SECTION 03361
CONCRETE STAMPING AND STENCILING SYSTEM
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PART 1 GENERAL
1.1
1.2
SECTION INCLUDES
A.
Decorative concrete stamping system.
B.
Decorative concrete stenciling system.
C.
Decorative concrete sealing system.
RELATED SECTIONS
A.
1.3
REFERENCES
A.
1.4
Section 03300 - Cast-In-Place Concrete.
ASTM C 979 - Standard Specification for Pigments for Integrally Colored Concrete.
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Storage and handling requirements and recommendations.
3.
Application methods.
03361-1
1.5
1.6
1.7
QUALITY ASSURANCE
A.
Manufacturer Qualifications: Manufacturer shall have a minimum of five years
experience in design, formulation, and service of decorative concrete surface
systems.
B.
Applicator Qualifications: Applicator with a minimum for three years documented
experience with projects of similar scope and scale and:
1.
Regularly engaged, in application of decorative concrete similar type to that
specified.
2.
Employ persons trained for application of decorative concrete of similar type
to that specified.
C.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and
application workmanship.
1.
Finish areas designated by Architect using same materials for use in the Work
2.
Mock-up shall be a minimum of 48 inches (1219 mm) by 48 inches (1219
mm).
3.
Do not proceed with remaining work until workmanship, pattern, color and
sheen are approved by Architect.
4.
Refinish mock-up area as required to produce acceptable work.
5.
Approved mock-ups will be the standard for patterns colors, textures, special
effects, and workmanship of decorative concrete for the remaining work.
D.
Preapplication Meeting: Convene a preapplication meeting before start of application
of decorative concrete system. Require attendance of parties directly affecting work
of this section, including Contractor, Architect, applicator, concrete supplier, and
manufacturer's representative. Review the following:
1.
Environmental requirements.
2.
Protection of surfaces not scheduled to be coated.
3.
Surface preparation.
4.
Application.
5.
Repair.
6.
Field quality control.
7.
Cleaning.
8.
Protection of coating systems.
9.
Coordination with other work.
DELIVERY, STORAGE, AND HANDLING
A.
Deliver and store products in manufacturer's unopened packaging with labels clearly
identifying product name and manufacturer until ready for installation.
B.
Storage:
1.
Store materials in clean, dry area indoors in accordance with manufacturer's
instructions.
2.
Store out of direct sunlight.
3.
Keep from freezing.
C.
Handling: Protect materials during handling and application to prevent
contamination or damage.
D.
Store and dispose of solvent-based materials, and materials used with
solvent-based materials, in accordance with requirements of local authorities having
jurisdiction.
PROJECT CONDITIONS
03361-2
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within
limits recommended by manufacturer for optimum results. Do not install products
under environmental conditions outside manufacturer's absolute limits.
B.
Do not start work when air or surface temperatures are below 40 degrees F (4
degrees C) or above 90 degrees F (32 degrees C).
C.
Do not apply when rain, snow, or excessive moisture is expected during application
or within 24 hours after application.
PART 2 PRODUCTS
2.1
2.2
MANUFACTURERS
A.
Acceptable Manufacturer: BRICKFORM, which is located at: 4050 Color Plant Rd. ;
Springfield, IL 62702; Toll Free Tel: 866-684-9394; Tel: 217-522-3112; Email:
request info (atittle@legacycolor.com); Web:
www.brickform.com/about_rafco_brickform_concrete.php
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of
Section 01600.
MATERIALS
A.
Concrete Stamping System: Legacy Decorative Concrete Systems "Impressions".
1.
Cementitious Dry-Shake Material: "Colour-Hard".
a.
Color:
1)
Antique White.
2)
Ash White.
3)
Autumn.
4)
Black.
5)
Bluestone.
6)
Bone.
7)
Brick Red.
8)
Canyon Red.
9)
Charcoal.
10) Coronado.
11) Cream Beige.
12) Desert Tan.
