Security Marking: [Insert Unique reference] Lifetime Records (LTR) Issue DRAFT Requirements and Certification Record Effective date mm/yyyy Page 1 of 9 Part 1 LTR Requirement Identification Contractor: Project/Task: Area: Description of Work: Agreement No: Contract / PO No: icePAC EO No: EO/ LTR Agreement Signatures (as required * Mandatory) Contractor * Signature Name Date Contractors Quality Check Signature Name Date SL Inspection Authority Signature Name Date Signature Name Date Signature Name Date Signature Name Date (if applicable) SL Quality Check SL Demander / nominee * Responsible Engineers Endorsement (if applicable) Distribution (Original) (Copy) SLF 2.15.05.01 Sellafield Ltd, Registered in England number 1002607 Security Marking Additional copies as per Project requirements 1. 2. Contractor Project Records Issue 1 Effective date: 02/2014 Security Marking: Unique reference (delete as applicable) Issue 0 Section No 1 2 3 4 5 6 7 8 9 10 11 Effective date: mm/yyyy Contents / Title Page 2 of 9 Applicable Yes or No General Design Civil Mechanical (inc HVAC) CE&I Coatings Testing / Commissioning Demolition Software/Hardware Other Final Acceptance Section (completed on submission of certificate and associated LTRs) Notes on completion 1 LTR Requirement specification 1.1 SL shall identify all applicable categories of records required through the completion of page/part 1, in accordance with the scope of work detailed in the Tender/Works Information/Purchase Order (PO), and in accordance of the requirements as set out in SLP 2.15.05 and SLSP 2.15.05.01. 1.2 At the opening up meeting (or via email if required) the details of the underpinning records as identified indicatively in the SLSP shall be entered onto part 2 of the SLF by SL and the main contractor, If extra lines are required per section, just insert required lines and number accordingly If other sections / sub-sections are not applicable, then the corresponding lines / sections shall be deleted from the remainder of this certificate. Once agreed all parties shall sign Part 1 2 LTR Compilation and Submission 2.1 Contractor shall compile the LTRs concurrently with programme as identified within the LTR Information Handover Strategy. The LTR package, shall demonstrate that the workscope detailed in the PO (including amendments) and supporting SWOs (SLF 1.03.103 ‘if applicable’) have been completed to the requirements specified in Section 1.1. This shall be demonstrated by the provision of all the objective documentary evidence produced during the works e.g.: Quality Plans, Design documentation, Specialist process procedures / operator qualifications, As Built drawings, ICLs, Technical Query (TQs) and equivalent documentation generated by sub-contractors / suppliers. Any certificate / LTR package received partially completed will be returned to the Contractor as “incomplete” and classified as such for KPI reporting purposes where identified in the contract Terms & Conditions. 3 Requirements for LTR Packages 3.1 All documentation shall be categorised in such a way, as to enable the re-assemble of the LTR package, if it were to be disassembled (accidental or on purpose) with the result that it would be obvious, if a document was missing or in the wrong location. 3.2 Documentation, including that of the sub-contractors/ suppliers, shall be the “original” (unless SL already has them e.g. completed TQ). Where the original documents are not available, such as Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Effective date: 02/2014 Security Marking: Unique reference (delete as applicable) Issue 0 Effective date: mm/yyyy Page 3 of 9 material certificates, welder/NDT qualifications and procedures the copies shall be stamped up, signed and dated by the relevant authorised person within the Contractors organisation as being a 'true verified copy of the original'. 3.3 Where documents such as Purchase Orders (POs) / Engineers Order (EOs) / TQs / welding / NDT documentation are referenced numerous times, it is permissible, with the Commercial & Contract Management function endorsement, to identify them in a register in the LTR pack, which identifies the relevant documents and into which file they have been submitted. 3.4 All documents shall be of an adequate quality i.e. such that after scanning all information is readable on the scanned image. 3.5 Use the “Miscellaneous Documents” for documents which reflect the finished state of the work and where there is limited benefit in creating extra lines in the corresponding table. 4 As Built Status The status of drawings/ schedules which have been issued as part of the PO shall be provided identifying the following: Drawing Register / schedule Drawing No Version Updated to “As Built “ (Yes / No) Comments Where a drawing / schedule does not accurately reflect the “As Built” status then the applicable drawing / schedule shall be marked up in RED with the following information: Applicable TQs, Concession, dimensional information and any other relevant information which accurately reflects the completed work and stamped in RED “As Built”. 5 Completion of works At completion of the works this document including Part 3 shall be completed and be presented to the SL for acceptance Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Effective date: 02/2014 Security Marking: Unique reference (delete as applicable) Issue 0 Effective date: mm/yyyy Page 4 of 9 The following sections shall identify the records to be generated adding extra lines as required. Refer to SLSP 2.15.05.01 where a section is not required, this shall be deleted and the index (on page 1) updated to reflect this. Part 2 LTR Index Section No Applicable or X Contents / Title 1.2* 1.3* 1.4* 1.5* 1.6* 1.7* 1.8* 1.9* Note: Include within this section, records for items marked with an asterix (*) which are common across the workscope and are not specific to individual work areas. General Instruction to carry out the work e.g. Purchase Order/Task Order/Engineers Order i.e. the instructing document covering work scope, referenced drawings/ specifications and other applicable documentation Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (SL issued) Drawing Schedule/Register (including As built information/drawings) Schedule of Relevant Technical Documentation Sub contractor Approvals (SLF 1.03.107) and Orders (price deleted) Audits / Surveillances of sub-contractors / suppliers Miscellaneous Documents 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Design Instruction to carry out work / Purchase Order / Engineers Order Schedule of Design Information Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register