AHMED HAMDY MONTASER
Metallurgist / QA-QC Engineer (Mechanical)
ADDRESS 1
ADDRESS 2
TEL.
MOBILE
E-MAIL ADDRESS
35 TAWFIK AHMED ST. - ELGHAREEB ST. - MEET OKBA – AGOZA – GIZA - EGYPT
BUILDING NO. 140 - STREET 221 - MAHBOULA – ALAHMADI - KUWAIT
+202-33445461 / +2010-99239930
(Egypt Home)
+965-99084645
(Primary phone)
(Kuwait Mobiles)
hamdy_85@yahoo.com
OBJECTIVE
Seeking a challenging position in the Quality Control and Quality Assurance of oil & gas projects; onshore &
offshore in Tanks Construction, Pressure Vessels & Boilers Fabrication, Pipelines, Process & Power Piping work,
Structural Steel work and equipment erection in a company which is dynamic and progressive, a position where
hard workers are recognized developed and rewarded. I am familiar with almost International Codes and Standards
(ASME IX, ASME I, ASME V, ASME VIII Dev.1, ASME II, ASME B31.3, B31.1, B31.8, API 1104, API 650,
API 620, API 653 & AWS A5 series for filler metals).
PERSONAL INFORMATION
 Nationality
Egyptian
 Date of Birth
1/7/1985
 Marital Status
Married
 Military Service
Completed
 Driving License
Egyptian, Kuwaiti & International.
 Experience
+7 years
EDUCATION
 Degree
 University
 Degree Date
 Grade
 Graduate Proj.
 Graduate Proj.
B.Sc in Metallurgical Engineering.
Cairo University, Faculty of Engineering, Dept. of Petroleum, Mining & Metallurgical.
May-2007
Good (71%)
The Influence of Organic Inhibitors in Hcl Acid Pickling Process on Corrosion & H2 damage.
Distinction
TECHNICAL QUALIFICATION
1. Certified Welding Inspector; CWI as per recommended practice of AWS, (Account # 13112451).
2. Certified in NDT level II in accordance with ASNT SNT-TC-1A for VT, RT, UT, MT & PT.
3. Approval as QA/QC Engineer from Kuwait Oil Company (KOC).
4. Approval as QA/QC Inspector from Kuwait National Petroleum Company (KNPC).
5. Approval as Welding Surveyor from Ministry of Electricity & Water (MEW)-Kuwait.
6. Health & Safety – Fire Safety Training.
SKILLS
1. Computer Skills Excellent command of MS Office, internet skill & Good knowledge in using AutoCAD.
2. Language Skills Arabic (Mother Tongue) & Very good command of spoken and written English.
3. Personal Skills
Presentation, problem solving & decision making skills, work under press. and multi-task abilities.
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TRAINING EXPERIENCES
1/9/2005 till 30/9/2005 KHALDA PETROLUIM COMPANY
 Inspection by Ultrasonic and Radiographic "Radioactive sources" methods on casing pipes and pipelines.
15/8/2006 till 30/8/2006
ORASCOM COMPANY
 Welding Processes and inspection by ultrasonic & radiographic methods.
WORK EXPERIENCE
KUWAIT
Employer
ARABI ENERTECH.
Period
Mar.-2014 till present
Designation
QA-QC Engineer / Project Engineer
PROJECTS:
1. Replacement of dual tank at GC-04 & dry tank at GC-21 inside BURGAN Field: (Tanks & Pressure
Vessel construction)
Client: KUWAIT OIL COMPANY (KOC)
Third Party: LLOYD’S REGISTER
Job Description:
 Coordinate with procurement department to arrange the required materials as per drawing.
 Follow up the process of submission of material MTC to client and response to the client feedback.
 Review the drawing of a pressure vessel and fulfill a client, third party requirements & ASME VIII dev.1.
 Pressure vessel (PV) material inspection (shell plates & dish end) as per ASME II.
 Prepare ITP for the PV as per project and third party requirements to be certified as U Stamp PV.
 Review all MTC against hydrogen induced cracking reports to be satisfactorily with client requirements.
 Preparation of ITP and all testing activities procedures; Vacuum box test, Pneumatic test, Hydrostatic test,
etc. as per client specification and API 650.
 Fulfill KOC requirements as per projects specification by following up with materials vendors.
 Prepare / Review PQRs & WPSs of the project.
 WQT for a welding positions 2G, 3G & 4G.
 Coordinating and arranging all NDT activities and testing of the tank shell, roof & bottom plates.
