Building America Case Study Technology Solutions for New and Existing Homes FSEC Side-by-Side Laboratory TO-5 Report – Effect of Ducted HPWH on Space Conditioning and Water Heating Energy Use Cocoa, Florida _________________________ PROJECT INFORMATION Project Name: Flexible Residential Test Facility - Effect of ducted HPWH on space conditioning Location: Cocoa, Florida Partners: Building America Partnership for Improved Residential Construction, www.ba-pirc.org Building Components: HVAC and Water Heating Application: Single Family Year Tested: 2014-2015 Applicable Climate Zone(s): Hot-Humid _________________________ PERFORMANCE DATA Potential cooling energy reduction (180 days): 1.95 kWh/day. The Building America Partnership for Improved Residential Construction (BA-PIRC) investigated the effect of ducted heat pump water heaters (HPWH) on space conditioning energy use and water heating. To assess HPWH ducted ventilation strategies and impact on air conditioning under a hot-humid climate, the Florida Solar Energy Center conducted controlled experiments in two geometrically-identical, full-scale, side-by-side residential research facilities known as the flexible residential test facility (FRTF). While both buildings are built with concrete slab on-grade, the only difference between these two was the floor material used – carpet and bare concrete floors. On average these two homes measured 20 kWh/day of energy consumption on their primary HVAC equipment (SEER 14) during the cooling season without HPWH ventilation. Savings of 2.0 kWh/day or 10% reduction, were achieved by using the interior (balanced) HPWH airflow path configuration during cooling season. However, when using an outdoor to interior (pressurized building) airflow path configuration a 2% (+0.375 kWh/day) penalty on the primary HVAC system is incurred. Heating season in central Florida is not as severe as in other parts of the country. The buildings utilized 4.8 kWh/day on average baseline during the heating season. With ventilation, heating increases as shown in figure below. Heating season increase (80 days): Interior configuration = +2.0 kWh/day Outdoor air = +3.6 kWh/day Duct Kit: $319 (inlet/Outlet) Duct Install Cost: $619 Data for experiments conducted in the FRTF is available through www.infomoinitors.com/rtf/ Feb Jan Dec Nov Oct Sep Aug Jul -5 5 kBtu's /day Outside Air to Interior 15 Interior to Interior 25 Building America Efficient Solutions for New and Existing Homes Case Study: Effect of Ducted HPWH on Space Conditioning and Water Heating Energy Use Ducted Heat Pump water Heater Lessons Learned Ventilation (cooling) provided through the exhaust of a HPWH is a function of runtime, which is influenced primarily by the seasonal hot water gallons used and thermostat setting. When using interior to interior HPWH ducted airflow configuration, data indicates that primary HVAC equipment energy consumption for the cooling season is reduced by 9.7% (1.94 kWh/day) on average for the 3 bedroom (1535 sq. ft) buildings. That is, 9.5% (1.91 kWh/day) electric energy reduction for the carpeted floor building and 10.0% (1.97 kWh/day) reduction for the bare concrete slab home. When using outside air to interior ducted airflow path configuration (presurized building), primary HVAC equipment energy consumption for cooling season increases by 1.9% (+0.375 kWh/day) on average. That is, 0.6% (0.12 kWh/day) electric energy reduction for the carpeted floor building and 3.2% (0.63 kWh/day) reduction for the bare concrete slab building. Heat pump water heaters were retrofitted with duct kits (shown without insulation) and manual directional dampers to study controlled ventilation strategies. Gallons / day 0 10 20 30 40 50 60 Feb A ducted HPWH in balanced interior airflow configuration increased heating energy consumption of the building by 20.5% (1.0 kWh/day) on average compared to the baseline of 4.85 kWh/day over the heating season (Dec 2014 thru Feb 2015) A ducted HPWH using outside air into the interior air flow pathway (pressurizing building) increased heating energy consumption of the building by 75.6% on average. The additional heating energy recorded had a much larger difference beween the two distinct floors of the buildings. The carpeted building heating energy consumption increased by 110.3% (5.274 kWh/day) on average while the building wioth bare concrete floor increased 41.2% (2.7 kWh/day) when compared to the average heating baseline of 4.85 kWh/day Cooling efficiency demosntrated by the HPWH was measured and averaged across all ventilation configurations resulting in a COP of 1.5 (1.12 to 1.9). Jan Sensible heat ratio (SHR) of the unit cooling capability was lowered due to the reduction of airflow by the ducted configurations -- Manufacturer claims 450 cfm for non-ducted vs. 148-160 cfm as measured for ducted HPWH. SHR’s calculated as 0.62 0.70 and 0.54 for the kit restricted baseline case, interior to interior and outside to interior ducted configurations. Dec Nov Oct Seasonal hot water heating efficiency of the HPWH’s was determined showing little variation for the seasonal hot water load imposed (34 to 53 gpd) averaging a COP of 2.0 and 2.1 for the east and west FRTF buildings. Sep Aug Jul 0 50 100 150 200 250 300 HPWH runtime (min.) runtime gals/day Using the outdoor air to interior HPWH airflow configuration may help meet ASHRAE 62-2 ventilation depending on infiltration rate of building: 48% to 28% for buildings with ACH 8.0 to 3.0 espectively Looking Ahead With proper duct design and mechanical controls, HPWH’s can contribute to reduce building cooling. Further studies are encouraged for colder climates to add a hydronic HPWH loop (e.g., garage install) to preheat outside air seasonally. www.buildingamerica.gov LAB-XX-XXXX March 2015 The U.S. Department of Energy’s Building America program is engineering the American home for energy performance, durability, quality, affordability, and comfort.