by
Composite
MiraDri
Carlisle
by
Grace
Moisture
Coatings
and
Protection Board
1.
Formed from inert material such as asphalt-treated
fiberboard that will not react with waterproofing
meeting ASTM D6506, Class A, Type 2. Board shall
be asbestos free and acceptable to the membrane
manufacturer.
2.
Product
a.
W.R. Meadows
PC-2.
Sealtight
Protection
b.
Henry Asphalt Protection Course
Course,
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 10
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DESIGN No. _____
2.03 PRE-INSTALLATION CONFERENCE
A.
Prior to the start of the waterproofing and concrete
construction schedule, the Contractor shall conduct a
meeting to review the proposed waterproofing design and
to discuss the required methods and procedures to achieve
the required quality and waterproofing integrity. The
meeting shall include, at a minimum, the membrane
installer, membrane manufacturer, concrete and rebar
installer, electrical and plumbing work installers, and
the Authority’s Construction Manager and CID Inspector.
The Contractor shall send a conference agenda to all
attendees prior to the scheduled date of the conference.
PART 3 - EXECUTION
3.01 EXECUTION PROCEDURES
A.
The preparation and application procedures in Article
3.02 and Article 3.03 are general; follow the membrane
manufacturer's recommendations as required to obtain the
five (5) year warranty and the five (5) year guarantee.
Notify the Architect of discrepancies.
3.02 INSPECTION AND PREPARATION
A.
Do not begin application of membrane waterproofing until
all
cracks,
honeycombs,
loose
aggregate,
sharp
protrusions, tie holes, etc. have been repaired, fins
removed, and the surface is free of contaminants such as
oil, grease, dust, and other foreign materials. Refer to
Section 03300 for repair of the items.
B.
Concrete substrate shall be cured a minimum of 7 days for
rubberized asphalt membrane or longer if required by
membrane manufacturer.
C.
Application of the membrane to any substrate shall
constitute acceptance of that substrate by the membrane
manufacturer and installer as suitable to receive the
Work.
D.
Apply additional 8" wide strip of membrane over
construction joints, cold joints, control joints, and
expansion joints.
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SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 11
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DESIGN No. _____
3.03 MEMBRANE APPLICATION
A.
B.
C.
Polyethylene (Preprufe) Membrane Slab Application
1.
Preprufe membrane can be placed directly on
suitably prepared grade. Grade is to have no sharp
objects and shall be acceptable to the membrane
manufacturer.
Membrane shall be supported on
footing formwork at sides. It is also to be used
for blind side vertical applications where lagging
or formwork is not to be removed.
Follow
manufacturers recommended lap details. At end lap,
provide 3" lap and preprufe tape centered over the
end lap.
Cut laps to be sealed with liquid
membrane covered with tape.
2.
Follow all manufacturer’s recommendations for slab
penetrations. Apply liquid membrane waterproofing,
lapping material with the Preprufe membrane and
around all penetrations. Install Preprufe tape as
per manufacturer’s recommendations.
3.
Reinforcing chairs and other items supporting
reinforcement shall be flat or have flat runners as
described in Section 03200 so as not to puncture
the membrane. Verify suitability or material with
membrane manufacturer.
Rubberized Asphalt Membrane Slab Application.
1.
Material is to be placed on working slab and
supported on footing formwork at sides.
Follow
manufacturers recommended lap details. At end lap,
provide 3" lap. Cut laps to be sealed with liquid
membrane.
2.
Follow all manufacturer’s recommendations for slab
penetrations. Apply liquid membrane waterproofing,
lapping material with the membrane.
Apply
additional flashings if required.
3.
Install protection board upon approval of the
membrane installation and prior to placement of
reinforcement.
Do not allow membrane to be
punctured.
Walls
1.
NYCSCA
After concrete walls are poured and have cured a
minimum of 7 days (or greater as otherwise
recommended by the membrane manufacturer), apply
primer to the substrate at the rate recommended by
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 12
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DESIGN No. _____
the membrane manufacturer; apply primer only to
areas which can be covered that same day.
All
joints are to be done first by applying primer only
at the joints and installing the coverstrips.
2.
After primer is tack free, apply rubberized asphalt
membrane, lapping edge seams a minimum of 3", and
end seams a minimum of 4"; apply wall membrane to
form lap with slab membrane and up walls to
elevation indicated.
Seal ends with liquid
membrane waterproofing up adjoining walls. Stagger
lap ends.
3.
Seal all membrane edges, terminations, and pipe
penetrations thoroughly with liquid membrane.
