127 CASE STUDY: THE PROPOSED SLAUGHTERHOUSE PROJECT As a basic requisite to “Project Feasibility Study” preparation, this exercise is designed to train participants/students in the preparation and analysis of projected financial statements (Income Statement, Cash Flow and Balance Sheet Statement). It systematically illustrates the steps involved in financial projection using pre-determined set of financial assumptions. The exercise likewise aims to enhance the student-trainees’ mathematical and analytical skill in analyzing the different measures of project worth to determine the financial/economic viability of the proposed project. Expected Output : 10-year Projected Financial Statements (A) Measures of Project Worth (B) Working Time : 4.5 hours (Set A); 1.5 hours (Set B) Materials Needed : Calculator, spreadsheets, pencil and eraser _______________ Prepared for the participants of UEP-MIRD “Training on Project Development and Appraisal” by Clodualdo V. Velasco, Asst. Professor, Agribusiness Management, College of Agriculture, Central Luzon State University, May 24-28, 1993. 128 SLAUGHTERHOUSE PROJECT A Feasibility Study 1.0 INTRODUCTION The municipality of Los Baños has identified several projects to hasten its social and economic growth. Included in its list of priorities is the establishment of a larger slaughterhouse to serve the slaughtering services need of its growing populace. The construction of a new slaughterhouse facility has been prioritized by the municipality due to the “foreclosure order” of National Meat Inspection Commission (NMIC) in its existing small and unsanitary slaughterhouse in the town proper. Since the existing slaughterhouse has already been serving a larger population than before, the municipality can’t do otherwise but to comply with the order. With the existence of MINUTE II – FRINGE for funding, it is deemed very timely for Los Baños to accelerate the implementation of such infrastructure. 1.1 The Existing Slaughterhouse of Los Baños The existing slaughterhouse facility in Los Baños is located near the town’s public market and the municipal hall. The site has a total land area of 100 square meters which mainly houses the main slaughterhouse building. The facility has no holding pens and sewage treatment system. Wastewater is simply discharged along the adjacent Laguna Lake. The small abattoir has been managed and operated by the municipal office and has four staff (a meat inspector, a collector and two utility men). Slaughtering is done by the meat dealer’s hired butchers. 1.2 Rationale/Justification of the Proposed Project Recently, the National Meat Inspection Commission (NMIC) conducted an ocular inspection and evaluation of the present slaughterhouse in Los Baños. The result of evaluation called for the foreclosure of the slaughterhouse for it is already deemed unfit for continuous operation. It was revealed that the existing facility has the following weaknesses: (a) very poor waste disposal system, thereby making it unsanitary; (b) too small to serve the present demand; (c) very near the public market; and (d) very congested. _______________ Excerpt of the Project Feasibility Study prepared by Clodualdo V. Velasco, Asst. Professor, Agribusiness Management Department, CLSU, Muñoz, Nueva Ecija, March 1991. Other details and exhibits of the PFS are found in the main text. 129 Because of the slaughterhouse’s smallness relative to the increasing demand for slaughtering services, there are usual incidents in Los Baños market wherein the meat sold are slaughtered in private residences. It is therefore evident that there are meat sold which haven’t passed through the slaughterhouse and have not been properly inspected by the market authorities. Such incidence is one clear violation of a municipal ordinance regarding inspection of meat before it should be sold to the consuming public. As per record, average animal slaughtered in Los Baños market was 50 head of hogs daily and 3 head of cattle per week. Based on an interview, however, meat dealers in the public market reported that they had been selling more than the number of animals being slaughtered. It is estimated that there are more or less 20 hogs being sold in the public market which have not been properly inspected and slaughtered in the existing slaughterhouse. 2.0 Objective of the Project Study Since it is imperative that a new and bigger slaughterhouse be established in Los Baños, it is therefore the purpose of this project study to determine the viability/feasibility of relocating the existing “district type” abattoir and converting such into a “satellite type” abattoir. 