13) Federal Red.
14) Federal Yellow.
15) Light Grey.
16) Mesa.
17) Nutmeg.
18) Pecan.
19) Plum.
20) Quarry Red.
21) Rust.
22) Saddle Brown.
23) Sage.
24) Sand.
25) Shadow Slate.
26) Stone Grey.
27) Terra Cotta.
28) Venetian Pink.
03361-3
2.
3.
4.
5.
29) Color as selected by the Architect.
Liquid Integral Color: "ColorFlo".
a.
Conformance:
ASTM C 979.
b.
Color: _______________ .
c.
Color as selected by the Architect.
Pigmented Dry-Powder Release: "Accent-Colour Release".
a.
Color:
1)
Antique White.
2)
Ash White.
3)
Autumn.
4)
Black.
5)
Bluestone.
6)
Bone.
7)
Brick Red.
8)
Canyon Red.
9)
Charcoal.
10) Coronado.
11) Cream Beige.
12) Desert Tan.
13) Federal Red.
14) Federal Yellow.
15) Light Grey.
16) Mesa.
17) Nutmeg.
18) Pecan.
19) Plum.
20) Quarry Red.
21) Rust.
22) Saddle Brown.
23) Sage.
24) Sand.
25) Shadow Slate.
26) Stone Grey.
27) Terra Cotta.
28) Venetian Pink.
29) Color as selected by the Architect.
Liquid Release: "Accent-Liquid Release".
Tooling: Mat-type imprinting tools.
a.
Signature Feather Edge Skin
1)
Pattern: _______________ .
b.
Signature Stone
1)
Pattern: _______________ .
c.
Signature Tile
1)
Pattern: _______________ .
d.
Signature Wood
1)
Pattern: _______________ .
e.
Signature pattern as selected by the Architect.
f.
Classic Feather Edge Skin
1)
Pattern: _______________ .
g.
Classic Ashlar Slate
1)
Pattern: _______________ .
h.
Classic Wood
1)
Pattern: _______________ .
i.
Classic Stone
1)
Pattern: _______________ .
j.
Classic Slate
03361-4
1)
Pattern: _______________ .
Classic Brick
1)
Pattern: _______________ .
l.
Classic Tile
1)
Pattern: _______________ .
m.
Classic Overlay
1)
Pattern: _______________ .
n.
Classic pattern as selected by the Architect.
Concrete Stain: "Fresco Stain".
a.
Penetrating, reactive stain that produces unique color effects in finished
cementitious surfaces to simulate natural shadings and aged
appearance of stone or masonry.
b.
Creates chemical reaction within concrete substrate, slightly etching
concrete surface.
c.
Does not contain hydrochloric acid.
d.
Colors:
1)
Amber.
2)
Aspen.
3)
Caribbean.
4)
Clay.
5)
Copper.
6)
Forest Green.
7)
Hickory.
8)
Peppercorn.
9)
Color as selected by the Architect.
Concrete Stain: "Tinte D'Acqua".
a.
Penetrating stain that produces unique color effects in finished
cementitious surfaces to simulate natural shadings and aged
appearance of stone or masonry.
b.
Water based.
c.
Does not contain hydrochloric acid.
d.
Colors:
1)
Aged Bronze.
2)
Aged Patina.
3)
Antebellum.
4)
Aqua.
5)
Baltic.
6)
Bernado.
7)
Black.
8)
Breccia.
9)
Canyon.
10) Coral Red.
11) Dried Basil.
12) Essence.
13) Granada.
14) Granite.
15) Gulf.
16) Magnet.
17) Mediterranean.
18) Metalica.
19) Orange.
20) Patina.
21) Pewter.
22) Roma.
23) Taiga Brown.
24) Terra.
k.
6.
7.
03361-5
8.
B.
25) Tomatillo.
26) Tuscan.
27) Venetian Clay.
28) Walnut.
29) Color as selected by the Architect.
