Physico -mechanical Properties of High strength Portland cement under the Influence of different Additives Noor-ul-Amin noorulamin_xyz@yahoo.com Department of Chemistry, Abdul Wali Khan University Mardan, Pakistan Abstract In this investigation physico-mechanical properties of high strength Portland cement have been studied with two additives namely methylmethacrylate and ethylenediamine, which includes bulk density, cold crushing strength and hydration behavior. Different doses (1, 2, 3, 4 and 5%) of methylmethacrylate C5H9O2 and ethylenediamine (C2N2H8) were added to high strength Portland cement. The results indicated that methylmethacrylate has a negative effect on bulk density, cold crushing strength and hydration properties, however when present in limited content (not more than 2 %) its negative effect is relatively slight. On the other hand ethylenediamine up to 3% shows a remarkable increase in the above properties. Key words: cement, additives, hydration, consistency. ________________________________________________________________________ Address of the corresponding author: Dr. Noor-ul-Amin Assistant professor of chemistry. PO Box No. 23570. Contact +92-3459493163, E.mail: noorulamin_xyz@yahoo.com, noorulamin_xyz@live.com Introduction Different types of additives have been reported by different authors [Elert et. al (2008), Saccani and Motori (2006), Zofia et al (2007), Hewlett et al (1998)], which include lignosulphonates, carboxylic acids, hydroxyl carboxylic acids, hydroxides of alkali or alkaline earth metals, different types of ammines, polymers etc. All of the mentioned additives have different functions the most common include grinding aids, water-reducing admixtures, set-retarding admixtures, setting and/or hardening accelerators, air entraining admixtures, corrosion inhibitors, plasticizer and super plasticizer admixtures [Ohama (1997), Ohama (1998), Saki and Sugita (1995), Schultz (1999), Sakai and Sugita (1995)]. Out of all the known additives, the use of organic additives is more common in cement chemistry with keeping or improving its strength, adherence, thermal and acoustical insulation, ductility, fire performance and viscous damping For improving the mechanical properties of concrete, resistance to welds environment deterioration, chemical attack and moistures, polymeric concrete admixture are usually used, the impact of which depends on the nature and concentration of the used additives [Larbi and Bijin (1990), Xuli and Chung (1996), Niazi and Jalili (2008)]. The examples of some of the polymeric compounds are polymer latex, redispersible polymer powder, water-soluble polymer or liquid polymer. The change in the physical state of cement paste containing any of the above mentioned additives is accompanied by a change in water content value and ionic concentration within the paste; this is reflected on a change of all other properties of the hardened cement paste. The objective of this work is to study different physico-mechanical properties of high strength Portland cement under the influence of different doses of methylmethacrylate (CH2CHCH3COOCH3) and ethylenediamine (NH2CH2CH2NH2) as additives to get improved properties. Materials and methods High strength Portland cement meeting Pakistan standard specification PS-232 was used in this investigation. Different dosages of additive (1, 2, 3, 4 and 5 % of the dry cement weight) of two organic polymers namely; methylmethacrylate and ethylenediamine were used. Several cement batches were used separately to prepare different cement pastes containing 0 % (blank), 1, 2, 3, 4, and 5 % of methylmethacrylate and ethylenediamine. In each time the water of consistency was tested. The pastes were separately molded in a cylindrical plastic moulds, each was 5 cm in diameter and 15cm in length. The molded cement pastes were kept for 24 hours in a humidity cupboard and were then demolded and kept in water tank until time of investigations. Three representative samples were taken from each hardened cement batch for each test at different curing times (3, 7 and 28 days) and tested for their bulk density according to the International standard specifications. After testing the same samples were subjected to cold crushing strength test using a machine of maximum load 20000 kg. The obtained load readings were divided on the surface area of the mould to obtain the cold crushing strength per each square centimeter. The 28-days hydrated samples were investigated using IR spectra technique. Results and Discussion Bulk density Fig (1 and 2) shows the results of bulk density at different