 Follow up the pre fabrication and fabrication activities of roof structural at workshop.
 Follow up and manage tank erection process after initiation of erection method of statement.
 Preparation of welding map & RT map as per API 650 for a different thicknesses of shell courses.
 Dimensional Inspection by checking Peaking, banding, roundness & plumpness as per API 650.
 Hydrostatic test procedure preparation and equipments arrangements.
 Pneumatic / Leak test for reinforcement pad plates of nozzles and manholes.
 Roof pneumatic test as per approved procedure and API 650.
 Pre-commissioning activities (re-installment, P&ID review, nitrogen purging operation).
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 Final project documentation and handover with KOC.
KUWAIT
Employer
Period
Designation
Heavy Engineering Industries & Ship Building Company “HEISCO”
July-2011 till Mar.-2014 (3 years)
QA/QC Engineer
PROJECTS:
1. Installation of Low Sulphur fuel oil, fuel gas pipelines from Mina Ahmadi to Sabiya and Doha Power
Stations: (Pipelines & Piping construction)
Client: KUWAIT OIL COMPANY (KOC)
Consultant: FLUOR
Main Contractor: HYUNDAI (HDEC)
Job Description:
 Prepare & review PQRs and WPSs as per qualification codes & project requirements.
 Following up visual & NDT inspection to fulfill project requirements.
 Prepare a lowering, visual & hydrostatic test packages for piping & pipelines of the project.
 Following up all mechanical activities inspection at site.
 Preparation of mechanical completion documents for final inspection of project.
 Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no
prolongation of the project.
 Joining with commissioning team for pre-commissioning activities.
 Handle all the activities of hydrostatic test & pre-commissioning for pipelines which include:
o
Reviewing all of the pressure settings against the design drawings and Line Lists.
o
Reviewing of all of hydrostatic related activities; equipment and materials for Cleaning, Gauging,
Hydro testing, Dewatering, Swabbing.
o
Review of Procedures for cleaning, gauging, Hydro testing, Dewatering, Swabbing.
o
Execution and supervision of pigging, testing of pipeline.
o
Coordination with client and consultant team for inspection and HSE measures.
o
Air volume calculations & Pressure changing calculation against Temperature changing during hydro
testing holding time.
o
Following up pipeline drying and Nitrogen purging operation.
 Reviewing of Caliper pig reports, caliper pig verification at site and pigging operation.
 Leak test, hydrostatic test, air blowing, air drying, nitrogen purging & final visual inspection for piping
systems.
 Ensure that all Instruments and equipments are always calibrated and in good working condition.
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2. Piping & Structural steel erection and equipment installation of SMP-2 (NLTF):
(Onshore & offshore Piping, Equipment & Structural steel installation)
Client: KUWAIT NATIONAL PETROLEUM COMPANY (KNPC)
Main Contractor: GS Engineering
Job Description:
 Onshore & offshore Inspection of process piping installation through pipe racks.
 Working with a lot of material grades CS, LTCS & SS either Nace or non Nace material.
 Following up welding activities as per isometric drawing and visual inspection of piping fabrication shop.
 NDT coordination to cover line percentage wise and welder coverage wise as per project specification.
 Co-ordinate all required testing & inspection for welding joints; PMI, ferrite no., etc.
 Coordinate for piping spool releasing for painting & erection at site.
 Maintaining preheating & stress relieving for required piping joints as per ASME B31.3 & client spec..
 Structural steel installation and inspection as per approved drawing and client specifications.
 Implementation of Hydrostatic & Pneumatic testing for piping spools and package preparation.
 Following up a welders training at workshop and qualify welders for WQT.
 WQT coordination and preparation of welder’s certificate and welder ID card.
SAUDI ARABIA
Employer
Period
Designation
AZIZ-MAPA CONSORTIUM (AMC) “Saudi-Turkish Company”
April-2010 till July-2011 (1.25 years)
QA/QC Engineer
PROJECTS:
1. SHUQAIQ Phase-2 Water Transmission Systems:
(Pipelines, Piping, Tanks construction & Equipments installation)
Client: SALINE WATER CONVERSION CORPORATION (SWCC)
Consultant: ILF CONSULTING ENGINEERS
Job Description:
 Review Inspection Testing Plan (ITP) & procedures of project according to client specification.
 Preparation & reviewing of welding procedure specification (WPS), procedure qualification records (PQR)
and welder performance qualification (WPQ) according to ASME IX and client specification.