Concrete Sealer:
a.
High-Gloss Finish, Interior or Exterior Use: "Premium Seal VOC 100".
b.
Gloss Finish, Interior or Exterior Use: "Signature Seal VOC".
c.
Low to Medium-Gloss Finish, Interior or Exterior Use: "Magnum Seal".
d.
Low-Sheen, Matte Finish, Interior or Exterior Use: "AquaClear VOC".
e.
Satin Finish, Interior or Exterior Use: "Signature Satin 400".
Concrete Stenciling System: Legacy Decorative Concrete Systems "FauxCrete".
1.
Cementitious Dry-Shake Material:
"Colour-Hard".
a.
Color:
1)
Antique White.
2)
Ash White.
3)
Autumn.
4)
Black.
5)
Bluestone.
6)
Bone.
7)
Brick Red.
8)
Canyon Red.
9)
Charcoal.
10) Coronado.
11) Cream Beige.
12) Desert Tan.
13) Federal Red.
14) Federal Yellow.
15) Light Grey.
16) Mesa.
17) Nutmeg.
18) Pecan.
19) Plum.
20) Quarry Red.
21) Rust.
22) Saddle Brown.
23) Sage.
24) Sand.
25) Shadow Slate.
26) Stone Grey.
27) Terra Cotta.
28) Venetian Pink.
29) Color as selected by the Architect.
2.
Liquid Integral Color: "ColorFlo".
a.
Conformance: ASTM C 979.
b.
Color: _______________ .
c.
Color as selected by the Architect.
3.
Pigmented Dry-Powder Release: "Accent-Colour Release".
a.
Color:
1)
Antique White.
2)
Ash White.
3)
Autumn.
4)
Black.
5)
Bluestone.
6)
Bone.
03361-6
4.
5.
7)
Brick Red.
8)
Canyon Red.
9)
Charcoal.
10) Coronado.
11) Cream Beige.
12) Desert Tan.
13) Federal Red.
14) Federal Yellow.
15) Light Grey.
16) Mesa.
17) Nutmeg.
18) Pecan.
19) Plum.
20) Quarry Red.
21) Rust.
22) Saddle Brown.
23) Sage.
24) Sand.
25) Shadow Slate.
26) Stone Grey.
27) Terra Cotta.
28) Venetian Pink.
29) Color as selected by the Architect.
Pigmented Dry-Powder Release:
"Accent-Colour Release".
a.
Color:
1)
Antique White.
2)
Ash White.
3)
Autumn.
4)
Black.
5)
Bluestone.
6)
Bone.
7)
Brick Red.
8)
Canyon Red.
9)
Charcoal.
10) Coronado.
11) Cream Beige.
12) Desert Tan.
13) Federal Red.
14) Federal Yellow.
15) Light Grey.
16) Mesa.
17) Nutmeg.
18) Pecan.
19) Plum.
20) Quarry Red.
21) Rust.
22) Saddle Brown.
23) Sage.
24) Sand.
25) Shadow Slate.
26) Stone Grey.
27) Terra Cotta.
28) Venetian Pink.
29) Color as selected by the Architect.
Stencils: "FauxCrete".
a.
22-mil-thick, water-resistant, plastic-coated, fiberboard pattern stencils.
03361-7
b.
6.
7.
Pattern:
1)
Ashlar Slate.
2)
Basketweave Brick.
3)
Cobblestone Header.
4)
Diamond Tile.
5)
Face Brick.
6)
Fishscale.
7)
Flagstone.
8)
Herringbone Brick.
9)
Large Cobblestone Circle.
10) Mock Herringbone Brick.
11) Old Chicago Brick.
12) Old English Cobblestone.
13) Pinwheel.
14) Runningbond Brick.
15) Rustic Brick.
16) Silverdale.
17) Small Cobblestone Circle.
18) Soldier Course Brick.
19) Stacked Bond Brick.
20) Vertical Face Brick.