curing time, using methylmethacrylate and ethylenediamine respectively. Fig 1 shows that the bulk density decreases on using methylmethacrylate, the decrease is relatively limited with doses of up to 2 %, beyond which a great decrease in bulk density is observed. On using ethylenediamine a noticeable increase in bulk density is observed, this is more obvious with doses up to 3 %, beyond which (4 and 5 %) the increase in bulk density becomes less pronounced. On increasing the hydration with ethylenediamine additives, the formed hydrated products of cements, according to the following equations, fill the pores and results in higher densities. With methylmethacrylate the relatively lower densities are correlated with the higher content of mixing water, on hardening this water evaporates leaving large contents of pores which decrease the density [Niazi and Jalili (2008)]. C2S+xH2O→ C2S.xH2O C3S + xH2O→ C2S. (X-1)H2O+ Ca (OH)2 C4AF + x H2O→ C3A.6H2O+ CF.(x-6)H2O Cold Crushing Strength The cold crushing strength results of 28-days cured cement pastes with methylmethacrylate and ethylenediamine is shown in Fig (3 and 4) respectively. Fig 1 shows a slight decrease in cold crushing strength values with using up to 2 % methylmethacrylate, above which a great deterioration in strength is observed. In contrast to methylmethacrylate, the addition of ethylenediamine results in a remarkable improvement in cold crushing strength up to 3 %, above which the improvement in strength is less pronounced (Fig 4). The cold crushing strength behavior is reflected from the hydration behavior (combined water), i.e., The progress in hydration behavior while using ethylenediamine results in a considerable increase in mechanical properties while the slow hydration in case of ethylenediamine addition results in relatively lower cold crushing strength values. IR spectra of hydrated cement Fig 5 (a, b and c) shows IR spectrum patterns of the 28-days hydrated cements in the absence as well as in the presence of methylmethacrylate and ethylenediamine additives respectively. The figure shows that the transmittance of IR spectrum patterns of the hydrated cement in the presence of either methylmethacrylate and ethylenediamine additives have been decreased to about half of their quantity in absence of additives, This means that the active sinters (functional groups) of the cement are affected by the additives, which results in the retardation of hydration in case of methylmethacrylate. In case of ethylenediamine additives, the better hydration behavior may be due to the presence of lone pairs of free electrons on the two nitrogen atoms of the molecule that activate these sinters and hence hydration is promoted. Conclusion Based on the above mentioned evaluations it is concluded that methylmethacrylate has a negative effect on bulk density and mechanical strength. However it can be used with a dose up to 2 % without a great negative effect. In contrast, ethylenediamine with a dose up to 3 % results in a noticeable improvement of hydration, bulk density and mechanical strength. ` References Elert, K., Sebastián, Valverde, E I., Rodriguez-Navarro, C. 2008. Alkaline treatment of clay minerals from the Alhambra Formation: Implications for the conservation of earthen architecture, Applied Clay Science, 39: 122-132. Hewlett, P.C. 1998. Lea’s chemistry of cement and concrete, 3rd Edn- Edward Arnold, London. Larbi, J.A., Bijin J.M. 1990. Interaction of polymer with Portland cement during hydration, Cement and Concrete Research, 20:139-147. Niazi, Y., Jalili, M. 2008. 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Production of expansive additive to Portland cement Journal of the European Ceramic Society. 27:605-609 3 days 7days 28days 1.8 1.7 Bulk density 1.6 1.5 1.4 1.3 1.2 1.1 1 Blank 1% 2% 3% 4% 5% Additive Figure 1. Effect of Additives on Bulk Density of high strength Portland cement with Methylmethacrylate 3 days 7days 28days 2 1.95 1.9 Bulk density 1.85 1.8 1.75 1.7 1.65 1.6 1.55 1.5 Blank 1% 2% 3% 4% 5% Additive Figure 2. Effect of Additives on Bulk Density of high strength Portland cement with ethylenediamine 65 Cold crushing (kg/cm2) 60 55 50 45 40 35 30 Blank 1% 2% 3% Additive 4% 5% Figure 3. Cold crushing strength of 28 days hydrated cement with methylmethacrylate Cold crushing (kg/cm2) 80 75 70 65 60 55 50 Blank 1% 2% 3% Additive 4% 5% Figure 4. Cold crushing strength of 28 days hydrated cement with Ethylenediamine (a) (b) (c) Figure 5. Infra Red spectra of the 28-days hydrated sample (a). Free cement (b) in the presence of methylmethacrylate (c) Ethylenediamine additive.