D.
Waterstops shall be adhered to the membrane waterproofing
with manufacturer’s recommended adhesive.
Refer to
Section 03300 for waterstop materials.
E.
Apply double plies of sheet membrane around drains,
pipes, and other penetrations; extend 6" horizontally in
all directions. Seal terminations thoroughly.
F.
Install either protection board or drainage panel over
membranes upon inspection as indicated on Drawings.
Membranes and drainage panels are not to be exposed for
more than 7 days.
2
3.04 PREFABRICATED DRAINAGE PANEL
A.
B.
General
1.
Position the panel with the filter fabric toward
the soil. Use manufacturer’s recommended adhesive.
2.
Install panel as shown on Drawings. Panel shall
run from one foot below grade to bottom of
footings, providing complete protection of wall
membrane waterproofing.
Overlaps
Peel the fabric back from the attached panel to expose 3"
of core. Overlap the core of the next panel by 2" and
interlock. Re-attach the fabric to completely cover the
core overlap. Shingle each course, overlapping both the
core and the fabric in the direction of water flow.
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C.
DESIGN No. _____
Terminal Connections and Protrusions
Cover all terminal edges with the integral fabric flap by
cutting the core back approximately 4" and tucking the
fabric around the edge of the core and secure it. At
protrusions, cut the core around the protrusion, cut an
"X" in the fabric, and tape the fabric around the
protrusion.
Dirt, plastic, and concrete must not be
allowed to infiltrate the core.
3.05 RIGID INSULATION
1
A.
Place insulation at locations indicated on the drawings.
Refer to Section 07211.
Adhere using waterproofing
manufacturer’s recommended adhesive.
3.06 FIELD QUALITY CONTROL
A.
B.
Membrane Manufacturer Inspection
1.
Notify the manufacturer of the waterproofing
materials in sufficient time, but not less than 3
days, prior to start of each portion of the work to
allow for inspection of substrates and membranes.
The membrane manufacturer shall visit the site as
needed to review installation and provide a field
report to the GC and the Authority.
All joints
shall be thoroughly inspected prior to concrete
placement or the product being covered with other
materials.
2.
Contractor shall pay for all services by the
manufacturer.
Work shall be done to the
manufacturer’s and the Authority’s satisfaction.
Authority Inspection
Notify the Authority in sufficient time, but not less
than 3 days, prior to start of each portion of the work
to allow for inspection of substrates and membranes by
the Authority’s Construction Inspection Division.
3.07 PROTECTION
A.
NYCSCA
Provide protection for membrane as recommended by the
manufacturer, before and during placement of concrete
over membrane.
Protect membrane and drainage panel
before and during backfilling and replace any membrane or
drainage panel damaged during the backfilling operation.
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 14
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B.
DESIGN No. _____
Place backfill within 7 days. Avoid damaging the panels,
insulation, or protection board with the compactor's hoe,
exhaust, or tamper foot. Replace any damaged fabric or
panels.
3.08 REMEDIATION
A.
Contractor is responsible for providing a watertight
structure.
Provide all required remediation for any
leakage that may occur with products and methods
acceptable to the Authority.
END OF SECTION
Notes to Specifier (Delete from Specification)
1.
Ensure insulation specified meets the required compressive
strength. If no insulation is specified, delete this article.
2.
Ensure that Drawings clearly show either protection board or
drainage panel and modify Section to suit.
GR:gr
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DESIGN No. _____
LIST OF SUBMITTALS
SUBMITTAL
DATE SUBMITTED
Product Data:
DATE APPROVED
_____________
1. Waterproofing membrane
and accessory materials
2. Drainage panel
3. Protection board
Shop Drawings:
_____________
1. Revised details of proposed
deviations from the Contract
Documents.
Samples:
_____________
1.Drainage Panel
Manufacturer's Certifications:
_____________
1. Letter from Membrane Mfr.
2. List of 10 sim. projects
Applicator's Certifications:
_____________
1. Letter from Applicator
2. List of 5 sim. projects
3. Foreman’s experience
Field Reports:
1.
_____________
Manufacturer’s field inspections
Intent to warranty:
_____________
1. Sample copy of the membrane
manufacturer's five (5) year
warranty.
2. Contractor intent to guarantee papers
provided prior to application
Warranty & Guarantee:
_____________
1. Manufacturer's Warranty
2. Contractor's Guarantee
* * *
NYCSCA
SHEET MEMBRANE WATERPROOFING FOR FOUNDATIONS 07115 - 16
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