3.0 Description of the Proposed Slaughterhouse Project 3.1 Type and Capacity of the Proposed Abattoir A “satellite type abattoir” with livestock pen or lairage will be constructed to serve the animal slaughtering service need of Los Baños, Bay, Calauan and Victoria municipalities. The proposed abattoir will have a slaughtering capacity of 200 per day. Capacity utilization during the first two years is initially targeted at 80-90%. Thereafter, full capacity utilization is expected. 3.2 The Proposed Location As inspected and approved by the National Meat Inspection Commission (NMIC), the slaughterhouse project will be put up in Barangay Bayog at Los Baños. The proposed site is presently owned by the Sapin Family which could be possibly negotiated for lease, outright purchase or installment basis. 3.3 Size and Cost of Construction Site The proposed project will be put up in a 3,200 sq. meter lot at an estimated cost of P200 per sq. meter. Total assessed value of the land, if purchased, is P640,000. 130 3.4 Size of Building and Holding Pen A 500-square meter slaughterhouse and 200-square meter holding pen will be constructed out of the 3,200 square meter lot. Construction of these establishments will be strictly based on the approved NMIC specifications. *Note: Space requirement A. Holding pen Hogs (1.2 sq.m./head 100 heads) 120 sq.m. Cattle (2.2 sq.m./head 10 heads) 22 sq.m. Space allowance 58 sq. m. B. Building (Slaughterhouse) C. Remaining space (for parking space, driveway, drainage, fencing, office and garage) TOTAL 200 sq.m 500 sq.m. 2,500 sq.m. ---------------3,200 sq.m. 3.5 Tools and Equipment Needed Being a semi-mechanized slaughterhouse, the tools and equipment to be acquired is also based on the NMIC Guidelines. The itemized list of tools and equipment as shown in the Guidelines will have a total cost of P200,000 (based on the specification and price quotation as submitted by the supplier). 4.0 Organization, Management and Manpower 4.1 Organizational Structure The project will be headed by a slaughterhouse supervisor who will be acting also as the animal and meat inspector. Under the supervisor will be one (1) fee collector/bookkeeper, two (2) live-in utilitymen, one (1) equipment maintainer-operator, and two (2) butchers. 4.2 Personnel Recruitment and Job Specification The supervisor, being the only skilled personnel required in the proposed project will be hired on a temporary/permanent status. He must be a veterinarian to effectively handle ante-mortem, post-mortem and meat inspection activities. The fee collector-bookkeeper will be hired as a regular employee and must at least have a background on simple bookkeeping. The live-in utilitymen, the equipment maintaineroperator and the butchers will also be hired as a regular employee and should at least be high school graduates. The utilitymen should know how to drive to also act as driver of the project’s service jeep. 131 4.3 Personnel Compensation The supervisor will be compensated at the rate of P3,500 per month; equipment operator-maintainer at P3,000 per month; fee collector-bookkeeper, P2,700 per month; utilitymen/drivers, P2,500 per month; and butchers, P2,500 per month. Clothing allowance for uniforms will be given at P500 per annum. Thirteenth month pay plus P1,000 cash gift will also be provided as bonus at the end of the year. 4.4 Slaughtering Arrangement Butchers being hired by the animal owners will be asked to directly report to the supervisor for proper guidance and policy compliance. They will be assisted by the regular butchers of the slaughterhouse. 5.0 Slaughtering Service Demand Situation 5.1 Current Demand for Slaughtering Service In Los Baños, average hog slaughtered daily is recorded at 50 heads and only 3 for cattle weekly. Bay municipality reported that hog slaughtered averages 10 daily. Being a less populated municipality than Los Baños, Victoria and Calauan municipalities is estimatedly averaging 10 heads each also. Considering the uninspected meat and/or animal being slaughtered outside the Los Baños small abattoir, it can be estimated that additional 15-20 heads are being sold by meat vendors in the two public markets of Los Baños daily (Bayan Market and Crossing Market). 