 Conduct visual inspection of welded joints followed by NDT for materials and welding joints according to
the applicable procedures / Code and to the extent identified in the approved ITP.
 Check a fabrication of piping spools in workshop & site.
 Inspection of Piping erection operations and pipe support installation in accordance with procedures,
specifications & Drawings.
 Reviewing and inspection of segment bends fabrication “fabricated elbows” in workshop.
 Inspect all the mechanical materials receiving on site (pipes, valve, fittings …etc).
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 Vendor Inspection of incoming materials & equipments.
 Maintain the leakage test for piping spools.
 Carrying out final P&ID check of installed piping systems.
 Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test
packages before signing the completion of piping / mechanical.
 Tanks dimensional inspection (Peaking, Banding, Roundness & Plumpness)
 Check nozzles and manholes orientation for tanks before opening to be suitable with approved drawing
for piping system.
 Apply all NDT required for Tanks bottom, shell, roof & nozzles.
 Maintain the leakage test for nozzles and manholes reinforcement plates, vacuum box test, UT for repair
joints and final inspection before releasing for painting on site.
 Review and witness cleaning, hydrostatic test, air blowing & final visual inspection for piping networks as
per approved procedure, application codes and standards.
 Inspect erection of firefighting system and its hydrostatic test.
 Hydrostatic test package preparation for all piping systems & handover with client and consultant.
 Ensure that NDT Instruments are always calibrated and in good working condition.
EGYPT
Employer
Period
Designation
SHOTMED Engineering Company
May-2008 till April 2010 (2 years)
QA/QC Engineer
PROJECTS:
1. Pipeline Corridor (PLC): (Pipelines & Piping Construction)
Client: TCI SANMAR CHEMECALS (Petrochemical Plant)
Third Party: LLOYD’S REGISTER
Job Description:
 Prepare Inspection Testing Plan (ITP) & procedures of project according to client specification.
 Prepare PQRs and WPSs as per qualification codes & project requirement.
 Welders’ performance qualification, welders ID card, daily welding progress reports and welders’
acceptable percentage reports.
 Visual Inspection of welded piping joints.
 Handling Third Party (Lloyd’s Register) Inspections (Material inspection, as per client specifications,
marking, color coding checking …etc.)
 Interpretation of Radiographs of welded joints in accordance with applied codes.
 Apply and witness for MT & PT workshop & field welded joints.
 Coordination with client, third party, subcontractors & consultant.
 Inspection and dimension control of piping rack structures during pre-fabrication and erection as per
drawing, client specification & ITP.
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 Coordinates non-conformity reporting and undertakes follow-up investigations.
 Following up with suppliers / manufacturers / clients to resolve the NCR issues.
 Final documentation preparation and hand over the project with client.
2. IVCM Tanks: (Tanks construction)
Client: TCI SANMAR CHEMECALS (Petrochemical Plant)
Third Party: LLOYD’S REGISTER
Job Description:
 Prepare & review PQRs & WPS of the project.
 WQT for a welding positions 2G, 3G & 4G.
 Coordinating and arranging all NDT activities and testing of the tank shell, roof & bottom plates.
 Testing the welding joints of the bottom & roof by vacuum box test.
 Preparation of welding map & RT map as per API 650 for a different thicknesses of shell courses.
 Dimensional Inspection by checking Peaking, banding, roundness & plumpness as per API 650.
 Check a nozzles orientations & levels as per drawing.
 Implementation of Hydrostatic test (water filling and stabilization).
 Pneumatic / Leak test for reinforcement pad plates of nozzles and manholes.
 Roof pneumatic test as per approved procedure and API 650.
 Calculation of a settlement of the tank foundation.
 Pre-commissioning activities (re-installment, P&ID review, nitrogen purging operation).
EGYPT
Employer
EGYPTIAN METAL WORKS LTD
Period
June-2007 till May-2008 (1 year)
Designation
Mechanical QA/QC Inspector
Job Description: (Workshop Activities)
 Following up piping spool fabrication by (SMAW & GTAW).
 Welding inspection of piping and structural steel welding joints.
 Witness the mechanical tests; tensile and hardness for PQR & WQT samples.
 Review PQRs and WPSs.
 Dimensional inspection of piping spools and structural steel as per approved drawing.
 Witness leak test, hydrostatic test for piping systems.
 Appling UT normal beam and angular beam for lamination / thickness and welding defects inspection.
 Coordination of NDT activities RT, PT & MT for welding inspection as per client specifications.
 Arrange a welder training to qualify the welders to pass in WQT.
REFERENCES
Upon Request
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