Design Reviews Design Changes Sub contractor documentation 1 1.1* (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 2.10 2.11 Records SQEP reviews of designers Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 2.12 Miscellaneous Documents 3 3.1 3.2 3.3 3.4 Civil Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Effective date: 02/2014 No of Sheets Security Marking: Unique reference (delete as applicable) Section No 3.5 3.6 Issue 0 Effective date: mm/yyyy Applicable or X Contents / Title Drawing Schedule / Register (including As built information/ drawings and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 3.7 3.8 Miscellaneous Documents Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 3.9 3.10 3.11 3.12 3.13 Material traceability Certificates of Conformity Calibration Certificates Concrete Cube Test Results Bar Schedules 4 4.1 4.2 4.3 4.4 4.5 Mechanical (inc. HVAC) Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register (including As built information/ drawings and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation 4.6 (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 4.7 4.8 Miscellaneous Documents Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 4.9 4.10 4.11 4.12 4.13 4.14 Material traceability Certificates of Conformity Calibration Certificates Specialist processes - Procedure approvals i.e. Jointing/ Welding Specialist processes - Operator approvals i.e. Jointing/ Welding Specialist processes - Inspector approvals i.e. Jointing/ Welding 5 5.1 5.2 5.3 5.4 5.5 CE&I Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register (including As built information/ drawings and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation 5.6 Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Page 5 of 9 Effective date: 02/2014 No of Sheets Security Marking: Unique reference (delete as applicable) Section No Issue 0 Effective date: mm/yyyy Applicable or X Contents / Title (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 5.7 5.8 Miscellaneous Documents Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 5.9 5.10 5.11 5.12 5.13 5.14 Material traceability Certificates of Conformity Calibration Certificates Specialist processes - Procedure approvals i.e. Jointing/ Welding Specialist processes - Operator approvals i.e. Jointing/ Welding Specialist processes – Inspector approvals i.e. Jointing/ Welding 6 6.1 6.2 6.3 6.4 6.5 Coatings Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register (including As built information/ drawings and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation 6.6 (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 6.7 6.8 6.9 6.10 6.11 6.12 6.13 Miscellaneous Documents Painting Specification Painting Method Statement Daily Inspection Reports Paint Batch Records Paint Data Sheets Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP)e.g. Special Finishes Inspection Certificate Note: For galvanising a Certificate of Conformity in meeting the requirements of the BS is required 6.14 6.15 Calibration Certificates of Inspection Equipment Paint Inspector Certification (CSWIP) 7 7.1 7.2 7.3 7.4 7.5 Testing / Commissioning Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register (including As built information/ drawings Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Page 6 of 9 Effective date: 02/2014 No of Sheets Security Marking: Unique reference (delete as applicable) Section No 7.6 Issue 0 Effective date: mm/yyyy Applicable or X Contents / Title and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 7.7 7.8 Miscellaneous Documents Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 7.9 7.10 7.11 7.12 7.13 7.14 Material traceability Certificates of Conformity Calibration Certificates Specialist processes - Procedure approvals i.e. Jointing/ Welding Specialist processes - Operator approvals i.e. Jointing/ Welding Specialist processes - Inspector approvals i.e. Jointing/ Welding 8 8.1 8.2 8.3 8.4 8.5 Demolishing Instruction to carry out work / Engineers Order Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register (including As built information/ drawings and meeting as a minimum the requirements outlined on page 2) Sub contractor documentation 8.6 (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 8.7 8.8 Miscellaneous Documents Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 8.9 8.10 8.11 8.12 8.13 Material traceability Waste Transfer Certificates Calibration Certificates Specialist processes - Procedure approvals i.e. Cutting Specialist processes - Operator approvals i.e. Cutting 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 Software/Hardware Instruction to carry out work / Engineers Order Schedule of Design Information Quality Plans Technical Queries / Application for Concessions / Production Permits Defect Notices / Non Conformances (Main Contractor / SL issued) Drawing Schedule / Register Design Reviews Design Changes Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Page 7 of 9 Effective date: 02/2014 No of Sheets Security Marking: Unique reference (delete as applicable) Section No 9.9 Issue 0 Effective date: mm/yyyy Applicable or X Contents / Title Sub contractor documentation (as a minimum, cross-reference to the sub-contractors LTR pack with evidence LTR packs have been reviewed and accepted by the main contractor) 9.10 9.11 9.12 9.13 9.14 9.15 9.16 9.17 9.18 9.19 Records SQEP reviews of Designers Miscellaneous Documents Software Systems Specification (SSS) User Requirement Specification (URS) System Definition Document (SSD) Works Acceptance Test (WAT) Customer Acceptance Test (CAT) Site Acceptance Test (SAT) Obsolescence Plan Discipline specific Inspection Check Lists (ICLs)/Inspection Reports/Test Results (as identified by the controlling document / QP) 10 10.1 10.2 10.3 Other Comments / Notes Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Page 8 of 9 Effective date: 02/2014 No of Sheets Security Marking: Unique reference (delete as applicable) Issue 0 Effective date: mm/yyyy Page 9 of 9 Part 3 - Final Acceptance Signatures (as required) add lines as necessary to cover SME’s Contractor Signature Name Date Contractors Quality Check Signature Name Date SL Inspection Authority Signature Name Date Signature Name Date Signature Name Date Signature Name Date (if applicable) SL Quality Check SL Demander / nominee Responsible Engineers Endorsement (if applicable) Distribution (Copy) (Original) Additional copies as per Project requirements 1. 2. Contractor Project Records Sellafield Ltd, Registered in England number 1002607 SLF 2.15.05.01 Security Marking Issue 1 Effective date: 02/2014