5.2 Projected Slaughtering Service Demand The demand for slaughtering service as shown in 6.8 is projected based on the following variables: (1) (2) (3) Household population in the target service municipalities. Per capita consumption of pork and beef (5.5 kg. for beef and 12 kg. for pork). Average population growth rate of 2.2% per year. 6.0 Financial Highlights of the Proposed Project 132 6.1 Capital Outlay Items Estimated Value Land (3,200 sq.m. @ 200/sq.m.) Land improvement and/or development (20% of land cost) P640,000 Buildings: A. Slaughterhouse (500 sq.m. @P3,000/sq.m.) B. Holding pen (200 sq.m. @ P1,260/sq.m.) Fencing 3200 sq.m. (56x57x2m, @P200/m) Laborer’s Quarter (25 sq.m. @P1,500/sq.m.) Office (25 sq.m. @ P1,500/sq.m.) Deep-Well and Water Tank Septic Tank and Water Sewage System Service Jeep with Trailer (reconditioned) Garage (30.8 sq.m. @ P1,500/sq.m.) Office Furnitures and Fixtures Slaughtering Tools and Equipments (Two acquisitions: 1991 and 1996) Installation Costs Other Fixed Assets 1,752,000 128,000 P1,500 252,000 Total Project Costs Note: Depreciable Assets (Land excluded) A) 10 year assets P2,528,970/10 B) 5 year assets P200,000/5 Total Annual Depreciation = 45,200 37,500 37,500 170,000 150,000 120,000 46,270 20,000 200,000 12,500 10,000 --------------P3,368,970 P 2,728,970 ANNUAL DEPRECIATION P252,897/year 40,000/year ------------------P292,897/year 6.2 Capital Requirement A. Initial capital outlay B. Pre-operating expenses C. Working capital TOTAL P3,368,970 20,000 30,000 --------------P3,418,970 133 6.2 Sources of Financing % Share A. Grant-in-aid B. Loan C. Municipal Equity 45 45 10 ------100% TOTAL Amount Individual Cost of Capital P1,538,536.50 1,538,536.50 341,897.00 -----------------P3,418,970.00 8% 16% 8% Note: Cost of capital using grant-in-aid and municipal equity is based on the opportunity cost of capital (depository rate) while loan is charged with 16% borrowing rate per annum. 6.4 Sources of Revenue A. Holding fee B. Slaughter fee C. Ante-mortem fee D. Post-mortem fee TOTAL E. Hauling fee (back and forth) HOG (P/head) Percentage P0.60 2.1% 26.65 93.2% 1.25 4.4% 0.10 0.3% ---------------P28.60 100% P/HOG P3.00 CATTLE (P/head) Percentage P1.00 2.3% 40.00 93.0% 2.00 4.6% 0.10 0.2% ----------------P43.10 100% P/CATTLE P10.00 Note: 1) All charges is assumed to increase by 5% every two years. 2) Proceeds for ante-mortem and post-mortem fee will be remitted to NMIC. 6.5 Operating Expenses/Assumptions A. Wages and salaries 1 Supervisor (at P3,500/month) 1 Fee collector-bookkeeper (P2,700/month) 2 live-in utilitymen/drivers (P2,500/month) 1 Equipment maintainer/operator (P3,000/month) 2 Butchers (P2,500/month) Total (at 10% increase every 2 years) P42,000 32,400 60,000 36,000 60,000 ------------P230,400 134 B. Other incentives B.1. Uniform allowance (500/year/employee) B.2. Bonus (13th month pay + P1,000) Total (at 10% increase every 2 years) P3,500 26,200 ----------P29,700 C. Electric bills (P2,000/month at 5% increase yearly) 24,000 D. Water bills (P500/month at 5% increase yearly) 6,000 E. Office supplies (P1,000/mo.; 5% increase every 2 years) 12,000 F. Fuel, gasoline, lubricants (P5,000/mo.; 5% increase yearly) 60,000 G. Repairs and maintenance (P3,000/mo.; 5% increase yearly) 36,000 H. Depreciation (using straight-line method; refer to depreciation schedule); 292,897 (at zero salvage value) I. Interest (16%/annum; refer to Loan Amortization Schedule) J. Insurance (2% of vehicle, building and equipment costs) 41,400 K. Amortization of pre-operating expenses (POE); refer to “POE” amortization schedule L. Contingency Allowance 4,000 1% of total operating expenses 6.6 Pre-operating Expenses (Includes test run expenses, personnel’s pre-training, registration, feasibility study preparation) Note: Pre-operating expenses will be amortized at 5 equal annual payments starting 1992. P20,000 135 6.7 Loan Repayment Scheme - Amount of Loan P 1,538,536.50 - Date of Release 1991 - Repayment Term 6 equal annual payments starting 1996 - Grace period 5 years - Interest Charge (Soft Loan) with 5 years grace period 16% per annum 6.8 Projected Volume of Animals to be Slaughtered: Year -----1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 No. of Hogs -------------62,400 66,200 67,000 68,000 73,400 71,350 73,010 77,000 77,200 77,800 No. of Cattle ---------------660 670 674 678 802 806 810 814 818 1,002 Note: The projected volume of animals to be slaughtered includes allowances for added demand during holidays and special festivities (e.g. fiestas, Christmas, etc.). 6.9 Hauling Revenues Volume of animals to be hauled and delivered is assumed to be 30% of the projected volume of animals to be slaughtered yearly. 7.0 Income Tax No income tax as the facility would be operated by Los Baños Municipality.