21) Pattern as selected by the Architect.
Concrete Stain: "Fresco Stain".
a.
Penetrating, reactive stain that produces unique color effects in finished
cementitious surfaces to simulate natural shadings and aged
appearance of stone or masonry.
b.
Creates chemical reaction within concrete substrate, slightly etching
concrete surface.
c.
Does not contain hydrochloric acid.
d.
Colors:
1)
Amber.
2)
Aspen.
3)
Caribbean.
4)
Clay.
5)
Copper.
6)
Forest Green.
7)
Hickory.
8)
Peppercorn.
9)
Color as selected by the Architect.
Concrete Stain: "Tinte D'Acqua".
a.
Penetrating stain that produces unique color effects in finished
cementitious surfaces to simulate natural shadings and aged
appearance of stone or masonry.
b.
Water based.
c.
Does not contain hydrochloric acid.
d.
Colors:
1)
Aged Bronze.
2)
Aged Patina.
3)
Antebellum.
4)
Aqua.
5)
Baltic.
6)
Bernado.
7)
Black.
8)
Breccia.
9)
Canyon.
10) Coral Red.
03361-8
8.
11) Dried Basil.
12) Essence.
13) Granada.
14) Granite.
15) Gulf.
16) Magnet.
17) Mediterranean.
18) Metalica.
19) Orange.
20) Patina.
21) Pewter.
22) Roma.
23) Taiga Brown.
24) Terra.
25) Tomatillo.
26) Tuscan.
27) Venetian Clay.
28) Walnut.
29) Color as selected by the Architect.
Concrete Sealer:
a.
High-Gloss Finish, Interior or Exterior Use:
"Premium Seal VOC
100".
b.
Gloss Finish, Interior or Exterior Use: "Signature Seal VOC".
c.
Low to Medium-Gloss Finish, Interior or Exterior Use: "Magnum Seal".
d.
Low-Sheen, Matte Finish, Interior or Exterior Use: "AquaClear VOC".
e.
Satin Finish, Interior or Exterior Use: "Signature Satin 400".
PART 3 EXECUTION
3.1
3.2
3.3
EXAMINATION
A.
Examine surfaces to receive decorative concrete finish.
B.
Notify Architect of conditions that would adversely affect application.
C.
If conditions are the responsibility of another installer, notify Architect of
unsatisfactory conditions before proceeding.
PREPARATION
A.
Prepare surfaces using the methods recommended by the manufacturer for
achieving the best result for the substrate under the project conditions.
B.
Protect adjacent areas, adjoining walls, and landscaping from contact with
decorative concrete system operations and components.
INSTALLATION
A.
Install in decorative concrete system accordance with manufacturer's instructions.
B.
Concrete Mix: Coordinate integral color and concrete mix with Section 03300.
C.
Concrete: Place, finish, and cure concrete as specified in Section 03300.
D.
Screed and float concrete to lines and grades required.
E.
Apply dry shake materials and trowel if applicable for finish required.
03361-9
3.4
F.
Stamp or tool concrete prior to set to pattern and mat imprint finish required
G.
Apply concrete stains if applicable for the finish required.
H.
Apply concrete stenciling system to pattern required.
I.
Match approved mock-ups for patterns, colors, textures, special effects, and
workmanship.
J.
Concrete Sealer:
1.
Apply concrete sealer in accordance with manufacturer's instructions after
substrate has thoroughly dried.
2.
Uniformly apply concrete sealer over entire surface.
PROTECTION
A.
Protect installed products until completion of project.
B.
Protect completed decorative concrete and concrete sealer application from:
1.
Rain, Snow, and Excessive Moisture: Minimum of 24 hours.
2.
Foot Traffic: Minimum of 24 hours.
3.
Vehicle Traffic:
Minimum of 72 hours.
C.
Protect concrete from damage during construction.
D.
Touch-up, repair or replace damaged products before Substantial Completion.
END OF SECTION
03361-10